Summary of the invention
Technical problem to be solved by this invention is to provide a kind of simple and convenient, highly integrated ultralight ultracapacitor of flexible ultra-thin of low cost that can large-scale mass production.
Another technical problem to be solved by this invention is to provide the preparation method of the highly integrated ultralight ultracapacitor of flexible ultra-thin of this low cost.
For addressing the above problem, the ultralight ultracapacitor of flexible ultra-thin that low cost of the present invention is highly integrated, is characterized in that: this capacitor is the polymer nanofiber barrier film of 40 ~ 150 μ m and the positive pole of directly preparing at described polymer nanofiber barrier film positive and negative and negative pole formation by thickness.
The preparation method of the ultralight ultracapacitor of flexible ultra-thin that low cost as above is highly integrated, comprises the following steps:
(1) prepared polymer solution: 1g polymer dissolution, at 9gN, in N solvent dimethylformamide, is at room temperature stirred 2 hours, obtain the polymer solution of transparent clarification;
(2) prepare polymer nanofiber barrier film:
Described polymer solution is packed in the syringe with spinning head, by add 10 ~ 30kV high voltage between spinning head and collecting board, form highfield, now injection stream is accelerated, is pullled under the effect of highfield, volatilization and fiber that diameter constantly reduces simultaneous solvent solidify, and finally on described collecting board, obtain the polymer nanofiber barrier film that thickness is 40 ~ 150 μ m;
With the method for magnetron sputtering or electron beam evaporation described polymer nanofiber barrier film mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 100 ~ 1000nm, then in the aqueous solution that contains electroactive material that is 0.01 ~ 0.05M using described polymer nanofiber barrier film immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on described metal conducting layer, deposit the positive pole that electroactive material forms capacitance electrode) and negative pole after, obtain ultracapacitor.
The polymer of described step in (1) refers to a kind of in polyacrylonitrile, polyacrylic acid, polyethylene glycol, polyoxyethylene, polymethyl methacrylate, polyvinyl alcohol, polysiloxanes, Kynoar, Kynoar-hexafluoropropylene copolymer, Polyetherimide.
Described step (2) in distance between spinning head and collecting board be 10 ~ 25cm.
Described step (3) middle magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 0.2 ~ 2Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 10 ~ 30eV, make metal targets generation sputter, thereby make metal material be deposited on described polymer nanofiber barrier film mutually over against the surface of positive and negative form metal conducting layer.
Described step (3) in the method for electron beam evaporation refer at stainless-steel vacuum indoorly, gas pressure intensity is 10
-4~ 10
-2under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to described polymer nanofiber barrier film mutually over against the surface of positive and negative form metal conducting layer.
Described step (3) in electroactive material refer to oxide or hydroxide and the conducting polymer of transition metal; The oxide of described transition metal or hydroxide are RuO
2, Fe
3o
4, NiO, MnO
2, Co
3o
4, Ni (OH)
2in a kind of; Described conducting polymer is polyaniline, polyurethane, polypyrrole, a kind of in polythiophene.
The present invention compared with prior art has the following advantages:
1, traditional flexible super electric capacity of preparing is all that its separated parts of assembling are as work electrode, current collector and barrier film, the present invention is directly integrated in electrode on barrier film, can greatly reduce device quality like this and improve its mechanical strength, making device there is longer life-span and the stability of work simultaneously.
2, method is simple, with low cost, is convenient to industrialization.
The barrier film the present invention relates to, metal electrode and active material, its corresponding preparation method (electrostatic spinning, magnetron sputtering or electron beam evaporation, electrochemical deposition) is simple, and cost compare is cheap, can large-scale production, be convenient to the industrialization of this device.
3, polymer nanofiber barrier film of the present invention is to prepare by electrospinning process, and its productive rate is high, and porosity is large, and mechanical strength is good, and thickness is controlled.Meanwhile, the metal conducting layer resistance that the present invention is prepared by magnetron sputtering or electron beam evaporation is little, is conducive to the transmission of electronics in energy storage course of reaction, and therefore, the present invention is all excellent in traditional capacitance at chemical property and energy-storage property.
4, the present invention carries out electron-microscope scanning and can find out that polymer nanofiber barrier film and metal conducting layer all have higher porosity, and metal conducting layer is attached directly to polymer nanofiber surface, does not change the structure of polymer nanofiber; And as can be seen from the figure the pattern of polymer nanofiber is fuzzyyer, the pattern of metal conducting layer is very clear, and the conductivity fine (referring to Fig. 2, Fig. 3) of the metal conducting layer of preparation is described.
5, take electroactive material as MnO
2for example, as can be seen from Figure 4 cyclic voltammetry curve of the present invention has the profile of similar rectangle, illustrates that its invertibity is better; As can be seen from Figure 5 charge-discharge characteristic curve of the present invention is in the shape that presents symmetrical triangle in interval that discharges and recharges of 0 ~ 1.0V, and voltage and the time linear, therefore, the present invention has good super capacitor character.
6, volume of the present invention is little, and quality is light and energy storage is high, can be widely used in numerous areas, as lightweight aircraft, portable energy-storing, can Wearable energy supplying system etc.
Embodiment
As shown in Figure 1, the low-cost highly integrated ultralight ultracapacitor of flexible ultra-thin, this capacitor is the polymer nanofiber barrier film 1 of 40 ~ 150 μ m and the positive pole 2 of directly preparing at polymer nanofiber barrier film 1 positive and negative and negative pole 3 formations by thickness.
embodiment 1the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution: 1g polymer dissolution, at 9gN, in N solvent dimethylformamide, is at room temperature stirred 2 hours, obtain the polymer solution of transparent clarification.
Wherein: polymer refers to polyacrylonitrile.
(2) prepare polymer nanofiber barrier film 1:
Polymer solution is packed in the syringe with spinning head, by add 10 ~ 30kV high voltage between spinning head and collecting board, form highfield, now injection stream is accelerated, is pullled under the effect of highfield, volatilization and fiber that diameter constantly reduces simultaneous solvent solidify, and finally on collecting board, obtaining thickness is the polymer nanofiber barrier film 1 of 40 ~ 150 μ m.
Wherein: the distance between spinning head and collecting board is 10 ~ 25cm.
With the method for magnetron sputtering polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 100 ~ 200nm, then in the aqueous solution that contains electroactive material that is 0.01M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
Magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 0.2Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 10eV, make metal targets generation sputter, thereby make metal material be deposited on polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to RuO
2.
embodiment 2the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polyacrylic acid.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
With the method for magnetron sputtering polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 200 ~ 400nm, then in the aqueous solution that contains electroactive material that is 0.02M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
Magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 0.5Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 15eV, make metal targets generation sputter, thereby make metal material be deposited on polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to Fe
3o
4.
embodiment 3the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polyethylene glycol.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
With the method for magnetron sputtering polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 400 ~ 600nm, then in the aqueous solution that contains electroactive material that is 0.03M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
Magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 1.0Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 20eV, make metal targets generation sputter, thereby make metal material be deposited on polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to NiO.
embodiment 4the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polyoxyethylene.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
With the method for magnetron sputtering polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 600 ~ 800nm, then in the aqueous solution that contains electroactive material that is 0.04M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
Magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 1.5Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 25eV, make metal targets generation sputter, thereby make metal material be deposited on polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to MnO
2.
embodiment 5the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polymethyl methacrylate.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
With the method for magnetron sputtering polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 800 ~ 1000nm, then in the aqueous solution that contains electroactive material that is 0.05M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
Magnetically controlled sputter method refers at stainless-steel vacuum indoor, gas pressure intensity is under the condition of 2Pa, electronics bumps with Ar atom under the effect of electric field, produce Ar plasma, under electric field action, Ar plasma flies to cathode target, and with the high-energy bombardment target surface of 30eV, make metal targets generation sputter, thereby make metal material be deposited on polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material is Co
3o
4.
embodiment 6the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polyvinyl alcohol.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
The method of deposited by electron beam evaporation polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 100 ~ 300nm, then in the aqueous solution that contains electroactive material that is 0.01M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
The method of electron beam evaporation refers at stainless-steel vacuum indoor, and gas pressure intensity is 10
-4under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to Ni (OH)
2.
embodiment 7the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to polysiloxanes.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
The method of deposited by electron beam evaporation polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 300 ~ 500nm, then in the aqueous solution that contains electroactive material that is 0.02M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
The method of electron beam evaporation refers at stainless-steel vacuum indoor, and gas pressure intensity is 10
-3under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to polyaniline.
embodiment 8the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to Kynoar.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
The method of deposited by electron beam evaporation polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 500 ~ 700nm, then in the aqueous solution that contains electroactive material that is 0.03M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
The method of electron beam evaporation refers at stainless-steel vacuum indoor, and gas pressure intensity is 10
-2under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to polyurethane.
embodiment 9the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to Kynoar-hexafluoropropylene copolymer.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
The method of deposited by electron beam evaporation polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 700 ~ 900nm, then in the aqueous solution that contains electroactive material that is 0.04M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
The method of electron beam evaporation refers at stainless-steel vacuum indoor, and gas pressure intensity is 10
-4under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to polypyrrole.
embodiment 10the preparation method of this ultracapacitor, comprises the following steps:
(1) prepared polymer solution is same
embodiment 1.Wherein: polymer refers to Polyetherimide.
(2) prepare polymer nanofiber barrier film 1 same
embodiment 1.
The method of deposited by electron beam evaporation polymer nanofiber barrier film 1 mutually over against positive and negative make positive electrode and negative material form the metal conducting layer that thickness is 900 ~ 1000nm, then in the aqueous solution that contains electroactive material that is 0.05M using polymer nanofiber barrier film 1 immersion concentration or metal salt solution and as work electrode, platinum electrode is as to electrode, saturated calomel is as reference electrode, with electrochemical workstation to work electrode with to the voltage of 0 ~ 1.0V is provided between electrode, on metal conducting layer, deposit after the positive pole 2 and negative pole 3 of electroactive material formation capacitance electrode, obtain ultracapacitor.
Wherein:
The method of electron beam evaporation refers at stainless-steel vacuum indoor, and gas pressure intensity is 10
-2under the condition of Pa, the metal material of wanted evaporation is utilized electron beam to be heated to fusion temperature and makes its evaporation, and be attached to polymer nanofiber barrier film 1 mutually over against the surface of positive and negative form metal conducting layer.
Electroactive material refers to polythiophene.