CN103498800B - A kind of portable self-priming water pump device - Google Patents
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- 230000008878 coupling Effects 0.000 claims description 13
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- 238000005086 pumping Methods 0.000 claims description 9
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 239000000411 inducer Substances 0.000 claims 4
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- 238000003973 irrigation Methods 0.000 description 3
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
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Abstract
一种移动式自吸水泵装置,包括一个设有驻车装置(26)的移动小车⑵、设置在移动小车⑵上的具有自吸功能的水泵装置⑺、能拖动移动小车⑵前进并且带有动力输出轴⑶的拖拉机⑴以及连接拖拉机⑴动力输出轴⑶和水泵⑻泵轴的传动装置⑷。其优点在于:机动灵活、操作方便、利用率高、投资少;牵引动力和驱动力都为拖拉机,结构简单;可以适合泥泞、斜坡等复杂道路及场地条件,移动就位容易,驻车安全;移动式自吸水泵装置不工作时,拖拉机可以用于其他方面,提高了拖拉机的利用率。
A mobile self-priming water pump device, comprising a mobile car (2) with a parking device (26), a water pump device (7) with self-priming function arranged on the mobile car (26), capable of dragging the mobile car (2) forward and having The tractor (1) of the power take-off shaft (3) and the transmission device (4) connecting the tractor (1) power take-off shaft (3) and the pump shaft of the water pump (8). Its advantages are: flexible maneuverability, convenient operation, high utilization rate, and low investment; both the traction power and the driving force are tractors, and the structure is simple; it can be suitable for complex roads and site conditions such as muddy slopes, and it is easy to move and park safely; When the mobile self-priming water pump device is not working, the tractor can be used for other purposes, which improves the utilization rate of the tractor.
Description
技术领域 technical field
本发明属于机械排灌技术领域,特别涉及一种移动式自吸水泵装置。 The invention belongs to the technical field of mechanical drainage and irrigation, in particular to a mobile self-priming water pump device.
背景技术 Background technique
泵站工程是水利建设中极其重要的基础设施,担负着农业提水灌溉、防洪排涝及城乡居民生活供水等重要任务。我国现有固定泵站约五十余万座,分布在全国各地的城市、农村及江河流域。固定泵站在发挥巨大作用的同时,也存在不少局限性,主要表现在工程投资高、灵活性及可靠性差。据统计,固定泵站投资中土建部分往往要占到总投资的50%以上,此外还需配套闸门、清污机、起重机等一批辅助设备,因此,主水泵及配套电机的设备费在固定式泵站建设费所占比重不大。另外,固定式泵站均有一定的设计标准,在正常情况下,这些泵站基本能够满足灌溉、排涝要求,但如遇特大洪涝或旱灾,此时也是最需要泵站发挥作用的时候,往往超过了泵站的设计标准,、因水位过高或过低而不能正常工作,从而失去作用。 The pumping station project is an extremely important infrastructure in water conservancy construction. It is responsible for important tasks such as agricultural water lifting and irrigation, flood control and drainage, and domestic water supply for urban and rural residents. There are more than 500,000 fixed pumping stations in my country, which are distributed in cities, rural areas and river basins all over the country. While the fixed pump station plays a huge role, it also has many limitations, mainly in high engineering investment, poor flexibility and reliability. According to statistics, the civil construction part of fixed pump station investment often accounts for more than 50% of the total investment. In addition, a number of auxiliary equipment such as gates, cleaning machines, and cranes are required. Therefore, the equipment costs of the main water pump and supporting motors are fixed. The proportion of the construction cost of pumping stations is not large. In addition, fixed pumping stations have certain design standards. Under normal circumstances, these pumping stations can basically meet the requirements of irrigation and drainage. It exceeds the design standard of the pumping station, and cannot work normally because the water level is too high or too low, thus losing its function.
自上世纪九十年代以来,国内的不少科研单位和企业相继开展了移动式水泵系统的研制工作。辽宁水科院研制的移动泵装置,由汽车吊车将潜水电泵吊装的适当位置,装置配有发电机组,待安装完毕后启动发电机组进行抽水。这种移动泵移动灵活,但安装准备工作时间长,装置需配备发电机组,造价较高。移动式液压潜水轴流泵是由武汉大学和湖北省水利厅共同研制的,该移动泵由可被牵引的四轮车、柴油机、高压油泵、液压马达、水泵、悬吊机构等设备组成,通过牵引机械将移动泵牵引到作业地点,依靠液压驱动水泵工作,具有移动灵活、操作方便、抽水流量大等优点,但结构复杂、成本高。“龙吸水”车载式移动液压水泵是以汽车底盘作为平台,将汽车发动机动力通过全功率动力输出装置输出到高压油泵,产生高压油驱动液压马达带动水泵叶轮转动排水,该产品移动速度快,灵活方便,适应于城市道路及场地较好的地方。但在泥泞、斜坡等复杂道路及场地条件下难以就位,结构复杂,成本高。 Since the 1990s, many domestic scientific research institutes and enterprises have successively carried out the research and development of mobile water pump systems. The mobile pump device developed by Liaoning Academy of Water Sciences is hoisted by a car crane to the appropriate position of the submersible electric pump. The device is equipped with a generator set, which will be started to pump water after the installation is completed. This kind of mobile pump is flexible in movement, but it takes a long time to prepare for installation, and the device needs to be equipped with a generator set, so the cost is relatively high. The mobile hydraulic submersible axial flow pump is jointly developed by Wuhan University and the Hubei Provincial Department of Water Resources. The traction machinery pulls the mobile pump to the work site, and relies on hydraulically driven water pumps to work. It has the advantages of flexible movement, convenient operation, and large pumping flow, but the structure is complex and the cost is high. The "Dragon Suction" vehicle-mounted mobile hydraulic water pump uses the car chassis as a platform to output the power of the car engine to the high-pressure oil pump through the full-power power output device to generate high-pressure oil to drive the hydraulic motor to drive the water pump impeller to rotate and drain water. The product moves fast and is flexible. Convenient, suitable for urban roads and places with better venues. However, it is difficult to be in place under complex road and site conditions such as mud and slopes, and the structure is complicated and the cost is high.
发明内容 Contents of the invention
本发明的目的就是针对固定泵站以及上述移动式水泵的技术状况,提出一种移动灵活、操作方便、结构简单、造价低廉,能在泥泞、斜坡等复杂道路及场地条件下运行的移动式自吸水泵装置。 The purpose of the present invention is to propose a mobile automatic pump with flexible movement, convenient operation, simple structure and low cost in view of the technical conditions of the fixed pump station and the above-mentioned mobile water pump, and can operate under complex road and site conditions such as muddy slopes. Suction pump unit.
本发明的技术方案是: Technical scheme of the present invention is:
一种移动式自吸水泵装置,包括一个移动小车2、设置在移动小车2上的具有自吸功能的水泵装置7、能拖动移动小车2前进并且带有动力输出轴3的拖拉机1以及连接拖拉机1动力输出轴3和水泵8泵轴的传动装置4。 A mobile self-priming water pump device, comprising a mobile trolley 2, a water pump device 7 with a self-priming function arranged on the mobile trolley 2, a tractor 1 capable of dragging the mobile trolley 2 forward and having a power output shaft 3 and connecting Tractor 1 power take-off shaft 3 and transmission device 4 of water pump 8 pump shafts.
所述的具有自吸功能的水泵装置7,包括水泵8、真空发生装置9、汽水分离器10、回水装置11、输气管12、进水管13和出水管14。 The described water pump device 7 with self-priming function includes a water pump 8 , a vacuum generating device 9 , a steam-water separator 10 , a water return device 11 , an air pipe 12 , a water inlet pipe 13 and a water outlet pipe 14 .
所述的真空发生装置9包括管道15和进水控制阀16,所述的进水控制阀16一端与进水管13相接,进水控制阀16的另一端通过管道15与水泵8进口相连,管道15上设有接口分别与回水装置11和输气管12相接。 The vacuum generating device 9 includes a pipeline 15 and a water inlet control valve 16, one end of the water inlet control valve 16 is connected to the water inlet pipe 13, and the other end of the water inlet control valve 16 is connected to the inlet of the water pump 8 through the pipeline 15, The pipe 15 is provided with an interface to connect with the water return device 11 and the air pipe 12 respectively.
所述的汽水分离器10包括进口段17、出口段18、主体段19及回水口20,主体段19的过水断面面积分别大于进口段17、出口段18的过水断面面积;回水口20位于主体段19靠近进口段17一端;汽水分离器10的进口段17安装于水泵8出口,汽水分离器10的出口段18与出水管14相连,回水口20与回水装置11相连。 The steam-water separator 10 comprises an inlet section 17, an outlet section 18, a main body section 19 and a water return port 20, and the water cross-sectional area of the main body section 19 is respectively greater than that of the inlet section 17 and the outlet section 18; the water return port 20 Located at the end of the main body section 19 close to the inlet section 17; the inlet section 17 of the steam-water separator 10 is installed at the outlet of the water pump 8, the outlet section 18 of the steam-water separator 10 is connected to the water outlet pipe 14, and the water return port 20 is connected to the water return device 11.
所述的回水装置11包括回水控制阀21以及回水管22,回水管22的一端与汽水分离器10的回水口20相接,回水管22的另一端与真空发生装置9的管道15相接于第一接口。 The water return device 11 includes a water return control valve 21 and a water return pipe 22. One end of the water return pipe 22 is connected to the water return port 20 of the steam-water separator 10, and the other end of the water return pipe 22 is connected to the pipeline 15 of the vacuum generator 9. connected to the first interface.
所述的输气管12的一端与进水管13的上部相接,输气管12的另一端与真空发生装置9的管道15相接于第二接口,第二接口位于第一接口与水泵8进口之间。 One end of the air delivery pipe 12 is connected to the upper part of the water inlet pipe 13, and the other end of the air delivery pipe 12 is connected to the pipeline 15 of the vacuum generator 9 at the second interface, and the second interface is located between the first interface and the inlet of the water pump 8 between.
所述移动小车2上设有驻车装置26,驻车装置26包括液压油管23以及设置在移动小车2底板上并通过液压油管23与拖拉机1内液压系统25相连的液压支腿24。 The mobile trolley 2 is provided with a parking device 26 , and the parking device 26 includes a hydraulic oil pipe 23 and a hydraulic leg 24 arranged on the bottom plate of the mobile trolley 2 and connected to the hydraulic system 25 in the tractor 1 through the hydraulic oil pipe 23 .
所述的传动装置4包括变速箱5和一个一端与上述拖拉机1的动力输出轴3连接的万向联轴器6,所述万向联轴器6另一端和上述变速箱5的输入轴相连,变速箱5的输出轴与上述水泵8的泵轴相连。 The transmission device 4 includes a gearbox 5 and a universal joint 6 connected to the power output shaft 3 of the tractor 1 at one end, and the other end of the universal joint 6 is connected to the input shaft of the gearbox 5 , the output shaft of the gearbox 5 is connected with the pump shaft of the above-mentioned water pump 8 .
在拖拉机1的动力输出轴3的输出条件满足水泵8的要求时,所述的变速箱5可省略,所述的万向联轴器6一端和上述拖拉机1的动力输出轴3相连,万向联轴器6的另一端和上述水泵8的泵轴相连。 When the output conditions of the power take-off shaft 3 of the tractor 1 meet the requirements of the water pump 8, the gearbox 5 can be omitted, and one end of the universal coupling 6 is connected to the power take-off shaft 3 of the above-mentioned tractor 1, and the universal joint The other end of the shaft coupling 6 is connected to the pump shaft of the above-mentioned water pump 8 .
因此,本发明具有如下优点: Therefore, the present invention has the following advantages:
1、机动灵活、操作方便、利用率高、投资少; 1. Flexible, easy to operate, high utilization rate and low investment;
2、牵引动力和驱动力都为拖拉机,结构简单; 2. The traction power and driving force are both tractors, and the structure is simple;
3、可以适合泥泞、斜坡等复杂道路及场地条件,移动就位容易,驻车安全; 3. It can be suitable for complex roads and site conditions such as muddy slopes, easy to move in place, and safe to park;
4、所述的移动式自吸水泵装置不工作时,拖拉机可以用于其他方面,提高了拖拉机的利用率。 4. When the mobile self-priming water pump device is not working, the tractor can be used for other purposes, which improves the utilization rate of the tractor.
附图说明 Description of drawings
图1是本发明的主视结构示意图。 Fig. 1 is a front view structural schematic diagram of the present invention.
具体实施方式 detailed description
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。图中标记为,拖拉机1、移动小车2、动力输出轴3、传动装置4、变速箱5、万向联轴器6、具有自吸功能的水泵装置7、水泵8、真空发生装置9、汽水分离器10、回水装置11、输气管12、进水管13、出水管14、管道15、进水控制阀16、进口段17、出口段18、主体段19、回水口20、回水控制阀21、回水管22、液压油管23、液压支腿24、液压系统25、驻车装置26。 The technical solutions of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings. Marked in the figure are tractor 1, mobile trolley 2, power output shaft 3, transmission device 4, gearbox 5, universal coupling 6, water pump device with self-priming function 7, water pump 8, vacuum generator 9, soda Separator 10, water return device 11, air pipe 12, water inlet pipe 13, water outlet pipe 14, pipeline 15, water inlet control valve 16, inlet section 17, outlet section 18, main body section 19, water return port 20, water return control valve 21. Water return pipe 22, hydraulic oil pipe 23, hydraulic outrigger 24, hydraulic system 25, parking device 26.
一种移动式自吸水泵装置,包括一个移动小车2、设置在移动小车2上的具有自吸功能的水泵装置7、能拖动移动小车2前进并且带有动力输出轴3的拖拉机1以及连接动力输出轴3与水泵8泵轴的传动装置4。 A mobile self-priming water pump device, comprising a mobile trolley 2, a water pump device 7 with a self-priming function arranged on the mobile trolley 2, a tractor 1 capable of dragging the mobile trolley 2 forward and having a power output shaft 3 and connecting The power take-off shaft 3 and the transmission device 4 of the pump shaft of the water pump 8 .
所述的具有自吸功能的水泵装置7,包括水泵8、真空发生装置9、汽水分离器10、回水装置11、输气管12、进水管13和出水管14。真空发生装置9包括管道15和进水控制阀16,所述的进水控制阀16一端与进水管13相接,进水控制阀16的另一端通过管道15与水泵8进口相连。管道15上设有接口分别与回水装置11和输气管12相接。汽水分离器10包括进口段17、出口段18、主体段19及回水口20,主体段19的过水断面面积分别大于进口段17、出口段18的过水断面面积。回水口20位于主体段19靠近进口段17一端。汽水分离器10的进口段17安装于水泵8出口,汽水分离器10的出口段18与出水管14相连,回水口20与回水装置11相连。回水装置11包括回水控制阀21以及回水管22,回水管22的一端与汽水分离器10的回水口20相接,回水管22的另一端与真空发生装置9的管道15相接于第一接口。输气管12的一端与进水管13的上部相接,输气管12的另一端与真空发生装置9的管道15相接于第二接口,第二接口位于第一接口与水泵8进口之间。 The described water pump device 7 with self-priming function includes a water pump 8 , a vacuum generating device 9 , a steam-water separator 10 , a water return device 11 , an air pipe 12 , a water inlet pipe 13 and a water outlet pipe 14 . The vacuum generating device 9 includes a pipeline 15 and a water inlet control valve 16 , one end of the water inlet control valve 16 is connected to the water inlet pipe 13 , and the other end of the water inlet control valve 16 is connected to the inlet of the water pump 8 through the pipeline 15 . The pipe 15 is provided with an interface to connect with the water return device 11 and the air pipe 12 respectively. The steam-water separator 10 includes an inlet section 17 , an outlet section 18 , a main section 19 and a water return port 20 , and the cross-sectional area of the main section 19 is larger than that of the inlet section 17 and the outlet section 18 respectively. The water return port 20 is located at the end of the main body section 19 close to the inlet section 17 . The inlet section 17 of the steam-water separator 10 is installed at the outlet of the water pump 8 , the outlet section 18 of the steam-water separator 10 is connected to the water outlet pipe 14 , and the water return port 20 is connected to the water return device 11 . The return water device 11 includes a return water control valve 21 and a return water pipe 22. One end of the return water pipe 22 is connected to the return water port 20 of the steam-water separator 10, and the other end of the return water pipe 22 is connected to the pipeline 15 of the vacuum generating device 9 in the first an interface. One end of the air delivery pipe 12 is connected with the top of the water inlet pipe 13, and the other end of the air delivery pipe 12 is connected with the pipeline 15 of the vacuum generator 9 at the second interface, and the second interface is between the first interface and the inlet of the water pump 8.
所述移动小车2上设有驻车装置26,驻车装置26包括液压油管23以及设置在移动小车2底板上并通过液压油管23与拖拉机1内液压系统25相连的液压支腿24。 The mobile trolley 2 is provided with a parking device 26 , and the parking device 26 includes a hydraulic oil pipe 23 and a hydraulic leg 24 arranged on the bottom plate of the mobile trolley 2 and connected to the hydraulic system 25 in the tractor 1 through the hydraulic oil pipe 23 .
传动装置4包括变速箱5和一个一端与拖拉机1的动力输出轴3连接的万向联轴器6,所述万向联轴器6另一端和上述变速箱5的输入轴相连,变速箱5的输出轴与水泵8的泵轴相连。在拖拉机1动力输出轴3的输出条件满足水泵8的要求时,所述的变速箱5可省略,所述的万向联轴器6一端和拖拉机1的动力输出轴3相连,万向联轴器6的另一端和水泵8的泵轴相连。 The transmission device 4 includes a gearbox 5 and a universal joint 6 connected to the power output shaft 3 of the tractor 1 at one end, and the other end of the universal joint 6 is connected to the input shaft of the above-mentioned gearbox 5. The gearbox 5 The output shaft of the water pump links to each other with the pump shaft of water pump 8. When the output conditions of the power output shaft 3 of the tractor 1 meet the requirements of the water pump 8, the gearbox 5 can be omitted, and one end of the universal coupling 6 is connected with the power output shaft 3 of the tractor 1, and the universal coupling The other end of device 6 is connected with the pump shaft of water pump 8.
本发明的工作过程如下:首先开动拖拉机,移动式自吸水泵装置到达指定地点后,将拖拉机的动力档切换到液压系统25上,通过拖拉机的驻车装置26完成移动小车2的驻车就位;然后连接、铺设进水管道和出水管道,连接传动装置4;接着对水泵装置7进行灌水后,关闭进水控制阀16,打开回水控制阀21,将拖拉机的动力档切换到动力输出轴3上,水泵启动,水泵装置开始自吸。待到自吸完成。打开进水控制阀16,关闭回水控制阀21,移动式自吸水泵装置开始正常运行。水泵停机前,打开回水控制阀21,关闭进水控制阀16,切换拖拉机的动力档,关停水泵8。本操作使得水泵装置7内留有存水,下次开机前不用灌水。 The working process of the present invention is as follows: first start the tractor, after the mobile self-priming water pump device arrives at the designated place, switch the power gear of the tractor to the hydraulic system 25, and complete the parking of the mobile trolley 2 by the parking device 26 of the tractor. Then connect and lay the water inlet pipe and the water outlet pipe, and connect the transmission device 4; then, after the water pump device 7 is filled with water, close the water inlet control valve 16, open the return water control valve 21, and switch the power gear of the tractor to the power output shaft 3, the water pump starts, and the water pump device starts self-priming. Wait until self-priming is complete. Open the water inlet control valve 16, close the return water control valve 21, and the mobile self-priming water pump device starts to operate normally. Before the water pump shuts down, open the return water control valve 21, close the water inlet control valve 16, switch the power gear of the tractor, and shut down the water pump 8. This operation makes retaining water in the water pump device 7, need not pour water before starting up next time.
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CN201310505953.9A Active CN103498800B (en) | 2013-10-24 | 2013-10-24 | A kind of portable self-priming water pump device |
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JP2715256B2 (en) * | 1994-03-23 | 1998-02-18 | 富士ロビン株式会社 | Steam-water separator structure of priming pump |
CN2348155Y (en) * | 1998-09-28 | 1999-11-10 | 武汉水利电力大学 | Self-priming device for water pump |
CN200946571Y (en) * | 2006-08-14 | 2007-09-12 | 长春市第一水泵有限公司 | Strong self-sucking efficient pump |
CN101050768A (en) * | 2006-04-03 | 2007-10-10 | 彭树林 | Amphibious high efficiency self suction centrifugal pump |
CN102840140A (en) * | 2012-08-16 | 2012-12-26 | 合肥通用机械研究院 | Outer ring type efficient starting system for self-priming pump and starting method thereof |
CN202732363U (en) * | 2012-07-19 | 2013-02-13 | 苏州金鼎机械制造有限公司 | Pump unit |
CN202926649U (en) * | 2012-11-22 | 2013-05-08 | 上海黄河泵业制造有限公司 | Moveable diesel engine self-sucking pump |
CN203516121U (en) * | 2013-10-24 | 2014-04-02 | 武汉大学 | Movable self-priming water pump device |
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2013
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Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2715256B2 (en) * | 1994-03-23 | 1998-02-18 | 富士ロビン株式会社 | Steam-water separator structure of priming pump |
CN2348155Y (en) * | 1998-09-28 | 1999-11-10 | 武汉水利电力大学 | Self-priming device for water pump |
CN101050768A (en) * | 2006-04-03 | 2007-10-10 | 彭树林 | Amphibious high efficiency self suction centrifugal pump |
CN200946571Y (en) * | 2006-08-14 | 2007-09-12 | 长春市第一水泵有限公司 | Strong self-sucking efficient pump |
CN202732363U (en) * | 2012-07-19 | 2013-02-13 | 苏州金鼎机械制造有限公司 | Pump unit |
CN102840140A (en) * | 2012-08-16 | 2012-12-26 | 合肥通用机械研究院 | Outer ring type efficient starting system for self-priming pump and starting method thereof |
CN202926649U (en) * | 2012-11-22 | 2013-05-08 | 上海黄河泵业制造有限公司 | Moveable diesel engine self-sucking pump |
CN203516121U (en) * | 2013-10-24 | 2014-04-02 | 武汉大学 | Movable self-priming water pump device |
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