CN103510181A - Viscose fiber compound nucleating agent-containing concrete enhancement high-strength polypropylene crude fiber and preparation method thereof - Google Patents
Viscose fiber compound nucleating agent-containing concrete enhancement high-strength polypropylene crude fiber and preparation method thereof Download PDFInfo
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Abstract
本发明涉及一种含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维及其制备方法。本发明的聚丙烯粗纤维为90~99﹪聚丙烯、0.1~2.5﹪成核剂、0.5~5﹪增容剂、0.1~1.5﹪抗氧化剂、0.1~1﹪紫外吸收剂的共混物。制备方法是首先将成核剂干燥至恒重,然后与其他所含物质按比例混合成混合料,将混合料通过双螺杆挤出机挤出,并由喷丝板喷丝,再经水冷、热水牵伸、热辊牵伸、热定型,成粗纤维。本发明采用有机无机复配成核剂改性聚丙烯,获得高强度高模量的聚丙烯粗纤维。本发明方法改性与纺丝工艺一步完成,更有利于简化生产工艺,降低产品成本。The invention relates to a high-strength polypropylene crude fiber for concrete reinforcement containing a viscose fiber compound nucleating agent and a preparation method thereof. The polypropylene crude fiber of the present invention is a blend of 90-99% polypropylene, 0.1-2.5% nucleating agent, 0.5-5% compatibilizer, 0.1-1.5% antioxidant and 0.1-1% ultraviolet absorber. The preparation method is to first dry the nucleating agent to constant weight, then mix it with other substances in proportion to form a mixture, extrude the mixture through a twin-screw extruder, and spin it through a spinneret, and then cool it with water, heat Water drafting, hot roll drafting, heat setting, forming coarse fibers. The invention uses an organic-inorganic composite nucleating agent to modify polypropylene to obtain high-strength and high-modulus polypropylene crude fibers. The method modification and the spinning process of the invention are completed in one step, which is more conducive to simplifying the production process and reducing the product cost.
Description
技术领域 technical field
本发明属于高分子材料技术领域,涉及一种高强度聚丙烯粗纤维及其制备方法,特别是一种含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维及其制备方法。 The invention belongs to the technical field of polymer materials, and relates to a high-strength polypropylene crude fiber and a preparation method thereof, in particular to a high-strength polypropylene crude fiber for concrete reinforcement containing a viscose fiber compound nucleating agent and a preparation method thereof .
背景技术 Background technique
混凝土由于其具有抗压强度高的优点,被广泛应用于包括房屋、桥梁、大坝、机场、公路、铁路、港口等多种具有不同应力特点和性能要求的场合,是目前用量较大的建筑材料之一。但其也存在韧性差、抗拉强度低、脆性大、易开裂等缺点。因此,提高混凝土的抗拉强度和韧性,延长其工程使用寿命是提高混凝土性能的重要方向,具有重要的应用价值。 Due to its high compressive strength, concrete is widely used in many occasions with different stress characteristics and performance requirements, including houses, bridges, dams, airports, highways, railways, ports, etc. one of the materials. However, it also has disadvantages such as poor toughness, low tensile strength, high brittleness, and easy cracking. Therefore, improving the tensile strength and toughness of concrete and prolonging its engineering service life is an important direction to improve the performance of concrete, which has important application value.
通过将混凝土与各种纤维混合以增加混凝土抗拉强度是目前被广泛使用的方法。其中聚丙烯纤维能有效提高混凝土的冲击韧性和抗裂、抗冻、抗渗能力、同时自身具有较好的化学稳定性,良好的自分散性,耐酸碱、耐腐蚀,等特点而被广泛用作混凝土增强的一种纤维材料。 It is a widely used method to increase the tensile strength of concrete by mixing concrete with various fibers. Among them, polypropylene fiber can effectively improve the impact toughness, crack resistance, frost resistance and impermeability of concrete. At the same time, it has good chemical stability, good self-dispersion, acid and alkali resistance, corrosion resistance, and other characteristics, so it is widely used. A fibrous material used for concrete reinforcement.
申请号为01142105.3的中国专利公开了一种用于改善混凝土开裂缺陷的聚丙烯纤维及其制备方法,通过将改性高聚物树脂添加到聚丙烯树脂中进行熔融纺丝,纺丝温度为240~310℃,并用烷基磷酸乙醇胺进行表面处理,得到的纤维与混凝土粘结性增强,且与水泥基体相容性较好,从而提高混凝土的抗裂性,具有防止混凝土开裂的特点。申请号为98103243.5的中国专利提出了用微细聚丙烯纤维增强水泥基复合材料。主要用于防开裂和防渗漏要求较高的大型水利设施和储罐。其中水泥基体100份,微细聚丙烯纤维0.005~0.5,微细聚丙烯纤维的单丝长度为0.5~20.dtex,长度为3~50mm。申请号为96116519.7的中国专利,公布了一种水泥防裂用聚丙烯粗纤维,该纤维为表面多孔,截面为Y型,在水泥混凝土中掺入0.9kg/m3的该纤维能显著提高水泥制品的力学性能。申请号为200810021644.3的中国专利,公布了一种混凝土用聚丙烯粗纤维及其制备方法。该专利采用无定形二氧化硅、硅灰活粉煤灰的一种或多种作为界面改性剂,并加入一定量的聚丙烯白色母粒,抗氧化剂和紫外吸收剂,制得一种改性聚丙烯纤维。该种纤维表面的界面改性剂能参与水化反应,改善纤维与水泥基体的界面粘结性,增强纤维在水泥中的分散性,使得纤维对水泥混凝土的增强增韧效果得以充分发挥。 The Chinese patent with the application number 01142105.3 discloses a polypropylene fiber for improving concrete cracking defects and its preparation method, by adding a modified high polymer resin to the polypropylene resin for melt spinning, and the spinning temperature is 240 ~310°C, and surface treatment with alkyl phosphate ethanolamine, the obtained fiber has enhanced adhesion to concrete, and has better compatibility with cement matrix, thereby improving the crack resistance of concrete, and has the characteristics of preventing concrete cracking. The Chinese patent application number 98103243.5 proposes to reinforce cement-based composite materials with fine polypropylene fibers. It is mainly used for large-scale water conservancy facilities and storage tanks with high requirements for anti-cracking and anti-leakage. Among them, 100 parts of cement matrix, 0.005-0.5 of fine polypropylene fiber, the length of monofilament of fine polypropylene fiber is 0.5-20.dtex, and the length is 3-50mm. Application number is the Chinese patent of 96116519.7, has announced a kind of polypropylene coarse fiber of cement anti-cracking, and this fiber is superficial porous, and cross section is Y-shaped, mixes this fiber of 0.9kg/ m3 in cement concrete and can significantly improve cement strength. The mechanical properties of the product. The Chinese patent application number 200810021644.3 discloses a kind of polypropylene crude fiber for concrete and its preparation method. This patent uses one or more of amorphous silica and silica fume active fly ash as an interface modifier, and adds a certain amount of polypropylene white masterbatch, antioxidant and ultraviolet absorber to prepare an improved permanent polypropylene fiber. The interface modifier on the surface of the fiber can participate in the hydration reaction, improve the interfacial bonding between the fiber and the cement matrix, enhance the dispersion of the fiber in the cement, and fully exert the strengthening and toughening effect of the fiber on the cement concrete.
上述专利公开的一些聚丙烯纤维增强水泥混凝土方法,主要是采取增加纤维表面粗糙度,改善纤维与混凝土界面性能等方法来提高混凝土的强度及抗裂性。但是通过以上方法改性的聚丙烯纤维对混凝土的韧性和抗裂性改善十分有限。 Some polypropylene fiber reinforced cement concrete methods disclosed in the above-mentioned patents mainly increase the strength and crack resistance of the concrete by increasing the surface roughness of the fibers and improving the interface properties between the fibers and the concrete. However, the improvement of the toughness and crack resistance of concrete by the polypropylene fiber modified by the above method is very limited.
在采用聚丙烯纤维制备高性能混凝土的方法中,聚丙烯纤维的模量和强度直接影响混凝土的韧性和抗裂性能。为了获得高强度高模量的纤维,本专利采用以黏胶纤维作为成核剂中有机成分与成核剂中无机成分复配加入聚丙烯后,在促进聚丙烯的异相成核提高聚丙烯结晶度的同时,能诱导聚丙烯结晶沿纤维单丝方向取向,使聚丙烯粗纤维各向异性,从而更有利于提升聚丙烯粗纤维在拉伸方向的强度模量。 In the method of preparing high-performance concrete by using polypropylene fiber, the modulus and strength of polypropylene fiber directly affect the toughness and crack resistance of concrete. In order to obtain high-strength and high-modulus fibers, this patent uses viscose fiber as the organic component in the nucleating agent and the inorganic component in the nucleating agent to compound and add polypropylene to promote the heterogeneous nucleation of polypropylene and improve the quality of polypropylene. At the same time as the crystallinity, it can induce the orientation of polypropylene crystals along the fiber monofilament direction, making the polypropylene thick fiber anisotropic, which is more conducive to improving the strength modulus of the polypropylene thick fiber in the tensile direction.
发明内容 Contents of the invention
本发明的一个目的是针对现有技术的不足,提供一种含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维,该纤维具有较高的强度和模量,可用于制备高性能混凝土材料。 An object of the present invention is to address the deficiencies in the prior art and provide a high-strength polypropylene crude fiber for concrete reinforcement containing a viscose fiber composite nucleating agent. The fiber has higher strength and modulus and can be used to prepare High performance concrete material.
本发明的含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维为共混物,该共混物包括聚丙烯、成核剂、增容剂、抗氧化剂、紫外吸收剂;各原料在含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维中的重量百分含量为:聚丙烯90~99﹪、成核剂0.1~2.5﹪、增容剂0.5~5﹪、抗氧化剂0.1~1.5﹪、紫外吸收剂0.1~1﹪; The high-strength polypropylene crude fiber for concrete reinforcement containing the viscose fiber composite nucleating agent of the present invention is a blend, and the blend includes polypropylene, a nucleating agent, a compatibilizer, an antioxidant, and an ultraviolet absorber; The percentage by weight of each raw material in the high-strength polypropylene crude fiber for concrete reinforcement containing viscose fiber compound nucleating agent is: polypropylene 90-99%, nucleating agent 0.1-2.5%, compatibilizer 0.5- 5%, antioxidant 0.1~1.5%, UV absorber 0.1~1%;
所述的聚丙烯为等规度≥97﹪的均聚物,熔融指数为3~40g/10min; The polypropylene is a homopolymer with an isotacticity ≥ 97%, and a melt index of 3-40g/10min;
所述的成核剂为有机无机复配成核剂;该有机无机复配成核剂由有机成分与无机成分按照质量比为1:20~20:1 构成,其中有机成分为黏胶纤维,无机成分为凹凸棒土、碳酸钙、氧化硅、蒙脱土中的一种或多种。 The nucleating agent is an organic-inorganic compound nucleating agent; the organic-inorganic compound nucleating agent is composed of an organic component and an inorganic component in a mass ratio of 1:20 to 20:1, wherein the organic component is viscose fiber, The inorganic component is one or more of attapulgite, calcium carbonate, silicon oxide and montmorillonite.
所述的黏胶纤维的长度为2~10mm;黏胶纤维单丝纤度为1.1~6.6dtex。 The length of the viscose fiber is 2-10 mm; the fineness of the single filament of the viscose fiber is 1.1-6.6 dtex.
所述的增容剂为马来酸酐接枝聚丙烯、丙烯酸接枝聚丙烯、丙烯酰胺接枝聚丙烯、甲基丙烯酸接枝聚丙烯、甲基丙烯酸缩水甘油酯接枝聚丙烯中的一种或多种;增容剂的作用是提高无机填料与聚丙烯之间的相容性,增强界面粘结性,提高材料的力学性能。 The compatibilizer is one of maleic anhydride grafted polypropylene, acrylic acid grafted polypropylene, acrylamide grafted polypropylene, methacrylic acid grafted polypropylene, glycidyl methacrylate grafted polypropylene or more; the role of the compatibilizer is to improve the compatibility between the inorganic filler and polypropylene, enhance the interface adhesion, and improve the mechanical properties of the material.
所述的抗氧化剂为抗氧化剂1010、抗氧化剂b215、抗氧化剂168、抗氧化剂1076、抗氧化剂b225中的一种;抗氧化剂的作用是减少聚丙烯粗纤维加工过程中氧化降解。 The antioxidant is one of the antioxidant 1010, the antioxidant b215, the antioxidant 168, the antioxidant 1076, and the antioxidant b225; the function of the antioxidant is to reduce the oxidative degradation of the polypropylene crude fiber during processing.
所述的紫外吸收剂为UV-12、UV-326、UV-327、UV-328、UV-329、UV-770中的一种,紫外吸收剂的作用是减少聚丙烯粗纤维使用过程中的光老化。 The ultraviolet absorber is one of UV-12, UV-326, UV-327, UV-328, UV-329, UV-770, and the effect of the ultraviolet absorber is to reduce the photoaging.
本发明的另一个目的就是提供制备上述含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维的方法。 Another object of the present invention is to provide a method for preparing the above-mentioned high-strength polypropylene crude fiber for concrete reinforcement containing viscose fiber composite nucleating agent.
制备该含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维的方法具体是: The method for preparing the high-strength polypropylene crude fiber for concrete reinforcement containing viscose fiber composite nucleating agent is specifically:
步骤(1).首先将成核剂干燥至恒重,然后将聚丙烯、成核剂、增容剂、抗氧化剂、紫外吸收剂,按照比例混合成混合料; Step (1). First dry the nucleating agent to constant weight, and then mix polypropylene, nucleating agent, compatibilizer, antioxidant, and ultraviolet absorber in proportion to form a compound;
制备100重量份的含有粘胶纤维复配成核剂的混凝土增强用高强度聚丙烯粗纤维,所用的各物质的量为:90~99份的聚丙烯、0.1~2.5份的成核剂、0.5~5份的增容剂、0.1~1.5份的抗氧化剂、0.1~1份的紫外吸收剂。 Prepare 100 parts by weight of high-strength polypropylene crude fiber for concrete reinforcement containing viscose fiber composite nucleating agent, the amount of each material used is: 90-99 parts of polypropylene, 0.1-2.5 parts of nucleating agent, 0.5-5 parts of compatibilizer, 0.1-1.5 parts of antioxidant, 0.1-1 part of ultraviolet absorber.
步骤(2).将混合料通过双螺杆挤出机挤出,并由喷丝板喷丝,再经水冷、热水牵伸、热辊牵伸、热定型,得到高强度聚丙烯粗纤维。 Step (2). The mixture is extruded through a twin-screw extruder, spun through a spinneret, and then subjected to water cooling, hot water drawing, hot roller drawing, and heat setting to obtain high-strength polypropylene crude fibers.
双螺杆挤出机的加工温度为:加料段120~150℃、塑化段150~180℃、均化段180~205℃,机头温度180~195℃,螺杆转速为80~250rpm。 The processing temperature of the twin-screw extruder is: feeding section 120-150°C, plasticizing section 150-180°C, homogenizing section 180-205°C, head temperature 180-195°C, screw speed 80-250rpm.
所述的喷丝板的温度为250~270℃;喷丝板口模形状为圆形、椭圆形、三角形、正方形中的一种。 The temperature of the spinneret is 250-270° C.; the die shape of the spinneret is one of circle, ellipse, triangle and square.
所述的水冷为将喷丝后的聚合物熔体经10~40℃的水浴骤冷,形成低结晶度聚丙烯纤维,便于在拉伸中获得更高的拉伸倍数和取向度; The water cooling is quenching the spun polymer melt in a water bath at 10-40°C to form low-crystallinity polypropylene fibers, which facilitates obtaining higher draw ratios and orientation degrees during stretching;
所述的热水牵伸的水浴温度为60~95℃,牵伸倍率为2~6倍; The water bath temperature of the hot water drawing is 60-95°C, and the drawing ratio is 2-6 times;
所述的热辊牵伸的牵伸温度为120~150℃,牵伸倍率为1.5~6倍; The drawing temperature of the hot roll drawing is 120-150°C, and the drawing ratio is 1.5-6 times;
所述的热定型温度为110~150℃,时间为15s~5min。 The heat-setting temperature is 110-150° C., and the time is 15s-5 minutes.
本发明采用有机无机复配成核剂改性聚丙烯,诱导聚丙烯沿碳纤维单丝的方向结晶,使材料各向异性,从而提升聚丙烯粗纤维在拉伸方向的强度,获得高强度高模量的聚丙烯粗纤维。本发明聚丙烯粗纤维可增强混凝土的强度,延长其使用寿命。本发明方法改性与纺丝工艺一步完成,更有利于简化生产工艺,降低产品成本。 The invention adopts organic-inorganic compound nucleating agent to modify polypropylene, induces polypropylene to crystallize along the direction of carbon fiber monofilament, makes the material anisotropic, thereby improving the strength of polypropylene crude fiber in the stretching direction, and obtaining high strength and high modulus Amount of polypropylene crude fiber. The polypropylene coarse fiber of the invention can enhance the strength of concrete and prolong its service life. The method modification and the spinning process of the invention are completed in one step, which is more conducive to simplifying the production process and reducing the product cost.
具体实施方式 Detailed ways
下面结合具体实施例对本发明做进一步的分析(所用的聚丙烯为等规度≥97﹪的均聚物,熔融指数为3~40g/10min;黏胶纤维的长度为2~10mm;黏胶纤维单丝纤度为1.1~6.6dtex)。 The present invention is further analyzed below in conjunction with specific examples (the polypropylene used is the homopolymer of isotacticity ≥ 97%, and melt index is 3~40g/10min; The length of viscose fiber is 2~10mm; The length of viscose fiber is 2~10mm; Single filament fineness is 1.1~6.6dtex).
实施例1. Example 1.
步骤(1).将96g聚丙烯、3.5g马来酸酐接枝聚丙烯、0.3g抗氧化剂1010、0.2g紫外吸收剂UV-12混合成100g混合料; Step (1). 96g polypropylene, 3.5g maleic anhydride grafted polypropylene, 0.3g antioxidant 1010, 0.2g ultraviolet absorber UV-12 are mixed into 100g compound;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段190℃,机头温度185℃,螺杆转速为200rpm;再由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为5倍,然后120℃下进行热辊牵伸,牵伸倍率为4倍,最后110℃下热定型5min,得到聚丙烯粗纤维。 Step (2). Add the compound to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 200rpm; the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 5 times. Then hot roll drawing was carried out at 120° C., and the draw ratio was 4 times. Finally, heat setting was carried out at 110° C. for 5 minutes to obtain polypropylene crude fibers.
实施例1制备得到的聚丙烯粗纤维当量直径为1mm,断裂强度为500Mpa,弹性模量为4026Mpa,断裂伸长率为15﹪。 The polypropylene thick fiber prepared in Example 1 had an equivalent diameter of 1mm, a breaking strength of 500Mpa, an elastic modulus of 4026Mpa, and a breaking elongation of 15%.
实施例2. Example 2.
步骤(1).将94.5g聚丙烯、1.5g黏胶纤维-凹凸棒土复配成核剂(黏胶纤维:凹凸棒土=1:20)、3.5g马来酸酐接枝聚丙烯、0.3g抗氧化剂1010、0.2g紫外吸收剂UV-12混合成100g混合料; Step (1). Mix 94.5g polypropylene, 1.5g viscose fiber-attapulgite compound nucleating agent (viscose fiber: attapulgite = 1:20), 3.5g maleic anhydride grafted polypropylene, 0.3 g antioxidant 1010, 0.2g ultraviolet absorber UV-12 are mixed into 100g compound;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段190℃,机头温度185℃,螺杆转速为200rpm;再由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为5倍,然后120℃下进行热辊牵伸,牵伸倍率为4倍,最后110℃下热定型5min,得到聚丙烯粗纤维。 Step (2). Add the compound to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 200rpm; the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 5 times. Then hot roll drawing was carried out at 120° C., and the draw ratio was 4 times. Finally, heat setting was carried out at 110° C. for 5 minutes to obtain polypropylene crude fibers.
实施例2制备得到的聚丙烯粗纤维当量直径为1mm,断裂强度为650Mpa,弹性模量为12148Mpa,断裂伸长率为25﹪。 The polypropylene thick fiber prepared in Example 2 had an equivalent diameter of 1 mm, a breaking strength of 650 MPa, an elastic modulus of 12148 MPa, and a breaking elongation of 25%.
实施例3. Example 3.
步骤(1).将95g聚丙烯、1g黏胶纤维-凹凸棒土复配成核剂(黏胶纤维:凹凸棒土=1:20)、3.5g马来酸酐接枝聚丙烯、0.3g抗氧化剂1010、0.2g紫外吸收剂UV-12混合成100g混合料; Step (1). 95g polypropylene, 1g viscose fiber-attapulgite compound nucleating agent (viscose fiber: attapulgite = 1:20), 3.5g maleic anhydride grafted polypropylene, 0.3g anti- Oxidant 1010, 0.2g ultraviolet absorber UV-12 are mixed into 100g compound;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段190℃,机头温度185℃,螺杆转速为200rpm;再由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为5倍,然后120℃下进行热辊牵伸,牵伸倍率为4倍,最后110℃下热定型5min,得到聚丙烯粗纤维。 Step (2). Add the compound to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 200rpm; the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 5 times. Then hot roll drawing was carried out at 120° C., and the draw ratio was 4 times. Finally, heat setting was carried out at 110° C. for 5 minutes to obtain polypropylene crude fibers.
实施例3制备得到的聚丙烯粗纤维当量直径为1mm,断裂强度为595Mpa,弹性模量为7929Mpa,断裂伸长率为20﹪。 The polypropylene thick fiber prepared in Example 3 had an equivalent diameter of 1mm, a breaking strength of 595Mpa, an elastic modulus of 7929Mpa, and a breaking elongation of 20%.
实施例4. Example 4.
步骤(1).将94.7g聚丙烯、1.3g黏胶纤维-凹凸棒土复配成核剂(黏胶纤维:凹凸棒土=1:20)、3.5g马来酸酐接枝聚丙烯、0.3g抗氧化剂1010、0.2g紫外吸收剂UV-12混合成100g混合料; Step (1). 94.7g polypropylene, 1.3g viscose fiber-attapulgite compound nucleating agent (viscose fiber: attapulgite = 1:20), 3.5g maleic anhydride grafted polypropylene, 0.3 g antioxidant 1010, 0.2g ultraviolet absorber UV-12 are mixed into 100g compound;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段190℃,机头温度185℃,螺杆转速为200rpm;再由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为5倍,然后120℃下进行热辊牵伸,牵伸倍率为4倍,最后110℃下热定型5min,得到聚丙烯粗纤维。 Step (2). Add the compound to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 200rpm; the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 5 times. Then hot roll drawing was carried out at 120° C., and the draw ratio was 4 times. Finally, heat setting was carried out at 110° C. for 5 minutes to obtain polypropylene crude fibers.
实施例4制备得到的聚丙烯粗纤维当量直径为1mm,断裂强度为620Mpa,弹性模量为10720Mpa,断裂伸长率为23﹪。 The polypropylene thick fiber prepared in Example 4 had an equivalent diameter of 1mm, a breaking strength of 620Mpa, an elastic modulus of 10720Mpa, and a breaking elongation of 23%.
实施例5. Example 5.
步骤(1).将94.8g聚丙烯、1.2g黏胶纤维-凹凸棒土复配成核剂(黏胶纤维:凹凸棒土=1:20)、3.5g马来酸酐接枝聚丙烯、0.3g抗氧化剂1010、0.2g紫外吸收剂UV-12混合成100g混合料; Step (1). Mix 94.8g polypropylene, 1.2g viscose fiber-attapulgite compound nucleating agent (viscose fiber: attapulgite = 1:20), 3.5g maleic anhydride grafted polypropylene, 0.3 g antioxidant 1010, 0.2g ultraviolet absorber UV-12 are mixed into 100g compound;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段190℃,机头温度185℃,螺杆转速为200rpm;再由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为5倍,然后120℃下进行热辊牵伸,牵伸倍率为4倍,最后110℃下热定型5min,得到聚丙烯粗纤维。 Step (2). Add the compound to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 200rpm; the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 5 times. Then hot roll drawing was carried out at 120° C., and the draw ratio was 4 times. Finally, heat setting was carried out at 110° C. for 5 minutes to obtain polypropylene crude fibers.
实施例5制备得到的聚丙烯粗纤维当量直径为1mm,断裂强度为612Mpa,弹性模量为9510Mpa,断裂伸长率为22﹪。 The polypropylene thick fiber prepared in Example 5 had an equivalent diameter of 1mm, a breaking strength of 612Mpa, an elastic modulus of 9510Mpa, and a breaking elongation of 22%.
表1 实施例1~5制备得到的聚丙烯粗纤维性能参数表 Table 1 The performance parameter table of the polypropylene crude fiber prepared in Examples 1-5
如表1所示,根据实施例1~5对比可知在加入有机无机复配成核剂后,聚丙烯粗纤维的强度与模量均有显著的提高,制备得到的聚丙烯粗纤维性能更佳。 As shown in Table 1, according to the comparison of Examples 1 to 5, it can be known that the strength and modulus of the polypropylene crude fiber are significantly improved after adding the organic-inorganic compound nucleating agent, and the prepared polypropylene crude fiber has better performance. .
实施例6. Example 6.
步骤(1).将90g聚丙烯、2.5g黏胶纤维-凹凸棒土复配成核剂(黏胶纤维:凹凸棒土=20:1)、5g丙烯酸接枝聚丙烯、1.5g抗氧化剂b215、1g紫外吸收剂UV-326,混合成100g混合料; Step (1). 90g polypropylene, 2.5g viscose fiber-attapulgite compound nucleating agent (viscose fiber: attapulgite = 20:1), 5g acrylic acid grafted polypropylene, 1.5g antioxidant b215 , 1g ultraviolet absorber UV-326, mixed into 100g mixture;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段120℃、塑化段150℃、均化段180℃,机头温度180℃,螺杆转速为80rpm;接着由250℃喷丝板喷丝,喷丝板口模形状为圆形,再经10℃水浴水冷,在60℃水浴中进行热水牵伸,牵伸倍率为2倍,然后120℃下进行热辊牵伸,牵伸倍率为1.5倍,最后110℃下热定型5min,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 120°C in the feeding section, 150°C in the plasticizing section, 180°C in the homogenizing section, and 180°C in the head temperature. The screw speed is 80rpm; then the spinneret is sprayed at 250°C, the die shape of the spinneret is circular, and then water-cooled in a 10°C water bath, and hot water drafting is carried out in a 60°C water bath, and the draft ratio is 2 times. Then hot roll drawing was carried out at 120°C with a draw ratio of 1.5 times, and finally heat setting was carried out at 110°C for 5 minutes to obtain high-strength polypropylene crude fibers.
实施例7. Example 7.
步骤(1).将99g聚丙烯、0.1g黏胶纤维-碳酸钙复配成核剂(黏胶纤维:碳酸钙=1:5)、0.5g丙烯酰胺接枝聚丙烯、0.1g抗氧化剂168、0.3g紫外吸收剂UV-327,混合成100g混合料; Step (1). 99g polypropylene, 0.1g viscose fiber-calcium carbonate compound nucleating agent (viscose fiber: calcium carbonate = 1:5), 0.5g acrylamide grafted polypropylene, 0.1g antioxidant 168 , 0.3g ultraviolet absorber UV-327, mixed into 100g mixture;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段125℃、塑化段155℃、均化段185℃,机头温度185℃,螺杆转速为100rpm;接着由255℃喷丝板喷丝,喷丝板口模形状为圆形,再经15℃水浴水冷,在65℃水浴中进行热水牵伸,牵伸倍率为2倍,然后125℃下进行热辊牵伸,牵伸倍率为2倍,最后120℃下热定型4min,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 125°C in the feeding section, 155°C in the plasticizing section, 185°C in the homogenizing section, and 185°C in the head temperature. The screw speed is 100rpm; then the spinneret is sprayed at 255°C, the shape of the die of the spinneret is circular, and then water-cooled in a 15°C water bath, and hot water drafting is carried out in a 65°C water bath, and the draft ratio is 2 times. Then hot roll drawing was carried out at 125° C., the draw ratio was 2 times, and finally heat setting was carried out at 120° C. for 4 minutes to obtain high-strength polypropylene crude fibers.
实施例8. Example 8.
步骤(1).将98g聚丙烯、0.5g黏胶纤维-氧化硅复配成核剂(黏胶纤维:氧化硅=1:1)、1g甲基丙烯酸接枝聚丙烯、0.4g抗氧化剂1076、0.1g紫外吸收剂UV-328,混合成100g混合料; Step (1). 98g polypropylene, 0.5g viscose fiber-silica compound nucleating agent (viscose fiber: silica = 1:1), 1g methacrylic acid grafted polypropylene, 0.4g antioxidant 1076 , 0.1g ultraviolet absorber UV-328, mixed into 100g mixture;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段130℃、塑化段160℃、均化段190℃,机头温度185℃,螺杆转速为150rpm;然后由260℃喷丝板喷丝,喷丝板口模形状为圆形,再经20℃水浴水冷,70℃水浴中进行热水牵伸,牵伸倍率为4倍,接着在130℃下进行热辊牵伸,牵伸倍率为3倍,最后125℃下热定型3min,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 130°C in the feeding section, 160°C in the plasticizing section, 190°C in the homogenizing section, and 185°C in the head. The rotation speed of the screw is 150rpm; then the spinneret is sprayed at 260°C, the shape of the die of the spinneret is circular, and then water-cooled in a 20°C water bath, and hot water drafting is carried out in a 70°C water bath with a draft ratio of 4 times, and then Hot roll drawing was carried out at 130°C, the draw ratio was 3 times, and finally heat setting was carried out at 125°C for 3 minutes to obtain high-strength polypropylene crude fibers.
实施例9. Example 9.
步骤(1).将95g聚丙烯、1g黏胶纤维-蒙脱土复配成核剂(黏胶纤维:蒙脱土=1:10)、2g甲基丙烯酸缩水甘油酯接枝聚丙烯、1g抗氧化剂b225、1g紫外吸收剂UV-329,混合成100g混合料; Step (1). 95g polypropylene, 1g viscose fiber-montmorillonite compound nucleating agent (viscose fiber:montmorillonite=1:10), 2g glycidyl methacrylate grafted polypropylene, 1g Antioxidant b225, 1g ultraviolet absorber UV-329, mixed into 100g mixture;
步骤(2).将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段135℃、塑化段165℃、均化段195℃,机头温度190℃,螺杆转速为200rpm;然后由265℃喷丝板喷丝,喷丝板口模形状为正方形,再经25℃水浴水冷,75℃水浴中进行热水牵伸,牵伸倍率为5倍,接着在140℃下进行热辊牵伸,牵伸倍率为4倍,最后在130℃下热定型2min,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 135°C in the feeding section, 165°C in the plasticizing section, 195°C in the homogenizing section, and 190°C in the head. The screw speed is 200rpm; then the spinneret is sprayed at 265°C, the die shape of the spinneret is square, and then water-cooled in a 25°C water bath, and hot water drafting is carried out in a 75°C water bath with a draft ratio of 5 times, and then Hot roll drawing was carried out at 140°C, the draw ratio was 4 times, and finally heat setting was carried out at 130°C for 2 minutes to obtain high-strength polypropylene crude fibers.
实施例10. Example 10.
步骤(1). 将94g聚丙烯、2g黏胶纤维-凹凸棒土-蒙脱土复配成核剂(黏胶纤维:凹凸棒土:蒙脱土=1:10:10)、1.5g马来酸酐接枝聚丙烯、1g甲基丙烯酸缩水甘油酯接枝聚丙烯、1g抗氧化剂b225、0.5g紫外吸收剂UV-770,混合成100g混合料; Step (1). Combine 94g polypropylene, 2g viscose fiber-attapulgite-montmorillonite compound nucleating agent (viscose fiber: attapulgite:montmorillonite=1:10:10), 1.5g horse Toric anhydride grafted polypropylene, 1g glycidyl methacrylate grafted polypropylene, 1g antioxidant b225, 0.5g ultraviolet absorber UV-770, mixed into 100g compound;
步骤(2). 将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段140℃、塑化段170℃、均化段200℃,机头温度195℃,螺杆转速为250rpm;然后由270℃喷丝板喷丝,喷丝板口模形状为三角形,再经30℃水浴水冷,80℃水浴中进行热水牵伸,牵伸倍率为6倍,接着在145℃下进行热辊牵伸,牵伸倍率为5倍,最后在140℃下热定型1min,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 140°C in the feeding section, 170°C in the plasticizing section, 200°C in the homogenizing section, and 195°C in the head. The screw speed is 250rpm; then the spinneret is sprayed at 270°C, the die shape of the spinneret is triangular, and then water-cooled in a 30°C water bath. Hot roll drawing was carried out at 145°C, the draw ratio was 5 times, and finally heat setting was carried out at 140°C for 1 min to obtain high-strength polypropylene crude fibers.
实施例11. Example 11.
步骤(1). 将94g聚丙烯、2g黏胶纤维-碳酸钙-氧化硅复配成核剂(黏胶纤维:碳酸钙:氧化硅=1:5:10)、2g马来酸酐接枝聚丙烯、0.5g丙烯酸接枝聚丙烯、1g抗氧化剂168、0.5g紫外吸收剂UV-770,混合成100g混合料; Step (1). Combine 94g polypropylene, 2g viscose fiber-calcium carbonate-silica compound nucleating agent (viscose fiber: calcium carbonate: silica = 1:5:10), 2g maleic anhydride grafted polymer Propylene, 0.5g acrylic acid grafted polypropylene, 1g antioxidant 168, 0.5g ultraviolet absorber UV-770, mixed into 100g mixture;
步骤(2). 将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段145℃、塑化段175℃、均化段205℃,机头温度195℃,螺杆转速为250rpm;然后由270℃喷丝板喷丝,喷丝板口模形状为椭圆形,再经35℃水浴水冷,90℃水浴中进行热水牵伸,牵伸倍率为6倍,接着在150℃下进行热辊牵伸,牵伸倍率为6倍,最后在145℃下热定型30s,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 145°C in the feeding section, 175°C in the plasticizing section, 205°C in the homogenizing section, and 195°C in the head. The screw speed is 250rpm; then the spinneret is sprayed at 270°C, the die shape of the spinneret is oval, and then water-cooled in a 35°C water bath, hot water drafting is carried out in a 90°C water bath, and the draft ratio is 6 times, and then Hot roll drawing was carried out at 150°C with a draw ratio of 6 times, and finally heat-set at 145°C for 30s to obtain high-strength polypropylene crude fibers.
实施例12. Example 12.
步骤(1). 将94g聚丙烯、2g黏胶纤维-凹凸棒土-蒙脱土-碳酸钙复配成核剂(黏胶纤维:凹凸棒土:蒙脱土:碳酸钙=1:5:5:5)、1g马来酸酐接枝聚丙烯、1g甲基丙烯酸缩水甘油酯接枝聚丙烯、0.5g丙烯酸接枝聚丙烯、1g抗氧化剂168、0.5g紫外吸收剂UV-770,混合成100g混合料; Step (1). 94g polypropylene, 2g viscose fiber-attapulgite-montmorillonite-calcium carbonate compound nucleating agent (viscose fiber: attapulgite: montmorillonite: calcium carbonate=1:5: 5:5), 1g maleic anhydride grafted polypropylene, 1g glycidyl methacrylate grafted polypropylene, 0.5g acrylic acid grafted polypropylene, 1g antioxidant 168, 0.5g ultraviolet absorber UV-770, mixed into 100g mixture;
步骤(2). 将混合料加入到双螺杆挤出机挤出,双螺杆挤出机的加工温度为加料段150℃、塑化段180℃、均化段205℃,机头温度195℃,螺杆转速为250rpm;然后由270℃喷丝板喷丝,喷丝板口模形状为圆形,再经40℃水浴水冷,95℃水浴中进行热水牵伸,牵伸倍率为6倍,接着在150℃下进行热辊牵伸,牵伸倍率为6倍,最后在150℃下热定型15s,得到高强度聚丙烯粗纤维。 Step (2). Add the mixture to the twin-screw extruder for extrusion. The processing temperature of the twin-screw extruder is 150°C in the feeding section, 180°C in the plasticizing section, 205°C in the homogenizing section, and 195°C in the head. The screw speed is 250rpm; then the spinneret is sprayed at 270°C, the shape of the die of the spinneret is circular, and then water-cooled in a 40°C water bath, and hot water drafting is carried out in a 95°C water bath with a draft ratio of 6 times, and then Hot roll drawing was carried out at 150°C with a draw ratio of 6 times, and finally heat-set at 150°C for 15s to obtain high-strength polypropylene crude fibers.
上述实施例并非是对于本发明的限制,本发明并非仅限于上述实施例,只要符合本发明要求,均属于本发明的保护范围。 The above embodiments do not limit the present invention, and the present invention is not limited to the above embodiments, as long as the requirements of the present invention are met, they all belong to the protection scope of the present invention. the
Claims (10)
Priority Applications (1)
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