CN103550951A - Novel method for extracting or purifying effective components of traditional Chinese medicine - Google Patents
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Abstract
一种中药有效成份提取或提纯的新方法,属于针对小分子生物物质常温高压加工技术及通过过滤膜分离的筛分技术领域,该方法通常是在低于90℃下,对中药提取液混合物施加120MPa~750MPa的流体静压力保压15s,溶剂在超高压用下渗透到固体原料内部,使中药有效成分溶解在溶剂中,在短时间内达到溶解平衡,迅速卸压在超高渗透压差下,有效成分迅速扩散到组织周围的提取溶剂中。将提取液离心分离,再以膜为过滤介质,经不同截留量的膜层层过滤,丢弃废液,最后留下浓缩液,以实现对提取液的分离和浓缩。此发明可广泛应用于现代生物工程的小分子提取、提纯,现代农业的精细加工,中药的现代化/产业化生产。A new method for extracting or purifying the active ingredients of traditional Chinese medicine belongs to the field of normal temperature and high pressure processing technology for small molecular biological substances and screening technology for separation through filtration membranes. The hydrostatic pressure of 120MPa~750MPa is kept for 15s, and the solvent penetrates into the solid raw material under the ultra-high pressure, so that the active ingredients of traditional Chinese medicine are dissolved in the solvent, and the dissolution equilibrium is reached in a short time, and the pressure is quickly released at the ultra-high osmotic pressure difference Under this condition, the active ingredient rapidly diffuses into the extraction solvent around the tissue. The extract is separated by centrifugation, and then the membrane is used as the filter medium to filter layer by layer with different cut-offs, the waste liquid is discarded, and the concentrated liquid is finally left to realize the separation and concentration of the extract. This invention can be widely used in the extraction and purification of small molecules in modern bioengineering, the fine processing of modern agriculture, and the modernization/industrial production of traditional Chinese medicine.
Description
技术领域 technical field
本发明属于针对小分子生物物质常温高压加工技术及通过过滤膜分离的筛分技术领域。 The invention belongs to the technical field of normal-temperature and high-pressure processing technology for small molecular biological substances and separation through filter membranes.
背景技术 Background technique
现有技术中生物高压加工技术是在常温或较低温度(通常低于 90℃) 的条件下,对生物材料施加120?750MPa的流体静压力,从而使生物材料发生物理或化学的变化而得 到新产品的一种技术。 The biological high-pressure processing technology in the prior art is obtained by applying a hydrostatic pressure of 120 to 750 MPa to the biological material at room temperature or at a lower temperature (usually lower than 90°C), so that the biological material undergoes physical or chemical changes. A technology to a new product.
超高压力日工可使大分子物质发生变化,例如蛋白质变性、酶失活、细胞膜破裂、菌 体内成分泄漏导致生命活动停止、微生物菌体破坏而死亡等,但对小分子物质(如维生素、色素、生物碱、皂试、黄酮类化合物等)却没有影响。根据这个原理提出了常温超高压提取中药有效成分。 Ultra-high pressure daily work can cause changes in macromolecular substances, such as protein denaturation, enzyme inactivation, cell membrane rupture, bacterial component leakage leading to cessation of life activities, microbial cell destruction and death, etc., but for small molecular substances (such as vitamins, Pigments, alkaloids, soaps, flavonoids, etc.) have no effect. According to this principle, the extraction of active ingredients of traditional Chinese medicine at room temperature and ultra-high pressure is proposed.
膜分离技术是一种与膜孔径大小相关的筛分过程,以膜两侧的压力差为驱动力,以膜为过滤介质,在一定的压力下,当原液流过膜表面时,膜表面密布的许多细小的微孔只允许水及小分子物质通过而成为透过液,而原液中体积大于膜表面微孔径的物质则被截留在膜的进液侧,成为浓缩液,因而实现对原液的分离和浓缩。目前世界范围内已开发的膜种类有:微滤膜、超滤膜、反渗透膜等多种类型,应用范围也从单一的咸水谈化化发展到纯水制备、废水处理、生物及医药制品提纯、有机和无机物分离、食品加工、环保、贵重金属提取以及气体分离等各个领域。近几年,将膜分离技术应用于中药提取液的分离纯化,在提高产品得率、纯度、降低能耗、处理时间和工艺改进等方面拥有巨大的发展潜力和应用价值。 Membrane separation technology is a screening process related to the pore size of the membrane. The pressure difference on both sides of the membrane is used as the driving force, and the membrane is used as the filter medium. The many tiny micropores in the membrane only allow water and small molecular substances to pass through and become the permeate, while the substances in the original solution whose volume is larger than the micropore diameter of the membrane surface are trapped on the liquid inlet side of the membrane and become concentrated solution, thus realizing the recovery of the original solution. Separate and concentrate. At present, the types of membranes that have been developed in the world include: microfiltration membranes, ultrafiltration membranes, reverse osmosis membranes, etc., and the scope of application has also developed from a single salt water chemical to pure water preparation, wastewater treatment, biology and medicine. Product purification, organic and inorganic separation, food processing, environmental protection, precious metal extraction and gas separation and other fields. In recent years, the application of membrane separation technology to the separation and purification of traditional Chinese medicine extracts has great development potential and application value in terms of improving product yield, purity, reducing energy consumption, processing time and process improvement.
发明内容 Contents of the invention
为了解决现有技术中关于中药有效成分的提取和提纯存在的不足,本发明提供了一种有效的提取方法。 In order to solve the existing deficiencies in the prior art regarding the extraction and purification of active ingredients of traditional Chinese medicines, the invention provides an effective extraction method.
一种中药有效成份提取、提纯的方法,其特征是: A method for extracting and purifying active ingredients of traditional Chinese medicines is characterized in that:
(1)从中药植物中提取中药的有效成份:先将原料植物粉碎,粉碎颗粒为75目,然后加入重量是中药原料粉末10?20倍的有机溶剂水溶液I并充分混合,得到中药粉末与有机溶剂水溶液I充分混合后的混合液II;然后将混合液II置入压力处理机内,在5分钟内将压力提升至120MPa?750MPa ,保持压力15分钟后迅速卸压,5s内卸至常压,取出混合溶液II;所述的有机溶剂水溶液I中的有机溶剂包括甲醇、乙醇、异丙醇、正丁醇、丙酮、乙 酸甲醋、乙酸乙醋,所述的压力范围是120MPa?750MPa ; (1) Extract the active ingredients of traditional Chinese medicine from Chinese medicinal plants: first crush the raw plant, the crushed particles are 75 mesh, then add the organic solvent aqueous solution I whose weight is 10 to 20 times that of the raw material powder of traditional Chinese medicine and mix well to obtain the traditional Chinese medicine powder and organic The mixed solution II after the solvent aqueous solution I is fully mixed; then put the mixed solution II into the pressure processor, raise the pressure to 120MPa~750MPa within 5 minutes, keep the pressure for 15 minutes and release the pressure quickly, and release it to normal pressure within 5s , take out the mixed solution II; the organic solvent in the described organic solvent aqueous solution I includes methanol, ethanol, isopropanol, n-butanol, acetone, methyl acetate, ethyl acetate, and the pressure range is 120MPa to 750MPa ;
(2)粗分离中药有效成份:将混合溶液 II 进行离心分离,离心分离后去除了混合溶液 II 中的中药药渣,然后将离心分离后的液体通过过滤精度为1. 0μm的介质过滤,以去除混合溶液II中粒径大于1.0μm的杂质和细小的中药药渣,得到澄清的中药有效成份提取液 III;(3)中药有效成份的提纯:将提取液III通过过滤精度为0. 1μm介质过滤,以去除提取液 III 中的粒径大于 0.1μm 的大分子物质,再将滤出液通过超滤过滤来滤出提取液III中无药效的分子量大于 5000?10000道尔顿的有机大分子物质,得到纯度高的中药有效成份提取液IV;所述的超滤过滤,所采用的超滤膜随处理中药不同选择切割分子量为5000?10000道尔顿;所述的超滤过滤,可以根据所提取中药有效成份的分子量选取不同切割分子量的超滤膜; (2) Coarsely separate the active ingredients of traditional Chinese medicine: Centrifuge the mixed solution II to remove the Chinese medicine dregs in the mixed solution II after centrifugation, and then filter the centrifuged liquid through a medium with a filtration accuracy of 1.0 μm to obtain Remove impurities with a particle size greater than 1.0 μm and fine Chinese medicine dregs in the mixed solution II to obtain a clarified active ingredient extract III of traditional Chinese medicine; (3) Purification of active ingredients of traditional Chinese medicine: filter the extract III through a medium with a filtration accuracy of 0.1 μm Filtration to remove macromolecules with a particle size greater than 0.1 μm in the extract III, and then filter the filtrate through ultrafiltration to filter out the organic macromolecules with a molecular weight greater than 5000-10000 Daltons in the extract III that have no drug effect Molecular substances, to obtain the high-purity active ingredient extract IV of traditional Chinese medicine; the ultrafiltration filtration, the adopted ultrafiltration membrane is selected with a cut molecular weight of 5000-10000 Daltons depending on the treatment of traditional Chinese medicines; the ultrafiltration filtration can be Select ultrafiltration membranes with different cut molecular weights according to the molecular weight of the active ingredients of the extracted traditional Chinese medicine;
(4)中药有效成份进一步提纯、浓缩:将提取液IV通过纳滤膜以去除提取液IV中的有机溶剂水溶液I的有机溶剂,以达到提纯、浓缩的目的;所述的纳滤过滤,所采用的纳滤膜随有机溶剂水溶液I中有机溶剂分子量的不同选择切割分子量为200?500道尔顿的纳滤膜。 (4) Further purification and concentration of active ingredients of traditional Chinese medicine: pass the extract IV through a nanofiltration membrane to remove the organic solvent in the organic solvent aqueous solution I in the extract IV, so as to achieve the purpose of purification and concentration; The nanofiltration membrane used is selected to cut the nanofiltration membrane with a molecular weight of 200-500 Daltons according to the molecular weight of the organic solvent in the organic solvent aqueous solution I.
有益效果:此发明可广泛应用于现代生物工程,现代农业工程,中药的现代化、产业化生产。现代生物工程的小分子提取、提纯;现代农业的精细加工,如大豆、玉米等小分 子的提取、提纯、工业化生产;大多数中草药的提取、提纯。应用本发明与传统工艺相比,具有两大优点:首先与煎煮、回流、索氏提取等传统技术相比较,高压加工技术可以大大缩短 提取时间,降低能耗,而且高压力日工是在常温下进行,解决了因高温引起的有效成分结构变化、损失及生理活性降低的难题,有效地保持了其有效成份,极大程度地提高了医疗和保健 效果;另外,高压力日工是在密闭环境中进行,溶剂不会挥发到周围环境中,符合"绿色"环保的要求。因此,应用高压加工技术提取中药有效成分具有很高的实用价值,是极具发展潜力 和竞争力的新技术。其次在提高产品得率、纯度、降低能耗、处理时间和工艺改进等方面已表现出巨大的发展潜力和应用价值。 Beneficial effects: the invention can be widely used in modern bioengineering, modern agricultural engineering, modernized and industrialized production of traditional Chinese medicine. Extraction and purification of small molecules in modern bioengineering; fine processing of modern agriculture, such as extraction, purification and industrial production of small molecules such as soybeans and corn; extraction and purification of most Chinese herbal medicines. Compared with traditional techniques, the application of the present invention has two advantages: first, compared with traditional techniques such as decoction, reflux, and Soxhlet extraction, the high-pressure processing technique can greatly shorten the extraction time and reduce energy consumption, and the high-pressure day labor is in the It is carried out at room temperature, which solves the problems of structural change, loss and physiological activity reduction of active ingredients caused by high temperature, effectively maintains its active ingredients, and greatly improves the medical and health care effects; It is carried out in a closed environment, and the solvent will not volatilize into the surrounding environment, which meets the requirements of "green" environmental protection. Therefore, the application of high-pressure processing technology to extract the active ingredients of traditional Chinese medicine has high practical value and is a new technology with great development potential and competitiveness. Secondly, it has shown great development potential and application value in terms of improving product yield, purity, reducing energy consumption, processing time and process improvement.
具体实施方式 Detailed ways
本发明是在常温或较低温度(通常低于90℃)的条件下,对中药原料粉末和提取液的混合液体迅速施加120MPa?750MPa的流体静压力,保压15min,溶剂在超高压作用下迅速渗透到固体原料内部,有效成分溶解在溶剂中,并在短时间内达到溶解平衡,然后迅速 卸压,在超高渗透压差下,有效成分迅速扩散到组织周围的提取溶剂中,从而实现中药有效成份的提取。再采用膜分离的方法进行逐级分离,以层层去除杂质及没有药用价值的大分 子物质,以完成去除溶液中无效成分的目的。最后再去除提取液中的溶剂,从而将提取液中的中药有效成份进行浓缩。 The present invention applies a hydrostatic pressure of 120MPa to 750MPa rapidly to the mixed liquid of traditional Chinese medicine raw material powder and extract under the condition of normal temperature or lower temperature (usually lower than 90°C), and keeps the pressure for 15 minutes. Rapidly penetrate into the interior of the solid raw material, the active ingredient dissolves in the solvent, and reaches the dissolution equilibrium in a short time, and then quickly releases the pressure. Under the ultra-high osmotic pressure difference, the active ingredient quickly diffuses into the extraction solvent around the tissue, thereby achieving Extraction of active ingredients of traditional Chinese medicine. Then adopt the method of membrane separation to carry out step-by-step separation to remove impurities and macromolecular substances without medicinal value layer by layer, so as to complete the purpose of removing ineffective components in the solution. Finally, the solvent in the extract is removed, so that the active ingredients of the traditional Chinese medicine in the extract are concentrated.
首先进行中药有效成份的提取:将中药首先进行粉碎,粉碎颗粒在60目左右(视中药品种、特性不同)。将粉碎后的中药原料混入提取液中(如乙醇、甲醇、异丙醇、正丁醇、丙酮、乙酸甲醋、乙酸乙醋等的水溶液,视提取物不同,选择提取液) ,充分搅拌混合后,放入 超高加装置内,加120MPa?750MPa 高压(视提取原料不同,选择压力) ,保压15min后,将混合提取液取出。此时,在高压下,中药有效成份已溶解入提取液中。 First carry out the extraction of the active ingredients of the traditional Chinese medicine: the traditional Chinese medicine is first pulverized, and the pulverized particles are about 60 mesh (depending on the variety and characteristics of the Chinese medicine). Mix the pulverized traditional Chinese medicine raw materials into the extract (such as ethanol, methanol, isopropanol, n-butanol, acetone, methyl acetate, ethyl acetate, etc., depending on the extract, choose the extract) and mix well Finally, put it into the ultra-high pressure adding device, add 120MPa to 750MPa high pressure (depending on the extraction raw material, select the pressure), keep the pressure for 15 minutes, and take out the mixed extract. At this time, under high pressure, the active ingredients of the traditional Chinese medicine have been dissolved into the extract.
随后进行中药有效成份的提纯,将混合提取液进行离心分离,去除中药药渣。再将离心分离后的提取液进行粗滤,滤膜孔径为1.0 μm,可去除混合提取液中的杂质及细小的中药药渣。粗滤后的混合液己变得澄清。然后将澄清的混合液进行微滤,可去除提取液中 的大分子杂质。再根据中药材原料和提取要求不同选择不同截留量的超滤膜,通过超滤将提取液进行浓缩。在超滤过程中,对浓缩液重复过滤,可增加浓缩倍数。对滤出液可根据情 况适当处置,可直接扔掉,也可再次过滤,以增加得率。如需再增加浓缩倍数,根据提取液液不同特点,采用纳滤或反渗透进一步浓缩。 Subsequently, the active ingredients of the traditional Chinese medicine are purified, and the mixed extract is centrifuged to remove the dregs of the traditional Chinese medicine. Then, the extract after centrifugation is subjected to coarse filtration, and the filter membrane has a pore size of 1.0 μm, which can remove impurities and fine Chinese medicine residues in the mixed extract. After coarse filtration the mixture became clear. Then the clarified mixture is subjected to microfiltration to remove macromolecular impurities in the extract. Then select ultrafiltration membranes with different cut-offs according to the raw materials of Chinese medicinal materials and extraction requirements, and concentrate the extract by ultrafiltration. During the ultrafiltration process, the concentrated solution can be repeatedly filtered to increase the concentration factor. The filtrate can be properly disposed of according to the situation, can be thrown away directly, or can be filtered again to increase the yield. If it is necessary to increase the concentration multiple, according to the different characteristics of the extracted liquid, use nanofiltration or reverse osmosis to further concentrate.
实施例一 Embodiment one
从淫羊霍中提取总黄酮 Extracting Total Flavonoids from Epimedium
淫羊霍是一种具有重要药理作用的天然药用植物,淫羊霍所含的黄酮类物质尤其是主要活性成分淫羊霍苷具有广泛的生理活性,可用于调血脂、抗高血压、抗炎、抗骨质疏松、抗衰老、抗肿瘤等方面。 Epimedium is a natural medicinal plant with important pharmacological effects. The flavonoids contained in Epimedium, especially the main active ingredient icariin, have a wide range of physiological activities and can be used for blood lipid regulation, antihypertensive, anti Inflammation, anti-osteoporosis, anti-aging, anti-tumor, etc.
(1)将淫羊霍干燥原料粉碎成60目的粉末后,与其重量15倍量的60% 乙醇的水溶液混合。充分搅拌、混合后,将淫羊霍粉末和乙醇水溶液置入超高压容器内,在5min内将压力提至650MPa,保压10min,快速卸压,在5s 内使压力降至常压。 (1) After crushing the dry raw material of Epimedium Fructus into 60 mesh powder, mix it with an aqueous solution of 60% ethanol of 15 times its weight. After fully stirring and mixing, put the epimedium powder and ethanol aqueous solution into the ultra-high pressure container, raise the pressure to 650MPa within 5 minutes, keep the pressure for 10 minutes, quickly release the pressure, and reduce the pressure to normal pressure within 5 seconds.
(2) 将超高压处理后的淫羊霍粉末和乙醇水溶液进行离心分离,分离后弃去药渣。然后将分离后的提取液进行粗滤,精滤膜孔径为1. 0μm,工作温度室温,以去除提取液中的 杂质及残留药渣,得到澄清淫羊霍提取液。 (2) Centrifuge the epimedium powder and ethanol aqueous solution after ultra-high pressure treatment, and discard the dregs after separation. Then the separated extract is subjected to coarse filtration, the pore size of the fine filter membrane is 1.0 μm, and the working temperature is room temperature, to remove impurities and residual medicinal residues in the extract to obtain a clarified Epimedium extract.
将淫羊霍提取液经过孔径为0.1μm的蜂房式微滤器,主要去除提取液中的大分子杂质。然后再将过滤液进行超滤。超滤采用截留分子量10000道尔顿的超滤膜,超滤的工作压力为0.1MPa,工作温度为常温,经过超滤的提取液已去除了提取液中大于淫羊霍总黄酮分子量的无效成分,此时提取液为纯度很高的淫羊霍总黄酮的稀溶液。 Pass the epimedium extract through a honeycomb microfilter with a pore size of 0.1 μm to mainly remove macromolecular impurities in the extract. The filtrate is then subjected to ultrafiltration. Ultrafiltration adopts an ultrafiltration membrane with a molecular weight cut-off of 10,000 Daltons. The working pressure of the ultrafiltration is 0.1MPa, and the working temperature is normal temperature. The ultrafiltered extract has removed the ineffective components in the extract that are greater than the molecular weight of the total flavonoids of Epimedium. At this time, the extract is a dilute solution of total flavonoids of Epimedium radix with high purity.
将淫羊霍总黄酮的稀溶液通过纳滤进行浓缩,以去除淫羊霍总黄酮溶液中的溶剂。过滤时工作温度为常温,工作压力为 7MPa ,纳滤膜截留分子量500道尔顿。经过纳滤后,得到浓缩的淫羊霍总黄酮溶液。 The dilute solution of the total flavonoids of Epimedium is concentrated by nanofiltration, so as to remove the solvent in the total flavonoids of Epimedium. When filtering, the working temperature is normal temperature, the working pressure is 7MPa, and the molecular weight cut-off of the nanofiltration membrane is 500 Daltons. After nanofiltration, the concentrated epimedium total flavonoids solution is obtained.
结论:经过超高压提取及膜提纯浓缩,淫羊霍有效成份淫羊霍总黄酮的得率为78.3% ,总黄酮纯度为:44.2% 。 Conclusion: After ultra-high pressure extraction and membrane purification and concentration, the yield of total flavonoids of Epimedium radix effective ingredients is 78.3%, and the purity of total flavonoids is 44.2%.
实施例二 Embodiment two
从甘草中提取甘草酸 Glycyrrhizic acid extracted from licorice
甘草是一种具有重要药理作用的天然药用植物,甘草所含的甘草酸又称甘草皂苷 是甘草中最主要的活性成分,具有抗炎、抗病毒和保肝解毒,对肉瘤、癌细胞生长有抑制作用,对艾滋病的抑制率更高达80% ,有较强的增加人体免疫功能作用。 Licorice is a natural medicinal plant with important pharmacological effects. Glycyrrhizic acid contained in licorice, also known as glycyrrhizin saponin, is the main active ingredient in licorice. It has anti-inflammatory, anti-viral, liver-protecting and detoxifying properties. It has an inhibitory effect, and the inhibition rate of AIDS is as high as 80%, and it has a strong effect of increasing the immune function of the human body.
(1)将甘草干燥原料粉碎成60目的粉末后,与其重量15倍量的 60%乙醇的水溶液混合。充分搅拌、混合后,将甘草粉末和乙醇水溶液置入超高压容器内,在8min内将压力提至450MPa ,保压15min ,快速卸压,在5s 内使压力降至常压。 (1) After the dry raw material of licorice is crushed into 60 mesh powder, mix it with an aqueous solution of 60% ethanol in an amount 15 times its weight. After fully stirring and mixing, put the licorice powder and ethanol aqueous solution into the ultra-high pressure container, raise the pressure to 450MPa within 8 minutes, keep the pressure for 15 minutes, quickly release the pressure, and reduce the pressure to normal pressure within 5 seconds.
(2) 将超高压处理后的甘草粉末和乙醇水溶液进行离心分离,分离后弃去药渣。然后将分离后的提取液进行粗滤,精滤膜孔径为 1μm,工作温度室温,以去除提取液中的杂质及残留药渣,得到澄清甘草提取液。 (2) Centrifuge the licorice powder after ultra-high pressure treatment and ethanol aqueous solution, and discard the medicinal residue after separation. Then the separated extract is subjected to coarse filtration, the fine filter membrane has a pore size of 1 μm, and the working temperature is room temperature to remove impurities and residual medicinal residues in the extract to obtain a clarified licorice extract.
(3)将甘草提取液经过孔径为0.1μm的蜂房式微滤器,主要去除提取液中的大分子杂质。然后再将过滤液进行超滤。超滤采用截留分子量10000道尔顿的超滤膜,超滤的工作压力为0. 1MPa ,工作温度为常温,经过超滤的提取液已去除了提取液中大于甘草酸分子量的无效成分,此时提取液为纯度很高的甘草酸的稀溶液。 (3) The licorice extract is passed through a honeycomb microfilter with a pore size of 0.1 μm to mainly remove macromolecular impurities in the extract. The filtrate is then subjected to ultrafiltration. Ultrafiltration adopts an ultrafiltration membrane with a molecular weight cut-off of 10,000 Daltons. The working pressure of the ultrafiltration is 0.1MPa, and the working temperature is normal temperature. When the extract is a dilute solution of glycyrrhizic acid with high purity.
(4) 将甘草酸的稀溶液通过纳滤进行浓缩,以去除甘草酸溶液中的溶剂。过滤时工 作温度为常温,工作压力为6MPa,纳滤膜截留分子量500道尔顿。经过纳滤后,得到浓缩的甘草酸溶液。 (4) Concentrate the dilute solution of glycyrrhizic acid by nanofiltration to remove the solvent in the glycyrrhizic acid solution. When filtering, the working temperature is normal temperature, the working pressure is 6MPa, and the molecular weight cut-off of the nanofiltration membrane is 500 Daltons. After nanofiltration, a concentrated glycyrrhizic acid solution was obtained.
结论:经过超高压提取及膜提纯浓缩后,甘草酸的有效成份甘草酸获得率为67.6% ,甘草酸纯度为:70.2%。 Conclusion: After ultra-high pressure extraction and membrane purification and concentration, the active ingredient of glycyrrhizic acid was obtained at a rate of 67.6%, and the purity of glycyrrhizic acid was 70.2%.
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