CN103555889A - Device and method for quickly removing occluded foreign substances in molten steel - Google Patents
Device and method for quickly removing occluded foreign substances in molten steel Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 116
- 239000010959 steel Substances 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 13
- 239000000126 substance Substances 0.000 title 1
- 238000007664 blowing Methods 0.000 claims abstract description 28
- 239000002893 slag Substances 0.000 claims abstract description 15
- 239000011449 brick Substances 0.000 claims abstract description 12
- 239000011819 refractory material Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000000630 rising effect Effects 0.000 claims description 4
- NACUKFIFISCLOQ-UHFFFAOYSA-N [Mg].[Cr] Chemical compound [Mg].[Cr] NACUKFIFISCLOQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052593 corundum Inorganic materials 0.000 claims description 3
- 239000010431 corundum Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 2
- 238000002844 melting Methods 0.000 claims 2
- 230000008018 melting Effects 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 claims 2
- 239000002184 metal Substances 0.000 claims 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- 235000003140 Panax quinquefolius Nutrition 0.000 claims 1
- 240000005373 Panax quinquefolius Species 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 239000011777 magnesium Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 36
- 238000007670 refining Methods 0.000 abstract description 17
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 229910052786 argon Inorganic materials 0.000 abstract description 7
- 230000001681 protective effect Effects 0.000 abstract description 7
- 230000001105 regulatory effect Effects 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract 1
- 238000009423 ventilation Methods 0.000 abstract 1
- 239000011261 inert gas Substances 0.000 description 7
- 238000007667 floating Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000009850 CAS-OB (composition adjustment by sealed argon bubbling with oxygen blowing) Methods 0.000 description 2
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- RWDBMHZWXLUGIB-UHFFFAOYSA-N [C].[Mg] Chemical compound [C].[Mg] RWDBMHZWXLUGIB-UHFFFAOYSA-N 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
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- 239000011148 porous material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
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Abstract
一种钢水中夹杂物快速去除的方法与装置,涉及高品质钢材生产领域。其基本原理为,通过在钢水容器底部喷吹高纯氩气,并经过按要求布置的一定量的特定透气元件,在初炼后或精炼中的钢水中产生大量微小气泡区,对钢水进行净化处理,高效快速促进钢水中夹杂物被捕捉上浮进入顶渣中而被去除。该装置由盛钢水容器(钢包或中间包)(1)、多个特定圆锥形底吹元件(2)、护砖(6)、底吹气体调节系统(7)等组成。装置具有底部供气在钢水中产生的弥散气泡覆盖区域大、夹杂物去除速率快、气体利用率高、特定供气元件具有可更换性等功能。满足高品质钢种精炼需要。
A method and device for quickly removing inclusions in molten steel relate to the field of high-quality steel production. The basic principle is to purify the molten steel by spraying high-purity argon gas at the bottom of the molten steel container and passing through a certain amount of specific ventilation elements arranged according to requirements to generate a large number of tiny bubble areas in the molten steel after primary refining or during refining Treatment, efficiently and quickly promotes the inclusions in molten steel to be captured and floated into the top slag to be removed. The device is composed of molten steel container (ladle or tundish) (1), multiple specific conical bottom blowing elements (2), protective bricks (6), bottom blowing gas regulating system (7), etc. The device has the functions of large coverage area of diffuse bubbles generated by bottom gas supply in molten steel, fast removal rate of inclusions, high gas utilization rate, and replaceability of specific gas supply components. Meet the needs of high-quality steel refining.
Description
技术领域technical field
本发明属于炼钢设备技术领域,特别是涉及一种钢水中夹杂物快速去除装置与方法,对初炼钢水进行快速去除夹杂物的精炼装置与方法,该装置与方法去除钢水中夹杂物快速高效,适用于高品质钢生产。The invention belongs to the technical field of steelmaking equipment, and in particular relates to a device and method for quickly removing inclusions in molten steel. Efficient and suitable for high-quality steel production.
背景技术Background technique
钢水中的夹杂物的大小、数量、分布、种类等等对钢材质量的影响都很大,最大程度地降低钢水中各种夹杂物的数量已成为提高钢水质量的重要努力方向之一。目前国内外钢水精炼的方式与装置主要有普通钢包底吹氩、CAS/CAS-OB精炼炉,LF钢包精炼炉、RH真空循环精炼炉、VD/VOD真空精炼炉等,这些传统精炼炉去除钢水中夹杂物的速度均很慢,效率不是很高。夹杂物特别是细小夹杂物在钢水中均通过气泡或钢液流带动上浮到钢渣或钢液与耐火材料接触的界面,然后被钢水顶部的熔渣吸收或与钢水接触的耐火材料粘附而被去除。在常规的钢包底吹氩、CAS-OB精炼装置、LF精炼炉、VD/VOD真空精炼等精炼装置中,钢水搅拌运动依靠底吹氩气,一般采用单或双底吹供气元件,为了防止二次氧化,一般底吹氩气流量比较小,底吹供气元件单一,气泡直径比较大数量少,钢水包内气泡覆盖区域比较小,从而钢水中夹杂物特别是细小夹杂物被气泡捕捉几率较小,部分被气泡和钢液流带到顶渣或耐火材料表面的夹杂物由于液流作用易被卷回进入钢水内部中,使得钢水中夹杂物去除速度和效率均比较低。为了获得较好的去除夹杂物效果,大多精炼装置和生产工艺采用依靠弱搅拌或慢速循环钢水方法将钢水中夹杂物带到钢水表面的渣层中去除,使得精炼时间很长,钢水温降较大,冶炼成本和生产节奏都受到较大影响。随着现代工业和高速列车、远洋轮船、航空运输等等对高品质钢材需要大幅度增加,目前传统生产超低夹杂物含量钢材的装置与方法在产量、质量等方面上已不能满足不断增长的市场需要。The size, quantity, distribution and type of inclusions in molten steel have a great influence on the quality of steel. Minimizing the number of various inclusions in molten steel has become one of the important efforts to improve the quality of molten steel. At present, the methods and devices of molten steel refining at home and abroad mainly include ordinary ladle bottom blowing argon, CAS/CAS-OB refining furnace, LF ladle refining furnace, RH vacuum circulation refining furnace, VD/VOD vacuum refining furnace, etc. These traditional refining furnaces remove steel The speed of inclusions in water is very slow, and the efficiency is not very high. Inclusions, especially small inclusions, are driven by air bubbles or liquid steel flow to float up to the interface between steel slag or molten steel and refractory materials in molten steel, and then absorbed by the slag at the top of molten steel or adhered to refractory materials in contact with molten steel. remove. In conventional refining devices such as ladle bottom blowing argon, CAS-OB refining device, LF refining furnace, VD/VOD vacuum refining, etc., the stirring movement of molten steel depends on bottom blowing argon, and single or double bottom blowing gas supply components are generally used. In order to prevent For secondary oxidation, generally the bottom blowing argon gas flow rate is relatively small, the bottom blowing gas supply element is single, the bubble diameter is relatively large and the number is small, and the bubble coverage area in the ladle is relatively small, so the inclusions in the molten steel, especially small inclusions, are more likely to be captured by the bubbles Smaller, some of the inclusions brought to the top slag or refractory surface by air bubbles and molten steel flow are easily rolled back into the interior of molten steel due to the action of liquid flow, making the removal speed and efficiency of molten steel inclusions relatively low. In order to obtain a better effect of removing inclusions, most refining devices and production processes rely on weak stirring or slow circulation of molten steel to remove inclusions in molten steel to the slag layer on the surface of molten steel, which makes the refining time very long and the temperature of molten steel drops. Larger, smelting cost and production rhythm are greatly affected. With the substantial increase in the demand for high-quality steel in modern industry and high-speed trains, ocean-going ships, and air transportation, the current traditional devices and methods for producing steel with ultra-low inclusion content can no longer meet the growing demand in terms of output and quality. Market needs.
发明内容Contents of the invention
本发明的目的在于提供一种钢水中夹杂物快速去除装置与方法,可快速高效去除钢水中夹杂物,适合大批量生产夹杂物数量很低的钢水,满足高效低成本生产高品质钢的要求。The object of the present invention is to provide a device and method for quickly removing inclusions in molten steel, which can quickly and efficiently remove inclusions in molten steel, and is suitable for mass production of molten steel with a very low amount of inclusions, meeting the requirements for high-efficiency and low-cost production of high-quality steel.
钢水中夹杂物快速去除装置与方法的基本原理就是:利用气泡粘附夹杂物和带动夹杂物上浮规律,加大钢水中细小气泡覆盖区,大幅度提高去除夹杂物速度和效率。The basic principle of the device and method for quickly removing inclusions in molten steel is to use the law of air bubbles adhering to inclusions and driving inclusions to float up, increasing the coverage area of fine air bubbles in molten steel, and greatly improving the speed and efficiency of removing inclusions.
本发明在盛钢水容器1底部多位置布置特定供气元件2,通过底吹氩气(惰性气体)在钢水较大区域范围内产生大量上浮微小气泡,在很短的时间内尽可能多地捕捉钢水中夹杂物并带到钢水顶部熔渣中去除,实现快速高效去除夹杂物提高钢水质量的目的。The present invention arranges specific
本发明的装置包括:盛钢水容器1、特定供气元件2、护砖6、底吹气体调节系统7等。在盛钢水容器1底部安装特定供气元件2,通过底吹惰性气体在被处理的钢水3中产生大范围的弥散微小气泡4上升区,通过大量分布在钢水中的微小气泡最大程度地捕捉夹杂物,促进其上浮到顶渣5中被去除而净化钢水;特定供气元件2外围安装有护砖6,底吹气体调节系统7通过管道13与特定供气元件2连接,控制底吹气体流量大小。The device of the present invention includes: a container 1 for holding molten steel, a specific
该特定供气元件2上部为耐火材料(镁碳质、刚玉质、镁铬等)10布满直通或弯曲微孔11,微孔11间距5-30mm内径0.5-1.5mm。下部为气室(12)分配各微孔11进气,气室与进气管13连接。The upper part of the specific
在盛钢水容器1底部安装的特定供气元件2具有可更换性。安装时通过盛钢水容器1外侧向预安装有护砖6的底部插入特定供气元件2。底部特定供气元件2直径为30-300mm,特定供气元件2个数为3-24个,边部间距大于100mm(注明:从寿命上考虑只对最小间距有要求)。The specific
本发明的钢水中夹杂物快速去除方法是在盛钢水容器1底部避开水口区8和钢水冲击区9安装多个能产生大量微小气泡的特定供气元件2,通过底吹惰性气体在被处理的钢水3中产生大范围的弥散微小气泡4上升区,通过大量分布在钢水中的微小气泡最大程度地捕捉夹杂物,促进其上浮到顶渣5中被去除而净化钢水。底吹惰性气体气体总流量为每吨钢水0.001-0.03m3/min。每个特定供气元件底吹流量采用单独或组合控制。The method for quickly removing inclusions in molten steel of the present invention is to install a plurality of specific
本发明的创新之处是:The innovation of the present invention is:
在盛钢容器1底部安装多个特定供气元件2。在精炼期间,从特定供气元件2向钢水中吹入惰性气体产生大量微小气泡,在盛钢容器1内的钢水中形成大范围的夹杂物捕捉去除区,有效快速地去除夹杂物。为了实现在盛钢容器1的钢水中最大程度形成微小气泡覆盖区,首先设计出一种具有一定间距分布的微小气孔的特定供气元件2,微小气孔直径0.5-1.5mm,可在不底吹气体时,防止钢水进入微小气孔中,底吹气体时在钢水中产生微小气泡。在特定供气元件进气部分有气室12,气室作用是将从外通入的惰性气体均匀地分配到每个微小气孔中,特定供气元件2内部的微气孔11有直通型和弯曲型。特定供气元件2在盛钢容器1布置的位置按照避开水口区8、出钢时钢液流冲击区条件下均匀分布,特定供气元件2之间的间隔大于100mm,使其产生的微小气泡覆盖区域尽可能大。在生产过程中,特定供气元件2的出气面受钢水冲刷搅动很严重,其寿命与其他部位很难同步,为此,采用在线快速更换方式(液压或电动或人工等),在某个特定供气元件2端部侵损比较严重后,可迅速更换,确保生产正常进行。每个特定供气元件2底吹流量即可单独调节控制也可多个特定供气元件组合在一起进行调节。A plurality of specific
本发明的有益效果是:采用本发明的去除钢水中夹杂物的装置和方法,可在精炼钢水的盛钢容器(1)内产生大范围的微小气泡钢水净化区,夹杂物去除速度快效率高,夹杂物去除效率在6-8分钟内可达到95%,而普通底吹氩则需要20-30分钟以上才能达到该效果,本发明的装置和方法有利于高品质特殊钢高效快速生产。The beneficial effects of the present invention are: adopting the device and method for removing inclusions in molten steel of the present invention can produce a wide range of micro-bubble molten steel purification areas in the steel container (1) for refining molten steel, and the removal speed of inclusions is fast High efficiency, the inclusion removal efficiency can reach 95% within 6-8 minutes, while ordinary bottom blowing argon needs more than 20-30 minutes to achieve this effect, the device and method of the present invention are conducive to efficient and rapid production of high-quality special steel .
附图说明Description of drawings
图1为钢水中夹杂物快速去除装置。Figure 1 is a quick removal device for inclusions in molten steel.
图2为典型特定供气元件分布。Figure 2 shows a typical distribution of specific gas supply components.
图3为特定供气元件与护砖装配。Figure 3 shows the assembly of specific air supply elements and guard bricks.
图中:盛钢水容器1、特定供气元件2、钢水3、弥散微小气泡4、顶渣5、护砖6、底吹气体调节系统7、水口8、钢水冲击区9、耐火材料(镁碳质、刚玉质、镁铬等)10、直通或弯曲微孔11、气室12、进气管13。In the figure: molten steel container 1, specific
具体实施方式Detailed ways
本发明的装置包括:盛钢水容器1、特定供气元件2、护砖6、底吹气体调节系统7等。在盛钢水容器1底部安装特定供气元件2,通过底吹惰性气体在被处理的钢水3中产生大范围的弥散微小气泡4上升区,通过大量分布在钢水中的微小气泡最大程度地捕捉夹杂物,促进其上浮到顶渣5中被去除而净化钢水;特定供气元件2外围安装有护砖6,底吹气体调节系统7通过管道13与特定供气元件2连接,控制底吹气体流量大小。The device of the present invention includes: a container 1 for holding molten steel, a specific
在钢水包中底部,在避开水口8区和钢水冲击区9的条件下,均匀分布安装11个特定供气元件2,这样既可防止特定供气元件寿命过短,又能使水口8不受到钢液流冲刷,同时最大程度在钢水包内形成尽可能大范围的钢水微小气泡净化区,大大提高钢水中夹杂物去除速率和效率。特定供气元件2外围安装有护砖6,既起到对特定供气元件2保护作用,又能在特定供气元件2侵损严重需要更换时不损坏底部。转炉或电弧炉冶炼完毕出钢,在对钢水进行合金化、初脱氧、深脱氧脱硫等操作时,先通过1到两个特定供气元件2按每吨钢水0.008m3/min的气体流量底吹搅拌钢水6min,混匀钢水中成分和温度,促进钢渣反应,然后采用通过包底安装装的所有特定供气元件2按每个特定供气元件2的底吹流量为每吨钢水0.001m3/min吹入气体,产生大气量微小气泡,对钢水进行10min的夹杂物净化处理,将钢水中夹杂物迅速降低到满足高品质钢的要求,同时由于每个特定供气元件2出口惰性气体速度很小,只产生大量微小气泡群,对钢水搅动较弱,钢渣界面很平稳,钢水在渣表面裸露很小,从而钢水温降也很小。At the bottom of the ladle, under the condition of avoiding the
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Cited By (8)
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CN107234217A (en) * | 2017-07-14 | 2017-10-10 | 山东钢铁股份有限公司 | A kind of ar blowing refining method for being used to produce SPHC steel grades |
CN106180597B (en) * | 2016-08-31 | 2018-03-09 | 山东钢铁股份有限公司 | A kind of device and method that magnesium processing is carried out in tundish |
CN108396109A (en) * | 2017-02-05 | 2018-08-14 | 鞍钢股份有限公司 | Method for generating dispersed bubbles in molten steel in steel ladle |
CN109694933A (en) * | 2019-03-08 | 2019-04-30 | 东北大学 | A kind of electric-arc furnace steelmaking device and method of bottom blowing powder injection |
CN109868341A (en) * | 2019-03-08 | 2019-06-11 | 东北大学 | A kind of device and method of full bottom-blown ladle refining liquid steel |
CN110484690A (en) * | 2019-09-16 | 2019-11-22 | 安徽应流铸业有限公司 | A kind of quick deslagging device of molten steel and its deslagging method |
CN111172354A (en) * | 2020-02-28 | 2020-05-19 | 鞍钢股份有限公司 | A kind of micro-bubble molten steel purification device and purification method |
CN117862430A (en) * | 2023-12-22 | 2024-04-12 | 鞍钢股份有限公司 | A device and method for removing inclusions from molten steel in a tundish |
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CN201922035U (en) * | 2011-01-25 | 2011-08-10 | 濮阳濮耐高温材料(集团)股份有限公司 | Air blowing brick |
CN202808864U (en) * | 2012-09-10 | 2013-03-20 | 唐山港陆钢铁有限公司 | Furnace-rear steel ladle argon blowing device |
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CN1054558A (en) * | 1990-12-07 | 1991-09-18 | 李恩惠 | Forming technology for multi-hole straight gas fireproof products |
CN101824510A (en) * | 2010-05-14 | 2010-09-08 | 东北大学 | Argon blowing method at bottom of steel ladle for continuously casting steel |
CN201922035U (en) * | 2011-01-25 | 2011-08-10 | 濮阳濮耐高温材料(集团)股份有限公司 | Air blowing brick |
CN202808864U (en) * | 2012-09-10 | 2013-03-20 | 唐山港陆钢铁有限公司 | Furnace-rear steel ladle argon blowing device |
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CN106180597B (en) * | 2016-08-31 | 2018-03-09 | 山东钢铁股份有限公司 | A kind of device and method that magnesium processing is carried out in tundish |
CN108396109A (en) * | 2017-02-05 | 2018-08-14 | 鞍钢股份有限公司 | Method for generating dispersed bubbles in molten steel in steel ladle |
CN107234217A (en) * | 2017-07-14 | 2017-10-10 | 山东钢铁股份有限公司 | A kind of ar blowing refining method for being used to produce SPHC steel grades |
CN109694933A (en) * | 2019-03-08 | 2019-04-30 | 东北大学 | A kind of electric-arc furnace steelmaking device and method of bottom blowing powder injection |
CN109868341A (en) * | 2019-03-08 | 2019-06-11 | 东北大学 | A kind of device and method of full bottom-blown ladle refining liquid steel |
CN110484690A (en) * | 2019-09-16 | 2019-11-22 | 安徽应流铸业有限公司 | A kind of quick deslagging device of molten steel and its deslagging method |
CN111172354A (en) * | 2020-02-28 | 2020-05-19 | 鞍钢股份有限公司 | A kind of micro-bubble molten steel purification device and purification method |
CN111172354B (en) * | 2020-02-28 | 2021-11-12 | 鞍钢股份有限公司 | Microbubble molten steel purification device and purification method |
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