CN103531363A - Preparation method of slurry for dye-sensitized solar cell nano-TiO2 film photoanode - Google Patents
Preparation method of slurry for dye-sensitized solar cell nano-TiO2 film photoanode Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 35
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Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/542—Dye sensitized solar cells
Landscapes
- Hybrid Cells (AREA)
- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
本发明属于太阳能电池领域,具体涉及染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法。本发明要解决的技术问题是现有的纳米TiO2光阳极膜所需浆料的制备方法成本较高、工艺复杂。本发明解决上述技术问题的方案是提供一种染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法,包括以下步骤:a.将工业钛液加热水解,然后将水解体系离心沉降、除去上层清液、洗涤,得到偏钛酸;b.在偏钛酸中加入解胶剂进行解胶,得到偏钛酸浆料;c.再加入添加剂,使偏钛酸浆料分散均匀。本发明提供的方法实施简单,浆料性能可随工艺参数灵活可调,获得的偏钛酸浆料的分散性很好,稳定性强,为准备染料敏化太阳能电池纳米TiO2膜光阳极浆料提供了一种新方法。The invention belongs to the field of solar cells, and in particular relates to a preparation method of a slurry for a nano- TiO2 film photoanode of a dye-sensitized solar cell. The technical problem to be solved by the present invention is that the preparation method of the slurry required for the existing nano- TiO2 photoanode film has high cost and complicated process. The solution of the present invention to solve the above-mentioned technical problems is to provide a preparation method of slurry for nano- TiO2 film photoanode of dye-sensitized solar cells, comprising the following steps: a. heating and hydrolyzing the industrial titanium solution, then centrifugally sedimenting the hydrolysis system, removing the supernatant and washing to obtain metatitanic acid; b. adding a debonding agent to the metatitanic acid for degumming to obtain metatitanic acid slurry; c. adding additives to make the metatitanic acid slurry evenly dispersed. The method provided by the invention is simple to implement, the performance of the slurry can be flexibly adjusted along with the process parameters, and the obtained metatitanic acid slurry has good dispersibility and strong stability. material provides a new method.
Description
技术领域technical field
本发明属于太阳能电池领域,具体涉及染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法。The invention belongs to the field of solar cells, and in particular relates to a preparation method of a slurry for a nano- TiO2 film photoanode of a dye-sensitized solar cell.
技术背景technical background
纳米半导体多孔膜电极是染料敏化太阳能电池(DSSC)的核心部分,它在DSSC中是染料分子的吸附载体、染料分子电子的接受体,同时也是电子的输送层,对DSSC的性能具有决定性的影响。其制作原料一般采用TiO2、SnO2、ZnO等价格低廉、带隙较宽的n型半导体金属氧化物。其中,锐钛矿型TiO2的带隙为3.2eV,具有光电性能优异,光、电、化学稳定性高,元素等特点,是用来制备纳米半导体多孔膜电极的最佳材料。目前,纳米半导体多孔膜的制备方法大多采用丝网印刷法、刮涂法(手术刀法)、旋涂法等。这些方法的使用都是基于具有适当浓度,较好的分散性和稳定性的含钛化合物(一般为纳米TiO2)浆料。浆料中钛化合物的前驱物大量采用商品纳米TiO2粉。近年来,为了便于控制浆料的性能以获得更好的DSSC光电转化效率,也开始采用各种形式的含钛可溶化合物为原料,通过各种工艺方法合成制备纳米TiO2光阳极膜所需的浆料。The nano-semiconductor porous membrane electrode is the core part of the dye-sensitized solar cell (DSSC). It is the adsorption carrier of the dye molecule, the electron acceptor of the dye molecule in the DSSC, and also the transport layer of the electron, which is decisive for the performance of the DSSC. Influence. The raw materials for its production generally use n-type semiconductor metal oxides such as TiO 2 , SnO 2 , and ZnO, which are cheap and have a wide band gap. Among them, anatase TiO 2 has a band gap of 3.2eV, has excellent photoelectric properties, high optical, electrical, and chemical stability, and is the best material for preparing nano-semiconductor porous membrane electrodes. At present, most of the preparation methods of nano-semiconductor porous membranes use screen printing method, scrape coating method (scalpel method), spin coating method and so on. The use of these methods are all based on the titanium-containing compound (generally nano-TiO 2 ) slurry with proper concentration, good dispersion and stability. The precursor of the titanium compound in the slurry adopts commercial nano- TiO2 powder in large quantities. In recent years, in order to facilitate the control of the performance of the slurry to obtain better photoelectric conversion efficiency of DSSC, various forms of titanium-containing soluble compounds have also been used as raw materials to synthesize and prepare nano- TiO2 photoanode films through various processes. of slurry.
1、以商品纳米TiO2粉为原料合成浆料1. Synthesize slurry with commercial nano- TiO2 powder as raw material
现在,被各研究者广泛认可的商品纳米TiO2是degussa P25,为从德国进口的产品。属于混晶型,锐钛矿和金红石的重量比大约为80/20,由于两种结构混杂增大了TiO2晶格内的缺陷密度,增大了载流子的浓度,使电子、空穴数量增加,使其具有更强的捕获在TiO2表面的溶液组份(水、氧气、有机物)的能力。Now, the commodity nano-TiO 2 widely recognized by various researchers is degussa P25, which is a product imported from Germany. It belongs to the mixed crystal type, and the weight ratio of anatase and rutile is about 80/20. Due to the mixing of the two structures, the defect density in the TiO 2 lattice is increased, and the concentration of carriers is increased, so that electrons, holes The increase in the number makes it have a stronger ability to capture solution components (water, oxygen, organic matter) on the surface of TiO 2 .
以P25为原料合成的浆料分为水系和松油醇系两大类。对于临时制作,不需要长期保存的浆料而言,一般采用水系浆料。主要以乙酰丙酮为分散剂,再配以适当的表面活性剂或其它高分子物质,通过手工或机械研磨一段时间之后,即成为可以用以涂膜的浆料。在表面活性剂中,以乳化剂OP10和曲拉通(Triton)X-100应用最多。应用较多的高分子化合物主要有不同分子量的聚乙二醇,如PEG20000(聚乙二醇,分子量为20000),PEG600(聚乙二醇,分子量为600),PEG2000(聚乙二醇,分子量为2000)等,其分子量不同,其所起的作用也随之而变化。在一些要求不高的简化的浆料合成过程中,所采用的浆料成分极少。如有人将纳米粉醇洗之后,只加入PEG20000,手工研磨均匀即用以涂膜。还有人在乙醇水溶液里仅加入乙二醇,借助于超声和手工研磨均匀后直接涂膜。这类制作分散性不好,容易团聚,稳定性极差,无规模应用意义。The slurry synthesized with P25 as raw material can be divided into two types: water-based and terpineol-based. For temporary production of slurry that does not require long-term storage, water-based slurry is generally used. It mainly uses acetylacetone as a dispersant, and then mixes with appropriate surfactants or other polymer substances. After a period of manual or mechanical grinding, it becomes a slurry that can be used for coating. Among surfactants, emulsifier OP10 and Triton X-100 are the most used. Polyethylene glycols with different molecular weights are the most widely used polymer compounds, such as PEG20000 (polyethylene glycol, molecular weight 20000), PEG600 (polyethylene glycol, molecular weight 600), PEG2000 (polyethylene glycol, molecular weight is 2000), etc., its molecular weight is different, and its role also changes accordingly. In some undemanding simplified slurry synthesis processes, very few slurry components are used. If someone washes the nano-powder with alcohol, only add PEG20000 and grind it by hand to coat evenly. Some people only add ethylene glycol in the ethanol aqueous solution, and apply the film directly after ultrasonic and manual grinding. This kind of production has poor dispersibility, easy agglomeration, extremely poor stability, and no scale application significance.
对于需要制备较多数量和长期保存的要求下,一般采用松油醇系浆料。类似于水系浆料中,在油系浆料中一般也使用乙酰丙酮作为分散剂,以乙基纤维素作为粘结剂,必要时可加入PEG2000作为造孔剂,以提高所制备膜的比表面积。这类浆料有机物含量极多,制作成本较高;高温处理时,由于有机物的挥发和分解,释放出大量的有害废气。For the requirement of preparing large quantities and long-term storage, terpineol-based slurry is generally used. Similar to water-based slurry, acetylacetone is generally used as a dispersant in oil-based slurry, ethyl cellulose is used as a binder, and PEG2000 can be added as a pore-forming agent if necessary to increase the specific surface area of the prepared membrane . This kind of slurry contains a lot of organic matter, and the production cost is high; during high temperature treatment, due to the volatilization and decomposition of organic matter, a large amount of harmful waste gas is released.
2、以钛醇盐为原料2. Using titanium alkoxide as raw material
在DSSC光阳极制备用浆料的合成中主要应用钛酸丁酯和异丙醇氧钛两种钛醇盐为前驱物,而前者使用较多。一般是按sol-gel工艺合成所需要的粉体或者直接合成浆料。在此工艺中,先将上述钛有机化合物配制成相应的溶液,然后加入适量水使钛水解而转变成钛的胶体分散体系,反应一段时间后胶体开始聚沉,形成粘度很大的体系即凝胶。将此凝胶进行热处理即可获得相应的粉体。但更多时候为了提高性能,常常与水热过程结合在一起。In the synthesis of DSSC photoanode preparation slurry, two titanium alkoxides, butyl titanate and titanium isopropoxide, are mainly used as precursors, and the former is used more. Generally, the required powder is synthesized according to the sol-gel process or the slurry is directly synthesized. In this process, the above-mentioned titanium organic compound is first prepared into a corresponding solution, and then an appropriate amount of water is added to hydrolyze the titanium and transform into a titanium colloidal dispersion system. glue. The corresponding powder can be obtained by heat-treating the gel. But more often in order to improve performance, it is often combined with hydrothermal process.
将钛酸丁酯迅速加入水中,经调整搅拌水解后,用砂蕊漏斗过滤。水解物经洗涤后加入到一定浓度的有机碱水溶液中(如四甲基氢氧化铵等)。此混合物在密封条件下于80℃下反应12h,继续移入水热反应釜中于200℃下反应12h,形成牛奶状白色胶体。加入PEG20000,调节浓度和粘度后即可用于涂膜。这是一种胶溶配合水热的制备方法,使用价格较高的钛醇盐和有机碱为原料,工艺时间较长。Quickly add butyl titanate to water, adjust and stir to hydrolyze, then filter with a sand core funnel. After the hydrolyzate is washed, it is added to a certain concentration of organic alkali aqueous solution (such as tetramethylammonium hydroxide, etc.). The mixture was reacted at 80°C for 12h under sealed conditions, then moved into a hydrothermal reaction kettle and reacted at 200°C for 12h to form a milky white colloid. After adding PEG20000, adjusting the concentration and viscosity, it can be used for film coating. This is a preparation method of peptization combined with hydrothermal, which uses relatively expensive titanium alkoxide and organic base as raw materials, and the process takes a long time.
将异丙醇氧钛加入乙酸溶液中剧烈搅拌使其水解,然后于250℃下进行水热处理。之后加入以乙基纤维素的乙醇溶液,并将浆料进行适当浓缩。加入松油醇、聚丙烯酸酯和TritonX-100,搅拌均匀即可用于涂膜。该方法原料价昂且不稳定,为全有机物体系,高温处理释放出大量有害废气。Titanium isopropoxide was added into the acetic acid solution and vigorously stirred to make it hydrolyzed, and then hydrothermally treated at 250°C. Then ethyl cellulose in ethanol was added, and the slurry was properly concentrated. Add terpineol, polyacrylate and TritonX-100, stir evenly and then use it for film coating. The raw material of this method is expensive and unstable, and it is an all-organic system, and high-temperature treatment releases a large amount of harmful waste gas.
发明内容Contents of the invention
本发明要解决的技术问题是现有的纳米TiO2光阳极膜所需浆料的制备方法成本较高、工艺复杂。The technical problem to be solved by the present invention is that the preparation method of the slurry required for the existing nano- TiO2 photoanode film has high cost and complicated process.
本发明解决上述技术问题的方案是提供一种染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法,包括以下步骤:The solution of the present invention to solve the above-mentioned technical problems is to provide a kind of preparation method of the slurry for dye-sensitized solar cell nano- TiO film photoanode, comprising the following steps:
a、将工业钛液加热水解,将水解体系离心沉降、除去上层清液,然后剩余部分先用0.05~0.35mol/L的稀酸洗涤,离心沉降、除去上层清液,反复洗至不含铁离子后,再用水洗至pH为5.5~7.0,得到偏钛酸;a. Heat and hydrolyze the industrial titanium liquid, centrifugally settle the hydrolysis system, remove the supernatant, and then wash the remaining part with 0.05-0.35mol/L dilute acid, centrifugally settle, remove the supernatant, and wash repeatedly until iron-free After ionization, wash with water until the pH is 5.5-7.0 to obtain metatitanic acid;
b、在偏钛酸中加入解胶剂进行解胶,得到偏钛酸浆料;b. adding a debonding agent to the metatitanic acid for degumming to obtain a metatitanic acid slurry;
c、再加入添加剂,使偏钛酸浆料分散均匀。c. Add additives to disperse the metatitanic acid slurry evenly.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的工业钛液,是硫酸法生产钛白过程的中间物料。它可以是钛矿石酸解后的过滤液到水解前这一段流程中各阶段所处理的钛液物料,可不受工业生产流程中这一段处理所导致的钛液组分的变化的影响。Wherein, in the preparation method of the slurry for the nano- TiO2 film photoanode of the dye-sensitized solar cell, the industrial titanium liquid described in step a is an intermediate material in the process of producing titanium white by the sulfuric acid method. It can be the titanium liquid material processed in each stage of the process from the filtrate after the acid hydrolysis of titanium ore to the process before hydrolysis, and is not affected by the change of the titanium liquid composition caused by the treatment in this stage of the industrial production process.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述加热的温度为110~250℃,水解的时间为1~10h。Wherein, in the preparation method of the slurry for nano-TiO 2 film photoanode of dye-sensitized solar cells, the heating temperature in step a is 110-250° C., and the hydrolysis time is 1-10 h.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述离心沉降的相对离心力为2536g~9509g。Wherein, in the preparation method of the slurry for the nano- TiO2 film photoanode of the dye-sensitized solar cell, the relative centrifugal force of the centrifugal sedimentation in step a is 2536g-9509g.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述稀酸洗涤过程中添加还原剂或络合剂。所述还原剂或络合剂的添加量按钛质量计为60%~150%。优选的,所述还原剂为盐酸羟胺、抗坏血酸中的任意一种,所述络合剂为柠檬酸、酒石酸、氟化铵中的任意一种。Wherein, in the preparation method of the slurry for the nano- TiO2 film photoanode of the dye-sensitized solar cell, a reducing agent or a complexing agent is added in the dilute acid washing process described in step a. The added amount of the reducing agent or complexing agent is 60%-150% by mass of titanium. Preferably, the reducing agent is any one of hydroxylamine hydrochloride and ascorbic acid, and the complexing agent is any one of citric acid, tartaric acid and ammonium fluoride.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的洗至不含铁离子,是采用20%硫氰酸铵溶液检验洗涤的上层清液至无色。Wherein, above-mentioned dye-sensitized solar cell nano- TiO2 film photoanode in the preparation method of slurry, the washing described in step a to contain no iron ion is to adopt 20% ammonium thiocyanate solution to check the supernatant of washing to colorless.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的稀酸为稀柠檬酸、稀酒石酸、稀盐酸、稀硫酸中的一种。Wherein, in the preparation method of the slurry for nano- TiO2 film photoanode of dye-sensitized solar cells, the dilute acid described in step a is one of dilute citric acid, dilute tartaric acid, dilute hydrochloric acid and dilute sulfuric acid.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤b所述的解胶试剂为酒石酸、柠檬酸、盐酸或磷酸中的至少一种。Wherein, in the preparation method of the slurry for nano- TiO2 film photoanode of dye-sensitized solar cells, the degumming agent described in step b is at least one of tartaric acid, citric acid, hydrochloric acid or phosphoric acid.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤b所述解胶试剂的加入量为0.01~0.48g/mL工业钛液。Wherein, in the preparation method of the slurry for the nano- TiO2 film photoanode of the dye-sensitized solar cell, the addition amount of the degumming reagent in step b is 0.01-0.48 g/mL industrial titanium solution.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤b所述解胶的温度为20~90℃,解胶的时间为4~30h。Wherein, in the preparation method of the slurry for nano TiO 2 film photoanode of dye-sensitized solar cells, the degumming temperature in step b is 20-90° C., and the degumming time is 4-30 h.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤c所述的添加剂及其添加配比以钛质量计为:400%~900%的松油醇、0.5%~6%的乙基纤维素、0.005%~0.1%的曲拉通X-100、0.2%~1%的乙酰丙酮、1%~6%的PEG2000、1%~10%的羟乙基纤维素、0.5%~2%的PVA、0.1%~1%的乙酰丙酮、0.02%~0.15%的OP乳化剂、0.1%~0.5%的保湿剂中的至少一种;其中,保湿剂为聚乙二醇、丁二醇、山梨醇、甘油、丙二醇、木糖醇、N,N-二甲基甲酰胺中的任意一种。Wherein, in the preparation method of the above-mentioned nano - TiO film photoanode slurry for dye-sensitized solar cells, the additives described in step c and their addition proportions are: 400% to 900% terpineol, 0.5 %~6% ethyl cellulose, 0.005%~0.1% Triton X-100, 0.2%~1% acetylacetone, 1%~6% PEG2000, 1%~10% hydroxyethyl cellulose At least one of element, 0.5%-2% PVA, 0.1%-1% acetylacetone, 0.02%-0.15% OP emulsifier, 0.1%-0.5% humectant; wherein, the humectant is polyethylene Any of glycol, butylene glycol, sorbitol, glycerin, propylene glycol, xylitol, and N,N-dimethylformamide.
本发明的有益效果在于:(1)采用本发明的方法所制备得到的电极用浆料,其固相成分主要为偏钛酸,用其涂膜后在高温处理下,偏钛酸发生分解反应转变成纳米二氧化钛,容易获得高孔隙率、高比表面积的电极膜,有利于用其制作的电池性能的提高。(2)本发明制备的电极用浆料,其有效固相成分为偏钛酸,是一种含水的钛氧化物,更容易制作成水基浆料,大大减少有机物的用量,降低成本,同时也减少了膜高温处理时有机物分解所产生的有毒有害挥发物,降低了对环境的污染程度。(3)本发明采用的原理为工业钛液,是硫酸法钛白生产过程中的中间产品,其来源丰富,价格低廉,与其它使用诸如商品纳米二氧化钛和纯的钛盐及其它有机钛化合物相比,成本更低。由溶解态的工业钛液出发,在浆料中掺入其它成分以调节浆料所制膜性能更为方便,掺杂物与钛可以在分子级别上实现均匀混合,相对于固相掺杂能获得更好的改性效果。而且,工业钛液本身含有铁、硫成分,有研究资料表明,在一定含量范围内,这两种成分的存在能够改善由钛液所合成浆料而制备的电极的性能。以工业钛液水解获得的偏钛酸为分散相,采用松油醇作为分散介质时,能够获得与使用传统商品纳米原料所合成浆料同等的稳定性、分散性;当采用水为分散介质时具有较好的长期稳定性和分散性,适宜规模性浆料的合成和应用。(4)本发明提供的方法中,整个工艺过程都是在室温上下进行操作,不涉及高温处理,不会出现纳米粒子在高温下的晶粒长大,便于进行粒度控制;并且采用全湿化学工艺,无需干燥、焙烧处理,因此也就不需要相关的干燥、焙烧、粉碎、研磨等环节与相应的设备,节省投资,降低能耗;采用解胶法来获得纳米分散体系,相对于沉淀、水解等凝聚法而言,工艺过程控制相对粗放,操作简单,处理流程较短。The beneficial effects of the present invention are: (1) The solid phase component of the electrode slurry prepared by the method of the present invention is mainly metatitanic acid, and the metatitanic acid undergoes a decomposition reaction under high temperature treatment after being coated with it It is easy to obtain an electrode film with high porosity and high specific surface area by converting it into nano-titanium dioxide, which is beneficial to the improvement of the performance of the battery made with it. (2) The electrode slurry prepared by the present invention has an effective solid phase component of metatitanic acid, which is a kind of hydrous titanium oxide, which is easier to make into a water-based slurry, greatly reduces the amount of organic matter, reduces costs, and at the same time It also reduces the toxic and harmful volatiles produced by the decomposition of organic matter during the high-temperature treatment of the membrane, and reduces the degree of pollution to the environment. (3) The principle adopted in the present invention is industrial titanium liquid, which is an intermediate product in the production process of sulfuric acid titanium dioxide. It has abundant sources and low price. than, the cost is lower. Starting from the dissolved industrial titanium liquid, it is more convenient to add other ingredients into the slurry to adjust the film performance of the slurry. The dopant and titanium can be uniformly mixed at the molecular level. Compared with the solid-phase doping energy Get a better modification effect. Moreover, industrial titanium liquid itself contains iron and sulfur components. Research data show that within a certain content range, the presence of these two components can improve the performance of electrodes prepared from slurry synthesized from titanium liquid. The metatitanic acid obtained by hydrolysis of industrial titanium liquid is used as the dispersed phase, and when terpineol is used as the dispersion medium, it can obtain the same stability and dispersibility as the slurry synthesized by using traditional commercial nano-materials; when water is used as the dispersion medium It has good long-term stability and dispersibility, and is suitable for the synthesis and application of large-scale slurry. (4) In the method provided by the present invention, the entire process is operated at room temperature, does not involve high temperature treatment, and does not cause grain growth of nanoparticles at high temperature, which is convenient for particle size control; and full wet chemistry is used process, without drying and roasting treatment, so there is no need for related drying, roasting, crushing, grinding and other links and corresponding equipment, saving investment and reducing energy consumption; For coagulation methods such as hydrolysis, the process control is relatively extensive, the operation is simple, and the treatment process is short.
本发明提供的方法实施简单,浆料性能可随工艺参数灵活可调,获得的偏钛酸浆料的分散性很好,稳定性强,为准备染料敏化太阳能电池纳米TiO2膜光阳极浆料提供了一种新方法。The method provided by the invention is simple to implement, the performance of the slurry can be flexibly adjusted along with the process parameters, and the obtained metatitanic acid slurry has good dispersibility and strong stability. material provides a new method.
具体实施方式Detailed ways
染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法,包括以下步骤:The preparation method of slurry for dye-sensitized solar cell nanometer TiO film photoanode, comprises the following steps:
a、将工业钛液以0.5~10℃/min的升温速率加热至110~250℃水解1~10h,然后将水解体系离心沉降、除去上层清液,然后剩余部分用0.05~0.35mol/L的稀酸洗涤,离心沉降、除去上层清液,反复洗至不含铁离子后,再用水洗至pH为5.5~7.0,得到偏钛酸;a. Heat the industrial titanium liquid at a heating rate of 0.5-10°C/min to 110-250°C for 1-10 hours, then centrifuge the hydrolysis system to remove the supernatant, and then use 0.05-0.35mol/L for the remaining part Washing with dilute acid, centrifugal sedimentation, removing the supernatant, washing repeatedly until iron ions are free, and then washing with water until the pH is 5.5-7.0 to obtain metatitanic acid;
b、在偏钛酸中加入解胶剂,于20~90℃进行解胶4~30h,得到偏钛酸浆料;所述解胶试剂的加入量为0.01~0.48g/mL工业钛液。b. Adding a degumming agent to the metatitanic acid, and degumming at 20-90°C for 4-30 hours to obtain a metatitanic acid slurry; the amount of the degumming reagent added is 0.01-0.48 g/mL industrial titanium solution.
c、再加入添加剂,使偏钛酸浆料分散均匀。c. Add additives to disperse the metatitanic acid slurry evenly.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的工业钛液,是硫酸法生产钛白法过程的中间物料。它可以是钛矿石酸解后的过滤液到水解前这一段流程中各阶段所处理的钛液物料,可不受工业生产流程中这一段处理所导致的钛液组分的变化的影响。Wherein, in the preparation method of the slurry for the nano- TiO2 film photoanode of the above-mentioned dye-sensitized solar cell, the industrial titanium liquid described in step a is an intermediate material in the process of producing titanium dioxide by the sulfuric acid method. It can be the titanium liquid material processed in each stage of the process from the filtrate after the acid hydrolysis of titanium ore to the process before hydrolysis, and is not affected by the change of the titanium liquid composition caused by the treatment in this stage of the industrial production process.
其中,上述方法的步骤a中,工业钛液的水解方式包括:不加水的直接水热水解,加水的直接水热水解,常压加水加热水解,外场(微波场、超声场或两者结合)强制水解。工业钛液水热水解的升温速率为0.5~10℃/min,工业钛液水热水解反应釜的装料比10%~90%,水热水解加水量为0~200%(相对于工业钛液的体积),水热水解结束后的冷却方式有三种:流水快速冷却,室内空气中冷却和随炉冷却;工业钛液的水解率可达到60~99%。Wherein, in step a of the above-mentioned method, the hydrolysis methods of industrial titanium liquid include: direct hydrothermal hydrolysis without adding water, direct hydrothermal hydrolysis with water added, heating hydrolysis with water under normal pressure, external field (microwave field, ultrasonic field or both) combination) forced hydrolysis. The heating rate of hydrothermal hydrolysis of industrial titanium liquid is 0.5-10°C/min, the charging ratio of industrial titanium liquid hydrothermal hydrolysis reactor is 10%-90%, and the amount of water added for hydrothermal hydrolysis is 0-200% (relatively The volume of industrial titanium liquid), there are three cooling methods after hydrothermal hydrolysis: rapid cooling with running water, cooling in indoor air and cooling with furnace; the hydrolysis rate of industrial titanium liquid can reach 60-99%.
其中,上述方法的步骤a所述离心沉降的相对离心力为2536g~9509g。将离心沉降作为固液分离的手段,使得工业钛液直接水解为超微粒子体系成为可能,而且固液沉降时间很短,操作简单。Wherein, the relative centrifugal force of the centrifugal sedimentation in step a of the above method is 2536g-9509g. Using centrifugal sedimentation as a means of solid-liquid separation makes it possible to directly hydrolyze industrial titanium liquid into an ultrafine particle system, and the solid-liquid sedimentation time is very short and the operation is simple.
其中,上述方法的步骤a所述稀酸洗涤过程中添加还原剂或络合剂。所述还原剂或络合剂的添加量按钛质量计为60%~150%。优选的,所述还原剂为盐酸羟胺、抗坏血酸中的任意一种,所述络合剂为柠檬酸、酒石酸、氟化铵中的任意一种。工业钛液水解产物洗涤过程中采用添加可完全降解或者可完全挥发的还原剂或络合剂,便于快速彻底地净化杂质。Wherein, a reducing agent or a complexing agent is added in the dilute acid washing process described in step a of the above method. The added amount of the reducing agent or complexing agent is 60%-150% by mass of titanium. Preferably, the reducing agent is any one of hydroxylamine hydrochloride and ascorbic acid, and the complexing agent is any one of citric acid, tartaric acid and ammonium fluoride. In the washing process of industrial titanium liquid hydrolyzate, a completely degradable or completely volatile reducing agent or complexing agent is added to facilitate the rapid and thorough purification of impurities.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的稀酸为稀柠檬酸、稀酒石酸、稀盐酸、稀硫酸等。Wherein, in the preparation method of the slurry for nano- TiO2 film photoanode of dye-sensitized solar cells, the dilute acid described in step a is dilute citric acid, dilute tartaric acid, dilute hydrochloric acid, dilute sulfuric acid and the like.
其中,上述染料敏化太阳能电池纳米TiO2膜光阳极用浆料的制备方法中,步骤a所述的洗至不含铁离子,是采用20%硫氰酸铵溶液检验洗涤的上层清液至无色。Wherein, above-mentioned dye-sensitized solar cell nano- TiO2 film photoanode in the preparation method of slurry, the washing described in step a to contain no iron ion is to adopt 20% ammonium thiocyanate solution to check the supernatant of washing to colorless.
其中,上述方法步骤b所述的解胶试剂为酒石酸、柠檬酸、盐酸或磷酸中的至少一种。采用解胶的方式获得由工业钛液水解产生的新鲜偏钛酸的超微粒子分散体系。解胶剂的加入方式可以是溶液,也可以是固体。如果是固体的话,解胶过程是在密闭(<50℃低温)环境中进行,也可以在带冷凝回流装置的容器中进行。Wherein, the degumming reagent described in step b of the above method is at least one of tartaric acid, citric acid, hydrochloric acid or phosphoric acid. The ultrafine particle dispersion system of fresh metatitanic acid produced by the hydrolysis of industrial titanium liquid is obtained by degumming. The way of adding the debonding agent can be a solution or a solid. If it is solid, the degumming process is carried out in a closed (low temperature <50°C) environment, or in a container with a condensing reflux device.
其中,上述方法步骤c所述的添加剂及其添加配比以钛质量计为:400%~900%的松油醇、0.5%~6%的乙基纤维素、0.005%~0.1%的曲拉通X-100、0.2%~1%的乙酰丙酮、1%~6%的PEG2000、1%~10%的羟乙基纤维素、0.5%~2%的PVA、0.1%~1%的乙酰丙酮、0.02%~0.15%的OP乳化剂、0.1%~0.5%的保湿剂中的至少一种;其中,保湿剂为聚乙二醇、丁二醇、山梨醇、甘油、丙二醇、木糖醇、N,N-二甲基甲酰胺中的任意一种。Wherein, the additives described in step c of the above method and their addition proportions are: 400% to 900% of terpineol, 0.5% to 6% of ethyl cellulose, and 0.005% to 0.1% of kojira in terms of titanium mass. Tong X-100, 0.2%~1% acetylacetone, 1%~6% PEG2000, 1%~10% hydroxyethyl cellulose, 0.5%~2% PVA, 0.1%~1% acetylacetone , 0.02% to 0.15% of OP emulsifier, 0.1% to 0.5% of at least one moisturizer; wherein the moisturizer is polyethylene glycol, butylene glycol, sorbitol, glycerin, propylene glycol, xylitol, Any one of N,N-dimethylformamide.
本发明中,大颗粒偏钛酸的解胶和纳米偏钛酸浆料的配制对于获得性能良好的电极膜制备浆料至关重要。在解胶时,酒石酸在水中的溶解度受温度影响较大,因此其应用效果也与温度有关。温度越高,其溶解度越大,效果越好。柠檬酸有很好的溶解度,与钛的络合能力强,解胶的效果也很好。上述两种试剂酸性较弱,便于后续处理。盐酸解胶效果好,易挥发,但酸性强,不太利于后续的处理,需要适当中和。磷酸有很好的解胶能力,产生复杂,挥发性较差。这些试剂在单独应用或配合应用时都具有很好的解胶效果,但当加入数量低于10%时,发现其解胶效果极不明显;而当数量过多时(>500%)时,对浆料配制过程会有极大的干扰,影响所获得浆料的性能。In the present invention, the degumming of large particles of metatitanic acid and the preparation of nanometer metatitanic acid slurry are very important for obtaining the electrode film preparation slurry with good performance. During degumming, the solubility of tartaric acid in water is greatly affected by temperature, so its application effect is also related to temperature. The higher the temperature, the greater its solubility and the better the effect. Citric acid has good solubility, strong complexing ability with titanium, and good degumming effect. The above two reagents are weak in acidity, which is convenient for subsequent processing. Hydrochloric acid has a good degumming effect and is volatile, but it is highly acidic, which is not conducive to subsequent processing and needs to be properly neutralized. Phosphoric acid has good degumming ability, complex production and poor volatility. These reagents have a good degumming effect when applied alone or in combination, but when the amount added is less than 10%, it is found that the degumming effect is very insignificant; and when the amount is too large (>500%), the The slurry preparation process will be greatly disturbed, affecting the properties of the obtained slurry.
在配制浆料时,浆料组成除了偏钛酸之外,还包括溶剂(松油醇或水)、粘结剂(PVA,乙基纤维素,羟乙基纤维素等)、分散剂(乙酰丙酮、乳化剂OP10等)、造孔剂(PEG等)、保湿剂等。这些试剂的加入可以使已经解胶的偏钛酸能够在分散相中分散、稳定、不团聚、粒子粒度长大慢,并且使浆料易于涂膜,膜的流平性好,炼制出来的膜的孔隙率高,比表面积大,膜的附着力好。但这些性能的好坏同样取决于所加入试剂的数量。因此,上述试剂加入数量不当,将难以获得合乎DSSC纳米二氧化钛光阳极膜制造要求的浆料。When preparing slurry, the slurry composition includes, in addition to metatitanic acid, solvent (terpineol or water), binder (PVA, ethyl cellulose, hydroxyethyl cellulose, etc.), dispersant (acetyl Acetone, emulsifier OP10, etc.), pore forming agent (PEG, etc.), humectant, etc. The addition of these reagents can make the degummed metatitanic acid disperse, stabilize, and not agglomerate in the dispersed phase, and the particle size grows slowly, and makes the slurry easy to coat, and the film has good leveling properties. The porosity of the membrane is high, the specific surface area is large, and the adhesion of the membrane is good. But these properties also depend on the amount of reagents added. Therefore, if the above-mentioned reagents are added in an improper amount, it will be difficult to obtain a slurry that meets the requirements for manufacturing the DSSC nano-titanium dioxide photoanode film.
实施例1:Example 1:
将工业钛液和水按5:6体积混合后加入冷凝回流装置中,在油浴温度114℃下回流加热11h。水解体系在相对离心力为9509g下离心沉降6min,倾去上清液后,下层加入0.1mol/L稀硫酸溶液进行洗涤,离心沉降、除去上层清液,反复洗至用20%硫氰酸铵溶液检验洗涤上层清液无色后,再用水洗至pH为5.5~7.0,得到偏钛酸。Mix the industrial titanium liquid and water at a volume ratio of 5:6, put them into the condensing reflux device, and heat under reflux at an oil bath temperature of 114°C for 11 hours. The hydrolysis system was centrifugally settled at a relative centrifugal force of 9509g for 6 minutes. After the supernatant was poured off, the lower layer was washed by adding 0.1mol/L dilute sulfuric acid solution, and the supernatant was removed by centrifugal sedimentation. After checking that the washing supernatant is colorless, it is washed with water until the pH is 5.5-7.0 to obtain metatitanic acid.
按0.046g/mL工业钛液加入酒石酸,在60℃下解胶26h,得到偏钛酸浆料。Add tartaric acid at 0.046g/mL industrial titanium solution, degumming at 60°C for 26 hours to obtain metatitanic acid slurry.
结束后,按体积比5%的PVA溶液︰偏钛酸浆料体积=1︰5加入5%的PVA溶液,加入偏钛酸浆料体积22%的乙酰丙酮的乙醇溶液(体积比为乙酰丙酮︰乙醇=1︰1),再加入5%(按钛质量计)的N,N-二甲基酰胺,搅拌3h以使浆料均匀分散。After the end, add 5% PVA solution by volume ratio of 5% PVA solution: metatitanic acid slurry volume=1:5, add the ethanol solution of acetylacetone with 22% metatitanic acid slurry volume (volume ratio is acetylacetone : ethanol = 1: 1), then add 5% (based on titanium mass) of N,N-dimethylamide, and stir for 3 hours to make the slurry evenly dispersed.
工业钛液的水解率达到83.22%。The hydrolysis rate of industrial titanium liquid reaches 83.22%.
用水将浆料稀释到1%质量浓度,测量时取稀释浆料100mL置于100mL具塞量筒中盖好塞子,静置七天后检查其未澄清部分的体积。所获得浆料的七天沉降体积达到95mL,浆料具有很好的稳定性。Dilute the slurry with water to a mass concentration of 1%. When measuring, take 100mL of the diluted slurry, place it in a 100mL stoppered measuring cylinder, cover the stopper, and check the volume of the unclarified part after standing for seven days. The seven-day sedimentation volume of the obtained slurry reaches 95mL, and the slurry has good stability.
浆料二氧化钛浓度达到21.13%(质量百分浓度)。1%的质量浓度浆料在相对离心力为3170g离心沉降8min后,其上清液吸光度为0.127,浆料具有较好的分散性。The concentration of titanium dioxide in the slurry reaches 21.13% (mass percentage concentration). After the slurry with a mass concentration of 1% was centrifuged for 8 minutes at a relative centrifugal force of 3170g, the absorbance of the supernatant was 0.127, and the slurry had good dispersibility.
实施例2:Example 2:
将工业钛液和水按1:1体积混合后加入冷凝回流装置中,在油浴温度93℃下回流加热8h。水解体系在相对离心力为9509g下离心沉降6min,倾去上清液后加入0.1mol/L稀硫酸溶液进行洗涤,离心沉降、除去上层清液,反复洗至用20%硫氰酸铵溶液检验洗涤上层清液无色后,再用水洗至pH为5.5~7.0,得到偏钛酸。Mix the industrial titanium liquid and water at a volume ratio of 1:1, then add it to the condensation reflux device, and heat it under reflux at an oil bath temperature of 93°C for 8 hours. The hydrolysis system was centrifugally settled at a relative centrifugal force of 9509g for 6 minutes, the supernatant was poured off, and then 0.1mol/L dilute sulfuric acid solution was added for washing, the supernatant was removed by centrifugal sedimentation, and washed repeatedly until the washing was checked with 20% ammonium thiocyanate solution After the supernatant was colorless, it was washed with water until the pH was 5.5-7.0 to obtain metatitanic acid.
按0.01g/mL工业钛液加入酒石酸,在80℃下解胶18h,得到偏钛酸浆料。Add tartaric acid at 0.01 g/mL industrial titanium solution, degumming at 80° C. for 18 hours to obtain metatitanic acid slurry.
结束后,按5%PVA溶液与偏钛酸浆料体积比为11:100加入5%的PVA溶液,再加入偏钛酸浆料体积的14%的乙酰丙酮的乙醇溶液(体积比为乙酰丙酮︰乙醇=1︰1),再加入5%(按钛质量计)的N,N-二甲基酰胺,搅拌5h以使浆料均匀分散。After finishing, be 11:100 to add the PVA solution of 5% by 5%PVA solution and metatitanic acid slurry volume ratio, then add the ethanol solution of 14% acetylacetone of metatitanic acid slurry volume (volume ratio is acetylacetone : ethanol = 1: 1), then add 5% (according to titanium mass) of N,N-dimethylamide, and stir for 5 hours to make the slurry evenly dispersed.
工业钛液的水解率达到76.58%。The hydrolysis rate of industrial titanium liquid reaches 76.58%.
用水将浆料稀释到1%质量浓度,测量时取稀释浆料100mL置于100mL具塞量筒中盖好塞子,静置七天后检查其未澄清部分的体积。七天沉降体积达到95mL,浆料具有很好的稳定性。Dilute the slurry with water to a mass concentration of 1%. When measuring, take 100mL of the diluted slurry, place it in a 100mL stoppered measuring cylinder, cover the stopper, and check the volume of the unclarified part after standing for seven days. The sedimentation volume reached 95mL in seven days, and the slurry had good stability.
浆料浓度达到25.25%(质量百分浓度)。1%的浆料在相对离心力为3170g离心沉降8min后,其上清液吸光度为0.048,浆料具有较好的分散性。The slurry concentration reaches 25.25% (mass percent concentration). The absorbance of the supernatant of 1% slurry was 0.048 after centrifugation at a relative centrifugal force of 3170g for 8 minutes, indicating that the slurry had good dispersibility.
实施例3:Example 3:
将工业钛液和水按5:1体积混合后加入冷凝回流装置中,在油浴温度117℃下回流加热11h。水解体系在相对离心力为9509g下离心沉降6min,倾去上清液后加入0.1mol/L稀硫酸溶液进行洗涤,离心沉降、除去上层清液,反复洗至用20%硫氰酸铵溶液检验洗涤上层清液无色后,再用水洗至pH为5.5~7.0,得到偏钛酸。Mix the industrial titanium liquid and water at a volume ratio of 5:1, add it to the reflux device, and heat it under reflux at an oil bath temperature of 117°C for 11 hours. The hydrolysis system was centrifugally settled at a relative centrifugal force of 9509g for 6 minutes, the supernatant was poured off, and then 0.1mol/L dilute sulfuric acid solution was added for washing, the supernatant was removed by centrifugal sedimentation, and washed repeatedly until the washing was checked with 20% ammonium thiocyanate solution After the supernatant was colorless, it was washed with water until the pH was 5.5-7.0 to obtain metatitanic acid.
按0.064g/mL工业钛液加入酒石酸,在40℃下解胶26h,得到偏钛酸浆料。Add tartaric acid at 0.064 g/mL industrial titanium solution, degumming at 40° C. for 26 hours to obtain metatitanic acid slurry.
结束后,按5%PVA溶液与浆料体积比为7:25加入5%的PVA溶液,加入浆料体积的26%的乙酰丙酮的乙醇溶液(体积比为乙酰丙酮︰乙醇=1︰1),再加入0.5%(按钛质量计)的N,N-二甲基酰胺,搅拌5.5h以使浆料均匀分散。After the end, add 5% PVA solution according to the volume ratio of 5% PVA solution and slurry at 7:25, and add 26% acetylacetone ethanol solution of the slurry volume (volume ratio is acetylacetone:ethanol=1:1) , and then add 0.5% (based on titanium mass) of N,N-dimethylamide, and stir for 5.5 hours to make the slurry uniformly dispersed.
工业钛液的水解率达到84.67%。The hydrolysis rate of industrial titanium liquid reaches 84.67%.
用水将浆料稀释到1%质量浓度,测量时取稀释浆料100mL置于100mL具塞量筒中盖好塞子,静置七天后检查其未澄清部分的体积。七天沉降体积达到99mL,浆料具有很好的稳定性。Dilute the slurry with water to a mass concentration of 1%. When measuring, take 100mL of the diluted slurry, place it in a 100mL stoppered measuring cylinder, cover the stopper, and check the volume of the unclarified part after standing for seven days. The sedimentation volume reached 99mL in seven days, and the slurry had good stability.
浆料浓度达到47.83%(质量百分浓度)。1%的浆料在相对离心力为3170g离心沉降8min后,其上清液吸光度为0.401。浆料具有很好的分散性。The slurry concentration reaches 47.83% (mass percent concentration). The absorbance of the supernatant of 1% slurry was 0.401 after centrifugation at a relative centrifugal force of 3170g for 8 minutes. The slurry has good dispersibility.
实施例4:Example 4:
将工业钛液加入到水热反应釜中,放到马沸炉中进行水热水解,以生成新鲜偏钛酸。马沸炉的升温速率是4℃/min,升温到150℃并保温150min后立即用流水冷却下来。水解体系在相对离心力为6339g下离心沉降5min,倾去上清液后加入洗液(含0.1mol/L硫酸和5%(质量百分浓度)盐酸羟胺)进行洗涤,离心沉降、除去上层清液,反复洗至用20%硫氰酸铵溶液检验洗涤上层清液无色后,再用水洗至pH为5.5~7.0,得到偏钛酸。Put the industrial titanium liquid into the hydrothermal reaction kettle, and put it into the horse boiling furnace for hydrothermal hydrolysis to generate fresh metatitanic acid. The heating rate of the horse boiling furnace is 4°C/min, and the temperature is raised to 150°C and kept for 150 minutes, and immediately cooled down with flowing water. The hydrolysis system was centrifugally settled at a relative centrifugal force of 6339g for 5min, the supernatant was poured off, and the washing solution (containing 0.1mol/L sulfuric acid and 5% (mass percentage concentration) hydroxylamine hydrochloride) was added for washing, and the supernatant was removed by centrifugal sedimentation , washed repeatedly until the supernatant was colorless with 20% ammonium thiocyanate solution, and then washed with water until the pH was 5.5-7.0 to obtain metatitanic acid.
偏钛酸浓度25%,酒石酸加入量为0.042g/mL工业钛液,酒石酸浓度21%,70℃下解胶28h,得到偏钛酸浆料。The concentration of metatitanic acid was 25%, the amount of tartaric acid added was 0.042g/mL industrial titanium solution, the concentration of tartaric acid was 21%, and the degumming was performed at 70°C for 28 hours to obtain metatitanic acid slurry.
PVA的用量为0.038g/mL工业钛液,PVA溶液浓度1%,配浆搅拌时间1h,60℃常压浆料浓缩时间2.6h,甘油加入量14滴/100mL工业钛液。The dosage of PVA is 0.038g/mL industrial titanium solution, the concentration of PVA solution is 1%, the mixing time of slurry is 1h, the concentration time of slurry under normal pressure at 60°C is 2.6h, and the amount of glycerin added is 14 drops/100mL industrial titanium solution.
工业钛液的水解率达97%。The hydrolysis rate of industrial titanium liquid reaches 97%.
用水将浆料稀释到1%质量浓度,测量时取稀释浆料100mL置于100mL具塞量筒中盖好塞子,静置七天后检查其未澄清部分的体积。七天沉降体积达到96mL,浆料具有很好的稳定性。Dilute the slurry with water to a mass concentration of 1%. When measuring, take 100mL of the diluted slurry, place it in a 100mL stoppered measuring cylinder, cover the stopper, and check the volume of the unclarified part after standing for seven days. The sedimentation volume reached 96mL in seven days, and the slurry had good stability.
浆料质量浓度达到42.4%(质量百分浓度)。1%的浆料在相对离心力为3170g离心沉降8min后,其上清液吸光度为0.101,浆料具有较好的分散性。The mass concentration of slurry reaches 42.4% (mass percentage concentration). The absorbance of the supernatant of 1% slurry was 0.101 after centrifugation at a relative centrifugal force of 3170g for 8 minutes, indicating that the slurry has good dispersibility.
实施例5:Example 5:
将工业钛液和水按32:9混合后加入水热反应釜,放到马弗炉中进行水热水解。升温速率7.6℃/min,水热的温度为147℃,水热时间为8.4h。水热结束立即用流水冷却至室温。水解体系在相对离心力为6339g下离心沉降5min,倾去上清液后加入洗液(含0.1mol/L硫酸和10%(质量百分浓度)抗坏血酸)进行洗涤,离心沉降、除去上层清液,反复洗至用20%硫氰酸铵溶液检验洗涤上层清液无色后,再用水洗至pH为5.5~7.0,得到偏钛酸。The industrial titanium liquid and water are mixed according to 32:9, then put into the hydrothermal reaction kettle, and put into the muffle furnace for hydrothermal hydrolysis. The heating rate is 7.6°C/min, the hydrothermal temperature is 147°C, and the hydrothermal time is 8.4h. Cool to room temperature with running water immediately after hydrothermal treatment. The hydrolysis system was centrifugally settled at a relative centrifugal force of 6339g for 5min, the supernatant was poured off, and the washing liquid (containing 0.1mol/L sulfuric acid and 10% (mass percent concentration) ascorbic acid) was added for washing, and the supernatant was removed by centrifugal sedimentation. Wash repeatedly until the washing supernatant is colorless with 20% ammonium thiocyanate solution, and then wash with water until the pH is 5.5-7.0 to obtain metatitanic acid.
偏钛酸浓度20%,盐酸加入量为0.48g/mL工业钛液,30℃下解胶12.5h,得到偏钛酸浆料。The concentration of metatitanic acid was 20%, the addition amount of hydrochloric acid was 0.48g/mL industrial titanium liquid, and the degumming was carried out at 30°C for 12.5h to obtain the metatitanic acid slurry.
柠檬酸加入量为0.15g/mL工业钛液,为进一步提高各种试剂均匀性以降低浆料浓缩时的成分偏析,浆料球磨时间23.9h,乙基纤维素加入量为0.128g/mL工业钛液,松油醇用量浆料体积的34%。The amount of citric acid added is 0.15g/mL industrial titanium solution. In order to further improve the uniformity of various reagents and reduce the component segregation when the slurry is concentrated, the slurry ball milling time is 23.9h, and the amount of ethyl cellulose added is 0.128g/mL industrial For titanium liquid, the amount of terpineol is 34% of the slurry volume.
工业钛液的水解率达95%。The hydrolysis rate of industrial titanium liquid reaches 95%.
用无水乙醇将浆料稀释到1%质量浓度,测量时取稀释浆料100mL置于100mL具塞量筒中盖好塞子,静置七天后检查其未澄清部分的体积。七天沉降体积达到100mL(乙醇系),浆料具有很好的稳定性。Dilute the slurry to 1% mass concentration with absolute ethanol. When measuring, take 100mL of the diluted slurry and place it in a 100mL graduated cylinder with a stopper, cover the stopper, and check the volume of the unclarified part after standing for seven days. The sedimentation volume reached 100mL (ethanol system) in seven days, and the slurry had good stability.
浆料质量浓度达到21.4%(质量百分浓度)。1%的浆料在相对离心力为3170g下离心沉降8min后,其上清液吸光度为0.317(乙醇系),浆料具有较好的分散性。The mass concentration of slurry reaches 21.4% (mass percentage concentration). After the 1% slurry was centrifuged for 8 minutes under a relative centrifugal force of 3170g, the absorbance of the supernatant was 0.317 (ethanol system), and the slurry had good dispersibility.
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