CN103529719B - A kind of electrical equipment control circuit that is applied to Supersonic combustion tests - Google Patents
A kind of electrical equipment control circuit that is applied to Supersonic combustion tests Download PDFInfo
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Abstract
本发明公开一种应用于超声速燃烧试验的电气设备控制电路,包括:供电及控制按钮电源模块、急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块、手自动一体电路模块和自动控制模块。本发明能够对超声速燃烧试验中用到的各种设备进行手动和自动控制。其中,手动控制功能适用于非实验过程的调试,自动控制功能可以对实验中用到所有的设备进行精确的时序控制,从而确保超声速燃烧试验能够有序、正常的进行。实验过程中如果出现各种紧急情况,该控制电路能够通过急停按钮切断危险设备,确保实验安全。实验过程中如果主电源因为短路等情况损毁,控制电路能够迅速切换到备用电源,继续对设备供电,确保实验安全进行。
The invention discloses an electrical equipment control circuit applied to a supersonic combustion test, comprising: a power supply and control button power module, an emergency stop circuit module, a purely manual button circuit module, a manual button circuit module, a purely manual circuit module, and a manual-automatic integrated circuit modules and automatic control modules. The invention can manually and automatically control various equipment used in the supersonic combustion test. Among them, the manual control function is suitable for the debugging of the non-experimental process, and the automatic control function can carry out precise timing control on all the equipment used in the experiment, so as to ensure that the supersonic combustion test can be carried out in an orderly and normal manner. If various emergencies occur during the experiment, the control circuit can cut off the dangerous equipment through the emergency stop button to ensure the safety of the experiment. During the experiment, if the main power supply is damaged due to short circuit and other conditions, the control circuit can quickly switch to the backup power supply to continue to supply power to the equipment to ensure the safety of the experiment.
Description
技术领域technical field
本发明涉及超声速燃烧试验领域,特别涉及一种应用于超声速燃烧试验的电气设备控制电路。The invention relates to the field of supersonic combustion tests, in particular to an electrical equipment control circuit applied to supersonic combustion tests.
背景技术Background technique
在超声速燃烧试验中,需要各种气体和液体(主要有空气、氢气、氧气、氮气、乙烯、航空煤油等)通过管道输送以一定的流量比例和准确到达燃烧室的时间来完成点火、燃烧和做功的过程。实验中,通常是氢气和氧气首先汇合点火,产生一个高温(温度大于1200摄氏度)、高压(压力高于1MPa)的气体,这个高温、高压的气体再经过一个拉瓦尔喷管产生超声速气流(马赫数大于2),然后超声速气流进入燃烧室,在燃烧室中喷注入煤油,进行点火,燃烧,这就是超声速燃烧试验的大致过程。这个过程中,各种阀门、点火器以及水泵、油泵等电气设备需要同步的完成开关动作。In the supersonic combustion test, various gases and liquids (mainly air, hydrogen, oxygen, nitrogen, ethylene, aviation kerosene, etc.) need to be transported through pipelines with a certain flow ratio and accurate arrival time in the combustion chamber to complete the ignition, combustion and The process of doing work. In the experiment, hydrogen and oxygen are usually ignited at the first confluence to produce a high temperature (temperature greater than 1200 degrees Celsius), high pressure (pressure higher than 1MPa) gas, and this high temperature, high pressure gas passes through a Laval nozzle to generate supersonic flow (Mach The number is greater than 2), and then the supersonic airflow enters the combustion chamber, injects kerosene into the combustion chamber, ignites, and burns. This is the general process of the supersonic combustion test. In this process, various valves, igniters, water pumps, oil pumps and other electrical equipment need to complete the switching action synchronously.
现有的超声速燃烧试验中,试验台控制电路较为简单,实验过程中,如果发生可燃气体泄漏等危险措施,控制系统的紧急处理能力较弱;电源的可靠性较差,如果部分电气发生短路,对电源的损伤性较大,使得控制系统失灵,容易发生危险。In the existing supersonic combustion test, the control circuit of the test bench is relatively simple. During the experiment, if dangerous measures such as flammable gas leakage occur, the emergency handling capability of the control system is weak; the reliability of the power supply is poor. If some electrical short circuits occur, The damage to the power supply is relatively large, which makes the control system malfunction and is prone to danger.
发明内容Contents of the invention
本发明要解决的技术问题就是克服上述现有技术的缺陷,提出一种应用于超声速燃烧试验的电气设备控制电路,能够控制各种阀门、点火器等设备的执行川页序,也能够在实验发生危险的情况下提供可靠的紧急停止措施。The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned prior art, and propose a control circuit for electrical equipment used in supersonic combustion tests, which can control the execution sequence of various valves, igniters and other equipment, and can also be used in experiments. Provides a reliable emergency stop in the event of a hazard.
为了解决上述问题,本发明提供一种应用于超声速燃烧试验的电气设备控制电路,包括:供电及控制按钮电源模块、急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块、手自动一体电路模块和自动控制模块,所述供电及控制按钮电源模块分别与急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块和手自动一体电路模块相连;其中,In order to solve the above problems, the present invention provides a control circuit for electrical equipment used in supersonic combustion tests, including: power supply and control button power module, emergency stop circuit module, pure manual button circuit module, manual button circuit module, pure manual circuit module , a manual-automatic integrated circuit module and an automatic control module, the power supply and control button power supply modules are respectively connected to the emergency stop circuit module, the pure manual button circuit module, the manual button circuit module, the pure manual circuit module and the manual-automatic integrated circuit module; wherein ,
所述供电及控制按钮电源模块用于为急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块、手自动一体电路模块和自动控制模块供电;The power supply and control button power module is used to supply power for emergency stop circuit module, pure manual button circuit module, manual button circuit module, pure manual circuit module, manual and automatic integrated circuit module and automatic control module;
所述急停电路模块连接多路用于急停的负载;The emergency stop circuit module is connected to multiple loads for emergency stop;
所述纯手动按钮电路模块包含多路纯手动控制按钮,每个纯手动控制按钮控制所述纯手动电路模块中相应的纯手动开关;The pure manual button circuit module includes multiple pure manual control buttons, and each pure manual control button controls a corresponding pure manual switch in the pure manual circuit module;
所述纯手动电路模块包含多路纯手动开关电路,每路纯手动开关电路包含有纯手动开关,所述纯手动开关用于控制相应的负载是否工作;The pure manual circuit module includes multiple pure manual switch circuits, each pure manual switch circuit includes a pure manual switch, and the pure manual switch is used to control whether the corresponding load is working;
所述手动按钮电路模块包含多路手动控制按钮,每个手动控制按钮控制所述手自动一体电路模块中相应的手动开关;The manual button circuit module includes multiple manual control buttons, and each manual control button controls a corresponding manual switch in the manual-automatic integrated circuit module;
所述自动控制模块用于控制所述手自动一体电路模块中相应的自动开关:The automatic control module is used to control the corresponding automatic switch in the manual-automatic integrated circuit module:
所述纯手动电路模块包含多路开关组合电路,每路开关组合电路包含一手动开关和一自动开关,所述手动开关和自动开关用于控制相应的负载是否工作。The purely manual circuit module includes multiple switch combination circuits, each switch combination circuit includes a manual switch and an automatic switch, and the manual switch and automatic switch are used to control whether the corresponding load works.
优选地,所述供电及控制按钮电源模块包括并联的纯手动电源模块、手自动电源模块和控制电源模块,其中,所述纯手动电源模块与急停电路模块和纯手动电路模块相连,用于为急停电路模块和纯手动电路模块供电;所述手自动电源模块与手自动一体电路模块相连,用于为手自动一体电路模块供电;所述控制电源模块与纯手动按钮电路模块和手动按钮电路模块相连,用于为纯手动按钮电路模块和手动按钮电路模块供电。Preferably, the power supply and control button power supply module includes a parallel pure manual power supply module, a manual automatic power supply module and a control power supply module, wherein the pure manual power supply module is connected with the emergency stop circuit module and the pure manual circuit module for It supplies power for the emergency stop circuit module and the pure manual circuit module; the manual-automatic power supply module is connected with the manual-automatic integrated circuit module, and is used to supply power for the manual-automatic integrated circuit module; the control power supply module is connected with the pure manual button circuit module and the manual button The circuit modules are connected to supply power for the pure manual button circuit module and the manual button circuit module.
优选地,所述供电及控制按钮电源模块还包括急停电源按钮、急停电源开关、纯手动电源开关和手自动电源开关;所述急停电源按钮通过线圈与急停电源开关、纯手动电源开关和手自动电源开关联动;Preferably, the power supply and control button power module also includes an emergency stop power button, an emergency stop power switch, a pure manual power switch and a manual automatic power switch; the emergency stop power button is connected with the emergency stop power switch, pure manual power supply The switch is linked with the manual and automatic power switch;
所述急停电源按钮与纯手动电源模块相连;所述急停电源开关位于纯手动电源模块与急停电路模块之间,所述纯手动电源开关位于纯手动电源模块与纯手动电路模块之间;所述手自动电源开关位于手自动电源模块与手自动一体电路模块之间;The emergency stop power button is connected to the pure manual power supply module; the emergency stop power switch is located between the pure manual power supply module and the emergency stop circuit module, and the pure manual power switch is located between the pure manual power supply module and the pure manual circuit module ; The manual-automatic power switch is located between the manual-automatic power supply module and the manual-automatic integrated circuit module;
所述急停按钮为常闭按钮,当急停按钮未按下时,急停电源开关断开,纯手动电源开关和手自动电源开关关闭,纯手动电源模块为纯手动电路模块供电,不为急停电路模块供电;所述手自动电源模块为手自动一体电路模块供电:The emergency stop button is a normally closed button. When the emergency stop button is not pressed, the emergency stop power switch is disconnected, the pure manual power switch and the manual automatic power switch are closed, and the pure manual power supply module supplies power to the pure manual circuit module. The emergency stop circuit module supplies power; the manual and automatic power supply module supplies power for the manual and automatic integrated circuit module:
当急停按钮按下时,急停电源开关关闭,纯手动电源开关和手自动电源开关断开,纯手动电源模块为急停电路模块供电,不为纯手动电路模块供电;所述手自动电源模块不为手自动一体电路模块供电。When the emergency stop button is pressed, the emergency stop power switch is turned off, the pure manual power switch and the manual automatic power switch are disconnected, the pure manual power supply module supplies power to the emergency stop circuit module, and does not supply power to the pure manual circuit module; the manual automatic power supply The module does not supply power to the manual and automatic integrated circuit module.
优选地,所述供电及控制按钮电源模块还包括手自动按钮、手动电源开关、自动电源开关和控制手动电源开关;所述手自动按钮通过线圈与所述手动电源开关、自动电源开关和控制手动电源开关联动;Preferably, the power supply and control button power module also includes a manual automatic button, a manual power switch, an automatic power switch, and a control manual power switch; the manual automatic button communicates with the manual power switch, the automatic power switch, and the control manual Power switch linkage;
所述手自动按钮与手自动电源模块相连;所述手动电源开关位于手自动电源模块与手自动一体电路模块的手动端口之间;所述自动电源开关位于手自动电源模块与手自动一体电路模块的自动端口之间;所述控制手动电源开关位于控制电源模块与手动按钮电路模块之间;The manual and automatic button is connected with the manual and automatic power supply module; the manual power switch is located between the manual and automatic power supply module and the manual port of the manual and automatic integrated circuit module; the automatic power switch is located between the manual and automatic power supply module and the manual and automatic integrated circuit module between the automatic ports; the control manual power switch is located between the control power supply module and the manual button circuit module;
所述手自动按钮为常开按钮,当手自动按钮未按下时,手动电源开关关闭,自动电源开关断开,控制手动电源开关关闭,手自动电源模块为手自动一体电路模块的手动部分供电,不为手自动一体电路模块的自动部分供电;所述控制电源模块为手动按钮电路模块供电;The manual and automatic button is a normally open button. When the manual and automatic button is not pressed, the manual power switch is turned off, the automatic power switch is turned off, and the manual power switch is controlled to be turned off. The manual and automatic power supply module supplies power to the manual part of the manual and automatic integrated circuit module , does not supply power to the automatic part of the manual-automatic integrated circuit module; the control power supply module supplies power to the manual button circuit module;
当手自动按钮按下时,手动电源开关断开,自动电源开关关闭,控制手动电源开关断开,手自动电源模块为手自动一体电路模块的自动部分供电,不为手自动一体电路模块的手动部分供电;所述控制电源模块不为手动按钮电路模块供电。When the manual and automatic button is pressed, the manual power switch is disconnected, the automatic power switch is closed, and the control manual power switch is disconnected. The manual and automatic power supply module supplies power to the automatic part of the manual and automatic integrated circuit module, and does not Partial power supply; the control power supply module does not supply power to the manual button circuit module.
优选地,所述供电及控制按钮电源模块还包括与纯手动电源并联的备用电源模块、备用电源按钮、备用电源开关和急停纯手动电源开关,所述备用电源按钮通过线圈与备用电源开关和急停纯手动电源开关联动,所述备用电源按钮与纯手动电源模块相连;所述备用电源开关位于备用电源模块与急停电路模块和纯手动电路模块之间,所述急停纯手动电源开关位于纯手动电源与急停电路模块和纯手动电路模块之间;Preferably, the power supply and control button power module also includes a backup power module connected in parallel with the pure manual power supply, a backup power button, a backup power switch and an emergency stop pure manual power switch, and the backup power button is connected to the backup power switch and The emergency stop pure manual power switch is linked, the backup power button is connected with the pure manual power module; the backup power switch is located between the backup power module and the emergency stop circuit module and the pure manual circuit module, the emergency stop pure manual power switch Located between the pure manual power supply and the emergency stop circuit module and the pure manual circuit module;
所述备用电源模块用于为急停电路模块和纯手动电路模块供电;The backup power supply module is used to supply power to the emergency stop circuit module and the pure manual circuit module;
所述备用电源按钮为常开按钮,当备用电源按钮未按下时,备用电源开关断开,急停纯手动电源开关关闭,纯手动电源模块为急停电路模块和纯手动电路模块供电;The standby power button is a normally open button. When the standby power button is not pressed, the standby power switch is disconnected, the emergency stop pure manual power switch is closed, and the pure manual power supply module supplies power to the emergency stop circuit module and the pure manual circuit module;
当备用电源按钮按下时,备用电源开关关闭,急停纯手动电源开关断开,备用电源模块为急停电路模块和纯手动电路模块供电。When the backup power button is pressed, the backup power switch is turned off, the emergency stop pure manual power switch is disconnected, and the backup power supply module supplies power to the emergency stop circuit module and the pure manual circuit module.
优选地,所述自动控制模块分别与急停电路模块、纯手动电路模块和手自动一体电路模块相连,用于急停电路模块、采集纯手动电路模块和手自动一体电路模块工作状态,以及纯手动电路模块和手自动一体电路模块中每一路电路的工作状态。Preferably, the automatic control module is respectively connected with the emergency stop circuit module, the pure manual circuit module and the manual-automatic integrated circuit module, and is used for the emergency stop circuit module, collecting the working status of the pure manual circuit module and the manual-automatic integrated circuit module, and the pure manual circuit module. The working state of each circuit in the manual circuit module and the manual-automatic integrated circuit module.
优选地,所述用于急停的负载包括氮气控制阀门。Preferably, the load for emergency stop includes a nitrogen control valve.
优选地,所述用于急停的负载还包括喷淋水设备、灭火设备和报警设备中的一种或多种。Preferably, the load for emergency stop also includes one or more of sprinkler equipment, fire extinguishing equipment and alarm equipment.
本发明能够对超声速燃烧试验中用到的各种设备进行手动和自动控制。其中,手动控制功能适用于非实验过程的调试,自动控制功能可以对实验中用到所有的设备进行精确的时序控制,从而确保超声速燃烧试验能够有序、正常的进行。实验过程中如果出现各种紧急情况,比如管道中的氢气或丁烷等易燃气体泄漏、高温煤油泄漏等,该控制电路能够通过急停按钮切断危险设备同时打开冲洗设备对管道进行高压冲洗,确保实验安全。实验过程中如果主电源因为短路等情况损毁,控制电路能够迅速切换到备用电源,继续对设备供电,确保实验安全进行。The invention can manually and automatically control various equipment used in the supersonic combustion test. Among them, the manual control function is suitable for the debugging of the non-experimental process, and the automatic control function can carry out precise timing control on all the equipment used in the experiment, so as to ensure that the supersonic combustion test can be carried out in an orderly and normal manner. If various emergencies occur during the experiment, such as leakage of flammable gases such as hydrogen or butane in the pipeline, high-temperature kerosene leakage, etc., the control circuit can cut off the dangerous equipment through the emergency stop button and open the flushing equipment to perform high-pressure flushing of the pipeline. Ensure experimental safety. During the experiment, if the main power supply is damaged due to short circuit and other conditions, the control circuit can quickly switch to the backup power supply and continue to supply power to the equipment to ensure the safety of the experiment.
附图说明Description of drawings
图1为超声速燃烧试验的各主要系统;Figure 1 shows the main systems of the supersonic combustion test;
图2为本发明实施例的应用于超声速燃烧试验的电气设备控制电路的组成示意图;2 is a schematic diagram of the composition of an electrical equipment control circuit applied to a supersonic combustion test according to an embodiment of the present invention;
图3为本发明实施例的供电及控制按钮电源模块示意图;3 is a schematic diagram of a power supply and control button power supply module according to an embodiment of the present invention;
图4为本发明实施例的纯手动按钮电路模块示意图;Fig. 4 is the pure manual button circuit module schematic diagram of the embodiment of the present invention;
图5为本发明实施例的纯手动电路模块示意图;5 is a schematic diagram of a purely manual circuit module according to an embodiment of the present invention;
图6为本发明实施例的手动按钮电路模块示意图;6 is a schematic diagram of a manual button circuit module according to an embodiment of the present invention;
图7为本发明实施例的手自动一体电路模块示意图;7 is a schematic diagram of a manual-automatic integrated circuit module according to an embodiment of the present invention;
图8为本发明实施例的自动控制模块示意图;Fig. 8 is a schematic diagram of an automatic control module according to an embodiment of the present invention;
图9为本发明实施例的急停电路模块示意图。FIG. 9 is a schematic diagram of an emergency stop circuit module according to an embodiment of the present invention.
具体实施方式detailed description
下文中将结合附图对本发明的实施例进行详细说明。需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互任意组合。Embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other.
为了便于描述这套控制电路,首先对超声速燃烧试验的各主要系统进行一个简单的介绍,如图1所示。实验中用到的各种高压气体和液体都储存在高压储罐1中,例如空气、氧气、氢气、乙烯和航空煤油等。这些储罐中的气体或液体经过各种高压管道2输送进超声速燃烧室5里。实验中,通过控制各种阀门和泵设备3和点火器4,使得气体、液体以一定的次序进入超声速燃烧室5,点火燃烧,进行实验。这个过程中,阀门和泵设备3和点火器4都是靠控制电路6通过控制线7来进行控制的。为了使得超声速燃烧试验能够准确、安全的进行,需要控制电路6能够提供精确的控制信号以及可靠的应急处理方式。In order to facilitate the description of this set of control circuits, a brief introduction is first made to the main systems of the supersonic combustion test, as shown in Figure 1. Various high-pressure gases and liquids used in the experiment are stored in the high-pressure storage tank 1, such as air, oxygen, hydrogen, ethylene, and aviation kerosene. The gas or liquid in these storage tanks is transported into the supersonic combustion chamber 5 through various high-pressure pipelines 2 . In the experiment, by controlling various valves and pump equipment 3 and the igniter 4, the gas and liquid enter the supersonic combustion chamber 5 in a certain order, ignite and burn, and carry out the experiment. During this process, the valve and the pump device 3 and the igniter 4 are all controlled by the control circuit 6 through the control line 7 . In order to carry out the supersonic combustion test accurately and safely, it is necessary for the control circuit 6 to be able to provide precise control signals and a reliable emergency treatment method.
如图2所示,本发明实施例的超声速燃烧试验的电气设备控制电路,包括:供电及控制按钮电源模块、急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块、手自动一体电路模块和自动控制模块,所述供电及控制按钮电源模块分别与急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块和手自动一体电路模块相连;其中,As shown in Figure 2, the electrical equipment control circuit of the supersonic combustion test of the embodiment of the present invention includes: power supply and control button power module, emergency stop circuit module, pure manual button circuit module, manual button circuit module, pure manual circuit module, A manual-automatic integrated circuit module and an automatic control module, the power supply and control button power supply modules are respectively connected to the emergency stop circuit module, the pure manual button circuit module, the manual button circuit module, the pure manual circuit module and the manual-automatic integrated circuit module; wherein,
所述供电及控制按钮电源模块用于为急停电路模块、纯手动按钮电路模块、手动按钮电路模块、纯手动电路模块、手自动一体电路模块和自动控制模块供电;The power supply and control button power module is used to supply power for emergency stop circuit module, pure manual button circuit module, manual button circuit module, pure manual circuit module, manual and automatic integrated circuit module and automatic control module;
所述急停电路模块连接多路用于急停的负载;The emergency stop circuit module is connected to multiple loads for emergency stop;
所述纯手动按钮电路模块包含多路纯手动控制按钮,每个纯手动控制按钮控制所述纯手动电路模块中相应的纯手动开关;The pure manual button circuit module includes multiple pure manual control buttons, and each pure manual control button controls a corresponding pure manual switch in the pure manual circuit module;
所述纯手动电路模块包含多路纯手动开关电路,每路纯手动开关电路包含有纯手动开关,所述纯手动开关用于控制相应的负载是否工作;The pure manual circuit module includes multiple pure manual switch circuits, each pure manual switch circuit includes a pure manual switch, and the pure manual switch is used to control whether the corresponding load is working;
所述手动按钮电路模块包含多路手动控制按钮,每个手动控制按钮控制所述手自动一体电路模块中相应的手动开关;The manual button circuit module includes multiple manual control buttons, and each manual control button controls a corresponding manual switch in the manual-automatic integrated circuit module;
所述自动控制模块用于控制所述手自动一体电路模块中相应的自动开关:The automatic control module is used to control the corresponding automatic switch in the manual-automatic integrated circuit module:
所述纯手动电路模块包含多路开关组合电路,每路开关组合电路包含一手动开关和一自动开关,所述手动开关和自动开关用于控制相应的负载是否工作。The purely manual circuit module includes multiple switch combination circuits, each switch combination circuit includes a manual switch and an automatic switch, and the manual switch and automatic switch are used to control whether the corresponding load works.
下面对每个模块进行详细描述。Each module is described in detail below.
如图3所示,为供电及控制按钮电源模块,整个控制电路的电源由这套电路提供。220V交流电输入4个24V直流开关电源,这四个开关电源分别为并联的纯手动电源模块、手自动电源模块、控制电源模块和备用电源模块。其中,所述纯手动电源模块与急停电路模块和纯手动电路模块相连,用于为急停电路模块和纯手动电路模块供电;所述手自动电源模块与手自动一体电路模块相连,用于为手自动一体电路模块供电;所述控制电源模块与纯手动按钮电路模块和手动按钮电路模块相连,用于为纯手动按钮电路模块和手动按钮电路模块供电;所述备用电源模块用于为急停电路模块和纯手动电路模块供电。As shown in Figure 3, for the power supply and control button power module, the power supply of the entire control circuit is provided by this circuit. 220V AC input four 24V DC switching power supplies, these four switching power supplies are parallel pure manual power supply module, manual automatic power supply module, control power supply module and backup power supply module. Wherein, the pure manual power supply module is connected with the emergency stop circuit module and the pure manual circuit module, and is used to supply power for the emergency stop circuit module and the pure manual circuit module; the manual-automatic power supply module is connected with the manual-automatic integrated circuit module for Power supply for the manual and automatic integrated circuit module; the control power supply module is connected with the pure manual button circuit module and the manual button circuit module, and is used to supply power for the pure manual button circuit module and the manual button circuit module; the backup power supply module is used for emergency Stop circuit module and pure manual circuit module supply power.
该供电及控制按钮电源模块包括急停电源按钮、急停电源开关KM2—1、纯手动电源开关KM2-2和手自动电源开关KM2-3;所述急停电源按钮通过线圈KM2与急停电源开关KM2—1、纯手动电源开关KM2-2和手自动电源开关KM2-2联动;所述急停电源按钮与纯手动电源模块相连;所述急停电源开关KM2—1位于纯手动电源模块与急停电路模块之间,所述纯手动电源开关KM2-2位于纯手动电源模块与纯手动电路模块之间;所述手自动电源开关KM2—3位于手自动电源模块与手自动一体电路模块之间。The power supply and control button power module includes emergency stop power button, emergency stop power switch KM2-1, pure manual power switch KM2-2 and manual automatic power switch KM2-3; The switch KM2-1, the pure manual power switch KM2-2 and the manual automatic power switch KM2-2 are linked; the emergency stop power button is connected with the pure manual power module; the emergency stop power switch KM2-1 is located between the pure manual power module and the Between the emergency stop circuit modules, the purely manual power switch KM2-2 is located between the purely manual power supply module and the purely manual circuit module; the manual-automatic power switch KM2-3 is located between the manual-automatic power supply module and the manual-automatic integrated circuit module between.
该供电及控制按钮电源模块还包括手自动按钮、手动电源开关KM3—1、自动电源开关KM3—2和控制手动电源开关KM3—3;所述手自动按钮通过线圈KM3与所述手动电源开关KM3—1、自动电源开关KM3—2和控制手动电源开关KM3—3联动;所述手自动按钮与手自动电源模块相连;所述手动电源开关KM3—1位于手自动电源模块与手自动一体电路模块的手动端口之间;所述自动电源开关KM3—2位于手自动电源模块与手自动一体电路模块的自动端口之间;所述控制手动电源开关KM3—3位于控制电源模块与手动按钮电路模块之间。The power supply and control button power module also includes a manual automatic button, a manual power switch KM3-1, an automatic power switch KM3-2 and a control manual power switch KM3-3; the manual automatic button is connected to the manual power switch KM3 through a coil KM3 —1. The automatic power switch KM3-2 is linked with the control manual power switch KM3-3; the manual-automatic button is connected to the manual-automatic power module; the manual power switch KM3-1 is located between the manual-automatic power module and the manual-automatic integrated circuit module between the manual ports; the automatic power switch KM3-2 is located between the manual-automatic power supply module and the automatic port of the manual-automatic integrated circuit module; the control manual power switch KM3-3 is located between the control power supply module and the manual button circuit module between.
该供电及控制按钮电源模块还包括备用电源按钮、备用电源开关KMl—1和急停纯手动电源开关KMl—2,所述备用电源按钮通过线圈KMl与备用电源开关KMl—1和急停纯手动电源开关KMl—2联动,所述备用电源按钮与纯手动电源模块相连;所述备用电源开关KMl—1位于备用电源模块与急停电路模块和纯手动电路模块之间,所述急停纯手动电源开关KMl—2位于纯手动电源与急停电路模块和纯手动电路模块之间。The power supply and control button power module also includes a backup power button, a backup power switch KM1-1 and an emergency stop pure manual power switch KM1-2, and the backup power button passes through the coil KM1 and the backup power switch KM1-1 and the emergency stop pure manual The power switch KM1-2 linkage, the standby power button is connected with the pure manual power module; The power switch KMl-2 is located between the pure manual power supply and the emergency stop circuit module and the pure manual circuit module.
对于纯手动电源模块,备用电源按钮常闭,线圈KMl通电,常开触点KMl—2接通。急停电源按钮常闭,线圈KM2通电,常闭触点KM2—1打开,常开触点KM2-2接通,此时“纯手动+24V'’接线端与“急停/纯手动0V'’接线端之间的电压为24V,“纯手动+24V'’这一路供电;“急停+24V'’接线端与“急停/纯手动0V'’接线端之间的电压为0V,“急停+24V'’这一路没有供电,此时纯手动电源模块向纯手动电路模块供电,急停电路模块不工作。For the purely manual power supply module, the standby power button is normally closed, the coil KM1 is energized, and the normally open contact KM1-2 is connected. The emergency stop power button is normally closed, the coil KM2 is energized, the normally closed contact KM2-1 is opened, and the normally open contact KM2-2 is connected. 'The voltage between the terminals is 24V, and the "pure manual +24V"' is the power supply; the voltage between the "emergency stop +24V" terminal and the "emergency stop/pure manual 0V'' terminal is 0V," Emergency stop +24V'' has no power supply. At this time, the pure manual power supply module supplies power to the pure manual circuit module, and the emergency stop circuit module does not work.
手/自动电路切换功能:对于手自动电源模块,由于急停电源按钮常闭,KM2—3接通。手自动按钮未按下时,按钮常开,KM3—1接通,KM3—2断开,此时,“手动+24V'’接线端供电,“自动+24V'’接线端上面没有电,此时手自动电源模块向手自动一体电路模块的手动部分供电,自动部分则不工作。当手自动按钮按下时,按钮接通,线圈KM3两端通电,KM3—1断开,KM3—2接通,“自动+24V'’接线端供电,“手动+24V'’接线端没有电,此时手自动电源模块向手自动一体电路模块的自动部分供电,手动部分则不工作。Manual/automatic circuit switching function: For the manual and automatic power supply module, since the emergency stop power button is normally closed, KM2-3 is connected. When the manual automatic button is not pressed, the button is normally open, KM3-1 is connected, and KM3-2 is disconnected. At this time, the "manual +24V" terminal is powered, and the "automatic +24V" terminal is not powered. When the manual and automatic power supply module supplies power to the manual part of the manual and automatic integrated circuit module, the automatic part does not work. When the manual and automatic button is pressed, the button is connected, the two ends of the coil KM3 are energized, KM3-1 is disconnected, KM3-2 is connected, the "automatic +24V" terminal supplies power, and the "manual +24V" terminal has no power. , at this time, the manual and automatic power supply module supplies power to the automatic part of the manual and automatic integrated circuit module, and the manual part does not work.
对于控制电源模块,手自动按钮未按下时,KM3—3接通,“控制手动+24V'’接线端供电,控制电源模块向手动按钮电路模块供电;当手自动按钮按下时,KM3—3断开,“控制手动+24V'’接线端没有电,手动按钮电路模块不工作。在此过程中,“控制纯手动+24V'’接线端始终有电,在向纯手动按钮电路模块供电。For the control power supply module, when the manual and automatic button is not pressed, KM3-3 is connected, the "control manual +24V" terminal supplies power, and the control power supply module supplies power to the manual button circuit module; when the manual and automatic button is pressed, KM3- 3 disconnected, the "control manual +24V" terminal has no power, and the manual button circuit module does not work. During this process, the "control pure manual +24V" terminal is always powered, and is supplying power to the pure manual button circuit module.
急停功能:当超声速燃烧试验过程中出现气体泄漏等紧急情况时,按下急停常闭按钮,线圈KM2两端没有电压,接触点KM2—1接通,KM2-2与KM2-3断开,此时整个电路中,“纯手动+24V'’、“手动+24V'’、“自动+24V'’接线端都没有电,只有“急停+24V'’接线端有电。这说明,紧急情况下急停按钮按下时,所有的控制电路都不工作,只有急停电路模块继续工作。Emergency stop function: When there is an emergency such as gas leakage during the supersonic combustion test, press the emergency stop normally closed button, there will be no voltage at both ends of the coil KM2, the contact point KM2-1 will be connected, and KM2-2 will be disconnected from KM2-3 At this time, in the whole circuit, the "pure manual +24V'', "manual +24V'', and "automatic +24V'' terminals have no power, only the "emergency stop +24V" terminal has power. This shows that when the emergency stop button is pressed in an emergency, all control circuits do not work, and only the emergency stop circuit module continues to work.
备用电源功能:为了保证供电电源的可靠性,并且考虑到手动操作的可靠性要大于自动操作的可靠性,在纯手动电路模块上增加了一个备用电源模块。这样当纯手动电源模块发生短路或者出现问题时,线圈KMl断电,KMl—2断开,KMl—1接通,供电电源自动切换到备用电源,这样可以继续为纯手动电路模块与急停电路模块供电,保证试验的紧急停止或者安全结束。Backup power function: In order to ensure the reliability of the power supply, and considering that the reliability of manual operation is greater than that of automatic operation, a backup power module is added to the pure manual circuit module. In this way, when the pure manual power supply module has a short circuit or a problem occurs, the coil KM1 is powered off, KM1-2 is disconnected, KM1-1 is connected, and the power supply is automatically switched to the backup power supply, so that the pure manual circuit module and the emergency stop circuit can continue The power supply of the module ensures the emergency stop or safe end of the test.
如图4和图5所示,分别为纯手动按钮电路模块和纯手动电路模块示意图。纯手动按钮电路模块中包含多路纯手动控制按钮T1~T24,以及相应的线圈TKl~TK24。纯手动电路模块包含多路纯手动开关电路,每路纯手动开关电路包含有纯手动开关TKl~TK24,所述纯手动开关用于控制相应的负载是否工作。可以看出,从电源供电电路引出的“控制纯手动+24V'’接线端与“控制0V'’接线端之间电压24V,当纯手动控制按钮T1按下式,线圈TKl通电。在纯手动电路模块中,“纯手动+24V'’接线端如果供电的话,对应的纯手动电路模块中的接触点TKl接通,这样负载TKJ-1两端通电,负载进行正常工作,这里的负载可以连接个电磁阀门、点火器、泵的启动电路等。为了对电路状态进行检测,负载TKJ-1的两端连接有发光二极管,用于显示负载TKJ-1的通断情况。负载TKJ-1两端还接有信号采集通道cJ-1,用于向自动控制模块发送负载的通断状况。超声速燃烧试验中需要用到10路的纯手动负载,这样的纯手动控制电路模块一共设计了24路,多余的通道可以不接负载作为备用。自动控制模块也采集了“纯手动+24V'’接线端的通电状态CJ-0。为了防止负载中的电磁阀门在断电过程中形成的反向电压,纯手动开关电路中增加了二极管。As shown in Figure 4 and Figure 5, they are schematic diagrams of the pure manual button circuit module and the pure manual circuit module, respectively. The pure manual button circuit module includes multiple pure manual control buttons T1~T24, and corresponding coils TK1~TK24. The pure manual circuit module includes multiple pure manual switch circuits, each pure manual switch circuit includes pure manual switches TK1-TK24, and the pure manual switches are used to control whether the corresponding load is working. It can be seen that the voltage between the "control pure manual +24V" terminal and the "control 0V" terminal drawn from the power supply circuit is 24V. When the pure manual control button T1 is pressed, the coil TK1 is energized. In the pure manual circuit module, if the "pure manual +24V" terminal supplies power, the corresponding contact point TK1 in the pure manual circuit module is connected, so that both ends of the load TKJ-1 are powered, and the load works normally. Here The load can be connected with an electromagnetic valve, igniter, pump starting circuit, etc. In order to detect the circuit status, the two ends of the load TKJ-1 are connected with light-emitting diodes to display the on-off status of the load TKJ-1. The load TKJ- 1. There is also a signal acquisition channel cJ-1 at both ends, which is used to send the on-off status of the load to the automatic control module. In the supersonic combustion test, 10 pure manual loads are required. Such a pure manual control circuit module is designed in total 24 channels, the extra channel can be used as a backup without load. The automatic control module also collects the power status CJ-0 of the "pure manual +24V" terminal. In order to prevent the reverse voltage formed by the electromagnetic valve in the load during power failure, a diode is added to the pure manual switch circuit.
如图6~8所示,分别为手动按钮电路模块、手自动一体电路模块和自动控制模块示意图。其中,手动按钮电路模块与纯手动按钮电路模块基本一致,当手自动电源模块处于“手动+24V'’接线端供电且手动按钮按下时,手自动一体电路模块中的负载会接通。自动控制模块中,继电器的线圈“ZDl”与自动控制电脑的输出端“z1”相连接,这样能够用自动控制电脑发出高电平信号使得线圈“ZDl”通电,使得手自动一体电路模块中的继电器的常开触点“ZDl”闭合,这样当手自动电源模块处于“自动+24V'’接线端供电时,就能够通过自动控制电脑对负载进行控制。自动控制电脑中,可以通过软件设定精确的时序,发出控制高或低的电平信号,这样就能够在超声速燃烧试验中对各个负载的开和关的时序进行精确控制。同样的,手自动一体电路模块也设计了24路,同时每一路上都接有发光二极管用于显示负载的通断,还接有与信号采集通道,用于自动控制电脑检测负载的通断。As shown in Figures 6 to 8, they are schematic diagrams of the manual button circuit module, the manual-automatic integrated circuit module and the automatic control module, respectively. Among them, the manual button circuit module is basically the same as the pure manual button circuit module. When the manual and automatic power supply module is powered by the "manual + 24V" terminal and the manual button is pressed, the load in the manual and automatic integrated circuit module will be connected. Automatic In the control module, the coil "ZDl" of the relay is connected to the output terminal "z1" of the automatic control computer, so that the automatic control computer can send a high-level signal to energize the coil "ZDl", so that the relay in the manual-automatic integrated circuit module The normally open contact "ZDl" is closed, so that when the manual and automatic power supply module is powered by the "automatic +24V" terminal, the load can be controlled by the automatic control computer. In the automatic control computer, precise timing can be set through software, and a control high or low level signal can be sent out, so that the timing of opening and closing of each load can be precisely controlled in the supersonic combustion test. Similarly, the manual and automatic integrated circuit module is also designed with 24 channels, and each channel is connected with a light-emitting diode to display the on-off of the load, and is also connected to a signal acquisition channel for automatic control of the computer to detect the on-off of the load.
在超声速燃烧试验中,对于各种阀门的控制的时序要求非常严格。例如,实验开始点火时,为了避免各种操作不同步而产生的爆炸等危险情况,要求氢气阀门、氧气阀门以及点火器的打开时间误差在0.1秒以内,这么短的时间,手动操作是无法完成的,这就需要一台能够自动发送控制信号的自动控制电脑来进行自动控制,如图8所示。纯手动电路模块、手自动一体电路模块以及急停电路模块上的共52路状态通过信号采集通道以高、低电平的方式进入了自动控制电脑,使得自动控制电脑能够实时的检测各个电路电源、负载的工作情况,便于程序化操作。例如,当手/自动按钮处于手动模式时,自动控制电脑无法向自动电路发送控制命令,这时可以软件报警,通过控制软件设定,使得超声速燃烧试验不继续进行。自动控制电脑以高、低电平的方式输出控制信号,用于自动控制各个负载的开关。自动控制电脑的选择比较广泛,可以选择包括工控机在内的任意电脑,再配上能够输出数字电平的数字I/O卡就能够实现了。In the supersonic combustion test, the timing requirements for the control of various valves are very strict. For example, when the experiment starts to ignite, in order to avoid dangerous situations such as explosions caused by asynchronous operations, the opening time error of the hydrogen valve, oxygen valve, and igniter is required to be within 0.1 seconds. Manual operation cannot be completed in such a short time. Yes, this requires an automatic control computer that can automatically send control signals for automatic control, as shown in Figure 8. A total of 52 states on the pure manual circuit module, manual-automatic integrated circuit module and emergency stop circuit module enter the automatic control computer through the signal acquisition channel in the form of high and low levels, so that the automatic control computer can detect the power of each circuit in real time , The working condition of the load is convenient for programmed operation. For example, when the hand/automatic button is in manual mode, the automatic control computer cannot send control commands to the automatic circuit. At this time, the software can alarm, and the supersonic combustion test will not continue through the control software setting. The automatic control computer outputs control signals in the form of high and low levels, which are used to automatically control the switches of each load. The choice of automatic control computer is relatively wide, you can choose any computer including industrial computer, and then it can be realized by adding a digital I/O card that can output digital level.
如图9所示,为急停电路模块,可以看到,急停电路模块中没有任何开关和继电器的触点,急停电路模块中一共设计了6路。正如前所述,按下急停按钮,纯手动电路模块、手自动一体电路模块全部失效,只有急停电路模块工作,此时急停电路模块上面的所有负载开始工作。实际实验中,可以将氮气控制阀门接在急停电路模块上,这样当超声速燃烧试验中发生氢气泄漏等危险情况时,其余的氢气、氧气等危险气体的阀门关闭,只有氮气阀门开始,可以迅速的将管道中的残余氢气、氧气等吹扫干净,避免爆炸。另外,急停电路模块中也可以根据需要接入喷淋水、灭火、报警等负载设备。As shown in Figure 9, it is an emergency stop circuit module. It can be seen that there are no switches and relay contacts in the emergency stop circuit module, and a total of 6 circuits are designed in the emergency stop circuit module. As mentioned above, when the emergency stop button is pressed, the pure manual circuit module and the manual-automatic integrated circuit module will all fail, and only the emergency stop circuit module will work. At this time, all the loads on the emergency stop circuit module will start to work. In the actual experiment, the nitrogen control valve can be connected to the emergency stop circuit module, so that when dangerous situations such as hydrogen leakage occur in the supersonic combustion test, the valves of other dangerous gases such as hydrogen and oxygen are closed, and only the nitrogen valve starts, which can quickly Clean the residual hydrogen, oxygen, etc. in the pipeline to avoid explosion. In addition, the emergency stop circuit module can also be connected to load equipment such as spray water, fire extinguishing, and alarm as required.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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