CN103545696B - A kind of crimping fixture being applicable to electric connector needle body - Google Patents
A kind of crimping fixture being applicable to electric connector needle body Download PDFInfo
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- CN103545696B CN103545696B CN201310373215.3A CN201310373215A CN103545696B CN 103545696 B CN103545696 B CN 103545696B CN 201310373215 A CN201310373215 A CN 201310373215A CN 103545696 B CN103545696 B CN 103545696B
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- 238000002788 crimping Methods 0.000 title claims abstract description 19
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- 239000002184 metal Substances 0.000 description 2
- 238000004377 microelectronic Methods 0.000 description 2
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Abstract
本发明公开了一种适用于电连接器针体的压接夹具,包括相匹配的盖板和底座、固接在底座中部的安装座、布置在安装座中心的定位芯;安装座外部套接有带手柄的旋转压盘,旋转压盘内均匀开设有若干弧形槽,弧形槽内壁呈阿基米德螺旋线形;与每个弧形槽相对应位置的安装座内嵌装有一块滑块,滑块以定位芯为中心呈放射形布置且其末端置于弧形槽内,滑块下方开有空腔,空腔内设有弹簧,滑块上方开有滑槽,滑槽内设有销轴,弹簧靠近弧形槽的一端与销轴贴合。该夹具能有效提升压接的效率和精度,进而提升了成品针体的合格率和生产速率,保证成品品质的同时还能节省人力,大幅减低了次品的数量,节约了生产成本。
The invention discloses a crimping fixture suitable for a needle body of an electric connector, which comprises a matching cover plate and a base, a mounting seat fixed in the middle of the base, and a positioning core arranged in the center of the mounting seat; There is a rotating platen with a handle. There are several arc-shaped grooves uniformly opened in the rotating platen. The inner wall of the arc-shaped groove is in the shape of an Archimedes spiral; The slider is radially arranged with the positioning core as the center and its end is placed in an arc-shaped groove. There is a cavity below the slider, and a spring is arranged in the cavity. There is a chute above the slider, and a There is a pin shaft, and one end of the spring near the arc groove is fitted with the pin shaft. The jig can effectively improve the efficiency and precision of crimping, thereby improving the pass rate and production rate of finished needles, ensuring the quality of finished products while saving manpower, greatly reducing the number of defective products, and saving production costs.
Description
技术领域technical field
本发明涉及现代微电子工业产品的生产制造技术领域,具体涉及一种适用于电连接器针体的压接夹具。The invention relates to the technical field of production and manufacture of modern microelectronic industrial products, in particular to a crimping fixture suitable for a needle body of an electrical connector.
背景技术Background technique
电连接器针体是现代微电子工业产品中必不可少的电路连接零件,传统的电连接器针体一般采用金属件整体加工,即采用杆状的导电金属条经过车削、打磨等工序完成加工,然而整体制造的效率较低、难度大,使得加工后成品的品质不一,出现较多达不到合格率的次品,进而提升了生产成本。为了保证针体的品质与合格率,并控制成本,现如今的电连接器针体已改为组合结构,即针体分为上下两个部分组成,两个部分分别加工即能有效提升加工精度,保证合格率,加工完成后将两部分压接后即得成品针体。但传统的针体压接一般为人工手动操作,用手将需压接的两部分针体拼接在一起,然后利用尖嘴钳等类似工具完成压接,但手工操作存在误差大、精度低、效率低和劳动强度大的问题,不利于电连接器针体的低成本快速生产。The needle body of electrical connector is an indispensable circuit connection part in modern microelectronics industrial products. The needle body of traditional electrical connector is generally processed by metal parts, that is, the rod-shaped conductive metal strip is processed by turning, grinding and other processes. , however, the overall manufacturing efficiency is low and the difficulty is high, which makes the quality of the processed finished products vary, and there are many defective products that do not meet the pass rate, thereby increasing the production cost. In order to ensure the quality and pass rate of the needle body and control the cost, the needle body of the electrical connector has now been changed to a combined structure, that is, the needle body is divided into upper and lower parts, and the two parts are processed separately to effectively improve the processing accuracy. , to ensure the pass rate, after the processing is completed, the two parts are crimped to get the finished needle body. However, the traditional needle body crimping is generally manual operation. The two parts of the needle body to be crimped are spliced together by hand, and then the crimping is completed by using needle-nose pliers and other similar tools. However, manual operation has large errors, low precision, and The problems of low efficiency and high labor intensity are not conducive to the low-cost and rapid production of electrical connector needle bodies.
发明内容Contents of the invention
为了解决上述技术问题,本发明旨在提供一种结构简单、操作便捷、加工效率高、成品质量稳定、精度高的适用于电连接器针体的压接夹具。In order to solve the above-mentioned technical problems, the present invention aims to provide a crimping jig suitable for electrical connector needle bodies with simple structure, convenient operation, high processing efficiency, stable product quality and high precision.
本发明是通过如下技术方案来实现的:The present invention is achieved through the following technical solutions:
一种适用于电连接器针体的压接夹具,包括相匹配的盖板和底座、固接在底座中部的安装座、布置在安装座中心的定位芯;所述安装座外部套接有带手柄的旋转压盘,旋转压盘内均匀开设有若干弧形槽,弧形槽内壁呈阿基米德螺旋线形;与每个弧形槽相对应位置的安装座内嵌装有一块滑块,滑块以定位芯为中心呈放射形布置且其末端置于弧形槽内,滑块下方开有空腔,空腔内设有弹簧,滑块上方开有滑槽,滑槽内设有销轴,弹簧靠近弧形槽的一端与销轴贴合。A crimping fixture suitable for the needle body of an electrical connector, including a matching cover plate and a base, a mounting seat fixed in the middle of the base, and a positioning core arranged in the center of the mounting seat; The rotating pressure plate of the handle has a number of arc-shaped grooves uniformly opened in the rotating pressure plate, and the inner wall of the arc-shaped groove is in the shape of an Archimedes spiral; a slider is embedded in the mounting seat corresponding to each arc-shaped groove, The slider is radially arranged with the positioning core as the center and its end is placed in an arc-shaped groove. There is a cavity below the slider, and a spring is arranged in the cavity. There is a chute above the slider, and a pin is arranged in the chute. shaft, and the end of the spring near the arc groove fits with the pin shaft.
所述手柄的旋转路径上设有挡板,该挡板固接在底座上。A baffle is arranged on the rotation path of the handle, and the baffle is fixedly connected to the base.
所述挡板中部设有垂直于挡板的限位螺钉。A limit screw perpendicular to the baffle is provided in the middle of the baffle.
所述滑块置于弧形槽内的一端为圆弧形。One end of the slider placed in the arc groove is arc-shaped.
所述定位芯中心底部安装有调节螺钉。An adjusting screw is installed at the bottom of the center of the positioning core.
所述安装座通过紧固螺钉安装在底座上。The mounting base is mounted on the base through fastening screws.
所述紧固螺钉为内六角沉头螺钉。The fastening screws are hexagon socket head screws.
所述滑槽为腰型孔。The chute is a waist hole.
所述弧形槽有四个。There are four arc grooves.
本发明的有益效果是:The beneficial effects of the present invention are:
与现有技术相比,本发明提供的适用于电连接器针体的压接夹具,针体的压接加工是通过模具完成的,只需旋转模具内的旋转压盘来推动滑块压紧针体即能完成针体的压接加工,能有效提升压接的效率和精度,进而提升了成品针体的合格率和生产速率,保证成品品质的同时还能节省人力,大幅减低了次品的数量,节约了生产成本。Compared with the prior art, the present invention provides a crimping fixture suitable for the needle body of the electrical connector. The crimping process of the needle body is completed through the mold, and only need to rotate the rotary pressure plate in the mold to push the slider to compress The needle body can complete the crimping process of the needle body, which can effectively improve the efficiency and precision of the crimping, thereby improving the pass rate and production rate of the finished needle body, ensuring the quality of the finished product while saving manpower, and greatly reducing defective products quantity, saving production cost.
附图说明Description of drawings
图1是本发明的俯视图;Fig. 1 is a top view of the present invention;
图2是图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3是图1中虚线部分B的放大图;Fig. 3 is an enlarged view of the dotted line part B in Fig. 1;
图中:1-手柄,2-挡板,3-限位螺栓,4-底座,5-旋转压盘,6-顶盖,7-销轴,8-滑块,9-弹簧,10-定位芯,11-调节螺钉,12-安装座,13-紧固螺钉,14-滑槽。In the figure: 1-handle, 2-baffle plate, 3-limit bolt, 4-base, 5-rotary platen, 6-top cover, 7-pin shaft, 8-slider, 9-spring, 10-positioning Core, 11-adjusting screw, 12-mounting seat, 13-fastening screw, 14-chute.
具体实施方式Detailed ways
以下结合附图及实施例对本发明的技术方案作进一步说明,但所要求的保护范围并不局限于所述;The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments, but the required protection scope is not limited to the description;
如图1、2和3所示,本发明提供的适用于电连接器针体的压接夹具,它包括相匹配的盖板6和底座4、固接在底座4中部的安装座12、布置在安装座12中心的定位芯10;所述安装座12外部套接有带手柄1的旋转压盘5,旋转压盘5内均匀开设有若干弧形槽15,弧形槽15内壁呈阿基米德螺旋线形;与每个弧形槽15相对应位置的安装座12内嵌装有一块滑块8,滑块8以定位芯10为中心呈放射形布置且其末端置于弧形槽15内,滑块8下方开有空腔,空腔内设有弹簧9,滑块8上方开有滑槽14,滑槽14内设有销轴7,弹簧9靠近弧形槽15的一端与销轴7贴合。As shown in Figures 1, 2 and 3, the crimping fixture suitable for the needle body of the electrical connector provided by the present invention includes a matching cover plate 6 and a base 4, a mounting seat 12 fixed in the middle of the base 4, and an arrangement The positioning core 10 in the center of the mounting seat 12; the external mounting seat 12 is sleeved with a rotating platen 5 with a handle 1, and a number of arc-shaped grooves 15 are evenly opened in the rotating platen 5, and the inner walls of the arc-shaped grooves 15 are in the shape of a Mead spiral shape; a slider 8 is embedded in the mounting seat 12 corresponding to each arc-shaped groove 15, and the slider 8 is radially arranged with the positioning core 10 as the center and its end is placed in the arc-shaped groove 15 Inside, there is a cavity below the slide block 8, a spring 9 is arranged in the cavity, a chute 14 is opened above the slide block 8, a pin shaft 7 is arranged in the chute 14, and one end of the spring 9 near the arc groove 15 is connected with the pin Axis 7 fits.
为了防止旋转压盘5旋转过度导致滑块8脱离弧形槽15,且为了防止旋转过度而使得滑块8的压缩距离过大而损坏针体,所述手柄1的旋转路径上设有挡板2,该挡板2固接在底座4上。In order to prevent the slider 8 from breaking away from the arc groove 15 due to excessive rotation of the rotary platen 5, and to prevent the excessive compression distance of the slider 8 from damaging the needle body due to excessive rotation, a baffle is provided on the rotation path of the handle 1 2. The baffle plate 2 is fixedly connected to the base 4 .
为了满足不同尺寸要求的针体的压接需求,所述挡板2中部设有垂直于挡板2的限位螺钉3,该限位螺钉3穿过挡板2,通过限位螺钉3来限制手柄1的旋转弧度。In order to meet the crimping requirements of needle bodies with different size requirements, a limit screw 3 perpendicular to the baffle 2 is provided in the middle of the baffle 2, and the limit screw 3 passes through the baffle 2 and is limited by the limit screw 3. Rotation arc of handle 1.
为了保证旋转过程的流畅性,防止滑块8划伤弧形槽15内壁,所述滑块8置于弧形槽15内的一端为圆弧形。In order to ensure the smoothness of the rotation process and prevent the slider 8 from scratching the inner wall of the arc-shaped groove 15, one end of the slider 8 placed in the arc-shaped groove 15 is arc-shaped.
为了满足不同尺寸针体的压接加工,所述定位芯10中心底部安装有调节螺钉11,能根据不同尺寸要求进行调节。In order to meet the crimping process of needle bodies of different sizes, an adjusting screw 11 is installed at the bottom of the center of the positioning core 10, which can be adjusted according to different size requirements.
为了防止安装座12随旋转压盘5一同转动,所述安装座12通过紧固螺钉13安装在底座4上。In order to prevent the mounting base 12 from rotating together with the rotating platen 5 , the mounting base 12 is mounted on the base 4 through fastening screws 13 .
所述紧固螺钉13为内六角沉头螺钉,其能防止螺钉外露,便于放置的同时还能防止螺钉划伤工作面。The fastening screw 13 is a hexagon socket countersunk head screw, which can prevent the screw from being exposed, which is convenient for placement and can also prevent the screw from scratching the working surface.
为了满足销轴7的滑动要求并保证限位,防止销轴7脱落,所述滑槽14为腰型孔。In order to meet the sliding requirements of the pin shaft 7 and ensure the position limit, and prevent the pin shaft 7 from falling off, the chute 14 is a waist-shaped hole.
为了保证加工质量的同时节约成本,所述弧形槽15有四个。In order to save cost while ensuring the processing quality, there are four arc-shaped grooves 15 .
实施例:使用前,先将针体需压接的零件放置于本发明的顶板6中心,针体下滑至定位芯10内,顺时针转动手柄1,带动旋转压盘5顺时针转动,弧形槽15内壁与定位芯10的距离逐渐缩小,安装座12内嵌装的四个滑块8在旋转压盘5上弧形槽15的作用下向中部收缩,推动四个滑块8向针体运动,使针体压接紧固成组件。当手柄1转动至挡板2时,即针体压接紧固结束,手柄1逆时针回转复位,弹簧9反向推动销轴7向外运动,继而推动滑块8向外张开,取下压接紧固好的针体,即得成品针体。Embodiment: Before use, place the parts to be crimped with the needle body on the center of the top plate 6 of the present invention, slide the needle body into the positioning core 10, turn the handle 1 clockwise, and drive the rotating pressure plate 5 to rotate clockwise, forming an arc The distance between the inner wall of the groove 15 and the positioning core 10 gradually decreases, and the four sliders 8 embedded in the mounting seat 12 shrink to the middle under the action of the arc groove 15 on the rotating platen 5, pushing the four sliders 8 toward the needle body. movement, so that the needle body is crimped and fastened into an assembly. When the handle 1 rotates to the baffle 2, that is, the crimping and tightening of the needle body is completed, the handle 1 turns counterclockwise to reset, the spring 9 reversely pushes the pin shaft 7 to move outwards, and then pushes the slider 8 to open outwards, remove Crimp the fastened needle body to get the finished needle body.
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105337135B (en) * | 2015-12-04 | 2018-01-02 | 遵义市飞宇电子有限公司 | A kind of twist needle needle body crimps positioner |
CN108092119B (en) * | 2016-11-23 | 2024-02-27 | 阿特斯阳光电力集团股份有限公司 | Connector fastening device |
CN106595797B (en) * | 2016-12-05 | 2019-10-11 | 河南长润仪表有限公司 | Fuel-quantity transducer single hole mounting is blue |
CN109004489B (en) * | 2018-06-29 | 2023-09-26 | 常州星宇车灯股份有限公司 | Connector pin crimping device |
CN111200228B (en) * | 2020-02-28 | 2024-11-19 | 深圳市华惠连接器有限公司 | An automatic centering fixture for electrical connector pins |
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US1493515A (en) * | 1923-04-07 | 1924-05-13 | Rajah Auto Supply Co | Crimping machine |
US3155137A (en) * | 1961-08-29 | 1964-11-03 | Amp Inc | Crimping tool |
CN101023563A (en) * | 2004-07-26 | 2007-08-22 | 空中客车法国公司 | Tool and method for crimping a contact onto a cable |
CN101399404A (en) * | 2007-09-28 | 2009-04-01 | 威德米勒界面有限公司及两合公司 | Crimping apparatus for cables, particularly shielded cables |
CN203481610U (en) * | 2013-08-23 | 2014-03-12 | 遵义市飞宇电子有限公司 | Rapid crimping device for electric connector pins |
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US7461448B2 (en) * | 2005-08-17 | 2008-12-09 | Simon Schwartzman | Crimping tool with quick-change crimp head for sealing and electrically crimping electrical contacts to insulated wire |
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US1493515A (en) * | 1923-04-07 | 1924-05-13 | Rajah Auto Supply Co | Crimping machine |
US3155137A (en) * | 1961-08-29 | 1964-11-03 | Amp Inc | Crimping tool |
CN101023563A (en) * | 2004-07-26 | 2007-08-22 | 空中客车法国公司 | Tool and method for crimping a contact onto a cable |
CN101399404A (en) * | 2007-09-28 | 2009-04-01 | 威德米勒界面有限公司及两合公司 | Crimping apparatus for cables, particularly shielded cables |
CN203481610U (en) * | 2013-08-23 | 2014-03-12 | 遵义市飞宇电子有限公司 | Rapid crimping device for electric connector pins |
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PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A crimping fixture suitable for the pin body of electrical connectors Granted publication date: 20150902 Pledgee: Guizhou Bank Co.,Ltd. Zunyi Court Street Branch Pledgor: ZUNYI CITY FEIYU ELECTRON CO.,LTD. Registration number: Y2025980009423 |