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CN103522526B - A kind of Multi-layer co-extrusion die head intelligent temperature control system and control method thereof - Google Patents

A kind of Multi-layer co-extrusion die head intelligent temperature control system and control method thereof Download PDF

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CN103522526B
CN103522526B CN201310468726.3A CN201310468726A CN103522526B CN 103522526 B CN103522526 B CN 103522526B CN 201310468726 A CN201310468726 A CN 201310468726A CN 103522526 B CN103522526 B CN 103522526B
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temperature
control
die head
pid
fuzzy
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CN103522526A (en
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尚春阳
龙彬
庄健
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Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0017Combinations of extrusion moulding with other shaping operations combined with blow-moulding or thermoforming
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92009Measured parameter
    • B29C2948/92209Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92323Location or phase of measurement
    • B29C2948/92361Extrusion unit
    • B29C2948/92409Die; Nozzle zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

本发明一种多层共挤模头智能温度控制系统,包括温度采集模块、FPGA温度控制模块、驱动加热模块和操控面板;温度采集模块包括与N个温度采集单元;FPGA温度控制模块包括AD转换电路,用于实现模糊PID控制算法的FPGA控制芯片,和PWM输出电路;驱动加热模块包括与控制分区中加热器对应的N个驱动加热单元;控制分区的温度信号,由温度采集单元采集输入FPGA温度控制模块,经处理后输出N路PWM控制量,由PWM输出电路分别单路输出到驱动加热单元。其控制方法,采用偏差e和偏差变化率ec的双参数输入,并经模糊推理得到PID参数值的修正量进行修正,得到最终的PID输入参数值;从而对加热圈的温度实现智能化控制。

The present invention is an intelligent temperature control system for a multi-layer co-extrusion die head, comprising a temperature acquisition module, an FPGA temperature control module, a drive heating module and a control panel; the temperature acquisition module includes N temperature acquisition units; the FPGA temperature control module includes an AD conversion circuit, an FPGA control chip for realizing the fuzzy PID control algorithm, and a PWM output circuit; the driving heating module includes N driving heating units corresponding to the heater in the control partition; the temperature signal of the control partition is collected and input to the FPGA by the temperature acquisition unit The temperature control module outputs N channels of PWM control values after processing, and the PWM output circuits output single channels to the driving heating unit. Its control method adopts the double parameter input of deviation e and deviation change rate e c , and corrects the correction amount of PID parameter value obtained through fuzzy reasoning to obtain the final PID input parameter value; thus realizing intelligent control of the temperature of the heating ring .

Description

一种多层共挤模头智能温度控制系统及其控制方法An intelligent temperature control system and control method for a multi-layer co-extrusion die head

技术领域technical field

本发明涉及塑料工业的多层共挤吹塑机技术领域,具体为一种多层共挤模头智能温度控制系统及其控制方法。The invention relates to the technical field of multi-layer co-extrusion blow molding machines in the plastics industry, in particular to a multi-layer co-extrusion die head intelligent temperature control system and a control method thereof.

背景技术Background technique

吹塑成型技术是塑料成型工艺的一种重要方式,吹塑成型产品所占塑料产品比例越来越大。其中,多层共挤模头是吹塑装备的关键设备。吹塑成型主要通过多台挤出机将不同熔点不同功用的树脂熔融挤出,通过多层共挤模头复合共挤吹塑而成。现有的共挤模头主要有两类,平面叠加式模头和螺旋轴心式共挤模头。如图1所示,为五层平面叠加式共挤模头的剖面结构图,包括外口模1、内口模2、模环3、叠加盘片4、模颈5、模芯6;模环3、叠加盘片4、模颈5的外侧和模芯内侧都分别安装有加热圈。根据不同包装薄膜需求,采用不同的塑料粒子融合共挤得到薄膜产品。由于各层间的塑料粒子熔点不同,不同层叠加盘片所需温度不同,因此单独控制各层温度成为共挤模头控制部分的难点。如果温度过低将阻塞流道,温度过高则导致过烧甚至烧焦现象而致使物料分解,使包装薄膜失去相应的性能要求。Blow molding technology is an important method of plastic molding process, and blow molding products account for an increasing proportion of plastic products. Among them, the multi-layer co-extrusion die head is the key equipment of blow molding equipment. Blow molding is mainly formed by melting and extruding resins with different melting points and different functions through multiple extruders, and compounding and co-extruding blow molding through multi-layer co-extrusion dies. There are mainly two types of existing co-extrusion dies, plane superimposed dies and spiral axial co-extrusion dies. As shown in Figure 1, it is a cross-sectional structure diagram of a five-layer plane superimposed co-extrusion die head, including an outer die 1, an inner die 2, a die ring 3, a superimposed disc 4, a die neck 5, and a die core 6; Heating rings are respectively installed on the outer side of the ring 3, the superimposed disc 4, the mold neck 5 and the inner side of the mold core. According to the needs of different packaging films, different plastic particles are used to fuse and co-extrude to obtain film products. Since the melting points of the plastic particles in each layer are different, the temperature required for stacking discs in different layers is different, so it is difficult to control the temperature of each layer individually in the control part of the co-extrusion die. If the temperature is too low, the flow channel will be blocked, and if the temperature is too high, it will cause over-burning or even scorching, which will cause the material to decompose, and the packaging film will lose the corresponding performance requirements.

目前吹塑机组共挤模头的温度控制主要采用基于PLC的传统PID控制方法,通过选取比例系数Kp、积分系数Kd、微分系数Ki进行控制,PID控制原理如图2所示。PID控制方法以其算法简单、鲁棒性好、可靠性高而得到广泛的应用,但由于该温控系统是一个大惯性、强耦合、大滞后的多变量非线性时变系统,对实时性要求很高,虽然在给定温度条件下,将PID控制过程参数调整到合适值时可以很好地满足控制要求,但如果其中部分或所有设定温度值改变,则需要重新调整控制参数。对于这种新型平面叠加模头,重新调整PID参数值不仅对操作人员要求高,而且费时费力,因此在采用传统的PID控制方法后,其鲁棒性较差,用户使用极为不便,且难以达到高精度控制,直接影响到产品的质量。传统的吹塑机组温度控制系统为了达到对温度值改变时控制和调节的需求,采用基于PLC的计算机集成控制方式,这种控制器不利于系统集成度的提高,其成本高,重量和体积大;因此改变温度控制方法,以及对温度实现实时采集并快速响应成为设计共挤模头温度控制系统所需亟待解决的问题。At present, the temperature control of the co-extrusion die head of the blow molding unit mainly adopts the traditional PID control method based on PLC, and controls by selecting the proportional coefficient K p , the integral coefficient K d , and the differential coefficient K i . The PID control principle is shown in Figure 2. The PID control method is widely used because of its simple algorithm, good robustness, and high reliability. However, since the temperature control system is a multivariable nonlinear time-varying system with large inertia, strong coupling, and large lag, it is difficult for real-time performance. The requirements are very high. Although the control requirements can be well met when the PID control process parameters are adjusted to appropriate values under a given temperature condition, if some or all of the set temperature values change, the control parameters need to be readjusted. For this new type of planar stacking die, readjusting the PID parameter values is not only demanding on the operator, but also time-consuming and laborious. Therefore, after adopting the traditional PID control method, its robustness is poor, it is extremely inconvenient for users, and it is difficult to achieve High-precision control directly affects the quality of the product. In order to meet the needs of control and adjustment when the temperature value changes, the traditional temperature control system of the blow molding unit adopts a PLC-based computer integrated control method. This kind of controller is not conducive to the improvement of system integration, and its cost is high, and its weight and volume are large. ; Therefore, changing the temperature control method and realizing real-time acquisition and rapid response to the temperature have become urgent problems to be solved in the design of the co-extrusion die temperature control system.

发明内容Contents of the invention

本发明解决的问题在于提供一种能够快速响应,操控简单,自动对温度变化进行适应性控制的多层共挤模头智能温度控制系统及其控制方法。The problem to be solved by the present invention is to provide a multi-layer co-extrusion die head intelligent temperature control system and its control method capable of rapid response, simple operation, and automatic adaptive control of temperature changes.

本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:

一种多层共挤模头智能温度控制系统,包括温度采集模块、FPGA温度控制模块、驱动加热模块和用于设定系统初始值并进行工作信息显示的操控面板;所述的温度采集模块包括与共挤模头温度的控制分区对应的N个温度采集单元;所述的FPGA温度控制模块包括AD转换电路,用于实现模糊PID控制算法的FPGA控制芯片,和PWM输出电路;所述的驱动加热模块包括与控制分区中加热器对应进行温度控制的N个驱动加热单元;A multi-layer co-extrusion die head intelligent temperature control system, including a temperature acquisition module, an FPGA temperature control module, a drive heating module, and a control panel for setting system initial values and displaying work information; the temperature acquisition module includes N temperature acquisition units corresponding to the control partition of the co-extrusion die temperature; the FPGA temperature control module includes an AD conversion circuit, an FPGA control chip for realizing a fuzzy PID control algorithm, and a PWM output circuit; the drive heating The module includes N driving heating units corresponding to the heaters in the control zone for temperature control;

控制分区的温度信号,由对应温度采集单元采集输入一个或多个并行级联的FPGA温度控制模块中,经对应的AD转换电路转换为数字信号并经FPGA控制芯片处理输出N路PWM控制量,每一路PWM控制量由PWM输出电路分别单路输出到对应的驱动加热单元中。The temperature signal of the control partition is collected by the corresponding temperature acquisition unit and input into one or more parallel cascaded FPGA temperature control modules, converted into a digital signal by the corresponding AD conversion circuit and processed by the FPGA control chip to output N-way PWM control quantity, Each channel of PWM control quantity is output to the corresponding driving and heating unit in a single channel by the PWM output circuit.

优选的,所述的温度采集单元包括用于采集温度信号的热电偶传感器和用于将温度信号转换为0~5v标准电压信号或4~20mA标准电流信号的温度变送器;热电偶传感器对应安装于共挤模头内部的控制分区中,温度变送器的输出端分别与AD转换电路的输入端连接。Preferably, the temperature collection unit includes a thermocouple sensor for collecting temperature signals and a temperature transmitter for converting the temperature signal into a 0-5v standard voltage signal or a 4-20mA standard current signal; the thermocouple sensor corresponds to Installed in the control partition inside the co-extrusion die head, the output terminals of the temperature transmitter are respectively connected with the input terminals of the AD conversion circuit.

优选的,所述的FPGA温度控制模块还包括用于实现复位操作的复位电路,用于提供参考时钟的时钟电路,以及用于与上位机实现数据通信的扩展接口。Preferably, the FPGA temperature control module further includes a reset circuit for realizing a reset operation, a clock circuit for providing a reference clock, and an expansion interface for realizing data communication with a host computer.

优选的,所述的驱动加热单元包括用于放大PWM电路输出信号的驱动电路,用于进行加热的加热圈,以及用于调节加热圈功率的固态继电器。Preferably, the driving heating unit includes a driving circuit for amplifying the output signal of the PWM circuit, a heating coil for heating, and a solid state relay for adjusting the power of the heating coil.

进一步,所述的FPGA控制芯片包括用于存储模糊控制表的ROM和用于实现编程PID逻辑控制的处理器;ROM内存储有通过MATLAB工具仿真并离线计算得到的模糊控制表,处理器内固化有通过硬件描述语言实现的模糊PID控制算法。Further, described FPGA control chip comprises the ROM that is used to store fuzzy control table and the processor that is used to realize programming PID logic control; Store in ROM by the fuzzy control table that simulation and off-line calculation obtain by MATLAB tool, solidify in the processor There is a fuzzy PID control algorithm implemented by hardware description language.

一种多层共挤模头智能温度控制方法,基于进一步所述的一种多层共挤模头智能温度控制系统,包括如下步骤:A kind of multi-layer co-extrusion die head intelligent temperature control method, based on further described a kind of multi-layer co-extrusion die head intelligent temperature control system, comprises the steps:

a.系统初始化,通过操控面板输入初始的设定温度值以及模糊PID控制算法初始参数值;a. System initialization, input the initial set temperature value and the initial parameter value of the fuzzy PID control algorithm through the control panel;

b.采集共挤模头温度,通过温度采集单元对共挤模头内N个控制分区的温度分别对应进行采集,得到温度信号;b. Collect the temperature of the co-extrusion die head, and collect the temperatures of the N control partitions in the co-extrusion die head respectively through the temperature acquisition unit to obtain temperature signals;

c.控制输出量的调整;由模糊PID控制算法实现,将步骤b中采集到的温度信号通过AD转换电路转换为数字量的采集温度值,并输入到FPGA控制芯片中;根据输入的采集温度值和步骤a中输入的设定温度值,处理器计算得到偏差e和偏差变化率ec,其中ec=de/dt;将e和ec模糊量化得出编码值E、Ec,对应得到的E和Ec经调用ROM中的模糊控制表查询得到PID参数值的修正量△Kp、△Ki、△Kd,结合PID初始参数值计算得到PID输入参数值Kp、Ki、Kd;通过增量式PID逻辑控制输出N路并行的PID控制量;c. Adjustment of control output; realized by the fuzzy PID control algorithm, the temperature signal collected in step b is converted into a digital collection temperature value through the AD conversion circuit, and input into the FPGA control chip; according to the input collection temperature value and the set temperature value input in step a, the processor calculates the deviation e and the deviation change rate e c , where e c =de/dt; the fuzzy quantization of e and e c obtains the coded values E, Ec, corresponding to E and E c are obtained by inquiring the fuzzy control table in the ROM to obtain the correction values of PID parameters △K p , △K i , △K d , and combined with the initial PID parameter values to calculate the PID input parameter values K p , K i , K d ; output N-way parallel PID control quantities through incremental PID logic control;

d.控制信号输出,每路PID控制量经PWM输出电路输出控制信号,单路输出的控制信号分别对应的驱动加热单元;实现对不同控制分区温度的智能控制;d. Control signal output, each PID control quantity outputs a control signal through the PWM output circuit, and the control signal output by a single channel corresponds to the drive heating unit; realizes intelligent control of the temperature of different control zones;

e.重复步骤b~d,在设定温度值的改变时,实现对共挤模头内不同控制分区温度调整的智能控制。e. Steps b to d are repeated to realize intelligent control of the temperature adjustment of different control zones in the co-extrusion die when the set temperature value is changed.

优选的,所述的控制分区是按共挤模头的温度分布以矩阵的方式分区得到的,其数量N=(n+3)m,其中n为共挤模头所生产产品的薄膜层数,m为每层叠加盘片所需的加热圈数目。Preferably, the control partitions are obtained by partitioning in a matrix according to the temperature distribution of the co-extrusion die, and its number N=(n+3)m, where n is the number of film layers of the product produced by the co-extrusion die , m is the number of heating coils required for each layer of superimposed disks.

优选的,步骤b中,通过温度采集单元中的热电偶传感器采集共挤模头温度,并通过温度采集单元中的温度变送器,将温度信号转换为0~5v标准电压信号或4~20mA标准电流信号,并经过包括中值滤波和均值滤波的滤波环节后输入AD转换电路。Preferably, in step b, the temperature of the co-extrusion die is collected through the thermocouple sensor in the temperature collection unit, and the temperature signal is converted into a standard voltage signal of 0-5v or 4-20mA through the temperature transmitter in the temperature collection unit The standard current signal is input to the AD conversion circuit after passing through the filtering links including median filtering and mean filtering.

优选的,步骤c中,模糊控制表是使用Matlab工具对控制分区的温度数学模型进行Simulink仿真,在确定了量化因子、基本论域、模糊论域,根据专家经验和仿真调试建立模糊控制规则表,进行模糊推理并采用重心法解模糊后查询得到的。Preferably, in step c, the fuzzy control table is to use the Matlab tool to carry out Simulink simulation to the temperature mathematical model of the control partition, after determining the quantitative factor, the basic domain of discourse, and the fuzzy domain of discourse, the fuzzy control rule table is established according to expert experience and simulation debugging , which is obtained after performing fuzzy reasoning and defuzzification by the center of gravity method.

优选的,步骤d中,通过驱动加热单元中的驱动电路对PWM输出信号进行放大后,控制驱动加热单元中的固态继电器的通断,进而调节对应加热圈的功率,实现对不同控制分区温度的智能控制。Preferably, in step d, after amplifying the PWM output signal by driving the driving circuit in the heating unit, the on-off of the solid-state relay in the driving heating unit is controlled, and then the power of the corresponding heating coil is adjusted to realize the temperature control of different control zones. intelligent control.

与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:

本发明一种多层共挤模头智能温度控制系统,通过FPGA温度控制模块实现对温度变化的控制调整,具体的利用作为可编程逻辑器件的FPGA控制芯片将模糊控制和PID控制相结合,实现能够自适应的模糊PID控制算法,进而对温度改变时FPGA控制芯片输出的控制信号做出相应的改变和调整,对控制分区实现对应且相对独立的温度采集、传输和解耦控制,对不同控制分区的温度实现单独控制,能够满足每个分区的温度控制需求;集成度高,体积小巧,鲁棒性能好,工作稳定可靠,扩展性强,控制精度高,累计误差小,适应性强。The present invention is an intelligent temperature control system for a multi-layer co-extrusion die head, which realizes the control and adjustment of temperature changes through the FPGA temperature control module, and specifically utilizes the FPGA control chip as a programmable logic device to combine fuzzy control and PID control to realize The self-adaptive fuzzy PID control algorithm can make corresponding changes and adjustments to the control signal output by the FPGA control chip when the temperature changes, and realize corresponding and relatively independent temperature acquisition, transmission and decoupling control for the control partitions. The temperature of each partition is controlled individually, which can meet the temperature control requirements of each partition; it has high integration, small size, good robust performance, stable and reliable work, strong scalability, high control precision, small cumulative error, and strong adaptability.

进一步的,通过热电偶传感器进行温度模拟量的直接采集,由温度变送器转换为电压或电流信号,最后再通过AD转换器转换为数字信号输入到FPGA控制芯片中进行处理,提高了数据并行处理能力,极大的提高了温度控制的精确度。Further, the temperature analog quantity is directly collected through the thermocouple sensor, converted into a voltage or current signal by the temperature transmitter, and finally converted into a digital signal by the AD converter and input to the FPGA control chip for processing, which improves data parallelism. Processing capacity, greatly improving the accuracy of temperature control.

进一步的,利用MATLAB离线计算得到的模糊控制表,然后通过在ROM中进行存储,实现数据确定时的离线计算和调用时的在线查表,大大减小了FPGA的计算量,从而加快了实时系统控制的速度,提高了系统响应速度。Further, the fuzzy control table obtained by MATLAB offline calculation is used, and then stored in ROM to realize offline calculation when data is determined and online table lookup when calling, which greatly reduces the calculation amount of FPGA, thus speeding up the real-time system. The speed of control improves the system response speed.

本发明一种多层共挤模头智能温度控制方法,在控制系统的基础之上,采用偏差e和偏差变化率ec的双参数输入,并由模糊推理得到PID参数值的修正量对PID初始参数值进行修正,得到最终的PID输入参数值;通过偏差e和偏差变化率ec的变化不断的对传动技术中固定的PID输入参数值进行实时的修正,得到随实际情况变化而改变的PID输入参数值,从而对加热圈的温度实现调控,实现对应温度的智能化控制。The present invention is an intelligent temperature control method for a multi-layer co-extrusion die head. On the basis of the control system, the dual parameter input of the deviation e and the deviation change rate e c is adopted, and the correction amount of the PID parameter value is obtained by fuzzy reasoning. The initial parameter value is corrected to obtain the final PID input parameter value; the fixed PID input parameter value in the transmission technology is continuously corrected in real time through the change of the deviation e and the deviation change rate e c , and the value that changes with the actual situation is obtained. PID input parameter value, so as to realize the regulation and control of the temperature of the heating ring, and realize the intelligent control of the corresponding temperature.

进一步的,利用滤波环节减小采集误差,从源头保证了调控精度;通过模糊PID控制算法中通过在线自整定参数的调用,实现智能控制,通过模糊控制表的限制优化PID参数值,无需精确的数学模型,设计简单,便于应用,改变了传统PID控制方法中PID参数值不变的缺陷,很好的满足工作过程中改变温度设定时对温度控制的调节和改变;结合采用MATLAB离线计算和在线查表方式的模糊推理,极大的简化了模糊控制,减小了FPGA的计算量,降低了编程的难度并且缩短了设计周期。Further, the filter link is used to reduce the acquisition error, ensuring the control accuracy from the source; through the call of the online self-tuning parameters in the fuzzy PID control algorithm, intelligent control is realized, and the PID parameter value is optimized through the limitation of the fuzzy control table, without precise control The mathematical model is simple in design and easy to apply. It has changed the defect that the PID parameter value does not change in the traditional PID control method, and satisfies the adjustment and change of the temperature control when changing the temperature setting during the working process; The fuzzy reasoning of online look-up table greatly simplifies fuzzy control, reduces the calculation amount of FPGA, reduces the difficulty of programming and shortens the design cycle.

附图说明Description of drawings

图1为现有技术中五层平面叠加式共挤模头的剖面结构图;其中,1为外口模、2为内口模、3为模环、4为叠加盘片、5为模颈、6为模芯。Fig. 1 is a cross-sectional structure diagram of a five-layer planar superimposed co-extrusion die head in the prior art; wherein, 1 is an outer die, 2 is an inner die, 3 is a die ring, 4 is a superimposed disc, and 5 is a die neck , 6 are mold cores.

图2为现有技术中传统PID控制原理框图。Fig. 2 is a schematic block diagram of traditional PID control in the prior art.

图3为本发明实例中所述单路温度控制组成框图。Fig. 3 is a block diagram of the composition of the single-path temperature control in the example of the present invention.

图4为本发明实例中所述控制分区的划分示意图。Fig. 4 is a schematic diagram of division of the control partitions in the example of the present invention.

图5为本发明实例中所述模糊PID控制算法原理框图。Fig. 5 is a functional block diagram of the fuzzy PID control algorithm described in the example of the present invention.

图6为本发明实例中所述温度控制系统的组成结构框图。Fig. 6 is a structural block diagram of the temperature control system in the example of the present invention.

图7为本发明实例中所述温度控制方法的单路控制流程框图。Fig. 7 is a block diagram of the single-path control flow of the temperature control method in the example of the present invention.

具体实施方式detailed description

下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.

如图6所示,本发明一种多层共挤模头智能温度控制系统,包括温度采集模块、FPGA温度控制模块、驱动加热模块和用于设定系统初始值并进行工作信息显示的操控面板;温度采集模块包括与共挤模头温度的控制分区对应的N个温度采集单元;FPGA温度控制模块包括AD转换电路,用于实现模糊PID控制算法的FPGA控制芯片,和PWM输出电路;驱动加热模块包括与控制分区中加热器对应进行温度控制的N个驱动加热单元;控制分区的温度信号,由对应温度采集单元采集输入一个或多个并行级联的FPGA温度控制模块中,经对应的AD转换电路转换为数字信号并经FPGA控制芯片处理输出N路PWM控制量,每一路PWM控制量由PWM输出电路分别单路输出到对应的驱动加热单元中。本优选实例中采用12位AD转换电路,其对应的数字量范围为0~4095,精确度可达0.32℃,满足精度要求;并采用XC3S400作为FPGA控制芯片,其具有141个I/O端口、400K逻辑门、896个可配置逻辑块、8064个逻辑单元、高达56K分布式内存和288K块内存,能满足多层共挤模头的温度控制需求。对于大直径多层共挤模头,需要控制的温区较多,一块XC3S400芯片不能达到要求,能够升级FPGA控制芯片或采用并行多片XC3S400的方式满足控制要求。As shown in Figure 6, a multi-layer co-extrusion die head intelligent temperature control system of the present invention includes a temperature acquisition module, an FPGA temperature control module, a drive heating module and a control panel for setting the initial value of the system and displaying working information The temperature acquisition module includes N temperature acquisition units corresponding to the control partitions of the co-extrusion die head temperature; the FPGA temperature control module includes an AD conversion circuit, an FPGA control chip for realizing a fuzzy PID control algorithm, and a PWM output circuit; the drive heating module Including N drive heating units for temperature control corresponding to the heater in the control zone; the temperature signal of the control zone is collected by the corresponding temperature acquisition unit and input into one or more parallel cascaded FPGA temperature control modules, and converted by corresponding AD The circuit is converted into a digital signal and processed by the FPGA control chip to output N channels of PWM control quantities, and each channel of PWM control quantities is output to the corresponding driving and heating unit in a single channel by the PWM output circuit. In this preferred example, a 12-bit AD conversion circuit is used, the corresponding digital value ranges from 0 to 4095, and the accuracy can reach 0.32°C, which meets the accuracy requirements; and XC3S400 is used as the FPGA control chip, which has 141 I/O ports, 400K logic gates, 896 configurable logic blocks, 8064 logic units, up to 56K distributed memory and 288K block memory, can meet the temperature control requirements of multi-layer co-extrusion die head. For large-diameter multi-layer co-extrusion dies, there are many temperature zones that need to be controlled, and one XC3S400 chip cannot meet the requirements, and the FPGA control chip can be upgraded or multiple parallel XC3S400 chips can be used to meet the control requirements.

优选的,如图3所示,温度采集单元包括用于采集温度信号的热电偶传感器和用于将温度信号转换为0~5v标准电压信号或4~20mA标准电流信号的温度变送器;热电偶传感器对应安装于共挤模头内部的控制分区中,温度变送器的输出端分别与AD转换电路的输入端连接。本优选实例中,热电偶传感器能够采用测量温度范围为0~1300℃的K型热电偶传感器,不仅能够多层共挤模头温度测量要求的测量范围0~400℃的要求,也能够满足测量精度±1℃的要求。Preferably, as shown in Figure 3, the temperature acquisition unit includes a thermocouple sensor for acquiring temperature signals and a temperature transmitter for converting the temperature signals into 0-5v standard voltage signals or 4-20mA standard current signals; The dual sensor is correspondingly installed in the control partition inside the co-extrusion die head, and the output terminals of the temperature transmitter are respectively connected with the input terminals of the AD conversion circuit. In this preferred example, the thermocouple sensor can use a K-type thermocouple sensor with a measurement temperature range of 0-1300 °C, which can not only meet the requirements of the measurement range of 0-400 °C required for multi-layer co-extrusion die head temperature measurement, but also meet the measurement Accuracy ±1°C requirement.

优选的,所述的驱动加热单元包括用于放大PWM电路输出信号的驱动电路,用于进行加热的加热圈,以及用于调节加热圈功率的固态继电器。其中,加热圈所需输入电压为AC220V,不能直接由硬件控制电路提供,通过固态继电器对加热圈进行间接控制。本优选实施例中,采用SSR-40DA固态继电器,其输入电压范围是4~32VDC,然而FPGA控制模块输出电压为3.3V,不能直接驱动固态继电器,需要添加一个基于开关元件的驱动电路,把3.3V信号转化为24V电压信号,保证固态继电器的正常工作;本优选实例选用2N3904三极管,其最大集电极电压为60V,最大集电极电流为200mA,最大基极电压为6V,最大基极电流为100mA。本优选实例中,加热圈可根据模头直径大小选用单片或多片组成的陶瓷加热圈或铸铝加热圈,通过固态继电器的通断调节加热圈的功率,实现对模头温度的控制。Preferably, the driving heating unit includes a driving circuit for amplifying the output signal of the PWM circuit, a heating coil for heating, and a solid state relay for adjusting the power of the heating coil. Among them, the input voltage required by the heating coil is AC220V, which cannot be directly provided by the hardware control circuit, and the heating coil is indirectly controlled through the solid state relay. In this preferred embodiment, the SSR-40DA solid-state relay is used, and its input voltage range is 4 to 32VDC. However, the output voltage of the FPGA control module is 3.3V, which cannot directly drive the solid-state relay. It is necessary to add a driving circuit based on switching elements. The 3.3 The V signal is converted into a 24V voltage signal to ensure the normal operation of the solid state relay; this preferred example uses a 2N3904 triode, the maximum collector voltage is 60V, the maximum collector current is 200mA, the maximum base voltage is 6V, and the maximum base current is 100mA . In this preferred example, the heating ring can be made of single-piece or multi-piece ceramic heating ring or cast aluminum heating ring according to the diameter of the die head, and the power of the heating ring can be adjusted by switching on and off the solid state relay to realize the control of the temperature of the die head.

其中,单路的温度控制的实现结构,如图3所示,热电偶传感器采集共挤模头其中一个控制分区内的温度信号,经过温度变送器进行稳压滤波、运算放大、非线性校正等电路处理转换,输入到AD转换电路转换为数字信号输入到FPGA控制芯片中,再将PWM控制量输出到PWM输出电路,最后输出控制信号作用于驱动电路中放大,控制固态继电器的通断,从而调节到对应控制分区中加热圈的功率,实现对控制分区温度的闭环调节和控制。Among them, the implementation structure of single-channel temperature control is shown in Figure 3. The thermocouple sensor collects the temperature signal in one of the control partitions of the co-extrusion die, and performs voltage stabilization filtering, operational amplification, and nonlinear correction through the temperature transmitter. Wait for the circuit to process the conversion, input it to the AD conversion circuit and convert it into a digital signal and input it to the FPGA control chip, then output the PWM control value to the PWM output circuit, and finally output the control signal to amplify in the drive circuit to control the on-off of the solid-state relay. Thereby, the power of the heating coil in the corresponding control zone is adjusted, and the closed-loop adjustment and control of the temperature of the control zone is realized.

本优选实例中,与FPGA温度控制模块连接的操控面板包括触摸屏和按键组成,能够实现的功能包括:温度数据的发送与接收,给定温度的设定,PID初始参数值的设定,不同控制分区实际温度变化曲线的绘制和温度数据的保存和显示。In this preferred example, the control panel connected to the FPGA temperature control module consists of a touch screen and buttons. The functions that can be realized include: sending and receiving temperature data, setting a given temperature, setting PID initial parameter values, different control The drawing of the actual temperature change curve of the partition and the storage and display of the temperature data.

优选的,FPGA温度控制模块还包括用于实现复位操作的复位电路,用于提供参考时钟的时钟电路,以及用于与上位机实现数据通信的扩展接口。其中,FPGA控制芯片包括用于存储模糊控制表的ROM和用于实现编程PID逻辑控制的处理器;ROM内存储有通过MATLAB工具仿真并离线计算得到的模糊控制表,处理器内固化有通过硬件描述语言实现的模糊PID控制算法,从而在单片FPGA芯片上实现了智能控制算法的集成。Preferably, the FPGA temperature control module further includes a reset circuit for realizing a reset operation, a clock circuit for providing a reference clock, and an expansion interface for realizing data communication with a host computer. Among them, the FPGA control chip includes a ROM for storing fuzzy control tables and a processor for implementing programming PID logic control; ROM stores fuzzy control tables simulated by MATLAB tools and obtained offline calculations; The fuzzy PID control algorithm realized by description language realizes the integration of intelligent control algorithm on a single FPGA chip.

本发明一种多层共挤模头智能温度控制方法,基于以上优选的智能温度控制系统,包括如下步骤:An intelligent temperature control method for a multi-layer co-extrusion die head of the present invention, based on the above preferred intelligent temperature control system, comprises the following steps:

a.系统初始化,通过操控面板输入初始的设定温度值以及模糊PID控制算法初始参数值;如果初始化完成则继续进行下步骤的操作,如果没有完成初始化则再次进行初始化操作,直至初始化完成。a. System initialization, input the initial set temperature value and the initial parameter value of the fuzzy PID control algorithm through the control panel; if the initialization is completed, proceed to the next step, if the initialization is not completed, perform the initialization operation again until the initialization is completed.

b.采集共挤模头温度,通过温度采集单元对共挤模头内N个控制分区的温度分别对应进行采集,得到温度信号;优选的通过温度采集单元中的热电偶传感器采集共挤模头温度,并通过温度采集单元中的温度变送器,将温度信号转换为0~5v标准电压信号或4~20mA标准电流信号,并经过包括中值滤波和均值滤波的滤波环节后,如果采集完成则输入AD转换电路进行AD转换,如果采集没有完成则继续进行温度采集,直到采集完成后输出经滤波环节减小误差后的标准电压或电流信号。b. Collect the temperature of the co-extrusion die head, and collect the temperature of the N control subregions in the co-extrusion die head by the temperature acquisition unit correspondingly, and obtain the temperature signal; preferably collect the co-extrusion die head through the thermocouple sensor in the temperature acquisition unit temperature, and through the temperature transmitter in the temperature acquisition unit, the temperature signal is converted into a 0-5v standard voltage signal or a 4-20mA standard current signal, and after filtering links including median filtering and mean filtering, if the acquisition is completed Then input the AD conversion circuit for AD conversion. If the acquisition is not completed, continue to collect the temperature until the acquisition is completed and output the standard voltage or current signal after the error is reduced by the filter link.

c.控制输出量的调整;由模糊PID控制算法实现,将步骤b中采集到的温度信号通过AD转换电路转换为数字量的采集温度值,并输入到FPGA控制芯片中;根据输入的采集温度值和步骤a中输入的设定温度值,处理器计算得到偏差e和偏差变化率ec,其中ec=de/dt;将e和ec模糊量化得出编码值E、Ec,对应得到的E和Ec经调用ROM中的模糊控制表查询得到PID参数值的修正量△Kp、△Ki、△Kd,结合PID初始参数值计算得到PID输入参数值Kp、Ki、Kd;通过增量式PID逻辑控制输出N路并行的PID控制量;具体的,如图5所示,经AD转换后读取温度数据,计算得出当前状态下的e,在读取e1和e2,e1为前一状态的偏差,e2为前两状态的偏差,再结合当前状态下的e,根据ec=de/dt,计算得出当前状态下的ec;将得到的精确值e和ec进行模糊量化得出编码值E、Ec,利用模糊推理过程,也就是将对应得到的E和Ec经调用ROM中的模糊控制表查询的过程,得到PID参数值的修正量△Kp、△Ki、△Kd,结合PID初始参数值计算得到PID输入参数值Kp、Ki、Kd,通过增量式PID逻辑控制输出N路并行的PID控制量,实现在线自整定;同时将步骤中的当前状态的偏差和前一状态的偏差依次代替前一状态的偏差作为下一次执行步骤时的读取的e1和e2c. Adjustment of control output; realized by the fuzzy PID control algorithm, the temperature signal collected in step b is converted into a digital collection temperature value through the AD conversion circuit, and input into the FPGA control chip; according to the input collection temperature value and the set temperature value input in step a, the processor calculates the deviation e and the deviation change rate e c , where e c =de/dt; the fuzzy quantization of e and e c obtains the coded values E, E c , corresponding to The obtained E and E c are obtained by calling the fuzzy control table in the ROM to obtain the correction values of the PID parameters △K p , △K i , △K d , and calculating the PID input parameter values K p , K i combined with the initial PID parameter values , K d ; output N-way parallel PID control quantities through incremental PID logic control; specifically, as shown in Figure 5, read the temperature data after AD conversion, calculate e in the current state, and read e 1 and e 2 , e 1 is the deviation of the previous state, e 2 is the deviation of the previous two states, combined with e in the current state, according to e c =de/dt, calculate the e c in the current state; Perform fuzzy quantization on the obtained precise values e and e c to obtain coded values E and E c , use the fuzzy inference process, that is, query the corresponding obtained E and E c through the fuzzy control table in the ROM, and obtain the PID The correction amount of the parameter value △K p , △K i , △K d , combined with the initial PID parameter value to calculate the PID input parameter value K p , K i , K d , and output N parallel PID through incremental PID logic control The control quantity realizes online self-tuning; at the same time, the deviation of the current state and the deviation of the previous state in the step is replaced in turn by the deviation of the previous state as the read e 1 and e 2 when the next step is executed.

d.控制信号输出,每路PID控制量经PWM输出电路输出控制信号,单路输出的控制信号分别对应的驱动加热单元;实现对不同控制分区温度的智能控制;具体的,PWM输出电路进行控制信号输出,如果输出完成成功则实现对驱动加热单元的驱动加热控制,如果输出完成失败则继续输出控制信号直至输出完成成功;本优选实例中,通过驱动加热单元中的驱动电路对PWM输出信号进行放大后,控制驱动加热单元中的固态继电器的通断,进而调节对应加热圈的功率,实现对控制分区温度的智能控制。d. Control signal output, each PID control quantity outputs a control signal through the PWM output circuit, and the control signal output by a single channel corresponds to the driving heating unit; realizes intelligent control of the temperature of different control zones; specifically, the PWM output circuit controls Signal output, if the output is completed successfully, then realize the driving and heating control of the driving heating unit, if the output fails to complete, then continue to output the control signal until the output is completed successfully; in this preferred example, the PWM output signal is performed by driving the driving circuit in the heating unit After amplification, control the on-off of the solid-state relay in the driving heating unit, and then adjust the power of the corresponding heating coil to realize the intelligent control of the temperature of the control zone.

e.重复步骤b~d,在设定温度值的改变时,实现对共挤模头内不同控制分区温度调整的智能控制。其中单路控制流程如图7所示,通过对单路控制流程的循环,实现了对共挤模头内不同控制分区温度调整的智能控制。e. Steps b to d are repeated to realize intelligent control of the temperature adjustment of different control zones in the co-extrusion die when the set temperature value is changed. The single-path control process is shown in Figure 7. Through the circulation of the single-path control process, the intelligent control of the temperature adjustment of different control zones in the co-extrusion die is realized.

优选的,步骤c中,模糊控制表是使用Matlab工具对控制分区的温度数学模型进行Simulink仿真,在确定了量化因子、基本论域、模糊论域,根据专家经验和仿真调试建立模糊控制规则表,进行模糊推理并采用重心法解模糊后查询得到的。Preferably, in step c, the fuzzy control table is to use the Matlab tool to carry out Simulink simulation to the temperature mathematical model of the control partition, after determining the quantitative factor, the basic domain of discourse, and the fuzzy domain of discourse, the fuzzy control rule table is established according to expert experience and simulation debugging , which is obtained after performing fuzzy reasoning and defuzzification by the center of gravity method.

具体的,在本优选实施例中,首先通过现场试验得到每个控制分区中温度的阶跃响应曲线,近似得到系统数学模型,然后采用Matlab工具箱和Simulink仿真工具对系统数学模型进行仿真;仿真步骤包括:首先确定模糊控制器结构、输入输出语言变量、基本论域及隶属度函数;其次对偏差及偏差变化率进行模糊量化,建立模糊控制规则表,求取输出变量的模糊子集;然后采用去重心法进行解模糊化得到PID参数值的修正量△Kp、△Ki、△Kd,在线自整定PID参数后输入PID控制器,得到PWM输出控制量。Concrete, in this preferred embodiment, at first obtain the step response curve of temperature in each control partition by field test, approximate system mathematical model, then adopt Matlab tool box and Simulink simulation tool to simulate system mathematical model; Simulation The steps include: first determine the structure of the fuzzy controller, the input and output language variables, the basic domain of discourse and the membership function; secondly, fuzzy quantify the deviation and the deviation change rate, establish a fuzzy control rule table, and obtain the fuzzy subset of the output variable; then Defuzzification is carried out by de-centering method to obtain the correction values of PID parameters △Kp, △Ki, △Kd, and the online self-tuning of PID parameters is input to the PID controller to obtain the PWM output control value.

在仿真结果可行的基础上,通过Matlab工具查询得到模糊控制表,将该控制表以.mif的格式存储于FPGA控制芯片的ROM中,使用在线查表的方式得到PID参数的修正量△Kp、△Ki、△Kd;通过这种离线计算、在线查表的方式,可以使模糊控制过程简化,FPGA控制芯片的计算量大大减小,提高实时系统控制的速度,降低了编程难度并缩短设计周期。On the basis of the feasibility of the simulation results, the fuzzy control table is obtained by querying the Matlab tool, and the control table is stored in the ROM of the FPGA control chip in the format of .mif, and the correction amount of PID parameters △Kp, △Ki, △Kd; through this off-line calculation and online look-up table method, the fuzzy control process can be simplified, the calculation amount of the FPGA control chip is greatly reduced, the speed of real-time system control is improved, the programming difficulty is reduced and the design cycle is shortened .

进一步的,控制分区是按共挤模头的温度分布以矩阵的方式分区得到的,其数量N=(n+3)m,其中n为共挤模头所生产产品的薄膜层数,m为每层叠加盘片所需的加热圈数目,本优选实例中的控制分区的划分结构,如图4所示。Further, the control partition is obtained by partitioning the temperature distribution of the co-extrusion die in a matrix manner, and its number N=(n+3)m, where n is the number of film layers of the product produced by the co-extrusion die, and m is The number of heating rings required for stacking disks in each layer, and the division structure of the control partitions in this preferred example are shown in FIG. 4 .

Claims (7)

1. a Multi-layer coextruding die head intelligent temperature control method, based on Multi-layer co-extrusion die head intelligent temperature control system, is characterized in that,
Described control system, comprises temperature collect module, FPGA temperature control modules, drives heating module and carries out the control panel of job information display for initialization system initial value;
Described temperature collect module comprises the N number of temperature collecting cell corresponding with the control partition of co-extrusion die head temperature;
Described FPGA temperature control modules comprises A/D converter circuit, for realizing the FPGA control chip of Fuzzy PID, and PWM output circuit;
Described driving heating module comprises and correspondingly with heater in control partition carries out temperature controlled N number of driving heating unit;
The temperature signal of control partition, in FPGA temperature control modules by the one or more parallel cascade of corresponding temperature collecting unit Gather and input, A/D converter circuit through correspondence is converted to data signal and exports N road PWM controlled quentity controlled variable through FPGA control chip process, each road PWM controlled quentity controlled variable by PWM output circuit respectively single channel output in corresponding driving heating unit;
Described FPGA control chip comprises the ROM for storing fuzzy control table and the processor for realizing the control of programming PID logic; Store in ROM by the emulation of MATLAB instrument and the fuzzy control table that obtains of off-line calculation, in processor, be solidified with the Fuzzy PID realized by hardware description language;
Described control method comprises the steps:
A. system initialization, inputs initial set temperature value and Fuzzy PID initial parameter value by control panel;
B. gather co-extrusion die head temperature, by temperature collecting cell to the temperature of control partition N number of in co-extrusion die head respectively correspondence gather, obtain temperature signal;
C. the adjustment of output quantity is controlled; Realized by Fuzzy PID, the temperature signal collected is converted to the collecting temperature value of digital quantity by A/D converter circuit, and is input in FPGA control chip in step b; According to the set temperature value inputted in the collecting temperature value inputted and step a, processor calculates deviation e and deviation variation rate e c, wherein e c=de/dt; By e and e cfuzzy quantization draws encoded radio E, Ec, E and E that correspondence obtains cthe correction △ K of pid parameter value is obtained through the fuzzy control table inquiry of calling in ROM p, △ K i, △ K d, calculate PID input parameter value K in conjunction with PID initial parameter value p, K i, K d; The parallel PID controlled quentity controlled variable in N road is exported by increment type PID logic control;
D. control signal exports, and every road PID controlled quentity controlled variable exports control signal through PWM output circuit, the driving heating unit that the control signal that single channel exports is corresponding respectively; Realize the Based Intelligent Control to different control partition temperature;
E. repeat step b ~ d, when the change of set temperature value, realize the Based Intelligent Control to temperature adjustment in different control partition in co-extrusion die head;
Described control partition obtains with the mode subregion of matrix by the Temperature Distribution of co-extrusion die head, its quantity N=(n+3) m, wherein the film number of plies of n produce to by co-extrusion die head product, and m is the every stacked heating collar number added needed for disc.
2. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, in step b, co-extrusion die head temperature is gathered by the thermocouple sensor in temperature collecting cell, and by the temperature transmitter in temperature collecting cell, temperature signal is converted to 0 ~ 5v standard voltage signal or 4 ~ 20mA standard current signal, and inputs A/D converter circuit after the filtering link comprising medium filtering and mean filter.
3. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, in step c, fuzzy control table uses the temperature Mathematical Modeling of Matlab instrument to control partition to carry out Simulink emulation, determining quantizing factor, basic domain, fuzzy domain, set up fuzzy control rule table according to expertise and artificial debugging, carry out fuzzy reasoning and inquiry obtains after adopting gravity model appoach ambiguity solution.
4. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, in steps d, after PWM output signal being amplified by driving the drive circuit in heating unit, control the break-make of the solid-state relay driven in heating unit, and then regulate the power of corresponding heating collar, realize the Based Intelligent Control to different control partition temperature.
5. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, described temperature collecting cell comprises for the thermocouple sensor of collecting temperature signal and the temperature transmitter for temperature signal being converted to 0 ~ 5v standard voltage signal or 4 ~ 20mA standard current signal; Thermocouple sensor correspondence is installed in the control partition of co-extrusion die head inside, and the output of temperature transmitter is connected with the input of A/D converter circuit respectively.
6. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, described FPGA temperature control modules also comprises the reset circuit for realizing reset operation, for providing the clock circuit of reference clock, and for realizing the expansion interface of data communication with host computer.
7. a kind of Multi-layer coextruding die head intelligent temperature control method according to claim 1, it is characterized in that, described driving heating unit comprises the drive circuit for amplifying pwm circuit output signal, for carrying out the heating collar heated, and for regulating the solid-state relay of heating collar power.
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