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CN103521234A - Catalyst for preparing acrylic acid through acrolein oxidation and preparation method thereof - Google Patents

Catalyst for preparing acrylic acid through acrolein oxidation and preparation method thereof Download PDF

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Publication number
CN103521234A
CN103521234A CN201210225849.XA CN201210225849A CN103521234A CN 103521234 A CN103521234 A CN 103521234A CN 201210225849 A CN201210225849 A CN 201210225849A CN 103521234 A CN103521234 A CN 103521234A
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Prior art keywords
catalyst
span
acrylic acid
mixture
acrolein oxidation
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CN201210225849.XA
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Inventor
缪晓春
杨斌
徐文杰
奚美珍
汪国军
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The invention relates to a catalyst for preparing acrylic acid through acrolein oxidation and a preparation method thereof, which are mainly used for solving the problems of relatively low acrylic acid selectivity and low yield in the prior art. The catalyst provided by the invention takes at least one of SiO2, Al2O3 and TiO2 as a carrier and comprises an active component shown by the general formula: Mo12VaCubXcYdZeOx, wherein X is at least one of W, Cr, Sn and Nb; Y is at least one of Fe, Bi, Co, Ni, Sb, Ce, La, Zr and Sr; Z is at least one of alkali metal and alkaline-earth metal. By adopting the technical scheme, the problems are better solved, and the catalyst can be applied to the industrial production for producing acrylic acid through acrolein oxidation.

Description

By acrolein oxidation, prepare acrylic acid Catalysts and its preparation method
Technical field
The present invention relates to a kind ofly by acrolein oxidation, prepare acrylic acid Catalysts and its preparation method.
Background technology
It is important chemical process that a, b unsaturated aldehyde and unsaturated acids are prepared in the selective oxidation of alkene, the catalyst that wherein contains Mo, V by a kind of active component of the acrylic acid production and application of methacrylaldehyde system.The improvement of catalyst is mainly that carry out activity from catalyst, selective and stability aspect, as added transition metal to improve activity in active constituent, increases the single of product and receives; Add rare earth element to improve redox ability, improve catalyst stability; Add the elements such as Fe, Co, Ni to suppress the distillation of Mo, stabilizing catalyst activity component, improves the service life of catalyst etc.
For methacrylaldehyde selective oxidation, have a lot of patent reports:
US Pat7220698B2, by adding a kind of catalyst poison of trace in catalyst preparation process, controls catalyst reaction bed focus, suppresses the thermal degradation of catalyst, improves catalyst stability.Acrolein conversion rate reaches 98.8%, and keeps for a long time stable.US Pat7378367B2 has introduced a kind of acrylic acid catalyst, and acrylic acid yield is up to 95.1%, and has good stability, and in use procedure, reactor temperature rise is little.US Pat7456129B2 improves catalyst performance, acrolein conversion rate 98.9%, acrylic acid selective 95.1% by controlling carrier acid strength.
CN1183088C introduces a kind of method for preparing catalyst, and by selecting specific raw materials, acrolein conversion rate is up to 99.6%, and acrylic acid is selectively up to 96.0%, and acrylic acid yield is up to 95.2%.
In sum, in existing document, all there is the selective low and lower problem of acrylic acid yield of acrylic acid.The pore passage structure of preformed catalyst, pore-size distribution etc. also have a certain impact to catalytic performance in addition.Existing patent does not all relate to this problem.In this patent, will relate to this problem.
Summary of the invention
One of technical problem to be solved by this invention is the selective lower and lower problem of acrylic acid yield of acrylic acid in prior art, provides a kind of new prepared by acrolein oxidation acrylic acid catalyst.This catalyst is produced acrylic acid reaction for methacrylaldehyde selective oxidation, has advantages of that the selective height of acrylic acid and acrylic acid yield are high.Two of technical problem to be solved by this invention is to provide the corresponding preparation method of a kind of catalyst used with one of technical solution problem.
For one of solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind ofly by acrolein oxidation, prepare acrylic acid catalyst, to be selected from SiO 2, Al 2o 3or TiO 2in at least one be carrier, active constituent is by following general formula:
Mo 12V aCu bX cY dZ eO x
In formula, X is at least one being selected from W, Cr, Sn or Nb;
Y is at least one being selected from Fe, Bi, Co, Ni, Sb, Ce, La, Zr or Sr;
Z is at least one being selected from alkali metal or alkaline-earth metal;
The span of a is 1.0~10.0;
The span of b is 0.5~8.0;
The span of c is 0.8~11.0;
The span of d is 0.5~6.0;
The span of e is 0.5~5.0;
X meets the required oxygen atom sum of other element valence;
In catalyst, the consumption of carrier is catalyst weight 5~40%; The pore size distribution of catalyst is as follows: 3-is less than 20nm and accounts for 8-15%, and 20-is less than 70nm and accounts for 45-60%, and 70-210nm accounts for 30-45%.
In technique scheme, the value preferable range of a is 2.0~7.0; The value preferable range of b is 1.2~5.5; The value preferable range of c is 1.0~7.2; The value preferable range of d is 0.8~4.8; The span of e is 0.7~3.6.
For solve the problems of the technologies described above two, the technical solution used in the present invention is as follows: a kind of preparation method who is prepared acrylic acid catalyst by acrolein oxidation, comprises the following steps:
A) oxide that is selected from Mo, V, Cu, Fe, Bi, Co, Ni, Sb, Ce, La, Zr or Sr of aequum or salt are evenly mixed to get to mixture 1;
B) by the ammonium tungstate of aequum and be selected from alkali metal or the hydroxide of alkaline-earth metal or at least one in oxide, wiring solution-forming 1;
C) mixture 1 and solution 1 are mixed to get to mixture 2 mutually;
D) to the SiO that is selected from that adds aequum in mixture 2 2, Al 2o 3or TiO 2in at least one carrier and be selected from least one in sesbania powder, ethylene glycol, carboxymethyl cellulose, hydroxyethylcellulose, hydroxypropyl cellulose, sodium carboxymethylcellulose, starch, stearic acid or polyvinyl alcohol, obtain mixture 3;
E), by mixture 3 extrusions, after being dried, by 350-600 ℃ of roasting, obtain required catalyst.
In technique scheme, in catalyst preparation process, the addition preferred version of auxiliary compound is the 2-10% that accounts for catalyst weight.Wherein, molybdenum source preferred version is from ammonium molybdate, and copper source preferred version is from copper nitrate or basic copper carbonate, and vanadium source preferred version is from ammonium metavanadate, and other are all from nitrate.
The present invention is owing to having added auxiliary compound in catalyst preparation process, this compound demonstrates good cementation in shaping of catalyst process, thereby in Roasting Decomposition process subsequently, has affected reactivity worth and intensity that the physical parameters such as catalyst metals redox condition and catalyst specific surface area of finished products, pore size distribution have improved catalyst.Owing to having formed special pore size distribution structure, make reactant be easy to absorption, simultaneous reactions product is easy to desorption, and deep oxidation reaction is subject to certain inhibition, thereby has improved acrylic acid selective and yield.Using catalyst of the present invention to prepare acrylic acid for methacrylaldehyde selective oxidation, is that 280 ℃, reaction velocity are 1400 hours in reaction temperature -1condition under, its acrolein conversion rate can reach 99.0%, acrylic acid selectively can reach 99.1%, product acrylic acid yield can reach 98.1%, yield has improved at least 0.5 percentage point than prior art, has obtained good technique effect.
In the embodiment providing below, to the investigation appreciation condition of catalyst, be:
Reactor: fixed bed reactors, 25.4 millimeters of internal diameters, 750 millimeters of reactor length
Catalyst filling amount: 150 grams
Reaction temperature: 280 ℃
Reaction time: 4 hours
Raw material ratio: methacrylaldehyde/air/water steam=15.8/50.9/33.3
Reaction velocity: 1400 hours -1
Product absorbs with 0 ℃ of diluted acid, uses gas chromatographic analysis product.And calculate Carbon balance, when Carbon balance is valid data during at (95~105) %.
Acrolein conversion rate, product yield and be optionally defined as:
Figure 7201DEST_PATH_IMAGE001
Figure 308869DEST_PATH_IMAGE002
Figure 731760DEST_PATH_IMAGE003
Below by embodiment, the present invention is further elaborated.
 
The specific embodiment
[comparative example 1]
Take 450 grams of ammonium molybdates, 116.2 grams of ammonium metavanadates, 140.9 grams of basic copper carbonates, 15 grams of stearic acid, 76.3 grams of iron oxide, 30.5 grams of strontium oxide strontias, add in kneader and mediate 1 hour, add again ammonium tungstate (57.3 grams) solution after dissolving, potassium hydroxide (10.7 grams) solution, mediate 30 minutes, add again 147.3 grams of Ludox (40wt%), continue to mediate, when thing to be mixed reaches certain humidity and hardness, take out and put into the cylinder that banded extruder extrusion molding obtains φ 3.5x3.5mm, then high-temperature roasting obtains catalyst finished product, sintering temperature is 430 ℃, by above-mentioned examination condition, reaction appraisal result is listed in table 2.Comparative example 2 makes catalyst by the step of comparative example 1, does not just add auxiliary compound.
 
[embodiment 1]
Take 450 grams of ammonium molybdates, 84 grams of ammonium metavanadates, 131.5 grams of basic copper carbonates, 58.5 grams of cerium oxide, 34 grams of zirconias, 18 grams of ethylene glycol, putting into kneader mediates 1 hour, add again ammonium tungstate (74.5 grams) solution after dissolving, potassium hydroxide (15 grams) solution, cesium hydroxide (8.2 grams) solution, mediate 30 minutes, add again 183 grams of Ludox (40wt%), continue to mediate, when thing to be mixed reaches certain humidity and hardness, take out and put into the cylinder that banded extruder extrusion molding obtains φ 3.5x3.5mm, then high-temperature roasting obtains catalyst finished product, sintering temperature is 430 ℃.
 
[embodiment 2~11]
Each step by embodiment 1 makes catalyst, just changes catalyst preparation condition and adds kind and the consumption of auxiliary compound, and concrete outcome is listed in table 1, and under above-mentioned identical appreciation condition, reaction appraisal result is listed in table 2.The pore-size distribution of each catalyst is listed in table 3.
Table 1 catalyst
Figure 118879DEST_PATH_IMAGE004
Table 2 catalyst is investigated result
? Acrylic acid yield (%) Acrylic acid selective (%) Acrolein conversion rate (%) Catalyst strength
Comparative example 1 97.1 98.0 99.1 Good
Comparative example 2 95.8 98.0 97.8 Generally
Embodiment 1 97.4 98.9 98.5 Generally
Embodiment 2 97.3 98.7 98.6 Poor
Embodiment 3 97.7 98.5 99.2 Poor
Embodiment 4 98.1 99.1 99 Good
Embodiment 5 96.3 97.5 98.8 Poor
Embodiment 6 96.4 96.8 99.6 Poor
Embodiment 7 96.6 98.2 98.4 Good
Embodiment 8 96.7 97.7 99.0 Poor
Embodiment 9 97.9 99.4 98.5 Generally
Embodiment 10 97.9 99.1 98.8 Good
Embodiment 11 97.2 98.9 98.3 Good
Table 3 catalyst aperture distributes
? 3-is less than 20nm (%) 20-is less than 70nm (%) 70-210nm(%)
Comparative example 1 12 50 38
Comparative example 2 20 65 15
Embodiment 1 11 48 41
Embodiment 2 11.5 49 39.5
Embodiment 3 15 52 33
Embodiment 4 13.5 46 41.5
Embodiment 5 14 55 31
Embodiment 6 14.8 53 32.2
Embodiment 7 12 58 30
Embodiment 8 12 56 32
Embodiment 9 10 45 45
Embodiment 10 9 49 42
Embodiment 11 8 60 32

Claims (4)

1. by acrolein oxidation, prepare an acrylic acid catalyst, to be selected from SiO 2, Al 2o 3or TiO 2in at least one be carrier, active constituent is by following general formula:
Mo 12V aCu bX cY dZ eO x
In formula, X is at least one being selected from W, Cr, Sn or Nb;
Y is at least one being selected from Fe, Bi, Co, Ni, Sb, Ce, La, Zr or Sr;
Z is at least one being selected from alkali metal or alkaline-earth metal;
The span of a is 1.0~10.0;
The span of b is 0.5~8.0;
The span of c is 0.8~11.0;
The span of d is 0.5~6.0;
The span of e is 0.5~5.0;
X meets the required oxygen atom sum of other element valence;
In catalyst, the consumption of carrier is catalyst weight 5~40%;
The pore size distribution of catalyst is as follows: 3-is less than 20nm and accounts for 8-15%, and 20-is less than 70nm and accounts for 45-60%, and 70-210nm accounts for 30-45%.
2. according to claim 1 by prepared by acrolein oxidation acrylic acid catalyst, the span that it is characterized in that a is 2.0~7.0; The span of b is 1.2~5.5; The span of c is 1.0~7.2; The span of d is 0.8~4.8; The span of e is 0.7~3.6.
3. the preparation method by prepared by acrolein oxidation acrylic acid catalyst claimed in claim 1, comprises the following steps:
A) oxide that is selected from Mo, V, Cu, Fe, Bi, Co, Ni, Sb, Ce, La, Zr or Sr of aequum or salt are evenly mixed to get to mixture 1;
B) by the ammonium tungstate of aequum and be selected from alkali metal or the hydroxide of alkaline-earth metal or at least one in oxide, wiring solution-forming 1;
C) mixture 1 and solution 1 are mixed to get to mixture 2 mutually;
D) to the SiO that is selected from that adds aequum in mixture 2 2, Al 2o 3or TiO 2in at least one carrier and be selected from least one in sesbania powder, ethylene glycol, carboxymethyl cellulose, hydroxyethylcellulose, hydroxypropyl cellulose, sodium carboxymethylcellulose, starch, stearic acid or polyvinyl alcohol, obtain mixture 3;
E), by mixture 3 extrusions, after being dried, by 350-600 ℃ of roasting, obtain required catalyst.
4. according to preparing the preparation method of acrylic acid catalyst by acrolein oxidation described in claims 3, it is characterized in that the addition of auxiliary compound in catalyst preparation process accounts for the 2-10% of catalyst weight; Wherein, molybdenum source is from ammonium molybdate, and copper source is from copper nitrate or basic copper carbonate, and vanadium source is from ammonium metavanadate, and other are all from nitrate.
CN201210225849.XA 2012-07-03 2012-07-03 Catalyst for preparing acrylic acid through acrolein oxidation and preparation method thereof Pending CN103521234A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103769149A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Catalyst for preparing propenoic acid through oxidation of propenal, as well as preparation and application of catalyst
CN104923247A (en) * 2014-03-17 2015-09-23 中国石油化工股份有限公司 Catalyst for synthesis of acrylic acid from acraldehyde
CN104923245A (en) * 2014-03-17 2015-09-23 中国石油化工股份有限公司 Acrylic acid catalyst and synthesis method of acrylic acid
CN105080558A (en) * 2014-05-14 2015-11-25 中国石油化工股份有限公司 Catalyst for acrylic acid synthesis and preparation method thereof
CN107282069A (en) * 2016-04-13 2017-10-24 中国石油化工股份有限公司 Acrolein oxidation generates the catalyst of acrylic acid
CN107282059A (en) * 2016-04-13 2017-10-24 中国石油化工股份有限公司 Produce the catalyst of acrylic acid
CN115475623A (en) * 2021-06-16 2022-12-16 中国石油化工股份有限公司 Catalyst for preparing acrolein by selective oxidation of propylene and preparation method and application thereof
CN115487817A (en) * 2021-06-18 2022-12-20 中国石油化工股份有限公司 Catalyst for acrylic acid synthesis and preparation method thereof, molded catalyst for acrylic acid synthesis and preparation method thereof, and acrylic acid synthesis method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102371163A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Unsaturated aldehyde catalyst prepared by oxidation method and preparation method thereof
CN102451702A (en) * 2010-10-21 2012-05-16 中国石油化工股份有限公司 Catalyst for preparing acrylic acid by acrolein oxidation and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102371163A (en) * 2010-08-23 2012-03-14 中国石油化工股份有限公司 Unsaturated aldehyde catalyst prepared by oxidation method and preparation method thereof
CN102451702A (en) * 2010-10-21 2012-05-16 中国石油化工股份有限公司 Catalyst for preparing acrylic acid by acrolein oxidation and preparation method thereof

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103769149A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Catalyst for preparing propenoic acid through oxidation of propenal, as well as preparation and application of catalyst
CN104923247A (en) * 2014-03-17 2015-09-23 中国石油化工股份有限公司 Catalyst for synthesis of acrylic acid from acraldehyde
CN104923245A (en) * 2014-03-17 2015-09-23 中国石油化工股份有限公司 Acrylic acid catalyst and synthesis method of acrylic acid
CN104923247B (en) * 2014-03-17 2018-06-08 中国石油化工股份有限公司 By the catalyst of methacrylaldehyde acrylic acid synthesizing
CN104923245B (en) * 2014-03-17 2018-01-09 中国石油化工股份有限公司 Acrylic acid catalyst and acrylic acid synthetic method
CN105080558B (en) * 2014-05-14 2017-10-27 中国石油化工股份有限公司 Acrylic acid catalyst and preparation method thereof
CN105080558A (en) * 2014-05-14 2015-11-25 中国石油化工股份有限公司 Catalyst for acrylic acid synthesis and preparation method thereof
CN107282059A (en) * 2016-04-13 2017-10-24 中国石油化工股份有限公司 Produce the catalyst of acrylic acid
CN107282069A (en) * 2016-04-13 2017-10-24 中国石油化工股份有限公司 Acrolein oxidation generates the catalyst of acrylic acid
CN107282059B (en) * 2016-04-13 2020-08-07 中国石油化工股份有限公司 Catalyst for producing acrylic acid
CN115475623A (en) * 2021-06-16 2022-12-16 中国石油化工股份有限公司 Catalyst for preparing acrolein by selective oxidation of propylene and preparation method and application thereof
CN115487817A (en) * 2021-06-18 2022-12-20 中国石油化工股份有限公司 Catalyst for acrylic acid synthesis and preparation method thereof, molded catalyst for acrylic acid synthesis and preparation method thereof, and acrylic acid synthesis method
CN115487817B (en) * 2021-06-18 2024-01-26 中国石油化工股份有限公司 Catalyst for acrylic acid synthesis, preparation method thereof, molding catalyst for acrylic acid synthesis, preparation method thereof and acrylic acid synthesis method

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