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CN103512313B - A kind of combined type moist material fluid bed superheat steam drying system - Google Patents

A kind of combined type moist material fluid bed superheat steam drying system Download PDF

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CN103512313B
CN103512313B CN201310301797.4A CN201310301797A CN103512313B CN 103512313 B CN103512313 B CN 103512313B CN 201310301797 A CN201310301797 A CN 201310301797A CN 103512313 B CN103512313 B CN 103512313B
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fluidized bed
steam
screw feeder
bed dryer
pneumatic conveying
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CN103512313A (en
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黄群星
周国顺
严建华
池勇
李晓东
马增益
王飞
陆胜勇
金余其
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Zhejiang University ZJU
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Abstract

本发明公开了一种组合式潮湿物料流化床过热蒸汽干燥系统。现有干燥系统不能实现能量的合理分配。本发明中套管式螺旋给料机的进出口分别连接破碎机和气力输送床,气力输送床两端均和流化床干燥器相连通,流化床干燥器上下端分别设置有调节导管和出料口,集尘器的两端分别与调节导管、套管式螺旋给料机相连,蒸汽过热器通过风机与气力输送床、流化床干燥器相连接同时,流化床干燥器内管道的两端连接有蒸汽过热器、套管式螺旋给料机;汽水收集器设置在螺旋给料机的外管和蒸汽过热器之间。本发明能对不同粒径物料具有选择性干燥时间,同时充分利用流化介质的冷凝热量,降低干燥成本。

The invention discloses a combined wet material fluidized bed superheated steam drying system. The existing drying system cannot realize the reasonable distribution of energy. In the present invention, the inlet and outlet of the casing-type screw feeder are respectively connected to the crusher and the pneumatic conveying bed, both ends of the pneumatic conveying bed are connected to the fluidized bed dryer, and the upper and lower ends of the fluidized bed dryer are respectively provided with regulating conduits and The discharge port and the two ends of the dust collector are respectively connected with the regulating duct and the sleeve type screw feeder, and the steam superheater is connected with the pneumatic conveying bed and the fluidized bed dryer through the fan. Both ends of the steam superheater are connected with a casing type screw feeder; the steam collector is arranged between the outer pipe of the screw feeder and the steam superheater. The invention can have selective drying time for materials with different particle sizes, and at the same time make full use of the condensation heat of the fluidized medium to reduce the drying cost.

Description

一种组合式潮湿物料流化床过热蒸汽干燥系统A combined wet material fluidized bed superheated steam drying system

技术领域 technical field

本发明涉及一种组合式潮湿物料流化床过热蒸汽干燥系统,属于干燥装置领域。 The invention relates to a combined wet material fluidized bed superheated steam drying system, which belongs to the field of drying devices.

背景技术 Background technique

随着我国工业的发展,大量的工业原料需要进行脱水工艺,而当前广泛使用的干燥装置有流化床干燥器,滚筒式干燥器,回转式干燥器,喷雾式干燥器等。流化床干燥器具有换热面积大,换热剧烈和干燥迅速等优点。间接式干燥器因为传热介质和物料不直接接触,使得这个干燥过程安全、可靠,特别适用于燃点较低的物料。 With the development of my country's industry, a large number of industrial raw materials need to be dehydrated, and the drying devices widely used at present include fluidized bed dryers, drum dryers, rotary dryers, spray dryers, etc. The fluidized bed dryer has the advantages of large heat transfer area, intense heat transfer and rapid drying. Because the heat transfer medium and the material are not in direct contact with the indirect dryer, the drying process is safe and reliable, and it is especially suitable for materials with low ignition points.

目前广泛使用的流化床干燥器存在的主要问题: The main problems of fluidized bed dryers widely used at present:

一、因为颗粒的大小不均,含水量及重量也不均,小颗粒易于干燥,而轻易被风吹起,大颗粒重而不易干燥,不能将含水量和干燥速度等不同因素考虑进干燥过程,导致有些颗粒过干,有些未完成干燥,未能实现能量的合理分配。 1. Due to the uneven size, water content and weight of the particles, small particles are easy to dry, but are easily blown by the wind, and large particles are heavy and difficult to dry. Different factors such as water content and drying speed cannot be taken into consideration in the drying process. , causing some particles to be overdried, and some to be incompletely dried, failing to achieve a reasonable distribution of energy.

二、传统的流化床干燥器的干化介质需要在系统外部进行冷却,这将会使介质冷凝的能量浪费在系统之外,对于系统来说是一种能量浪费。如何利用这部分能量是当前需要考虑的。 2. The drying medium of the traditional fluidized bed dryer needs to be cooled outside the system, which will waste the energy of medium condensation outside the system, which is a waste of energy for the system. How to use this part of energy is the current need to consider.

发明内容 Contents of the invention

本发明的目的是针对现有技术的不足,提供一种组合式潮湿物料流化床过热蒸汽干燥系统,使得其对不同粒径物料具有选择性干燥时间,同时充分利用流化介质的冷凝热量,降低干燥成本。 The purpose of the present invention is to address the deficiencies of the prior art, to provide a combined wet material fluidized bed superheated steam drying system, so that it has selective drying time for materials with different particle sizes, and at the same time makes full use of the condensation heat of the fluidized medium, Reduce drying costs.

本发明为决其技术问题所采用的技术方案如下: The technical scheme that the present invention adopts for solving its technical problem is as follows:

本发明包括破碎机、套管式螺旋给料机、气力输送床、流化床干燥器、调节导管、第一循环风机、集尘器、蒸汽泵、蒸汽过热器、出料口、第二循环风机、第三循环风机、汽水收集器。 The invention includes a crusher, a casing type screw feeder, a pneumatic conveying bed, a fluidized bed dryer, a regulating duct, a first circulation fan, a dust collector, a steam pump, a steam superheater, a discharge port, and a second circulation Fan, third circulation fan, steam collector.

破碎机的出口连接套管式螺旋给料机的内管道,套管式螺旋给料机的出口连接气力输送床,气力输送床的上、下两端均和流化床干燥器相连通,流化床干燥器的下端的一侧开有出料口,上端与调节导管的一端连接,调节导管的深入流化床干燥器上端的长度可调节;调节导管的另一端与集尘器的输入口相连接,集尘器的输出口通过第一循环风机与套管式螺旋给料机的外管的第二输入口相连; The outlet of the crusher is connected to the inner pipe of the sleeve-type screw feeder, and the outlet of the sleeve-type screw feeder is connected to the pneumatic conveying bed. The upper and lower ends of the pneumatic conveying bed are connected with the fluidized bed dryer. There is a discharge port on one side of the lower end of the fluidized bed dryer, and the upper end is connected with one end of the regulating conduit, and the length of the regulating conduit penetrating into the upper end of the fluidized bed dryer can be adjusted; The output port of the dust collector is connected with the second input port of the outer pipe of the casing screw feeder through the first circulating fan;

蒸汽过热器分别通过第二循环风机、第三循环风机与气力输送床的下端、流化床干燥器的下端相连接,同时,蒸汽过热器通过蒸汽泵与流化床干燥器内管道的一端相连接,内管道的另一端与套管式螺旋给料机的外管的第一输入口相连。 The steam superheater is connected to the lower end of the pneumatic conveying bed and the lower end of the fluidized bed dryer through the second circulation fan and the third circulation fan respectively, and at the same time, the steam superheater is connected to one end of the inner pipeline of the fluidized bed dryer The other end of the inner pipe is connected with the first input port of the outer pipe of the casing screw feeder.

汽水收集器设置在螺旋给料机的外管和蒸汽过热器之间,汽水收集器的两个输入口分别与套管式螺旋给料机的外管的第一输出口和第二输出口相连,汽水收集器的一个输出端与蒸汽过热器的输入端相连接。 The steam water collector is arranged between the outer pipe of the screw feeder and the steam superheater, and the two input ports of the steam water collector are respectively connected with the first output port and the second output port of the outer pipe of the casing screw feeder , one output end of the steam collector is connected with the input end of the steam superheater.

本发明工作过程如下: The working process of the present invention is as follows:

使用时,破碎机将物料进行破碎后,在套管式螺旋给料机的内管中由桨叶输送进气力输送床中,小颗粒物料通过气力输送床的上端带进流化床干燥器中,大颗粒物料通过气力输送床的下端溢流到流化床干燥器中,大颗粒物料在流化床干燥器中进行流化干燥,最后从流化床干燥器下端的出料口排出,小颗粒物料通过流化床干燥器上端的调节导管,进入集尘器中并且在其中进行收集,同时,其中的蒸汽经过第一循环风机引入套管式螺旋给料机的外管道中。 When in use, after the crusher crushes the material, it is conveyed into the pneumatic conveying bed by the paddle in the inner tube of the casing screw feeder, and the small particle material is brought into the fluidized bed dryer through the upper end of the pneumatic conveying bed. In the process, the large particle material overflows into the fluidized bed dryer through the lower end of the pneumatic conveying bed, and the large particle material is fluidized and dried in the fluidized bed dryer, and finally discharged from the outlet at the lower end of the fluidized bed dryer. The small particle material enters the dust collector through the regulating duct at the upper end of the fluidized bed dryer and is collected in it. At the same time, the steam in it is introduced into the outer pipe of the casing screw feeder through the first circulating fan.

蒸汽泵将蒸汽过热器产生的过热蒸汽,从流化床干燥器的内管道的一端打入,以用于保持从流化床干燥器的温度和大颗粒物料的干燥;内管道的另一端出来的蒸汽同样进入套管式螺旋给料机的外管道之中,在套管式螺旋给料机中冷却下来的蒸汽和水的混合物通过套管式螺旋给料机外管道的第二输出口进入汽水收集器中,汽水收集器排除混合物中的部分液体后,将剩余蒸汽和水的混合物输送到蒸汽过热器中进行过热,形成循环。 The steam pump injects the superheated steam generated by the steam superheater from one end of the inner pipe of the fluidized bed dryer to maintain the temperature of the fluidized bed dryer and dry the large particle materials; the other end of the inner pipe comes out The steam also enters the outer pipe of the casing screw feeder, and the mixture of steam and water cooled in the casing screw feeder enters through the second output port of the outer pipe of the casing screw feeder. In the steam-water collector, after the steam-water collector removes part of the liquid in the mixture, the mixture of remaining steam and water is sent to the steam superheater for superheating, forming a cycle.

所述的小颗粒物料和大颗粒物料根据实际需要划分,主要通过第三循环风机来的流速来确定,经第三循环风机之后的过热蒸汽,若能将气力输送床中的物料通过其上端带进流化床干燥器中,则该物料为小颗粒物料;否则物料通过其下端带进流化床干燥器中,则该物料为大颗粒物料。 The small particle material and the large particle material are divided according to actual needs, and are mainly determined by the flow rate of the third circulation fan. If the material enters the fluidized bed dryer, the material is a small particle material; otherwise, the material is brought into the fluidized bed dryer through its lower end, and the material is a large particle material.

为了便于控制从流化床干燥器上端出来的颗粒的细度及干化程度,插入流化床干燥器中导管的深度是可以调节的。 In order to facilitate the control of the fineness and drying degree of the particles coming out from the upper end of the fluidized bed dryer, the depth of the conduit inserted into the fluidized bed dryer can be adjusted.

本发明有益效果如下: The beneficial effects of the present invention are as follows:

本发明中气力输送床和流化床干燥器的上端和下端均相通,便于不同粒径的物料从不同地方进入流化床干燥器中。同时只需要在运行初始阶段进行补水,补进的水能一直在系统中进行循环,不需要再额外的进行补充。 In the present invention, the upper end and the lower end of the pneumatic conveying bed and the fluidized bed drier are connected, so that materials with different particle diameters can enter the fluidized bed drier from different places. At the same time, it only needs to replenish water at the initial stage of operation, and the added water can always circulate in the system without additional replenishment.

附图说明 Description of drawings

图1是本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.

图中:破碎机1、套管式螺旋给料机2、气力输送床3、流化床干燥器4、调节导管5、第一循环风机6、集尘器7、蒸汽泵8、蒸汽过热器9、出料口10、  第二循环风机11、第三循环风机12、汽水收集器13。 In the figure: crusher 1, casing screw feeder 2, pneumatic conveying bed 3, fluidized bed dryer 4, regulating duct 5, first circulation fan 6, dust collector 7, steam pump 8, steam superheater 9. Discharge port 10, second circulation fan 11, third circulation fan 12, steam water collector 13.

具体实施方式 Detailed ways

下面结合附图对本发明作进一步描述: The present invention will be further described below in conjunction with accompanying drawing:

如图1所示,一种组合式潮湿物料流化床过热蒸汽干燥系统,包括破碎机1、套管式螺旋给料机2、气力输送床3、流化床干燥器4、调节导管5、第一循环风机6、集尘器7、蒸汽泵8、蒸汽过热器9、出料口10、  第二循环风机11、第三循环风机12、汽水收集器13。 As shown in Figure 1, a combined fluidized bed superheated steam drying system for wet materials includes a crusher 1, a casing screw feeder 2, a pneumatic conveying bed 3, a fluidized bed dryer 4, and an adjusting conduit 5. First circulating fan 6, dust collector 7, steam pump 8, steam superheater 9, discharge port 10, second circulating fan 11, third circulating fan 12, steam water collector 13.

破碎机1的出口连接套管式螺旋给料机2的内管道,套管式螺旋给料机2的出口连接气力输送床3,气力输送床3的上、下两端均和流化床干燥器4相连通,流化床干燥器的下端的一侧开有出料口10,上端与调节导管5的一端连接,调节导管5的深入流化床干燥器上端的长度可调节;调节导管5的另一端与集尘器7的输入口相连接,集尘器7的输出口通过第一循环风机6与套管式螺旋给料机2的外管的第二输入口相连; The outlet of the crusher 1 is connected to the inner pipe of the casing screw feeder 2, and the outlet of the casing screw feeder 2 is connected to the pneumatic conveying bed 3, and the upper and lower ends of the pneumatic conveying bed 3 are dried with the fluidized bed. The device 4 is connected, and one side of the lower end of the fluidized bed drier has a discharge port 10, and the upper end is connected with one end of the regulating conduit 5, and the length of the regulating conduit 5 deep into the upper end of the fluidized bed drier can be adjusted; the regulating conduit 5 The other end of the dust collector is connected to the input port of the dust collector 7, and the output port of the dust collector 7 is connected to the second input port of the outer pipe of the sleeve type screw feeder 2 through the first circulating fan 6;

蒸汽过热器9分别通过第二循环风机11、第三循环风机12与气力输送床3的下端、流化床干燥器4的下端相连接,同时,蒸汽过热器9通过蒸汽泵8与流化床干燥器4内管道的一端相连接,内管道的另一端与套管式螺旋给料机2的外管的第一输入口相连。 The steam superheater 9 is connected to the lower end of the pneumatically conveyed bed 3 and the lower end of the fluidized bed dryer 4 through the second circulation fan 11 and the third circulation fan 12 respectively. One end of the inner pipe of the drier 4 is connected, and the other end of the inner pipe is connected with the first input port of the outer pipe of the casing screw feeder 2 .

汽水收集器13设置在螺旋给料机2的外管和蒸汽过热器9之间,汽水收集器13的两个输入口分别与套管式螺旋给料机2的外管的第一输出口和第二输出口相连,汽水收集器13的一个输出端与蒸汽过热器9的输入端相连接。 The steam water collector 13 is arranged between the outer pipe of the screw feeder 2 and the steam superheater 9, and the two input ports of the steam water collector 13 are respectively connected with the first output port and the outer pipe of the sleeve type screw feeder 2. The second output port is connected, and one output end of the steam-water collector 13 is connected with the input end of the steam superheater 9 .

本发明工作过程如下: The working process of the present invention is as follows:

使用时,破碎机1将物料进行破碎后,在套管式螺旋给料机2的内管中由桨叶输送进气力输送床3中,小颗粒物料通过气力输送床3的上端带进流化床干燥器4中,大颗粒物料通过气力输送床3的下端溢流到流化床干燥器4中,大颗粒物料在流化床干燥器4中进行流化干燥,最后从流化床干燥器4下端的出料口10排出,小颗粒物料通过流化床干燥器4上端的调节导管5,进入集尘器7中并且在其中对物料进行收集,其中的蒸汽经过第一循环风机6引入套管式螺旋给料机2的外管道中。 When in use, after the crusher 1 crushes the material, it is transported into the pneumatic conveying bed 3 by the paddles in the inner tube of the casing screw feeder 2, and the small particle material is brought into the flow through the upper end of the pneumatic conveying bed 3 In the fluidized bed dryer 4, the large particle material overflows into the fluidized bed dryer 4 through the lower end of the pneumatic conveying bed 3, and the large particle material is fluidized and dried in the fluidized bed dryer 4, and finally dried from the fluidized bed The outlet 10 at the lower end of the fluidized bed dryer 4 is discharged, and the small particle material enters the dust collector 7 through the regulating duct 5 at the upper end of the fluidized bed dryer 4 and collects the material therein, and the steam in it is introduced through the first circulating fan 6 In the outer pipeline of casing type screw feeder 2.

蒸汽泵8将蒸汽过热器9产生的过热蒸汽,从流化床干燥器4的内管道的一端打入,以用于保持从流化床干燥器4的温度和大颗粒物料的干燥;内管道的另一端出来的蒸汽同样进入套管式螺旋给料机2的外管道之中,在套管式螺旋给料机2中冷却下来的蒸汽和水的混合物通过套管式螺旋给料机2外管道的第二输出口进入汽水收集器13中,汽水收集器13排除混合物中的部分液体后,将剩余蒸汽和水的混合物输送到蒸汽过热器9中进行过热,形成循环。 The steam pump 8 pumps the superheated steam generated by the steam superheater 9 from one end of the inner pipeline of the fluidized bed dryer 4 to maintain the temperature of the fluidized bed dryer 4 and the drying of large particle materials; the inner pipeline The steam from the other end of the casing also enters the outer pipe of the casing screw feeder 2, and the mixture of steam and water cooled in the casing screw feeder 2 passes through the casing screw feeder 2. The second output port of the pipeline enters the steam-water collector 13, and after the steam-water collector 13 removes part of the liquid in the mixture, the mixture of the remaining steam and water is sent to the steam superheater 9 for superheating, forming a cycle.

所述的小颗粒物料和大颗粒物料根据实际需要划分,主要通过第三循环风机12来的流速来确定,经第三循环风机12之后的过热蒸汽,若能将气力输送床3中的物料通过其上端带进流化床干燥器4中,则该物料为小颗粒物料;否则物料通过其下端带进流化床干燥器4中,则该物料为大颗粒物料。 The small particle material and the large particle material are divided according to actual needs, mainly determined by the flow rate from the third circulation fan 12, if the superheated steam after the third circulation fan 12 can pass the material in the pneumatic conveying bed 3 through If the upper end is brought into the fluidized bed dryer 4, the material is a small particle material; otherwise, the material is brought into the fluidized bed dryer 4 through its lower end, and the material is a large particle material.

为了便于控制从流化床干燥器4上端出来的颗粒的细度及干化程度,插入流化床干燥器中的调节导管5的深度是可以调节的。 In order to control the fineness and degree of drying of the particles coming out from the upper end of the fluidized bed dryer 4, the depth of the regulating conduit 5 inserted in the fluidized bed dryer can be adjusted.

Claims (2)

1.一种组合式潮湿物料流化床过热蒸汽干燥系统,其特征在于包括破碎机、套管式螺旋给料机、气力输送床、流化床干燥器、调节导管、第一循环风机、集尘器、蒸汽泵、蒸汽过热器、第二循环风机、第三循环风机、汽水收集器,破碎机的出口连接套管式螺旋给料机的内管道,套管式螺旋给料机的出口连接气力输送床,气力输送床的上、下两端均和流化床干燥器相连通,流化床干燥器的下端的一侧开有出料口,上端与调节导管的一端连接,调节导管的深入流化床干燥器上端的长度可调节;调节导管的另一端与集尘器的输入口相连接,集尘器的输出口通过第一循环风机与套管式螺旋给料机的外管的第二输入口相连;蒸汽过热器通过第二循环风机与流化床干燥器的下端相连接,同时通过第三循环风机与气力输送床的下端相连接;同时,蒸汽过热器通过蒸汽泵与流化床干燥器内管道的一端相连接,内管道的另一端与套管式螺旋给料机的外管的第一输入口相连;汽水收集器设置在螺旋给料机的外管和蒸汽过热器之间,汽水收集器的两个输入口分别与套管式螺旋给料机的外管的第一输出口和第二输出口相连,汽水收集器的一个输出端与蒸汽过热器的输入端相连接。1. A combined wet material fluidized bed superheated steam drying system, characterized in that it includes a crusher, a casing type screw feeder, a pneumatic conveying bed, a fluidized bed dryer, a regulating conduit, a first circulating fan, a set Dust collector, steam pump, steam superheater, second circulation fan, third circulation fan, steam water collector, the outlet of the crusher is connected to the inner pipe of the casing screw feeder, and the outlet of the casing screw feeder is connected Pneumatic conveying bed, the upper and lower ends of the pneumatic conveying bed are connected with the fluidized bed dryer, the lower end of the fluidized bed dryer has a discharge port, the upper end is connected with one end of the regulating conduit, and the regulating conduit The length of the upper end of the in-depth fluidized bed dryer can be adjusted; the other end of the adjustment conduit is connected to the input port of the dust collector, and the output port of the dust collector passes through the connection between the first circulating fan and the outer pipe of the casing screw feeder. The second input port is connected; the steam superheater is connected to the lower end of the fluidized bed dryer through the second circulation fan, and is connected to the lower end of the pneumatic conveying bed through the third circulation fan; at the same time, the steam superheater is connected to the fluidized bed dryer through the steam pump. One end of the inner pipe of the chemical bed dryer is connected, and the other end of the inner pipe is connected with the first input port of the outer pipe of the casing type screw feeder; the steam collector is arranged on the outer pipe of the screw feeder and the steam superheater In between, the two input ports of the steam water collector are respectively connected with the first output port and the second output port of the outer pipe of the casing screw feeder, and one output port of the steam water collector is connected with the input port of the steam superheater connect. 2.如权利要求1所述的一种组合式潮湿物料流化床过热蒸汽干燥系统,2. A combined wet material fluidized bed superheated steam drying system as claimed in claim 1, 其特征在于调节导管深入流化床干燥器上端的长度可调节,且通过调节导管深入流化床干燥器上端的长度控制颗粒的细度及干化程度。It is characterized in that the length of the adjusting conduit penetrating into the upper end of the fluidized bed drier can be adjusted, and the fineness and drying degree of the particles can be controlled by adjusting the length of the conduit penetrating into the upper end of the fluidized bed drier.
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JP2011214818A (en) * 2010-04-02 2011-10-27 Mitsubishi Heavy Ind Ltd Fluidized bed drying equipment
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