CN103541153A - Nonwoven punching unit - Google Patents
Nonwoven punching unit Download PDFInfo
- Publication number
- CN103541153A CN103541153A CN201310506934.8A CN201310506934A CN103541153A CN 103541153 A CN103541153 A CN 103541153A CN 201310506934 A CN201310506934 A CN 201310506934A CN 103541153 A CN103541153 A CN 103541153A
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- Prior art keywords
- spine
- nonwoven cloth
- cutting
- punching apparatus
- roller
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- 238000004080 punching Methods 0.000 title claims abstract description 45
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 37
- 238000005520 cutting process Methods 0.000 claims description 48
- 239000004744 fabric Substances 0.000 claims description 29
- 238000005096 rolling process Methods 0.000 claims description 13
- 238000004804 winding Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 6
- 238000007493 shaping process Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 238000010438 heat treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 241000381602 Vachellia nebrownii Species 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009998 heat setting Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 208000005156 Dehydration Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
Images
Landscapes
- Treatment Of Fiber Materials (AREA)
- Nonwoven Fabrics (AREA)
Abstract
The invention discloses a nonwoven punching unit comprising a pay-off shaft which unwinds nonwoven fabric in order, a grooved roller, a punching die, a cold shaping roller and a take-up shaft. The periphery of the grooved roller is integrally provided with a plurality of circles of grooves or holes. The punching die is cylindrical. The periphery of the punching die is integrally provided with a plurality of circles of spikes. Each two adjacent circles of spikes mutually stagger. Each circle of spikes corresponds to the grooves or holes in the corresponding circle. The nonwoven punching unit has the advantages that the spikes of the punching die are integrated; compared to the existing plate structure of stacking one by one, the integral forming process saves half of the one-by-one assembly process; precision can be improved and the cost can be reduced; the precision of the spikes is improved, the punching die can also well fit the grooved roller even when the axial size of the punching die is increased, and the situation that the spikes miss the grooves and break is avoided; increasing the axial size of the punching die also improves the production efficiency.
Description
Technical field
The present invention relates to a kind of non-woven fabric production equipment, particularly relate to a kind of nonwoven cloth punching apparatus.
Background technology
Current nonwoven fabric or produce perforated non-woven fabric by punching, water jet process, " water pricking non-woven fabric perforating mould and the non-woven fabric production method " that for example publication No. is CN1651628, specific as follows: in the template of punching mould, to have the salient point of a plurality of projections, the little water hole of a plurality of dehydrations to be distributed in the template between the salient point of a plurality of projections.Cotton layer through prewetting in pre-thorn spun-laced machine, prewet to cotton layer by roller, entanglement and water thorn injector head to cotton layer jet action after, cotton layer is when the perforated channels by consisting of rotary drum punching mould and water thorn injector head, a plurality of convex points in rotary drum punching mould to preliminary treatment after spun laced fabric form puncture force from lower to upper and make spun laced fabric in punching process, impel again its fibre matting under the jet water course effect from top to bottom of water thorn injector head, form the spunlace non-woven cloth after punching.
There is the high problem of drying plant, energy consumption that water source consumption is large, water acanthopore shape stability is poor, need be special in this structure.In order to address the above problem, for example, disclosing of Granted publication CN201071434Y a kind of " two roller nonwoven cloth punching apparatus ", production equipment for the production of mesh shaped nonwoven cloth, the recessed discaling roll of metal and metal double wedge roller are positioned in frame and the double wedge of metal double wedge roll surface matches with the recessed tooth of the recessed discaling roll face of two metals respectively, and metal double wedge roller and the recessed discaling roll of two metals are driven by power drive mechanism.By metal double wedge roller and the recessed discaling roll of metal, nonwoven fabric is carried out to drilling forming.
But, metal double wedge roller is by multi-disc metal double wedge sheet and partition interval superposition forming, because multi-disc metal double wedge sheet and partition are assembled together, its manufacture and assembly cost are all higher, assembly precision is also lower, when metal double wedge roller and recessed discaling roll cooperation punching, between metal double wedge roller and recessed discaling roll, be easy to produce wearing and tearing, when serious, even produce the phenomenon of broken teeth.And in punching process, the heat dispersion between double wedge sheet and partition is poor, also can further affect punching effect.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of nonwoven cloth punching apparatus that can reduce costs and be easy to assembling.
In order to reach above-mentioned purpose, solution of the present invention is:
, comprise unreeling shaft, grooved roll, perforating mold, cold formed roller and Scroll that nonwoven fabric is laid out successively; One-body molded on the periphery of grooved roll have multi-turn groove or a shrinkage pool, and perforating mold is column type, and one-body molded on the periphery of perforating mold have a multi-turn spine, the setting of mutually staggering of two adjacent rings spine, and respectively enclose spine respectively correspondence respectively enclose groove or shrinkage pool setting.
Nonwoven cloth punching apparatus also comprises makes the perforated non-woven fabric of exporting on described cold formed roller walk around the cutting roller on it, and cutting is around the cutting part of the perforated non-woven fabric on cutting roller, and cutting part is can adjust the relative cutting roller setting of mode of cutting position.
Described cutting part comprises installing rack, knife rest, cutter and motor, the relatively described cutting roller setting of installing rack, knife rest is arranged on installing rack in the mode that can adjust by securing member, motor is arranged on knife rest, the rotating shaft of motor connects cutter, cutter adopts cylinder blade structure, and cutter is perpendicular to described cutting roller setting.
Described cutting part is a plurality of, and a plurality of cutting parts are laid along the axis of described cutting roller.
Described spine is frustum, and the end face diameter of spine is 0.5mm, the long 3.7mm of spine, and the root diameter (RD) of spine is 1.5mm.
Described in each, the end face sum of spine accounts for the face of cylinder 20% of described perforating mold.
Described multi-turn spine is arranged in parallel, and described multi-turn groove is arranged in parallel.
Nonwoven cloth punching apparatus also comprises rolling torque motor and winding tension automatic controller, and the output of winding tension automatic controller connects the control end of rolling torque motor, and the rotating shaft transmission of rolling torque motor connects described Scroll.
Nonwoven cloth punching apparatus also comprises and unreels torque motor and unwinding tension automatic controller, and the output of unwinding tension automatic controller connects the control end that unreels torque motor, and the rotating shaft transmission that unreels torque motor connects described unreeling shaft.
Adopt after said structure, nonwoven cloth punching apparatus of the present invention has following beneficial effect: the spine on perforating mold is formed in one, integrated technique is with respect to the existing sheet structure of stack one by one, saved blocks of assembling process, can improve precision and can reduce costs again; Because the precision of spine has improved, even if extend the axial dimension of perforating mold, perforating mold also can form good coordinating with grooved roll, the situation that there will not be spine to break to upper groove not; And the axial dimension of prolongation perforating mold, also can enhance productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation of nonwoven cloth punching apparatus of the present invention;
Fig. 2 is the structural representation of the unreeling shaft in the present invention;
Fig. 3 is the structural representation of the cutting part in the present invention;
Fig. 4 is the structural representation of the Scroll in the present invention;
Fig. 5 is the Display panel schematic diagram of the switch board in the present invention;
Fig. 6 is the winding schematic diagram of the nonwoven fabric in the present invention;
Fig. 7 is that perforating mold and the grooved roll in the present invention coordinates the schematic diagram punching.
In figure:
Atresia nonwoven fabric roll 1a perforated non-woven fabric volume 2a
Grooved roll 3 grooves 31
Cold formed roller 5 cutting rollers 6
Installing rack 71 knife rests 72
Cutter 73 Scrolls 8
Frame 9
The specific embodiment
In order further to explain technical scheme of the present invention, below by specific embodiment, the present invention will be described in detail.
As shown in Fig. 1 to 7, a kind of nonwoven cloth punching apparatus of the present invention, comprises unreeling shaft 1, deflector roll 2, grooved roll 3, perforating mold 4, cold formed roller 5, cutting roller 6, cutting part 7, Scroll 8 and frame 9.
One of main improvement of the present invention is the concrete structure of grooved roll 3 and perforating mold 4.The cylindrical structure that grooved roll 3 is hollow, is provided with heating rod and is filled with heating oil in grooved roll 3, by heating rod, make heat by heating oil, be delivered to the surface of grooved roll 3.One-body molded on the periphery of grooved roll 3 have a multi-turn groove.
Perforating mold 4 is also the cylindrical structure of hollow, is provided with heating rod and is filled with heating oil in perforating mold 4, by heating rod, is heated to 140 degree to 160 degree, makes heat by heating oil, be delivered to the surface of perforating mold 4, realizes punching HEAT SETTING.One-body molded on the periphery of perforating mold 4 have a multi-turn spine 41, two adjacent rings spine 41 setting of mutually staggering.Perforating mold 4 and grooved roll 3 is corresponding to be arranged, on perforating mold 4 respectively enclose spine 41 respectively the groove 31 that respectively encloses on respective slot roller 3 arrange.Spine 41 adopts bore spine, frustum or needling structure.Multi-turn spine 41 is arranged in parallel, and multi-turn groove 31 is also arranged in parallel.
Distance between axles between perforating mold 4 and grooved roll 3 is adjustable, distance between axles between perforating mold 4 and grooved roll 3 is larger, spine 41 punctures nonwoven cloth cover after nonwoven cloth cover to puncture the distortion at place also less, and the punching line on nonwoven fabric is also just fuzzyyer, and the feel of perforated non-woven fabric is also just more soft.Otherwise the distance between axles between perforating mold 4 and grooved roll 3 is less, spine 41 punctures nonwoven cloth cover after nonwoven cloth cover to puncture the distortion at place also larger, and the punching line on nonwoven fabric is also just more clear, and the feel of perforated non-woven fabric is also just harder.
As a preferred embodiment of the present invention, spine 41 is frustum, the end face diameter of spine 41 is 0.5mm, spine 41 is about 3.7mm, and the root diameter (RD) of spine 41 is about 1.5mm, and the end face sum of multi-turn spine 41 accounts for the face of cylinder approximately 20% of perforating mold 4, punching effect is comparatively desirable like this, for atresia nonwoven fabric, the feel of perforated non-woven fabric is more soft, and laminating dermal sensation is very comfortable.
Cold formed roller 5 be axially arranged with a blower, the air outlet of blower axially arranges along cold formed roller 5, by blower face toward punching nonwoven face on cold formed roller 5 blow cooling, thereby reach cold formed object.
Cutting part 7 comprises installing rack 71, knife rest 72, cutter 73 and motor, the relative cutting roller 6 of installing rack 71 arranges, knife rest 72 is arranged on installing rack 71 in the mode that can adjust by securing member, motor is arranged on knife rest 72, the rotating shaft of motor connects cutter 73, cutter 73 adopts cylinder blade structure, and cutter 73 arranges perpendicular to cutting roller 6.
In addition, the adjustable mounting means of activity between knife rest 72 and installing rack 71 also can adopt following structure: between knife rest 72 and installing rack 71, by suitable slide block and slide rail, be assembled together, by securing member (bolt etc.), knife rest 72 be fastened on installing rack 71.
As another preferred embodiment of the present invention, cutting part 7 is a plurality of, and a plurality of cutting parts 7 are laid along the axis of cutting roller 6.For example along the axis of cutting roller 6, lay 3,5 or 8, thereby the nonwoven fabric of walking around cutting roller 6 is cut to correspondence, be slit into 4,6 or 9.In addition, the importing of cutting roller 6 and derivation place are respectively equipped with cutting guide roller 61.
As a preferred embodiment more of the present invention, the present invention also comprises rolling torque motor and winding tension automatic controller, and the output of winding tension automatic controller connects the control end of rolling torque motor, and the rotating shaft transmission of rolling torque motor connects Scroll 8.Winding tension automatic controller is according to the initial diameter before Scroll 8 rollings and the relevant parameters such as final diameter after rolling, by controlling the electric current of rolling torque motor, control the moment of torsion of rolling torque motor, thereby reach the object of the constant tension of the perforated non-woven fabric on Scroll 8.Due to the constant tension of the perforated non-woven fabric on Scroll 8, the shrinkage degree of perforated non-woven fabric remains that unanimously, the fabric width of perforated non-woven fabric is consistent like this, can not produce contracting width phenomenon.
In addition, unreeling shaft 1 also can adopt as above structure, for example comprise and unreel torque motor and unwinding tension automatic controller, the output of unwinding tension automatic controller connects the control end that unreels torque motor, the rotating shaft transmission that unreels torque motor connects unreeling shaft 1, thus the constant tension of nonwoven fabric while realizing unreeling shaft 1.Unreel motor and winding motor and adopt respectively servo drive motor structure.
In addition, between unreeling shaft 1 and grooved roll 3, and be respectively arranged with deflector roll 2 between cold formed roller 5 and cutting guide roller 61.The quantity of deflector roll 2 can be set according to the concrete condition of production line, for example, 2 deflector rolls 2 are set between unreeling shaft 1 and grooved roll 3, between cold formed roller 5 and cutting guide roller 61,3 deflector rolls 2 are set, the setting of staggering up and down of these 3 deflector rolls 2, perforated non-woven fabric is snakelike and from then on 3 deflector rolls 2, walks around.
During production, atresia nonwoven fabric roll 1a is arranged on unreeling shaft 1, the leftover of bolt of cloth of atresia nonwoven fabric roll 1a is snakelike deflector roll 2 and the grooved roll 3 walked around successively, during through perforating mold 4, form perforated non-woven fabric, perforated non-woven fabric realizes punching HEAT SETTING by the heating rod in perforating mold 4 and grooved roll 3, and the perforated non-woven fabric after HEAT SETTING realizes cooling and shaping by blower while passing through cold formed roller 5.Perforated non-woven fabric after cooling and shaping is walked around cutting guide roller 61, cutting roller 6 and another cutting guide roller 61 successively, and perforated non-woven fabric is cut into many, is finally received in and on Scroll 8, forms multireel perforated non-woven fabric volume 2a.
Above-described embodiment and accompanying drawing non-limiting product form of the present invention and style, suitable variation or modification that any person of an ordinary skill in the technical field does it, all should be considered as not departing from patent category of the present invention.
Claims (9)
1. a nonwoven cloth punching apparatus, is characterized in that: comprise unreeling shaft, grooved roll, perforating mold, cold formed roller and Scroll that nonwoven fabric is laid out successively; One-body molded on the periphery of grooved roll have multi-turn groove or a shrinkage pool, and perforating mold is column type, and one-body molded on the periphery of perforating mold have a multi-turn spine, the setting of mutually staggering of two adjacent rings spine, and respectively enclose spine respectively correspondence respectively enclose groove or shrinkage pool setting.
2. nonwoven cloth punching apparatus as claimed in claim 1, it is characterized in that: also comprise and make the perforated non-woven fabric of exporting on described cold formed roller walk around the cutting roller on it, and cutting is around the cutting part of the perforated non-woven fabric on cutting roller, cutting part is can adjust the relative cutting roller setting of mode of cutting position.
3. nonwoven cloth punching apparatus as claimed in claim 2, it is characterized in that: described cutting part comprises installing rack, knife rest, cutter and motor, the relatively described cutting roller setting of installing rack, knife rest is arranged on installing rack in the mode that can adjust by securing member, motor is arranged on knife rest, the rotating shaft of motor connects cutter, and cutter adopts cylinder blade structure, and cutter is perpendicular to described cutting roller setting.
4. nonwoven cloth punching apparatus as claimed in claim 2 or claim 3, is characterized in that: described cutting part is a plurality of, and a plurality of cutting parts are laid along the axis of described cutting roller.
5. nonwoven cloth punching apparatus as claimed in claim 1, is characterized in that: described spine is frustum, and the end face diameter of spine is 0.5mm, the long 3.7mm of spine, and the root diameter (RD) of spine is 1.5mm.
6. nonwoven cloth punching apparatus as claimed in claim 5, is characterized in that: described in each, the end face sum of spine accounts for the face of cylinder 20% of described perforating mold.
7. nonwoven cloth punching apparatus as claimed in claim 1, is characterized in that: described multi-turn spine is arranged in parallel, and described multi-turn groove is arranged in parallel.
8. nonwoven cloth punching apparatus as claimed in claim 1, it is characterized in that: also comprise rolling torque motor and winding tension automatic controller, the output of winding tension automatic controller connects the control end of rolling torque motor, and the rotating shaft transmission of rolling torque motor connects described Scroll.
9. nonwoven cloth punching apparatus as claimed in claim 1, it is characterized in that: also comprise and unreel torque motor and unwinding tension automatic controller, the output of unwinding tension automatic controller connects the control end that unreels torque motor, and the rotating shaft transmission that unreels torque motor connects described unreeling shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310506934.8A CN103541153A (en) | 2013-10-24 | 2013-10-24 | Nonwoven punching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310506934.8A CN103541153A (en) | 2013-10-24 | 2013-10-24 | Nonwoven punching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103541153A true CN103541153A (en) | 2014-01-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310506934.8A Pending CN103541153A (en) | 2013-10-24 | 2013-10-24 | Nonwoven punching unit |
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| Country | Link |
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| CN (1) | CN103541153A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441037A (en) * | 2014-12-16 | 2015-03-25 | 昆山上艺电子有限公司 | Hole cutting device |
| CN109985760A (en) * | 2017-12-29 | 2019-07-09 | 唐新雄 | Non-woven fabrics micropore perforating device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3284857A (en) * | 1961-03-02 | 1966-11-15 | Johnson & Johnson | Apparatus for producing apertured non-woven fabrics |
| CN2494818Y (en) * | 2001-08-22 | 2002-06-12 | 上海亚恒网面材料有限公司 | Apparatus for perforating directly on net base material |
| CN1547631A (en) * | 2001-07-20 | 2004-11-17 | High-elongation apertured nonwoven web and method for making | |
| CN101688344A (en) * | 2007-04-03 | 2010-03-31 | 沈载宪 | Apparatus for perforating nonwoven web and method thereof, nonwoven web by the same |
| CN102978891A (en) * | 2012-11-15 | 2013-03-20 | 长兴润兴无纺布厂（普通合伙） | Non-woven hole-punching machine |
-
2013
- 2013-10-24 CN CN201310506934.8A patent/CN103541153A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3284857A (en) * | 1961-03-02 | 1966-11-15 | Johnson & Johnson | Apparatus for producing apertured non-woven fabrics |
| CN1547631A (en) * | 2001-07-20 | 2004-11-17 | High-elongation apertured nonwoven web and method for making | |
| CN2494818Y (en) * | 2001-08-22 | 2002-06-12 | 上海亚恒网面材料有限公司 | Apparatus for perforating directly on net base material |
| CN101688344A (en) * | 2007-04-03 | 2010-03-31 | 沈载宪 | Apparatus for perforating nonwoven web and method thereof, nonwoven web by the same |
| CN102978891A (en) * | 2012-11-15 | 2013-03-20 | 长兴润兴无纺布厂（普通合伙） | Non-woven hole-punching machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104441037A (en) * | 2014-12-16 | 2015-03-25 | 昆山上艺电子有限公司 | Hole cutting device |
| CN104441037B (en) * | 2014-12-16 | 2016-06-08 | 昆山上艺电子有限公司 | A kind of hole-cutting device |
| CN109985760A (en) * | 2017-12-29 | 2019-07-09 | 唐新雄 | Non-woven fabrics micropore perforating device |
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Application publication date: 20140129 |