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CN103554558B - A kind of preparation method utilizing hydroxyethyl methylacrylate rubber modified graft copolymer potter's clay to strengthen native rubber composite material - Google Patents

A kind of preparation method utilizing hydroxyethyl methylacrylate rubber modified graft copolymer potter's clay to strengthen native rubber composite material Download PDF

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CN103554558B
CN103554558B CN201310518013.3A CN201310518013A CN103554558B CN 103554558 B CN103554558 B CN 103554558B CN 201310518013 A CN201310518013 A CN 201310518013A CN 103554558 B CN103554558 B CN 103554558B
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rubber
clay
hydroxyethyl methacrylate
natural rubber
latex
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CN103554558A (en
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曾宗强
余和平
王启方
刘宏超
高新生
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Agricultural Products Processing Research Institute of CATAS
Rubber Research Institute Chinese Academy Tropical Agricultural Sciences
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Abstract

本发明涉及一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,具体是在去离子水中加入陶土、适量的偶联剂、阴离子表面活性剂、乳状甲基丙烯酸羟乙酯橡胶,采用搅拌超声分散,制备陶土乳液分散体;同时采用适量的非离子表面活性剂对乳状天然橡胶进行稳定,然后将陶土乳液分散体均匀地混合到乳状天然橡胶中,滴加引发交联剂,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;将该复合材料进一步通过凝固、压片、洗涤、干燥等标准中国橡胶常规加工工艺,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;采用本发明制备的陶土-天然橡胶复合材料性能好。The invention relates to a preparation method of using hydroxyethyl methacrylate rubber to graft modified pottery clay to reinforce natural rubber composite materials. Specifically, adding pottery clay, an appropriate amount of coupling agent, anionic surfactant, milky methyl alcohol into deionized water Hydroxyethyl acrylate rubber is dispersed by ultrasonic stirring to prepare a clay emulsion dispersion; at the same time, an appropriate amount of non-ionic surfactant is used to stabilize the milky natural rubber, and then the clay emulsion dispersion is evenly mixed into the milky natural rubber, and added dropwise Initiate the crosslinking agent to obtain the hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material in the latex state; the composite material is further processed by standard Chinese rubber conventional processing techniques such as coagulation, tableting, washing, and drying to obtain The hydroxyethyl methacrylate rubber graft modified pottery clay-natural rubber composite material in a dry state; the pottery clay-natural rubber composite material prepared by the invention has good performance.

Description

一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法A kind of preparation method of using hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material

技术领域 technical field

本发明涉及天然橡胶复合材料的制备方法,特别涉及一种甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,属于橡胶复合材料生产技术领域。 The invention relates to a preparation method of a natural rubber composite material, in particular to a preparation method of a hydroxyethyl methacrylate rubber graft modified clay reinforced natural rubber composite material, and belongs to the technical field of rubber composite material production.

背景技术 Background technique

天然橡胶(NR)是一种重要的高分子材料,既是一种传统材料,又。是当代高新技术材料的重要组成部分,在汽车工业等国民经济支柱产业和电子信息、生物技术、航空航天等高新技术领域中扮演着不可替代的重要角色。众所周知,绝大多数橡胶若不经补强,则其综合性能无法达到应用目的。为了提高橡胶的拉伸强度,撕裂强度和耐磨耗性等性能,改善加工工艺,降低成本,通常会在橡胶中加入增强剂。 Natural rubber (NR) is an important polymer material, which is not only a traditional material, but also a It is an important part of contemporary high-tech materials, and plays an irreplaceable role in the pillar industries of the national economy such as the automobile industry and high-tech fields such as electronic information, biotechnology, and aerospace. As we all know, if the vast majority of rubber is not reinforced, its comprehensive performance cannot meet the application purpose. In order to improve the tensile strength, tear strength and wear resistance of rubber, improve the processing technology and reduce the cost, reinforcing agents are usually added to the rubber.

陶土是指含有铁质而带黄褐、灰白、红紫等色调,并具有良好可塑性的黏土,主要用作烧制外墙、地砖、陶器具等,矿物组成以蒙脱石、高岭土为主,其是橡胶工业用量最大的矿物填料,用量约占矿物填料总量的59%,其主要成分为氧化铝和氧化硅的结晶化合物。在橡胶中加入陶土对胶料性能有较大影响,能减小胶料收缩率,使胶料表面光滑;能提高胶料的拉伸强度、定伸应力、耐磨性等。 Pottery clay refers to clay that contains iron and has yellowish brown, grayish white, red purple and other hues, and has good plasticity. It is mainly used for firing exterior walls, floor tiles, pottery, etc. The mineral composition is mainly montmorillonite and kaolin. It is the mineral filler with the largest amount in the rubber industry, accounting for about 59% of the total mineral filler, and its main components are crystalline compounds of alumina and silica. Adding clay to the rubber has a great influence on the properties of the rubber, which can reduce the shrinkage of the rubber and make the surface of the rubber smooth; it can improve the tensile strength, constant elongation stress and wear resistance of the rubber.

早在1954年越南橡胶研究所即以发现将陶土加于橡胶中生产复合材料,先使陶土处在水悬浮体状态,再和新采集的鲜胶乳混合,以便在胶浆凝结和加工之后,形成一种由陶土和天然橡胶组成的母胶,材料性能良好。但由于陶土非活性的硅酸盐表面层,其与天然橡胶的界面作用强度不高,对橡胶的补强性能也不高。因此人们一直在探索能增强陶土表面与天然橡胶之间的相互作用的方法。从陶土的晶体结构可以看出,陶土表面有大量的羟基(-OH)亲水基团,故而多种交联剂可与陶土表面羟基发生化学反应,从而对陶土进行改性。陶土表面的化学改性既能增加陶土与橡胶的湿润性,又能使陶土与橡胶之间产生较强的相互作用,从而成为提高陶土补强性能的最有效的方法。目前制备橡胶/改性陶土复合材料常见的方法有溶液法、熔体法和原位法。 As early as 1954, the Vietnam Rubber Research Institute discovered that clay was added to rubber to produce composite materials. First, the clay was in a state of water suspension, and then mixed with freshly collected fresh latex, so that after the cement was coagulated and processed, it formed A masterbatch consisting of clay and natural rubber with good material properties. However, due to the inactive silicate surface layer of clay, its interface strength with natural rubber is not high, and its reinforcing performance on rubber is not high. Therefore, people have been exploring ways to enhance the interaction between clay surfaces and natural rubber. It can be seen from the crystal structure of the clay that there are a large number of hydroxyl (-OH) hydrophilic groups on the surface of the clay, so a variety of crosslinking agents can chemically react with the hydroxyl groups on the surface of the clay to modify the clay. The chemical modification of the clay surface can not only increase the wettability of the clay and rubber, but also produce a stronger interaction between the clay and the rubber, thus becoming the most effective method to improve the reinforcing performance of the clay. At present, the common methods for preparing rubber/modified clay composites include solution method, melt method and in-situ method.

溶液法:将橡胶先溶解在一种溶剂中,纳米陶土分散在乙醇中,将所需量的陶土分散液倒入橡胶溶液中,混合物搅拌2h。边搅拌边向溶液中加入硫化剂,在160℃下模压硫化浇注试样得出复合材料。 Solution method: Dissolve the rubber in a solvent first, disperse the nano clay in ethanol, pour the required amount of clay dispersion into the rubber solution, and stir the mixture for 2 hours. Add vulcanizing agent to the solution while stirring, and mold and vulcanize the casting sample at 160°C to obtain a composite material.

熔体法:用CSI混炼挤出机将改性纳米陶土与SEBS混炼,混炼温度为205℃。将挤出造粒的粒料在液压平板上模压成约0.5mm的薄胶片,压力为5MPa,温度为210℃,时间为3min。之后,在保压的条件下冷却至室温。得出复合材料。 Melt method: use a CSI mixing extruder to mix the modified nano-clay with SEBS, and the mixing temperature is 205°C. The extruded and granulated pellets were molded into a thin film of about 0.5 mm on a hydraulic plate, with a pressure of 5 MPa, a temperature of 210° C., and a time of 3 min. Thereafter, it was cooled to room temperature under pressure. Get the composite material.

原位法:用两步法由未改性陶土(CloisiteNA)和有机改性陶土(Cloisite 10A)制备原位聚合物-陶土复合材料:将单体插入陶土结构中,之后进行自由基本体聚合。将所需量的陶土先与30g纯单体混合,放置24h使单体插入陶土结构中。之后,按单体质量的0.06%在单体陶土混合物中加入过氧化苯甲酰,搅拌lh。在氮气惰性气氛中于80℃下聚合30min。得出复合材料。 In situ method: In situ polymer-clay composites were prepared from unmodified clay (CloisiteNA) and organically modified clay (Cloisite 10A) in a two-step process: monomers were inserted into the clay structure followed by free radical bulk polymerization. Mix the required amount of pottery clay with 30g of pure monomer first, and leave it for 24 hours to insert the monomer into the pottery clay structure. Afterwards, add benzoyl peroxide to the monomer clay mixture by 0.06% of the monomer mass, and stir for 1 h. Polymerization was carried out at 80° C. for 30 min in a nitrogen inert atmosphere. Get the composite material.

虽然上述的改性陶土对在橡胶基体中的分散性得到了一定的改善,但是由于它们在橡胶中未能充分的与橡胶分子链产生交联只是起到半补强作用的缘故,导致了陶土对天然橡胶增强作用仍不够明显,故而以上方法制备的改性陶土/NR复合材料拉伸强度只在20-25Mpa范围波动。 Although the dispersibility of the above-mentioned modified clay in the rubber matrix has been improved to a certain extent, because they are not fully cross-linked with the rubber molecular chain in the rubber, they only play a semi-reinforcing role, resulting in clay The reinforcing effect on natural rubber is still not obvious enough, so the tensile strength of the modified clay/NR composite material prepared by the above method only fluctuates in the range of 20-25Mpa.

因此,目前还需要提供一种可显著改善改性陶土在橡胶基质中的分散性又能使改性陶土在橡胶基质中能与橡胶分子链产生交联,且可简化生产橡胶制品的工艺流程,有利于加工过程的自动化控制、节能环保的高性能的改性陶土天然橡胶复合材料的制备方法是业界所期盼的。 Therefore, it is also necessary to provide a method that can significantly improve the dispersibility of the modified clay in the rubber matrix and enable the modified clay to cross-link with the rubber molecular chain in the rubber matrix, and simplify the process flow for producing rubber products. The preparation method of the high-performance modified clay natural rubber composite material which is beneficial to the automatic control of the processing process, energy saving and environmental protection is expected by the industry.

发明内容 Contents of the invention

本发明的目的在于解决经传统改性剂处理陶土对橡胶补强效果不佳的问题,通过采用极性强、含活泼羟基基团的甲基丙烯酸羟乙酯橡胶胶乳对陶土接枝改性,利用甲基丙烯酸羟乙酯橡胶胶乳与天然胶乳之间优异的相容性,改善陶土在天然胶乳中的分散效果,提高陶土对天然橡胶的补强作用。 The purpose of the present invention is to solve the problem that the pottery clay has a poor reinforcing effect on rubber after being treated with traditional modifiers. By adopting hydroxyethyl methacrylate rubber latex with strong polarity and active hydroxyl groups to graft and modify the pottery clay, Utilizing the excellent compatibility between hydroxyethyl methacrylate rubber latex and natural latex, the dispersion effect of clay in natural latex is improved, and the reinforcing effect of clay on natural rubber is improved.

为实现上述发明的目的,本发明采取的技术方案如下: For realizing the above-mentioned purpose of the invention, the technical scheme that the present invention takes is as follows:

一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,包括如下步骤: A kind of preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, comprises the steps:

在去离子水中加入陶土和适量的偶联剂及阴离子表面活性剂,搅拌超声分散,随后加入适量的乳状甲基丙烯酸羟乙酯橡胶,继续采用搅拌超声分散,制备陶土乳液分散体;同时采用适量的非离子表面活性剂对适量的对乳状天然橡胶进行稳定,然后在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到乳状天然橡胶中,同时在50~70℃水浴条件下滴加引发交联剂,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;将该复合材料进一步通过凝固、压片、洗涤、干燥等标准中国橡胶常规加工工艺,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料。 Add clay and an appropriate amount of coupling agent and anionic surfactant in deionized water, stir and ultrasonically disperse, then add an appropriate amount of milky hydroxyethyl methacrylate rubber, continue to use stirring and ultrasonic dispersion to prepare clay emulsion dispersion; The appropriate amount of non-ionic surfactant is used to stabilize the milky natural rubber, and then the above-mentioned clay emulsion dispersion is evenly mixed into the milky natural rubber under the condition of constant stirring, and at the same time, it is added dropwise under the condition of a water bath at 50~70°C to initiate cross-linking agent, to obtain the hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material in the latex state; the composite material is further processed by standard Chinese rubber conventional processing techniques such as coagulation, pressing, washing, and drying to obtain dry Hydroxyethyl methacrylate rubber graft modified clay-natural rubber composites in gel state.

所述的陶土、偶联剂、阴离子表面活性剂、以干胶计乳状甲基丙烯酸羟乙酯橡胶、非离子表面活性剂、以干胶计的乳状天然橡胶、引发交联剂的份量(以重量份计,下同)为: Described potter's clay, coupling agent, anionic surfactant, emulsified hydroxyethyl methacrylate rubber, nonionic surfactant, emulsified natural rubber in dry rubber, the part that initiates cross-linking agent in dry rubber parts by weight, the same below) is:

陶土:10~60份;偶联剂:2~4份;阴离子表面活性剂:0.3~0.5份;以干胶计的乳状甲基丙烯酸羟乙酯橡胶:5~40份;非离子表面活性剂:0.3~0.5份;以干胶计的乳状天然橡胶:100份;引发交联剂:1~3份。 Clay: 10~60 parts; Coupling agent: 2~4 parts; Anionic surfactant: 0.3~0.5 parts; Milky hydroxyethyl methacrylate rubber calculated as dry rubber: 5~40 parts; Nonionic surfactant : 0.3~0.5 parts; emulsified natural rubber based on dry rubber: 100 parts; initiator crosslinking agent: 1~3 parts.

一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,包括如下步骤: A kind of preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, comprises the steps:

(1)改性陶土乳液分散体的制备: (1) Preparation of modified clay emulsion dispersion:

在陶土中加入乙醇,边搅拌边超声分散,然后加入2~4份经乙醇水解的偶联剂和0.3~0.5份的阴离子表面活性剂,在35℃~90℃温度条件下反应1~2小时,然后再加入乳状甲基丙烯酸羟乙酯橡胶,在温度为70℃~90℃条件下,同时边搅拌边超声分散下反应1~2小时,制成甲基丙烯酸羟乙酯橡胶接枝改性陶土乳液分散体; Add ethanol to clay, ultrasonically disperse while stirring, then add 2~4 parts of coupling agent hydrolyzed by ethanol and 0.3~0.5 parts of anionic surfactant, and react at 35℃~90℃ for 1~2 hours , and then add milky hydroxyethyl methacrylate rubber, and react for 1 to 2 hours under the condition of temperature of 70 ℃ ~ 90 ℃, while stirring and ultrasonic dispersion, to make hydroxyethyl methacrylate rubber graft modification clay emulsion dispersion;

(2)胶乳状态的陶土-天然橡胶复合材料的制备: (2) Preparation of clay-natural rubber composites in latex state:

采用0.3~0.5份非离子表面活性剂对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后再加入引发交联剂,在温度为70℃~90℃条件下,搅拌反应1~2小时,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料; Use 0.3~0.5 parts of nonionic surfactant to stabilize 100 parts of concentrated natural rubber latex with a total solid content of 60% based on dry rubber, and mix the above clay emulsion dispersion evenly into the stable concentrated natural latex under constant stirring. In latex, then add initiating cross-linking agent, stir and react for 1 to 2 hours at a temperature of 70°C to 90°C, and obtain hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material in latex state ;

(3)干胶状态的陶土-天然橡胶复合材料的制备: (3) Preparation of clay-natural rubber composites in dry state:

通过凝固、压片、洗涤、干燥,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合物,采用常规方式在炼胶机上对甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合物进行适当塑炼,然后依次加入引发交联剂、石蜡基油以及橡胶加工助剂,混炼均匀,制成陶土-天然橡胶复合材料。 Through coagulation, tableting, washing, and drying, the hydroxyethyl methacrylate rubber grafted modified clay-natural rubber compound in the dry state is obtained, and the hydroxyethyl methacrylate rubber is grafted on the rubber mixer in a conventional manner. The modified clay-natural rubber compound is properly masticated, and then the initiator crosslinking agent, paraffin base oil and rubber processing aid are added in sequence, and mixed evenly to prepare the clay-natural rubber composite material.

一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,包括如下步骤: A kind of preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, comprises the steps:

(1)改性陶土乳液分散体的制备: (1) Preparation of modified clay emulsion dispersion:

在陶土中加入乙醇,边搅拌边超声分散,然后加入2~4份经乙醇水解的偶联剂和0.3~0.5份的阴离子表面活性剂,在35℃~90℃温度条件下反应1~2小时,然后再加入乳状甲基丙烯酸羟乙酯橡胶,在温度为70℃~90℃条件下,同时边搅拌边超声分散下反应1~2小时,制成甲基丙烯酸羟乙酯橡胶接枝改性陶土乳液分散体; Add ethanol to clay, ultrasonically disperse while stirring, then add 2~4 parts of coupling agent hydrolyzed by ethanol and 0.3~0.5 parts of anionic surfactant, and react at 35℃~90℃ for 1~2 hours , and then add milky hydroxyethyl methacrylate rubber, and react for 1 to 2 hours under the condition of temperature of 70 ℃ ~ 90 ℃, while stirring and ultrasonic dispersion, to make hydroxyethyl methacrylate rubber graft modification clay emulsion dispersion;

(2)干胶状态的陶土-天然橡胶复合材料的制备: (2) Preparation of clay-natural rubber composites in dry state:

将陶土乳液分散体通过凝固、压片、洗涤、干燥,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土,然后将干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土和干胶状态的天然橡胶采用常规方式在炼胶机上进行塑炼匀化,匀化均匀后依次加入引发交联剂、石蜡基油以及橡胶加工助剂,混炼均匀,制成干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料。 The clay emulsion dispersion is coagulated, pressed, washed, and dried to obtain the hydroxyethyl methacrylate rubber graft modified clay in the dry state, and then the hydroxyethyl methacrylate rubber in the dry state is grafted and modified The natural rubber in the state of clay and dry rubber is plasticized and homogenized on the rubber mixer in a conventional way. After homogenization, the initiator crosslinking agent, paraffin base oil and rubber processing aids are added in sequence, and mixed evenly to make a dry rubber state. Clay-natural rubber composites modified by grafting of hydroxyethyl methacrylate rubber.

所述的陶土,是通过适量的乙醇恰好浸润后用去离子水漂洗的湿陶土,粒径为30-60nm,陶土含量≥90%。 The potter's clay described above is wet potter's clay that has been infiltrated by an appropriate amount of ethanol and then rinsed with deionized water. The particle size is 30-60 nm, and the potter's clay content is more than or equal to 90%.

所述的偶联剂,可选异丙基三(二辛基焦磷酸酰氧基)钛酸酯或三硬酯酸钛酸异丙酯钛酸酯或异丙基三油酸酰氧基钛酸酯,优选三硬酯酸钛酸异丙酯钛酸酯。 The coupling agent can be selected from isopropyl tris(dioctyl pyrophosphate acyloxy) titanate or isopropyl tristearate titanate titanate or isopropyl trioleate acyloxytitanium acid ester, preferably isopropyl titanate tristearate titanate.

所述的阴离子表面活性剂,可选六偏磷酸钠或十二烷基苯磺酸钠或或油酸钾,优选十二烷基苯磺酸钠。 The anionic surfactant may be sodium hexametaphosphate or sodium dodecylbenzenesulfonate or potassium oleate, preferably sodium dodecylbenzenesulfonate.

所述的乳状甲基丙烯酸羟乙酯橡胶,可选天然橡胶通过与甲基丙烯酸羟乙酯接枝共聚反应制备的乳状甲基丙烯酸羟乙酯橡胶,或由天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备的甲基丙烯酸羟乙酯胶乳或由浓缩天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳,优选浓缩天然胶乳通过接枝共聚反应制备的接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳。 The milky hydroxyethyl methacrylate rubber can be selected from the milky hydroxyethyl methacrylate rubber prepared by grafting and copolymerizing natural rubber with hydroxyethyl methacrylate, or by natural rubber latex with hydroxyethyl methacrylate Hydroxyethyl methacrylate latex prepared by ester graft copolymerization or hydroxyethyl methacrylate graft copolymerization prepared from concentrated natural latex with a graft rate of 5-50% and a total solid content of 20-25%. Hydroxyethyl methacrylate latex, preferably the hydroxyethyl methacrylate latex of 5-50% graft ratio prepared by concentrated natural rubber latex by graft copolymerization, and total solid content of 20-25%.

所述的非离子表面活性剂,可选脂肪醇聚氧乙烯醚或山梨醇聚氧乙烯醚或壬基酚聚氧乙烯醚,优选脂肪醇聚氧乙烯醚。 The nonionic surfactant can be selected from fatty alcohol polyoxyethylene ether or sorbitol polyoxyethylene ether or nonylphenol polyoxyethylene ether, preferably fatty alcohol polyoxyethylene ether.

所述的乳状天然橡胶,可选巴西三叶橡胶树的天然胶乳或浓缩天然胶乳或经离心浓缩、总固体含量为60%的浓缩天然胶乳,优选经离心浓缩、总固体含量为60%的浓缩天然胶乳。 The milky natural rubber can be selected from natural rubber latex or concentrated natural rubber latex of Hevea brasiliensis or concentrated natural rubber latex with a total solid content of 60% through centrifugal concentration, preferably concentrated natural rubber latex with a total solid content of 60% through centrifugal concentration. latex.

所述的引发交联剂,可选过氧化物如叔丁基过氧化氢、过硫酸铵或过硫酸钾,优选过硫酸铵。 The cross-linking agent can be selected from peroxides such as tert-butyl hydroperoxide, ammonium persulfate or potassium persulfate, preferably ammonium persulfate.

一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,包括如下步骤: A kind of preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, comprises the steps:

称取10~60份陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入2~4份三硬酯酸钛酸异丙酯钛酸酯和0.3~0.5份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散20~40分钟,随后加入5~40份以干胶计接枝率为5~50%、总固体含量20~25%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散20~40分钟,制备陶土乳液分散体;同时采用0.3~0.5份脂肪醇聚氧乙烯醚对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后滴加1~3份过硫酸铵,搅拌均匀后,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;将该复合材料进一步通过凝固、压片、洗涤、干燥等标准中国橡胶常规加工工艺,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料。 Weigh 10~60 parts of pottery clay, add ethanol just enough to soak it, rinse it with deionized water, then add 2~4 parts of isopropyl titanate tristearate titanate and 0.3~0.5 parts of dodecylbenzene Sodium sulfonate and 100 parts of deionized water, stirred and ultrasonically dispersed for 20 to 40 minutes, then added 5 to 40 parts of hydroxyethyl methacrylate with a graft rate of 5 to 50% based on dry glue and a total solid content of 20 to 25%. Ester rubber latex, continue to use stirring and ultrasonic dispersion for 20 to 40 minutes to prepare clay emulsion dispersion; at the same time, use 0.3 to 0.5 parts of fatty alcohol polyoxyethylene ether to 100 parts of concentrated natural rubber latex with a total solid content of 60% based on dry rubber. Stable, mix the above-mentioned clay emulsion dispersion into the stable concentrated natural rubber latex evenly under the condition of constant stirring, then add 1~3 parts of ammonium persulfate dropwise, after stirring evenly, get hydroxyethyl methacrylate in latex state Rubber graft modified clay-natural rubber composite material; the composite material is further subjected to standard Chinese rubber processing techniques such as coagulation, tableting, washing, and drying to obtain hydroxyethyl methacrylate rubber graft modification in a dry state Clay-natural rubber composite.

所述制备的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料可采用常规硫化体系,如有效硫化体系、半有效硫化体系、过氧化物硫化体系等制成预硫化胶乳,按浸渍工艺生产各种乳胶制品;也可采用常规加工工艺进行混炼硫化,生产各种干胶制品。 The prepared hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material can adopt conventional vulcanization system, such as effective vulcanization system, semi-effective vulcanization system, peroxide vulcanization system, etc. to make pre-vulcanized latex, according to Various latex products can be produced by dipping process; it can also be mixed and vulcanized by conventional processing technology to produce various dry rubber products.

本发明的有益效果是: The beneficial effects of the present invention are:

(1)采用通过甲基丙烯酸羟乙酯与天然橡胶胶乳接枝共聚反应制备的甲基丙烯酸羟乙酯橡胶胶乳作为陶土与天然橡胶胶乳之间的分散相容剂,利用甲基丙烯酸羟乙酯橡胶胶乳与天然橡胶胶乳之间优异的相容性及活泼的羟基,将陶土桥联接到橡胶的交联网络上,显著地改善陶土在天然橡胶中的分散效果,从而实现了陶土与天然橡胶之间的强结合作用,制备出高性能陶土-天然橡胶复合材料。 (1) Using hydroxyethyl methacrylate rubber latex prepared by graft copolymerization of hydroxyethyl methacrylate and natural rubber latex as the dispersion compatibilizer between clay and natural rubber latex, using hydroxyethyl methacrylate The excellent compatibility between rubber latex and natural rubber latex and the active hydroxyl group connect clay bridges to the cross-linked network of rubber, which significantly improves the dispersion effect of clay in natural rubber, thus realizing the relationship between clay and natural rubber. The strong combination between them prepared high-performance clay-natural rubber composites.

   (2)采用本发明制备的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料的硫化 (2) Vulcanization of the hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material prepared by the present invention

胶片的拉伸强度可达25~28MPa,拉断伸长率可达800~960%,300%定伸应力可达3.5~6.5 MPa。 The tensile strength of the film can reach 25~28MPa, the elongation at break can reach 800~960%, and the 300% modulus stress can reach 3.5~6.5MPa.

具体实施方式 Detailed ways

下面通过实例对本发明做进一步详细说明,这些实例仅用来说明本发明,并不限制本发明的范围。 The present invention will be further described in detail by examples below, and these examples are only used to illustrate the present invention, and do not limit the scope of the present invention.

实施例1Example 1

称取10份粒径约为20nm的陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入3份三硬酯酸钛酸异丙酯钛酸酯和0.4份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散30分钟,随后加入5份以干胶计接枝率为5%、总固体含量25%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散30分钟,制备陶土乳液分散体;同时采用0.5份脂肪醇聚氧乙烯醚对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后滴加1.5份过硫酸铵,在温度为70℃条件下,搅拌反应1小时,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝陶土-天然橡胶复合材料,在该材料中加入1.5份硫黄,0.6份氧化锌,0.6份二乙基二硫代氨基甲酸锌(ZDC),0.5份乙基一苯基二硫代氨基甲酸锌(PX),0.5份2,6-二特丁基—4—甲基苯酚(防264),60℃水浴硫化1.5小时,得到的硫化胶膜的拉伸强度为26.6MPa,拉断伸长率910%,300%定伸应力4.8 Mpa。 Weigh 10 parts of clay with a particle size of about 20nm, add ethanol that just soaks it and rinse it with deionized water, then add 3 parts of isopropyl titanate tristearate titanate and 0.4 parts of dodecylbenzene Sodium sulfonate and 100 parts of deionized water, stirred and ultrasonically dispersed for 30 minutes, then added 5 parts of hydroxyethyl methacrylate rubber latex with a graft rate of 5% and a total solid content of 25% based on dry rubber, and continued to use stirring ultrasonic Disperse for 30 minutes to prepare clay emulsion dispersion; simultaneously adopt 0.5 part of fatty alcohol polyoxyethylene ether to stabilize 100 parts of concentrated natural rubber latex with total solid content of 60% based on dry glue, and mix above-mentioned clay emulsion under constant stirring condition The dispersion is evenly mixed into the stable concentrated natural rubber latex, then 1.5 parts of ammonium persulfate is added dropwise, and the reaction is stirred for 1 hour at a temperature of 70°C to obtain hydroxyethyl methacrylate rubber grafted clay in latex state- Natural rubber composite material, adding 1.5 parts of sulfur, 0.6 parts of zinc oxide, 0.6 parts of zinc diethyldithiocarbamate (ZDC), 0.5 parts of zinc ethyl-phenyldithiocarbamate (PX) , 0.5 parts of 2,6-di-tert-butyl-4-methylphenol (anti-264), vulcanized in a water bath at 60°C for 1.5 hours, the tensile strength of the vulcanized film obtained was 26.6MPa, and the elongation at break was 910%. The 300% modulus stress is 4.8 Mpa.

实施例2Example 2

称取60份粒径约为60 nm的陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入4份三硬酯酸钛酸异丙酯钛酸酯和0.5份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散30分钟,随后加入30份以干胶计接枝为50%、总固体含量20%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散30分钟,制备陶土乳液分散体;同时采用0.5份脂肪醇聚氧乙烯醚对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,搅拌均匀后,采用乙酸进行凝固、压片、洗涤、干燥,制成干胶状甲基丙烯酸羟乙酯橡胶接枝陶土-天然橡胶复合物。随后在开放式炼胶机上依次在上述的干胶状复合材料中加入3.0份过硫酸铵,3.5份硫黄,6.0份氧化锌,1.0份硬脂酸,1.3份二硫化苯并噻唑(促进剂DM), 0.7份2,6-二特丁基—4—甲基苯酚(防264),混炼均匀后在160℃下硫化20分钟。得到的硫化胶片的拉伸强度为26.9MPa,拉断伸长率850%,300%定伸应力6.4 MPa。 Weigh 60 parts of pottery clay with a particle size of about 60 nm, add ethanol that just soaks it and rinse it with deionized water, then add 4 parts of isopropyl titanate tristearate titanate and 0.5 parts of dodecyl Sodium benzenesulfonate and 100 parts of deionized water were stirred and ultrasonically dispersed for 30 minutes, and then 30 parts of hydroxyethyl methacrylate rubber latex with a grafting rate of 50% and a total solid content of 20% were added in terms of dry glue, and continued to use stirring ultrasonic Disperse for 30 minutes to prepare clay emulsion dispersion; simultaneously adopt 0.5 part of fatty alcohol polyoxyethylene ether to stabilize 100 parts of concentrated natural rubber latex with total solid content of 60% based on dry glue, and mix above-mentioned clay emulsion under constant stirring condition The dispersion is evenly mixed into the stable concentrated natural rubber latex, and after being evenly stirred, it is coagulated with acetic acid, pressed into tablets, washed, and dried to make a dry gel-like hydroxyethyl methacrylate rubber grafted clay-natural rubber compound. Add 3.0 parts of ammonium persulfate, 3.5 parts of sulfur, 6.0 parts of zinc oxide, 1.0 parts of stearic acid, 1.3 parts of benzothiazole disulfide (promoter DM) in the above-mentioned dry rubber-like composite material successively on the open rubber mixing machine. ), 0.7 parts of 2,6-di-tert-butyl-4-methylphenol (anti-264), vulcanized at 160°C for 20 minutes after mixing evenly. The obtained vulcanized rubber sheet had a tensile strength of 26.9 MPa, an elongation at break of 850%, and a 300% modulus of 6.4 MPa.

实施例3Example 3

称取30份粒径约为50 nm的陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入2份三硬酯酸钛酸异丙酯钛酸酯和0.3份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散30分钟,随后加入20份以干胶计接枝率为30%、总固体含量20%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散30分钟后,采用乙醇进行凝固、压片、洗涤、干燥,制成干胶状甲基丙烯酸羟乙酯橡胶接枝陶土;随后在开放式炼胶机上将100份干状的天然橡胶与上述制成干胶状甲基丙烯酸羟乙酯橡胶接枝陶土进行共混,然后依次加入2.0份过硫酸铵,3.5份硫黄,6.0份氧化锌,1.0份硬脂酸,1.3份二硫化苯并噻唑(促进剂DM), 0.5份2,6-二特丁基—4—甲基苯酚(防264),混炼均匀后在160℃下硫化20分钟。得到的硫化胶片的拉伸强度为25.8MPa,拉断伸长率870%,300%定伸应力5.8 MPa。 Weigh 30 parts of pottery clay with a particle size of about 50 nm, add ethanol that just soaks it and rinse it with deionized water, then add 2 parts of isopropyl titanate tristearate titanate and 0.3 parts of dodecyl Sodium benzenesulfonate and 100 parts of deionized water were stirred and ultrasonically dispersed for 30 minutes, then 20 parts of hydroxyethyl methacrylate rubber latex with a graft rate of 30% and a total solid content of 20% were added in terms of dry glue, and the stirring method was continued. After ultrasonic dispersion for 30 minutes, ethanol was used for coagulation, tableting, washing, and drying to make dry colloidal hydroxyethyl methacrylate rubber grafted clay; then 100 parts of dry natural rubber and The above-mentioned dry colloidal hydroxyethyl methacrylate rubber grafted clay was blended, and then 2.0 parts of ammonium persulfate, 3.5 parts of sulfur, 6.0 parts of zinc oxide, 1.0 parts of stearic acid, 1.3 parts of benzo disulfide were added successively. Thiazole (accelerator DM), 0.5 parts of 2,6-di-tert-butyl-4-methylphenol (anti-264), after mixing evenly, vulcanize at 160°C for 20 minutes. The obtained vulcanized rubber sheet had a tensile strength of 25.8 MPa, an elongation at break of 870%, and a 300% modulus of 5.8 MPa.

实施例4Example 4

称取20份粒径约为40nm的陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入3份三硬酯酸钛酸异丙酯钛酸酯和0.4份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散30分钟,随后加入5份以干胶计接枝率为20%、总固体含量25%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散30分钟,制备陶土乳液分散体;同时采用0.5份脂肪醇聚氧乙烯醚对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后滴加1.5份过硫酸铵,在温度为90℃条件下,搅拌反应2小时,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝陶土-天然橡胶复合材料,在该材料中加入1.5份硫黄,0.6份氧化锌,0.6份二乙基二硫代氨基甲酸锌(ZDC),0.5份乙基一苯基二硫代氨基甲酸锌(PX),0.5份2,6-二特丁基—4—甲基苯酚(防264),60℃水浴硫化1.5小时,得到的硫化胶膜的拉伸强度为27.2MPa,拉断伸长率940%,300%定伸应力4.6 Mpa。 Weigh 20 parts of pottery clay with a particle size of about 40nm, add ethanol that just soaks it and rinse it with deionized water, then add 3 parts of isopropyl titanate tristearate titanate and 0.4 parts of dodecylbenzene Sodium sulfonate and 100 parts of deionized water, stirred and ultrasonically dispersed for 30 minutes, then added 5 parts of hydroxyethyl methacrylate rubber latex with a graft rate of 20% and a total solid content of 25% based on dry rubber, and continued to use stirring ultrasonic Disperse for 30 minutes to prepare clay emulsion dispersion; simultaneously adopt 0.5 part of fatty alcohol polyoxyethylene ether to stabilize 100 parts of concentrated natural rubber latex with total solid content of 60% based on dry glue, and mix above-mentioned clay emulsion under constant stirring condition The dispersion is uniformly mixed into the stable concentrated natural rubber latex, then 1.5 parts of ammonium persulfate is added dropwise, and the temperature is 90°C, and the reaction is stirred for 2 hours to obtain hydroxyethyl methacrylate rubber grafted clay in latex state- Natural rubber composite material, adding 1.5 parts of sulfur, 0.6 parts of zinc oxide, 0.6 parts of zinc diethyldithiocarbamate (ZDC), 0.5 parts of zinc ethyl-phenyldithiocarbamate (PX) , 0.5 parts of 2,6-di-tert-butyl-4-methylphenol (anti-264), vulcanized in a water bath at 60°C for 1.5 hours, the tensile strength of the vulcanized film obtained was 27.2MPa, and the elongation at break was 940%. The 300% modulus stress is 4.6 Mpa.

实施例5Example 5

称取50份粒径约为50 nm的陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入2份三硬酯酸钛酸异丙酯钛酸酯和0.3份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散30分钟,随后加入20份以干胶计接枝率为40%、总固体含量25%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散30分钟后,采用乙醇进行凝固、压片、洗涤、干燥,制成干胶状甲基丙烯酸羟乙酯橡胶接枝陶土;随后在开放式炼胶机上将100份干状的天然橡胶与上述制成干胶状甲基丙烯酸羟乙酯橡胶接枝陶土进行共混,然后依次加入2.0份过硫酸铵,3.5份硫黄,6.0份氧化锌,1.0份硬脂酸,1.3份二硫化苯并噻唑(促进剂DM), 0.5份2,6-二特丁基—4—甲基苯酚(防264),混炼均匀后在160℃下硫化20分钟。得到的硫化胶片的拉伸强度为26.5MPa,拉断伸长率850%,300%定伸应力6.2 MPa。 Weigh 50 parts of pottery clay with a particle size of about 50 nm, add ethanol that just soaks it and rinse it with deionized water, then add 2 parts of isopropyl titanate tristearate titanate and 0.3 parts of dodecyl Sodium benzenesulfonate and 100 parts of deionized water were stirred and ultrasonically dispersed for 30 minutes, then 20 parts of hydroxyethyl methacrylate rubber latex with a graft rate of 40% and a total solid content of 25% were added in terms of dry glue, and the stirring method was continued. After ultrasonic dispersion for 30 minutes, ethanol was used for coagulation, tableting, washing, and drying to make dry colloidal hydroxyethyl methacrylate rubber grafted clay; then 100 parts of dry natural rubber and The above-mentioned dry colloidal hydroxyethyl methacrylate rubber grafted clay was blended, and then 2.0 parts of ammonium persulfate, 3.5 parts of sulfur, 6.0 parts of zinc oxide, 1.0 parts of stearic acid, 1.3 parts of benzo disulfide were added successively. Thiazole (accelerator DM), 0.5 parts of 2,6-di-tert-butyl-4-methylphenol (anti-264), after mixing evenly, vulcanize at 160°C for 20 minutes. The obtained vulcanized rubber sheet had a tensile strength of 26.5 MPa, an elongation at break of 850%, and a 300% modulus of 6.2 MPa.

Claims (11)

1.一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:包括如下步骤: 1. a kind of preparation method utilizing hydroxyethyl methacrylate rubber graft modification potter's clay to strengthen natural rubber composite material, is characterized in that: comprise the steps: 在去离子水中加入陶土和适量的偶联剂及阴离子表面活性剂,搅拌超声分散,随后加入适量的乳状甲基丙烯酸羟乙酯橡胶,继续采用搅拌超声分散,制备陶土乳液分散体;同时采用适量的非离子表面活性剂对适量的乳状天然橡胶进行稳定,然后在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到乳状天然橡胶中,同时在50~70℃水浴条件下滴加引发交联剂,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;将该复合材料进一步通过凝固、压片、洗涤、干燥标准中国橡胶常规加工工艺,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料; Add clay and an appropriate amount of coupling agent and anionic surfactant in deionized water, stir and ultrasonically disperse, then add an appropriate amount of milky hydroxyethyl methacrylate rubber, continue to use stirring and ultrasonic dispersion to prepare clay emulsion dispersion; The non-ionic surfactant stabilizes an appropriate amount of milky natural rubber, and then mixes the above-mentioned clay emulsion dispersion into the milky natural rubber evenly under the condition of constant stirring, and at the same time drips it under the condition of 50~70 ℃ water bath to trigger exchange. Combined agent to obtain the hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material in the latex state; the composite material is further passed through the standard Chinese rubber conventional processing technology of solidification, pressing, washing, and drying to obtain the dry rubber state The hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material; 所述的乳状甲基丙烯酸羟乙酯橡胶为天然橡胶通过与甲基丙烯酸羟乙酯接枝共聚反应制备的乳状甲基丙烯酸羟乙酯橡胶,或由天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备的甲基丙烯酸羟乙酯胶乳或由浓缩天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳; The milky hydroxyethyl methacrylate rubber is the milky hydroxyethyl methacrylate rubber prepared by grafting and copolymerizing natural rubber with hydroxyethyl methacrylate, or it is prepared from natural rubber latex by grafting with hydroxyethyl methacrylate. Hydroxyethyl methacrylate latex prepared by graft copolymerization or methacrylate with a graft rate of 5-50% and a total solid content of 20-25% prepared from concentrated natural rubber latex by graft copolymerization with hydroxyethyl methacrylate Hydroxyethyl acrylate latex; 所述的乳状天然橡胶为巴西三叶橡胶树的天然胶乳或经离心浓缩、总固体含量为60%的浓缩天然胶乳。 The milky natural rubber is the natural rubber latex of Hevea brasiliensis or the concentrated natural rubber latex that is centrifuged and concentrated, and the total solid content is 60%. 2.根据权利要求1所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的陶土、偶联剂、阴离子表面活性剂、以干胶计乳状甲基丙烯酸羟乙酯橡胶、非离子表面活性剂、以干胶计的乳状天然橡胶、引发交联剂的份量以重量份计为: 2. the preparation method utilizing hydroxyethyl methacrylate rubber graft modification clay to strengthen natural rubber composite material according to claim 1, is characterized in that: described clay, coupling agent, anionic surfactant, with Emulsified hydroxyethyl methacrylate rubber in dry rubber, nonionic surfactant, emulsion natural rubber in dry rubber, and the part that initiates cross-linking agent are calculated in parts by weight: 陶土:10~60份;偶联剂:2~4份;阴离子表面活性剂:0.3~0.5份;以干胶计的乳状甲基丙烯酸羟乙酯橡胶:5~40份;非离子表面活性剂:0.3~0.5份;以干胶计的乳状天然橡胶:100份;引发交联剂:1~3份。 Clay: 10~60 parts; Coupling agent: 2~4 parts; Anionic surfactant: 0.3~0.5 parts; Milky hydroxyethyl methacrylate rubber calculated as dry rubber: 5~40 parts; Nonionic surfactant : 0.3~0.5 parts; emulsified natural rubber based on dry rubber: 100 parts; initiator crosslinking agent: 1~3 parts. 3.一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:包括如下步骤: 3. a preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, is characterized in that: comprise the steps: (1)改性陶土乳液分散体的制备: (1) Preparation of modified clay emulsion dispersion: 在陶土中加入乙醇,边搅拌边超声分散,然后加入2~4份经乙醇水解的偶联剂和0.3~0.5份的阴离子表面活性剂,在35℃~90℃温度条件下反应1~2小时,然后再加入乳状甲基丙烯酸羟乙酯橡胶,在温度为70℃~90℃条件下,同时边搅拌边超声分散下反应1~2小时,制成甲基丙烯酸羟乙酯橡胶接枝改性陶土乳液分散体; Add ethanol to clay, ultrasonically disperse while stirring, then add 2~4 parts of coupling agent hydrolyzed by ethanol and 0.3~0.5 parts of anionic surfactant, and react at 35℃~90℃ for 1~2 hours , and then add milky hydroxyethyl methacrylate rubber, and react for 1 to 2 hours under the condition of temperature of 70 ℃ ~ 90 ℃, while stirring and ultrasonic dispersion, to make hydroxyethyl methacrylate rubber graft modification clay emulsion dispersion; (2)胶乳状态的陶土-天然橡胶复合材料的制备: (2) Preparation of clay-natural rubber composites in latex state: 采用0.3~0.5份非离子表面活性剂对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后再加入引发交联剂,在温度为70℃~90℃条件下,搅拌反应1~2小时,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料; Use 0.3~0.5 parts of nonionic surfactant to stabilize 100 parts of concentrated natural rubber latex with a total solid content of 60% based on dry rubber, and mix the above clay emulsion dispersion evenly into the stable concentrated natural latex under constant stirring. In latex, then add initiating cross-linking agent, stir and react for 1 to 2 hours at a temperature of 70°C to 90°C, and obtain hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material in latex state ; (3)干胶状态的陶土-天然橡胶复合材料的制备: (3) Preparation of clay-natural rubber composites in dry state: 通过凝固、压片、洗涤、干燥,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合物,采用常规方式在炼胶机上对甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合物进行适当塑炼,然后依次加入引发交联剂、石蜡基油以及橡胶加工助剂,混炼均匀,制成陶土-天然橡胶复合材料; Through coagulation, tableting, washing, and drying, the hydroxyethyl methacrylate rubber grafted modified clay-natural rubber compound in the dry state is obtained, and the hydroxyethyl methacrylate rubber is grafted on the rubber mixer in a conventional manner. The modified pottery clay-natural rubber compound is properly masticated, and then the initiator crosslinking agent, paraffin base oil and rubber processing aid are added in sequence, and the compound is uniformly mixed to make the pottery clay-natural rubber composite material; 所述的乳状甲基丙烯酸羟乙酯橡胶为天然橡胶通过与甲基丙烯酸羟乙酯接枝共聚反应制备的乳状甲基丙烯酸羟乙酯橡胶,或由天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备的甲基丙烯酸羟乙酯胶乳或由浓缩天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳。 The milky hydroxyethyl methacrylate rubber is the milky hydroxyethyl methacrylate rubber prepared by grafting and copolymerizing natural rubber with hydroxyethyl methacrylate, or it is prepared from natural rubber latex by grafting with hydroxyethyl methacrylate. Hydroxyethyl methacrylate latex prepared by graft copolymerization or methacrylate with a graft rate of 5-50% and a total solid content of 20-25% prepared from concentrated natural rubber latex by graft copolymerization with hydroxyethyl methacrylate Hydroxyethyl acrylate latex. 4.一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:包括如下步骤: 4. a preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, is characterized in that: comprise the steps: (1)改性陶土乳液分散体的制备: (1) Preparation of modified clay emulsion dispersion: 在陶土中加入乙醇,边搅拌边超声分散,然后加入2~4份经乙醇水解的偶联剂和0.3~0.5份的阴离子表面活性剂,在35℃~90℃温度条件下反应1~2小时,然后再加入乳状甲基丙烯酸羟乙酯橡胶,在温度为70℃~90℃条件下,同时边搅拌边超声分散下反应1~2小时,制成了甲基丙烯酸羟乙酯橡胶接枝改性陶土乳液分散体; Add ethanol to clay, ultrasonically disperse while stirring, then add 2~4 parts of coupling agent hydrolyzed by ethanol and 0.3~0.5 parts of anionic surfactant, and react at 35℃~90℃ for 1~2 hours , and then add milky hydroxyethyl methacrylate rubber, and react for 1 to 2 hours under the condition of temperature of 70 ℃ ~ 90 ℃, while stirring and ultrasonic dispersion, and made hydroxyethyl methacrylate rubber graft modified Sexual clay emulsion dispersion; (2)干胶状态的陶土-天然橡胶复合材料的制备: (2) Preparation of clay-natural rubber composites in dry state: 将陶土乳液分散体通过凝固、压片、洗涤、干燥,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土,然后将干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土和干胶状态的天然橡胶采用常规方式在炼胶机上进行塑炼匀化,匀化均匀后依次加入引发交联剂、石蜡基油以及橡胶加工助剂,混炼均匀,制成干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料; The clay emulsion dispersion is coagulated, pressed, washed, and dried to obtain the hydroxyethyl methacrylate rubber graft modified clay in the dry state, and then the hydroxyethyl methacrylate rubber in the dry state is grafted and modified The natural rubber in the state of clay and dry rubber is plasticized and homogenized on the rubber mixer in a conventional way. After homogenization, the initiator crosslinking agent, paraffin base oil and rubber processing aids are added in sequence, and mixed evenly to make a dry rubber state. The hydroxyethyl methacrylate rubber graft modified clay-natural rubber composite material; 所述的乳状甲基丙烯酸羟乙酯橡胶为天然橡胶通过与甲基丙烯酸羟乙酯接枝共聚反应制备的乳状甲基丙烯酸羟乙酯橡胶,或由天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备的甲基丙烯酸羟乙酯胶乳或由浓缩天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳。 The milky hydroxyethyl methacrylate rubber is the milky hydroxyethyl methacrylate rubber prepared by grafting and copolymerizing natural rubber with hydroxyethyl methacrylate, or it is prepared from natural rubber latex by grafting with hydroxyethyl methacrylate. Hydroxyethyl methacrylate latex prepared by graft copolymerization or methacrylate with a graft rate of 5-50% and a total solid content of 20-25% prepared from concentrated natural rubber latex by graft copolymerization with hydroxyethyl methacrylate Hydroxyethyl acrylate latex. 5.根据权利要求1、3或4所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的陶土,是通过适量的乙醇恰好浸润后用去离子水漂洗的湿陶土,粒径为30-60nm,陶土含量≥90%。 5. according to claim 1, 3 or 4, utilize hydroxyethyl methacrylate rubber graft modification potter's clay to strengthen the preparation method of natural rubber composite material, it is characterized in that: described potter's clay, just pass through proper amount of ethanol Wet pottery clay rinsed with deionized water after infiltration, particle size is 30-60nm, pottery clay content ≥ 90%. 6.根据权利要求1、3或4所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的偶联剂为异丙基三(二辛基焦磷酸酰氧基)钛酸酯或三硬酯酸钛酸异丙酯钛酸酯或异丙基三油酸酰氧基钛酸酯。 6. according to claim 1, 3 or 4 described preparation methods utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, it is characterized in that: described coupling agent is isopropyl three (Dioctyl pyrophosphate acyloxy) titanate or isopropyl tristearate titanate or isopropyl trioleate acyl titanate. 7.根据权利要求1、3或4所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的阴离子表面活性剂为六偏磷酸钠或十二烷基苯磺酸钠或油酸钾。 7. according to claim 1, 3 or 4 described preparation methods utilizing hydroxyethyl methacrylate rubber graft modification potter's clay to strengthen natural rubber composite material, it is characterized in that: described anion surfactant is hexametaphosphoric acid Sodium or sodium dodecylbenzenesulfonate or potassium oleate. 8.根据权利要求1、3或4所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的非离子表面活性剂为脂肪醇聚氧乙烯醚或山梨醇聚氧乙烯醚或壬基酚聚氧乙烯醚。 8. according to the preparation method of claim 1, 3 or 4 described utilizing hydroxyethyl methacrylate rubber graft modification potter's clay to strengthen natural rubber composite material, it is characterized in that: described nonionic surfactant is fatty alcohol Polyoxyethylene ether or sorbitol ethoxylate or nonylphenol ethoxylate. 9.根据权利要求1、3或4所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述的引发交联剂为叔丁基过氧化氢、过硫酸铵或过硫酸钾。 9. according to claim 1, 3 or 4 described preparation methods utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, it is characterized in that: described initiating crosslinking agent is tert-butyl Hydrogen peroxide, ammonium persulfate, or potassium persulfate. 10.一种利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:包括如下步骤: 10. A preparation method utilizing hydroxyethyl methacrylate rubber graft modified pottery clay to strengthen natural rubber composite material, is characterized in that: comprises the steps: 称取10~60份陶土,加入恰好将其浸润的乙醇后用去离子水漂洗,随后加入2~4份三硬酯酸钛酸异丙酯钛酸酯和0.3~0.5份十二烷基苯磺酸钠及100份去离子水,搅拌超声分散20~40分钟,随后加入5~40份以干胶计接枝率为5~50%、总固体含量20~25%的甲基丙烯酸羟乙酯橡胶胶乳,继续采用搅拌超声分散20~40分钟,制备陶土乳液分散体;同时采用0.3~0.5份脂肪醇聚氧乙烯醚对100份以干胶计总固体含量为60%的浓缩天然胶乳进行稳定,在不断搅拌条件下将上述的陶土乳液分散体均匀地混合到稳定的浓缩天然胶乳中,然后滴加1~3份过硫酸铵,搅拌均匀后,得到胶乳状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料;将该复合材料进一步通过凝固、压片、洗涤、干燥标准中国橡胶常规加工工艺,得到干胶状态的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料; Weigh 10~60 parts of pottery clay, add ethanol just enough to soak it, rinse it with deionized water, then add 2~4 parts of isopropyl titanate tristearate titanate and 0.3~0.5 parts of dodecylbenzene Sodium sulfonate and 100 parts of deionized water, stirred and ultrasonically dispersed for 20 to 40 minutes, then added 5 to 40 parts of hydroxyethyl methacrylate with a graft rate of 5 to 50% based on dry glue and a total solid content of 20 to 25%. Ester rubber latex, continue to use stirring and ultrasonic dispersion for 20 to 40 minutes to prepare clay emulsion dispersion; at the same time, use 0.3 to 0.5 parts of fatty alcohol polyoxyethylene ether to 100 parts of concentrated natural rubber latex with a total solid content of 60% based on dry rubber. Stable, mix the above-mentioned clay emulsion dispersion into the stable concentrated natural rubber latex evenly under the condition of constant stirring, then add 1~3 parts of ammonium persulfate dropwise, after stirring evenly, get hydroxyethyl methacrylate in latex state Rubber graft modified clay-natural rubber composite material; the composite material is further processed through solidification, tableting, washing, and drying standard Chinese rubber conventional processing technology to obtain hydroxyethyl methacrylate rubber graft modified clay in a dry state - natural rubber composites; 所述的乳状甲基丙烯酸羟乙酯橡胶为天然橡胶通过与甲基丙烯酸羟乙酯接枝共聚反应制备的乳状甲基丙烯酸羟乙酯橡胶,或由天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备的甲基丙烯酸羟乙酯胶乳或由浓缩天然胶乳通过与甲基丙烯酸羟乙酯接枝共聚反应制备接枝率为5~50%、总固体含量为20~25%的甲基丙烯酸羟乙酯胶乳。 The milky hydroxyethyl methacrylate rubber is the milky hydroxyethyl methacrylate rubber prepared by grafting and copolymerizing natural rubber with hydroxyethyl methacrylate, or it is prepared from natural rubber latex by grafting with hydroxyethyl methacrylate. Hydroxyethyl methacrylate latex prepared by graft copolymerization or methacrylate with a graft rate of 5-50% and a total solid content of 20-25% prepared from concentrated natural rubber latex by graft copolymerization with hydroxyethyl methacrylate Hydroxyethyl acrylate latex. 11.根据权利要求1、3、4或10所述的利用甲基丙烯酸羟乙酯橡胶接枝改性陶土增强天然橡胶复合材料的制备方法,其特征在于:所述制备的甲基丙烯酸羟乙酯橡胶接枝改性陶土-天然橡胶复合材料采用有效硫化体系、半有效硫化体系、过氧化物硫化体系制成预硫化胶乳,按浸渍工艺生产各种乳胶制品;或采用常规加工工艺进行混炼硫化,生产各种干胶制品。 11. according to claim 1,3,4 or 10, utilize the preparation method of hydroxyethyl methacrylate rubber graft modification potter's clay to strengthen natural rubber composite material, it is characterized in that: the hydroxyethyl methacrylate prepared Ester rubber graft modified clay-natural rubber composite material adopts effective vulcanization system, semi-effective vulcanization system and peroxide vulcanization system to make pre-vulcanized latex, and produces various latex products according to the dipping process; or adopts conventional processing technology for mixing Vulcanization, production of various dry rubber products.
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