CN103499308B - Independent five-degree-of-freedultra-precise ultra-precise material in-situ test microscopic observation platform - Google Patents
Independent five-degree-of-freedultra-precise ultra-precise material in-situ test microscopic observation platform Download PDFInfo
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Abstract
本发明涉及一种独立式五自由度超精密材料原位测试显微观测台,属于精密科学显微观测仪器。该平台由X、Y、Z轴精密移动组件、X、Z轴转动组件、X、Y、Z轴柔性铰链式超精密跟随组件、超景深镜头组成。X、Y、Z轴精密移动组件、X、Z轴转动组件可分别对超景深镜头距观测试件的X、Y、Z方向相对位置及相对角度进行精密调整;X、Y、Z轴柔性铰链式超精密跟随组件可实现X、Y、Z方向相对于载荷下微震动中试件的主动跟随,Y轴超精密跟随组件还可辅助超景深镜头变焦。超景深镜头用于对试件围观表面形貌进行超景深观测。优点在于:体积精巧、精密驱动、跟随效果好、集成性高,实用性强,既可以独立使用又可以和其他设备组合使用。
The invention relates to an independent five-degree-of-freedom ultra-precision material in-situ testing microscopic observation platform, which belongs to the precision scientific microscopic observation instrument. The platform is composed of X, Y, Z-axis precision moving components, X, Z-axis rotation components, X, Y, Z-axis flexible hinged ultra-precision following components, and super depth-of-field lens. X, Y, Z-axis precision movement assembly, X, Z-axis rotation assembly can respectively finely adjust the relative position and relative angle of the X, Y, Z direction of the super depth-of-field lens distance observation test piece; X, Y, Z-axis flexible hinge The ultra-precise tracking component of the type can realize the active tracking of the specimen in the X, Y, and Z directions relative to the micro-vibration under the load, and the Y-axis ultra-precision following component can also assist the zooming of the ultra-depth-of-field lens. The ultra-depth-of-field lens is used for super-depth observation of the surface topography of the specimen onlookers. The advantages are: compact size, precise drive, good follow-up effect, high integration, strong practicability, and can be used independently or combined with other devices.
Description
技术领域 technical field
本发明涉及精密科学显微观测仪器,特别涉及一种集超景深显微观测、精密驱动、主动跟随为一体的独立式五自由度超精密材料原位测试显微观测台。可针对在不同载荷状态下的各类材料提供原位监测,揭示材料在微纳米尺度下的力学特性和损伤机理,对于新材料新工艺、精密光学、半导体技术、纳米工程、微机电系统(MEMS)技术等高技术产业的发展具有极为重要的推动作用。 The invention relates to a precision scientific microscopic observation instrument, in particular to an independent five-degree-of-freedom ultra-precision material in-situ testing microscopic observation platform integrating ultra-depth-of-field microscopic observation, precision driving and active following. It can provide in-situ monitoring for various materials under different load states, and reveal the mechanical properties and damage mechanism of materials at the micro-nano scale. ) technology and other high-tech industries have an extremely important role in promoting the development.
背景技术 Background technique
材料测试技术是材料科学与工程应用的重要手段和方法。所有零部件在实际使用过程中都不可避免地承受着力或温度的作用,在一定的使用条件和使用时间后,材料将发生变形、磨损、表面麻点等失效现象。显微观测是在失效分析中广泛使用的技术,通过对材料试样提供痕迹分析、裂纹分析和断口分析,以获取材料的基本性能和力学规律。 Material testing technology is an important means and method for material science and engineering applications. All parts are inevitably subjected to force or temperature in the actual use process. After certain use conditions and use time, the material will undergo deformation, wear, surface pitting and other failure phenomena. Microscopic observation is a technique widely used in failure analysis. By providing trace analysis, crack analysis and fracture analysis on material samples, the basic properties and mechanical laws of materials can be obtained.
原位力学性能测试是指在微/纳米尺度下对试件材料进行力学性能测试的过程中,通过光学显微镜、电子显微镜以及原子力显微镜等仪器对各种载荷作用下材料及其制品发生的微观变形、损伤进行全程动态在线监测的一种力学测试手段。该技术从微观层面揭示了各类材料及其制品的力学行为、损伤机理以及载荷的大小、种类与材料性能间的相关性规律。 In-situ mechanical performance testing refers to the process of testing the mechanical properties of specimen materials at the micro/nano scale, using optical microscopes, electron microscopes, and atomic force microscopes to measure the microscopic deformation of materials and their products under various loads. It is a mechanical testing method for dynamic online monitoring of the whole process of damage. This technology reveals the mechanical behavior of various materials and their products, the damage mechanism, and the correlation between the magnitude and type of load and material properties from the microscopic level.
目前的原位观测设备尚存在一些不足之处:(1)目前的商用显微镜难以满足大行程的镜头移动能力,对原位观测大型试件存在制约;(2)由于外界环境的影响,在一些载荷下的试件往往自身处于微震动的状态,目前的商用显微镜难以做到对试件的同步跟随,以保证被观测区域的稳定成像;(3)扫面电子显微镜、原子力显微镜等的腔体空间十分有限,难以对处于宏观尺度下的试件进行原位观测。 There are still some deficiencies in the current in-situ observation equipment: (1) The current commercial microscopes are difficult to meet the large-stroke lens movement capability, which restricts the in-situ observation of large specimens; (2) Due to the influence of the external environment, in some The specimen under load is often in a state of micro-vibration, and it is difficult for the current commercial microscopes to follow the specimen synchronously to ensure stable imaging of the observed area; (3) the cavity of the scanning electron microscope and atomic force microscope The space is very limited, and it is difficult to conduct in-situ observations on the specimens at the macro scale.
因此,设计一种具有五自由度大行程、可主动跟随、易于集成的超精密材料原位测试显微观测台具有十分重要的意义。 Therefore, it is of great significance to design a microscopic observation platform for in-situ testing of ultra-precision materials with five degrees of freedom, large travel, active tracking, and easy integration.
发明内容 Contents of the invention
本发明的目的在于提供一种独立式五自由度超精密材料原位测试显微观测台,解决了现有技术存在的上述问题。本发明能够应用于材料微观形貌观测中。通过五自由度精密驱动组件实现对超景深镜头和被观测试件间相对位置进行五自由度精密调节;柔性铰链式X、Y、Z轴超精密跟随组件可实现X、Y、Z三方向相对于处于微震动中观测试件的超精密跟随,使超景深镜头和被观测试件保持相对静止,X、Y、Z轴柔性铰链式超精密跟随组件可实现X、Y、Z三方向相对于载荷下微震动中试件的主动跟随,实现对不同载荷下试件的原位观测;Y轴超精密跟随组件还可辅助超景深镜头变焦;通过超景深镜头观测,可以得到试件的稳定的微观三维形貌图像。本发明可独立作为观测平台,实现对试件微观形貌进行观察;也可安装于试验机及其他测试设备上,一体化主动跟随载荷下微振动中的被测试件,对被测试件的微观变形、损伤与断裂过程进行实时原位观测;也可以安装于机床上,对工作中的机床零部件试试跟随,在线观察及测试,可得到机床零部件在真实受力状态下微观三维形貌,为机床零部件的设计改进提供关键数据。集成性高,实用性强,既可以独立使用又可以和其他设备组合使用。 The object of the present invention is to provide an independent five-degree-of-freedom ultra-precision material in-situ testing microscopic observation platform, which solves the above-mentioned problems in the prior art. The invention can be applied to the observation of the microscopic appearance of materials. The five-degree-of-freedom precise adjustment of the relative position between the ultra-depth-of-field lens and the observed test piece is realized through the five-degree-of-freedom precision driving component; the flexible hinge type X, Y, Z-axis ultra-precision following component can realize the relative position in the X, Y, and Z directions The ultra-precise tracking of the observed test piece in the micro-vibration keeps the ultra-depth-of-field lens and the observed test piece relatively still. The active following of the specimen in the micro-vibration under the load realizes the in-situ observation of the specimen under different loads; the Y-axis ultra-precision following component can also assist the zooming of the ultra-depth-of-field lens; through the observation of the ultra-depth-of-field lens, the stable position of the specimen can be obtained Microscopic 3D topography images. The invention can be independently used as an observation platform to realize the observation of the microscopic appearance of the test piece; it can also be installed on the testing machine and other testing equipment, and integrates and actively follows the tested piece in the micro-vibration under the load, and the microcosmic shape of the tested piece Real-time in-situ observation of the deformation, damage and fracture process; it can also be installed on the machine tool, try to follow the machine tool parts in work, observe and test online, and obtain the microscopic three-dimensional shape of the machine tool parts under the real stress state , to provide key data for the design improvement of machine tool components. High integration and strong practicability, it can be used independently or combined with other equipment.
本发明的上述目的通过以下技术方案实现: Above-mentioned purpose of the present invention is achieved through the following technical solutions:
独立式五自由度超精密材料原位测试显微观测台,包括X轴移动组件14、Y轴移动组件12、Z轴移动组件11、X轴转动组件7、Z轴转动组件6、X-Y-Z三轴跟随组件、超景深镜头9;所述Y轴移动组件12安装于X轴移动组件14之上,Z轴移动组件11安装于Y轴移动组件12之上;跟随组件底板1安装于Z轴移动组件11之上,X-Y-Z三轴跟随组件的Y-Z轴跟随组件2通过内六角螺钉3安装于跟随组件底板1之上,X轴跟随组件5通过跟随组件连接板(4)与Y-Z轴跟随组件2连接;Z轴转动组件6安装于X轴跟随组件5之上,X轴转动组件7安装于Z轴转动组件6之上;超景深镜头9固定于超景深镜头固定块10的孔中,超景深镜头固定块10通过显微镜连接轴8与X轴转动组件7连接。 Independent five-degree-of-freedom ultra-precision material in-situ testing microscopic observation table, including X-axis moving assembly 14, Y-axis moving assembly 12, Z-axis moving assembly 11, X-axis rotating assembly 7, Z-axis rotating assembly 6, X-Y-Z three-axis Following assembly, super depth-of-field lens 9; the Y-axis moving assembly 12 is installed on the X-axis moving assembly 14, and the Z-axis moving assembly 11 is installed on the Y-axis moving assembly 12; the following assembly base plate 1 is installed on the Z-axis moving assembly 11, the Y-Z axis follower assembly 2 of the X-Y-Z three-axis follower assembly is installed on the follower assembly base plate 1 through the hexagon socket head cap screw 3, and the X-axis follower assembly 5 is connected to the Y-Z axis follower assembly 2 through the follower assembly connecting plate (4); The Z-axis rotation assembly 6 is installed on the X-axis following assembly 5, and the X-axis rotation assembly 7 is installed on the Z-axis rotation assembly 6; the super depth-of-field lens 9 is fixed in the hole of the super-depth-of-field lens fixing block 10, and the super-depth-of-field lens is fixed The block 10 is connected with the X-axis rotating assembly 7 through the microscope connecting shaft 8 .
所述的X轴移动组件14提供精密的X轴方向位移,由伺服电机30提供动力,经过减速器29减速后,驱动滚珠丝杠20输出直线位移,X轴移动组件14通过两侧的双滑块的直线导轨18支撑导向,直线导轨18两侧分别装有限位开关15,用于提示完成行程控制和限位保护;所述伺服电机30通过螺钉与减速器29连接,减速器29为行星齿轮减速器,减速比为33,精度为3分;减速器29通过螺钉固定于电机座28之上,电机座28固定在X轴底板25相应的螺纹孔中;减速器29输出轴通过联轴器27与滚珠丝杠20的端部连接,滚珠丝杠20两端分别通过EF丝杠座26与EK丝杠座19支撑,EF丝杠座26与EK丝杠座19分别固定在X轴底板25上;弹簧23套在滚珠丝杠20上,两端分别与丝杠螺母22和EF丝杠座26通过螺钉连接,丝杠螺母22安装于螺母座21孔中,通过螺钉紧固;直线导轨18上安装有两个滑块24,以加大对上层工作台的支撑力;直线导轨18通过螺钉紧固于X轴底板25之上;限位开关15安装于限位开关座16上的螺纹孔内,使用前后两个螺母17将限位开关15固定在限位开关座16上,限位开关座16通过螺丝固定于X轴底板25上。 The X-axis moving assembly 14 provides precise displacement in the X-axis direction, and is powered by the servo motor 30. After being decelerated by the reducer 29, the ball screw 20 is driven to output a linear displacement. The X-axis moving assembly 14 passes through the double slides on both sides The linear guide rail 18 of the block supports and guides, and limit switches 15 are respectively installed on both sides of the linear guide rail 18, which are used for prompting to complete stroke control and limit protection; the servo motor 30 is connected with the reducer 29 through screws, and the reducer 29 is a planetary gear Reducer with a reduction ratio of 33 and an accuracy of 3 points; the reducer 29 is fixed on the motor base 28 by screws, and the motor base 28 is fixed in the corresponding threaded hole of the X-axis bottom plate 25; the output shaft of the reducer 29 passes through the coupling 27 is connected to the end of the ball screw 20, the two ends of the ball screw 20 are respectively supported by the EF screw seat 26 and the EK screw seat 19, and the EF screw seat 26 and the EK screw seat 19 are respectively fixed on the X-axis bottom plate 25 Above; the spring 23 is set on the ball screw 20, and the two ends are respectively connected with the screw nut 22 and the EF screw seat 26 by screws, and the screw nut 22 is installed in the hole of the nut seat 21 and fastened by screws; the linear guide rail 18 Two sliders 24 are installed on the top to increase the supporting force of the upper workbench; the linear guide rail 18 is fastened on the X-axis bottom plate 25 by screws; the limit switch 15 is installed in the threaded hole on the limit switch seat 16 Inside, use two front and rear nuts 17 to fix the limit switch 15 on the limit switch seat 16, and the limit switch seat 16 is fixed on the X-axis bottom plate 25 by screws.
所述的伺服电机30带有20位编码器及保持制动器,使电机能够达到纳米级的角位移分辨率,并且相对的移动组件具有自锁能力;Z轴移动组件11与Y轴移动组件12之间的相对位移通过线位移式光栅尺13检测,以实现对Y轴位移的闭环控制;X、Z轴的位移检测原理与如前所述的Y轴相轴。 The servo motor 30 has a 20-bit encoder and a holding brake, so that the motor can achieve nanoscale angular displacement resolution, and the relative moving assembly has self-locking ability; the Z-axis moving assembly 11 and the Y-axis moving assembly 12 The relative displacement between them is detected by the linear displacement grating ruler 13 to realize the closed-loop control of the Y-axis displacement; the displacement detection principle of the X and Z axes is the same as that of the Y-axis as mentioned above.
所述的Y轴移动组件12、Z轴移动组件11中的连接方式与X轴方向移动组件14相同;所述Z轴移动组件11中的Y-Z轴连接板31与Y轴移动组件12通过螺钉紧固连接;Z轴底板34通过螺钉与Y-Z轴连接板31相互垂直连接,连接板32与三角板33分别连接在Z轴底板34与Y-Z轴连接板31两端,起到连接和支撑Z轴底板34、Y-Z轴连接板31的作用,并留出了Z方向传动链布置的空间。 The connection mode of the Y-axis moving assembly 12 and the Z-axis moving assembly 11 is the same as that of the X-axis direction moving assembly 14; Fixed connection; the Z-axis bottom plate 34 is vertically connected to the Y-Z axis connecting plate 31 through screws, and the connecting plate 32 and the triangular plate 33 are respectively connected to the two ends of the Z-axis bottom plate 34 and the Y-Z axis connecting plate 31 to connect and support the Z-axis bottom plate 34 , The role of the Y-Z axis connecting plate 31, and the space for the arrangement of the transmission chain in the Z direction is reserved.
所述的X-Y-Z三轴跟随组件由Y-Z轴跟随组件2与X轴跟随组件5组成,所述Y-Z轴方向跟随组件2与X轴跟随组件5通过L形跟随组件连接板4连接,使得X向柔性铰链42与Y-Z向柔性铰链35相互垂直;结合安装在被观测试件附近的电容式位移传感器可以实现闭环控制,Y-Z轴方向跟随组件2与X轴跟随组件5一起响应可实现X-Y-Z三轴联动跟随。 The X-Y-Z three-axis following assembly is composed of a Y-Z axis following assembly 2 and an X-axis following assembly 5. The Y-Z axis direction following assembly 2 and the X-axis following assembly 5 are connected by an L-shaped following assembly connecting plate 4, so that the X direction is flexible The hinge 42 and the Y-Z flexible hinge 35 are perpendicular to each other; combined with the capacitive displacement sensor installed near the observed test piece, the closed-loop control can be realized, and the Y-Z axis direction following component 2 and the X-axis following component 5 respond together to realize X-Y-Z three-axis linkage following .
所述的Y-Z轴跟随组件2由Y-Z向柔性铰链35、楔形块36、压电陶瓷37组成,所述Y-Z向柔性铰链35通过三个连接螺钉固定在跟随组件底板1上;Y-Z向柔性铰链35由两个相互垂直的平行四连杆机构组成,Y向平行四连杆机构嵌套在Z向平行四连杆机构之内;通过压电陶瓷37的压电效应提供驱动力,Z向平行四连杆机构由两个连接杆部Ⅰ38与Y向平行四连杆机构构成;Y向平行四连杆机构由两个连接杆部Ⅱ40与移动部位Ⅰ39构成;楔形块36用于调整压电陶瓷37与Y-Z向柔性铰链35的间隙,同时可对压电陶瓷37进行预压。 The Y-Z axis following assembly 2 is composed of a Y-Z flexible hinge 35, a wedge block 36, and a piezoelectric ceramic 37. The Y-Z flexible hinge 35 is fixed on the bottom plate 1 of the following assembly by three connecting screws; the Y-Z flexible hinge 35 It is composed of two parallel four-bar linkages perpendicular to each other. The Y-direction parallel four-bar linkage is nested in the Z-direction parallel four-bar linkage; the driving force is provided by the piezoelectric effect of the piezoelectric ceramic 37, and the Z-direction parallel four-bar linkage The linkage mechanism is composed of two connecting rod parts I38 and the Y-direction parallel four-bar linkage mechanism; the Y-direction parallel four-bar linkage mechanism is composed of two connecting rod parts II40 and the moving part I39; the wedge block 36 is used to adjust the piezoelectric ceramic 37 The gap with the flexible hinge 35 in the Y-Z direction can pre-press the piezoelectric ceramic 37 at the same time.
所述的X轴跟随组件5中的X向柔性铰链42通过两个连接螺钉固定在跟随组件连接板4上,驱动原理如前所述,X向柔性铰链42包括一个X向平行四连杆机构,X向平行四连杆机构由两个连接杆部Ⅲ43与移动部位Ⅱ41构成,可实现X轴跟随。 The X-direction flexible hinge 42 in the X-axis following assembly 5 is fixed on the connecting plate 4 of the following assembly through two connecting screws. The driving principle is as described above, and the X-direction flexible hinge 42 includes an X-direction parallel four-bar linkage mechanism. , The X-direction parallel four-bar linkage mechanism is composed of two connecting rod parts Ⅲ43 and the moving part Ⅱ41, which can realize the X-axis following.
所述的X轴移动组件14的螺母座21在运动过程中弹簧23始终处于拉伸状态,辅以滚珠丝杠20的滚珠经过零间隙预处理,使得丝杠螺母22在往复运动中消除间隙,提高了X轴移动组件14的精度;Y、Z轴的滚珠丝杠消隙方法与如前所述的X轴相同。 The nut seat 21 of the X-axis moving assembly 14 is always in a stretched state during the movement, and the balls of the ball screw 20 are pretreated with zero gap, so that the screw nut 22 eliminates the gap during the reciprocating motion. The precision of the X-axis moving assembly 14 is improved; the backlash elimination method of the ball screw of the Y and Z axes is the same as that of the X-axis as described above.
所述的Z轴转动组件6的多功能连接板47通过螺钉与X轴跟随组件5中的移动部位Ⅱ41连接;转动组件由舵机46提供动力,X轴转动组件7与Z轴转动组件6通过U形连接板45连接,输出轴方向相互垂直;显微镜连接轴8安装于X轴转动组件7之上,显微镜连接轴8与超景深镜头固定块10通过轴孔过盈连接,超景深镜头9与超景深镜头固定块10通过轴孔固定连接。 The multifunctional connecting plate 47 of the Z-axis rotating assembly 6 is connected with the moving part II 41 in the X-axis following assembly 5 through screws; the rotating assembly is powered by the steering gear 46, and the X-axis rotating assembly 7 and the Z-axis rotating assembly 6 pass through The U-shaped connecting plate 45 is connected, and the directions of the output shafts are perpendicular to each other; the microscope connecting shaft 8 is installed on the X-axis rotating assembly 7, the microscope connecting shaft 8 and the super depth-of-field lens fixed block 10 are connected through the shaft hole interference, and the super depth-of-field lens 9 and The super depth-of-field lens fixing block 10 is fixedly connected through the shaft hole.
所述的超景深镜头9安装于五自由度运动构件的最上端,X、Y、Z轴移动组件14,12,11各具有100mm的行程能力,位移精度为0.1μm,使超景深镜头9具有很大的移动范围;X、Z轴转动组件7,6各具有180°角位移能力,转角精度为0.18°,使超景深镜头9能够对被测试件的不同角度进行观测;X、Y-Z轴跟随组件5,2各具有行程为30μm、精度为10nm的超精密微位移能力,使超景深镜头9受到外界环境震动时,具有良好的跟随响应;同时Y-Z轴跟随组件2可以为超景深镜头9提供辅助变焦;选用的超景深镜头9具有很宽的放大范围,可更换100~1000倍变焦能力、250~2500倍变焦能力、500~5000倍变焦能力的镜头;超景深镜头9具有较大的景深能力,可得到微观被观测试件三维形貌图像。 The super-depth-of-field lens 9 is mounted on the top of the five-degree-of-freedom moving component, and the X, Y, and Z-axis moving components 14, 12, and 11 each have a stroke capacity of 100 mm, and the displacement accuracy is 0.1 μm, so that the super-depth-of-field lens 9 has Large range of movement; the X and Z axis rotation components 7 and 6 each have a 180° angular displacement capability, and the rotation angle accuracy is 0.18°, enabling the super depth-of-field lens 9 to observe different angles of the tested object; X, Y-Z axes follow The components 5 and 2 each have an ultra-precise micro-displacement capability with a stroke of 30 μm and an accuracy of 10 nm, so that the super depth-of-field lens 9 has a good following response when it is shaken by the external environment; Auxiliary zoom; the selected super depth-of-field lens 9 has a wide magnification range, and can be replaced with lenses with 100-1000 times zoom capability, 250-2500 times zoom capability, and 500-5000 times zoom capability; the super depth-of-field lens 9 has a larger depth of field Ability to obtain three-dimensional topography images of microscopic test pieces.
本发明的有益效果在于:与现有技术相比,本发明具有体积精巧、精密驱动、跟随效果好、易于集成等优点。通过五自由度精密驱动组件实现对超景深镜头和被观测试件间相对位置进行五自由度精密调节,使得超景深镜头具有较大的观测范围;X-Y-Z三轴跟随组件可实现X、Y、Z三方向相对于观测试件的超精密跟随,以得到相对微震动中的试件的清晰微观图像;通过超景深镜头观测,得到试件的稳定的微观三维形貌图像。本发明可独立作为观测平台,实现对试件微观形貌进行观察;也可安装于试验机及其他测试设备上,一体化主动跟随载荷下微振动中的被测试件,对被测试件的微观变形、损伤与断裂过程进行实时原位观测;也可以安装于机床上,对工作中的机床零部件试试跟随,在线观察及测试,可得到机床零部件在真实受力状态下微观三维形貌,为机床零部件的设计改进提供关键数据。集成性高,实用性强,既可以独立使用又可以和其他设备组合使用。 The beneficial effect of the present invention is that: compared with the prior art, the present invention has the advantages of compact size, precise driving, good follow-up effect, easy integration and the like. Through the five-degree-of-freedom precision drive component, five-degree-of-freedom precise adjustment of the relative position between the super-depth-of-field lens and the observed test piece is realized, so that the super-depth-of-field lens has a larger observation range; the X-Y-Z three-axis following component can realize X, Y, Z The ultra-precise follow-up of the three directions relative to the observation test piece is to obtain a clear microscopic image of the test piece in relative micro-vibration; through the observation of the ultra-depth-of-field lens, a stable microscopic three-dimensional topography image of the test piece is obtained. The invention can be independently used as an observation platform to realize the observation of the microscopic appearance of the test piece; it can also be installed on the testing machine and other testing equipment, and integrates and actively follows the tested piece in the micro-vibration under the load, and the microcosmic shape of the tested piece Real-time in-situ observation of the deformation, damage and fracture process; it can also be installed on the machine tool, try to follow the machine tool parts in work, observe and test online, and obtain the microscopic three-dimensional shape of the machine tool parts under the real stress state , to provide key data for the design improvement of machine tool components. High integration and strong practicability, it can be used independently or combined with other equipment.
附图说明 Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实例及其说明用于解释本发明,并不构成对本发明的不当限定。 The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the application. The schematic examples and descriptions of the present invention are used to explain the present invention, and do not constitute improper limitations to the present invention.
图1为本发明的主体结构示意图; Fig. 1 is a schematic diagram of the main structure of the present invention;
图2为本发明的X轴移动组件的结构示意图; Fig. 2 is a schematic structural view of the X-axis moving assembly of the present invention;
图3为本发明的Y轴移动组件的结构示意图; Fig. 3 is a schematic structural view of the Y-axis moving assembly of the present invention;
图4为本发明的Z轴移动组件的结构示意图; Fig. 4 is a schematic structural view of the Z-axis moving assembly of the present invention;
图5为本发明的Y-Z轴跟随组件的结构示意图; Fig. 5 is a schematic structural diagram of the Y-Z axis following assembly of the present invention;
图6为本发明的X轴跟随组件的结构示意图; Fig. 6 is a structural schematic diagram of the X-axis following assembly of the present invention;
图7为本发明的超景深镜头及X、Z轴转动组件的结构示意图。 FIG. 7 is a structural schematic diagram of the super depth-of-field lens and the X-axis and Z-axis rotating components of the present invention.
图中:1、跟随组件底板;2、Y-Z轴跟随组件;3、内六角螺钉;4、跟随组件连接板;5、X轴跟随组件;6、Z轴转动组件;7、X轴转动组件;8、显微镜连接轴;9、超景深镜头;10、超景深镜头固定块;11、Z轴移动组件;12、Y轴移动组件;13、线位移式光栅尺;14、X轴移动组件;15、限位开关;16、限位开关座;17、螺母;18、直线导轨;19、EK丝杠座;20、滚珠丝杠;21、螺母座;22、丝杠螺母;23、弹簧;24、滑块;25、X轴底板;26、EF丝杠座;27、联轴器;28、电机座;29、减速器;30、伺服电机;31、Y-Z轴连接板;32、连接板;33、三角板;34、Z轴底板;35、Y-Z向柔性铰链;36、楔形块;37、压电陶瓷;38、连接杆部Ⅰ;39、移动部位Ⅰ;40、连接杆部Ⅱ;41、移动部位Ⅱ;42、X向柔性铰链;43、连接杆部Ⅲ;44、输出轮;45、U形连接板;46、舵机;47、多功能连接板。 In the figure: 1. The bottom plate of the following component; 2. The Y-Z axis following the component; 3. The hexagon socket head screw; 4. The connecting plate of the following component; 5. The X-axis following component; 6. The Z-axis rotating component; 7. The X-axis rotating component; 8. Microscope connecting shaft; 9. Super depth of field lens; 10. Super depth of field lens fixed block; 11. Z-axis moving component; 12. Y-axis moving component; 13. Linear displacement grating ruler; 14. X-axis moving component; 15 , limit switch; 16, limit switch seat; 17, nut; 18, linear guide rail; 19, EK screw seat; 20, ball screw; 21, nut seat; 22, screw nut; 23, spring; 24 , slider; 25, X-axis bottom plate; 26, EF screw seat; 27, coupling; 28, motor seat; 29, reducer; 30, servo motor; 31, Y-Z axis connecting plate; 32, connecting plate; 33. Triangle plate; 34. Z-axis bottom plate; 35. Y-Z direction flexible hinge; 36. Wedge block; 37. Piezoelectric ceramics; 38. Connecting rod part I; 39. Moving part I; 40. Connecting rod part II; 41. Moving part II; 42, X-direction flexible hinge; 43, connecting rod part III; 44, output wheel; 45, U-shaped connecting plate; 46, steering gear; 47, multifunctional connecting plate.
具体实施方式 Detailed ways
下面结合附图进一步说明本发明的详细内容及其具体实施方式。 The detailed content of the present invention and its specific implementation will be further described below in conjunction with the accompanying drawings.
参见图1至图7所示,本发明的独立式五自由度超精密材料原位测试显微观测台主要由X、Y、Z轴移动组件14,12,11、X、Z轴转动组件7,6、X、Y-Z轴柔性铰链式超精密跟随组件5,2及超景深镜头9组成。 Referring to Fig. 1 to Fig. 7, the independent five-degree-of-freedom ultra-precision material in-situ testing microscopic observation platform of the present invention is mainly composed of X, Y, and Z-axis moving assemblies 14, 12, 11, and X, Z-axis rotating assemblies 7 , 6, X, Y-Z axis flexible hinged ultra-precision following components 5,2 and 9 super depth of field lens.
所述Y轴移动组件12安装于X轴移动组件14之上,Z轴移动组件11安装于Y轴移动组件12之上;跟随组件底板1安装于Z轴移动组件11之上,Y-Z轴跟随组件2通过内六角螺钉3安装于跟随组件底板1之上,X轴跟随组件5通过跟随组件连接板(4)与Y-Z轴跟随组件2连接;Z轴转动组件6安装于X轴跟随组件5之上,X轴转动组件7安装于Z轴转动组件6之上;超景深镜头9固定于超景深镜头固定块10的孔中,超景深镜头固定块10通过显微镜连接轴8与X轴转动组件7连接。 The Y-axis moving assembly 12 is installed on the X-axis moving assembly 14, and the Z-axis moving assembly 11 is installed on the Y-axis moving assembly 12; the following assembly base plate 1 is installed on the Z-axis moving assembly 11, and the Y-Z axis following assembly 2 is installed on the bottom plate 1 of the follower assembly through the hexagon socket head cap screw 3, and the X-axis follower assembly 5 is connected with the Y-Z axis follower assembly 2 through the follower assembly connecting plate (4); the Z-axis rotation assembly 6 is installed on the X-axis follower assembly 5 , the X-axis rotating assembly 7 is installed on the Z-axis rotating assembly 6; the super depth-of-field lens 9 is fixed in the hole of the super-depth-of-field lens fixed block 10, and the super-depth-of-field lens fixed block 10 is connected with the X-axis rotating assembly 7 through the microscope connecting shaft 8 .
所述的X、Y、Z轴移动组件14,12,11中配备的伺服电机带有20位编码器及保持制动器,使电机能够达到纳米级的角位移分辨率,并且相对的移动组件具有自锁能力。检测线位移式光栅尺13用于检测Z轴移动组件11与Y轴移动组件12之间相对位移,以实现对Y轴位移的闭环控制。X、Z轴的位移检测原理如前所述。 The servo motor equipped in the X, Y, and Z-axis moving assemblies 14, 12, and 11 has a 20-bit encoder and a holding brake, so that the motor can reach nanometer-level angular displacement resolution, and the relative moving assembly has an automatic lock capability. The detection line displacement grating scale 13 is used to detect the relative displacement between the Z-axis moving assembly 11 and the Y-axis moving assembly 12, so as to realize the closed-loop control of the Y-axis displacement. The displacement detection principle of the X and Z axes is as mentioned above.
参见图2所示,所述的X轴移动组件14可以提供精密的X轴方向位移,由伺服电机30提供动力,经过减速器29减速后,驱动滚珠丝杠20输出直线位移,X轴方向精密移动组件14依靠两侧的双滑块导轨18支撑导向,直线导轨18两侧分别装有限位开关15,用于提示完成行程控制和限位保护。所述的伺服电机30通过螺钉与减速器29连接,减速器29为行星齿轮减速器,减速比为33,精度为3分;减速器29通过螺钉固定于电机座28之上,电机座28固定在X轴底板25相应的螺纹孔中;减速器29输出轴通过联轴器27与滚珠丝杠20的端部连接,滚珠丝杠20两端分别通过EF丝杠座26与EK丝杠座19支撑,EF丝杠座26与EK丝杠座19固定在X轴底板25上;弹簧23套在滚珠丝杠20上,两端分别与丝杠螺母22和EF丝杠座26通过螺钉连接,丝杠螺母22安装于螺母座21孔中,通过螺钉紧固;直线导轨18上安装有两个滑块24,以加大对上层工作台的支撑力;直线导轨18通过螺钉紧固于X轴底板25之上;限位开关15安装于限位开关座16上的螺纹孔内,使用前后两个螺母17将限位开关15固定在限位开关座16上,限位开关座16通过螺丝固定于X轴底板25上。 Referring to Fig. 2, the X-axis moving assembly 14 can provide precise displacement in the X-axis direction, powered by the servo motor 30, and after being decelerated by the reducer 29, it drives the ball screw 20 to output a linear displacement, and the X-axis direction is precise. The moving assembly 14 is supported and guided by the double-slider guide rails 18 on both sides, and limit switches 15 are respectively installed on both sides of the linear guide rail 18 for prompting to complete stroke control and limit protection. Described servo motor 30 is connected with speed reducer 29 by screw, and speed reducer 29 is planetary gear speed reducer, reduction ratio is 33, and precision is 3 points; Speed reducer 29 is fixed on motor base 28 by screw, and motor base 28 is fixed In the corresponding threaded hole of the X-axis bottom plate 25; the output shaft of the reducer 29 is connected to the end of the ball screw 20 through the coupling 27, and the two ends of the ball screw 20 are respectively passed through the EF screw seat 26 and the EK screw seat 19 Support, the EF screw seat 26 and the EK screw seat 19 are fixed on the X-axis bottom plate 25; the spring 23 is set on the ball screw 20, and the two ends are respectively connected with the screw nut 22 and the EF screw seat 26 by screws. The bar nut 22 is installed in the hole of the nut seat 21 and fastened by screws; two sliders 24 are installed on the linear guide rail 18 to increase the support force for the upper workbench; the linear guide rail 18 is fastened to the X-axis bottom plate by screws 25 above; the limit switch 15 is installed in the threaded hole on the limit switch seat 16, and the limit switch 15 is fixed on the limit switch seat 16 by using two front and rear nuts 17, and the limit switch seat 16 is fixed on the limit switch seat 16 by screws On the X-axis bottom plate 25.
所述的X轴移动组件14的螺母座21在运动过程中弹簧23始终处于拉伸状态,辅以滚珠丝杠20的滚珠经过零间隙预处理,使得丝杠螺母22在往复运动中消除间隙,提高了X轴移动组件14的精度。Y、Z轴的滚珠丝杠消隙方法如前所述。 The nut seat 21 of the X-axis moving assembly 14 is always in a stretched state during the movement, and the balls of the ball screw 20 are pretreated with zero gap, so that the screw nut 22 eliminates the gap during the reciprocating motion. The precision of the X-axis moving assembly 14 is improved. The backlash elimination method of the ball screw for the Y and Z axes is as described above.
参见图3及图4所示,所述的Y轴移动组件12、Z轴移动组件11中的连接方式与X轴方向移动组件14相似。所述的Z轴移动组件11中的Y-Z轴连接板31与Y轴移动组件12通过螺钉紧固连接;Z轴底板34通过螺钉与Y-Z轴连接板31相互垂直连接,连接板32与三角板33分别连接在Z轴底板34与Y-Z轴连接板31两端,起到连接和支撑Z轴底板34、Y-Z轴连接板31的作用,并留出了Z方向传动链布置的空间。 Referring to FIG. 3 and FIG. 4 , the connection modes of the Y-axis moving assembly 12 and the Z-axis moving assembly 11 are similar to those of the X-axis moving assembly 14 . The Y-Z axis connecting plate 31 in the Z-axis moving assembly 11 is fastened and connected with the Y-axis moving assembly 12 through screws; the Z-axis bottom plate 34 is vertically connected with the Y-Z axis connecting plate 31 through screws, and the connecting plate 32 and the triangular plate 33 are respectively Connected to both ends of the Z-axis bottom plate 34 and the Y-Z axis connecting plate 31, it plays the role of connecting and supporting the Z-axis bottom plate 34 and the Y-Z axis connecting plate 31, and leaves space for the arrangement of the Z-direction transmission chain.
参见图5及6所示,所述的X-Y-Z三轴跟随组件由Y-Z轴跟随组件2与X轴跟随组件5组成。所述的Y-Z轴方向跟随组件2与X轴跟随组件5通过L形跟随组件连接板4连接,使得X向柔性铰链42与Y-Z向柔性铰链35相互垂直;Y-Z轴方向跟随组件2与X轴跟随组件5一起响应可实现X-Y-Z三轴联动跟随。 Referring to FIGS. 5 and 6 , the X-Y-Z three-axis following assembly is composed of a Y-Z-axis following assembly 2 and an X-axis following assembly 5 . The Y-Z axis direction following component 2 and the X-axis following component 5 are connected through the L-shaped following component connecting plate 4, so that the X-direction flexible hinge 42 and the Y-Z direction flexible hinge 35 are perpendicular to each other; the Y-Z axis direction following component 2 and the X-axis follow Components 5 can respond together to realize X-Y-Z three-axis linkage follow-up.
所述的Y-Z轴跟随组件2由Y-Z向柔性铰链35、楔形块36、压电陶瓷37组成。所述的Y-Z向柔性铰链35通过三个连接螺钉固定在跟随组件底板1上;Y-Z向柔性铰链35由两个相互垂直的平行四连杆机构组成,Y向平行四连杆机构嵌套在Z向平行四连杆机构之内;利用压电陶瓷37的压电效应提供驱动力,Z向平行四连杆机构由两个连接杆部Ⅰ38与Y向平行四连杆机构构成;Y向平行四连杆机构由两个连接杆部Ⅱ40与移动部位Ⅰ39构成;楔形块36用于调整压电陶瓷37与Y-Z向柔性铰链35的间隙,并同时可对压电陶瓷37预压处理。 The Y-Z axis following assembly 2 is composed of a Y-Z flexible hinge 35 , a wedge 36 and a piezoelectric ceramic 37 . The Y-Z direction flexible hinge 35 is fixed on the bottom plate 1 of the follower assembly through three connecting screws; the Y-Z direction flexible hinge 35 is composed of two parallel four-bar linkages perpendicular to each other, and the Y-direction parallel four-bar linkage is nested in the Z To the parallel four-bar linkage mechanism; the piezoelectric effect of the piezoelectric ceramic 37 is used to provide the driving force. The Z-direction parallel four-bar linkage mechanism is composed of two connecting rods Ⅰ38 and the Y-direction parallel four-bar linkage mechanism; The link mechanism is composed of two connecting rod parts II40 and moving part I39; the wedge block 36 is used to adjust the gap between the piezoelectric ceramic 37 and the Y-Z flexible hinge 35, and can pre-press the piezoelectric ceramic 37 at the same time.
所述的X轴跟随组件5中的X向柔性铰链42通过两个连接螺钉固定在跟随组件连接板4上,驱动原理如前所述,X向柔性铰链42包括一个X向平行四连杆机构,X向平行四连杆机构由两个连接杆部Ⅲ43与移动部位Ⅱ41构成,可实现X轴跟随。 The X-direction flexible hinge 42 in the X-axis following assembly 5 is fixed on the connecting plate 4 of the following assembly through two connecting screws. The driving principle is as described above, and the X-direction flexible hinge 42 includes an X-direction parallel four-bar linkage mechanism. , The X-direction parallel four-bar linkage mechanism is composed of two connecting rod parts Ⅲ43 and the moving part Ⅱ41, which can realize the X-axis following.
参见图7所示,所述的Z轴转动组件6的多功能连接板47通过螺钉与X轴跟随组件5中的移动部位Ⅱ41连接;转动组件由舵机46提供动力,X轴转动组件7与Z轴转动组件6通过U形连接板45连接,输出轴方向相互垂直;显微镜连接轴8安装于X轴转动组件7之上,显微镜连接轴8与超景深镜头固定块10通过轴孔过盈连接,超景深镜头9与超景深镜头固定块10通过轴孔固定连接。 Referring to Fig. 7, the multifunctional connecting plate 47 of the Z-axis rotating assembly 6 is connected with the moving part II 41 in the X-axis following assembly 5 through screws; the rotating assembly is powered by the steering gear 46, and the X-axis rotating assembly 7 is connected with The Z-axis rotating assembly 6 is connected through a U-shaped connecting plate 45, and the directions of the output shafts are perpendicular to each other; the microscope connecting shaft 8 is installed on the X-axis rotating assembly 7, and the microscope connecting shaft 8 and the super depth-of-field lens fixed block 10 are connected through the shaft hole interference , the super depth of field lens 9 is fixedly connected with the super depth of field lens fixing block 10 through the shaft hole.
所述的超景深镜头9安装于五自由度运动构件的最上端,X、Y、Z轴移动组件14,12,11各具有100mm的行程能力,位移精度为0.1μm,使超景深镜头9具有很大的移动范围;X、Z轴转动组件7,6各具有180°角位移能力,转角精度为0.18°,使超景深镜头9能够对被测试件的不同角度进行观测;X、Y、Z轴跟随组件5,2各具有行程为30μm、精度为10nm的超精密微位移能力,使超景深镜头9受到外界环境震动时,具有良好的跟随响应;同时Y-Z轴跟随组件2可以为超景深镜头9提供辅助变焦;选用的超景深镜头9具有很宽的放大范围,可更换100~1000倍变焦能力、250~2500倍变焦能力、500~5000倍变焦能力的镜头;超景深镜头9具有较大的景深能力,可得到微观被观测试件三维形貌图像。 The super-depth-of-field lens 9 is mounted on the top of the five-degree-of-freedom moving component, and the X, Y, and Z-axis moving components 14, 12, and 11 each have a stroke capacity of 100 mm, and the displacement accuracy is 0.1 μm, so that the super-depth-of-field lens 9 has Large range of movement; the X and Z axis rotation components 7 and 6 each have a 180° angular displacement capability, and the rotation angle accuracy is 0.18°, enabling the super depth-of-field lens 9 to observe different angles of the tested object; X, Y, Z The axis following components 5 and 2 each have an ultra-precise micro-displacement capability with a stroke of 30 μm and an accuracy of 10 nm, so that the super depth-of-field lens 9 has a good following response when it is shaken by the external environment; at the same time, the Y-Z axis following component 2 can be a super-depth-of-field lens 9 provides auxiliary zoom; the selected super depth-of-field lens 9 has a very wide magnification range, and can be replaced with lenses with 100-1000 times zoom capability, 250-2500 times zoom capability, and 500-5000 times zoom capability; the super depth-of-field lens 9 has a larger With the depth of field capability, the three-dimensional topography image of the microscopic observed test piece can be obtained.
以上所述仅为本发明的优选实例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡对本发明所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred examples of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made to the present invention shall be included within the protection scope of the present invention.
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