CN103498273B - Shell fabric of blending bamboo fibers and polyesters - Google Patents
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Abstract
本发明公开了一种竹纤维和涤纶混纺的面料,由5-30wt%竹纤维和70-95wt%涤纶混纺织造而成。本发明的竹纤维和涤纶混纺的面料具有良好的抗菌性能,强力高,耐磨.悬垂性好,手感柔软,穿着舒适凉爽,透气性佳。The invention discloses a bamboo fiber and polyester blended fabric, which is made of 5-30wt% bamboo fiber and 70-95wt% polyester blended fabric. The bamboo fiber and polyester blended fabric of the present invention has good antibacterial performance, high strength, wear resistance, good drapability, soft hand feeling, comfortable and cool wearing, and good air permeability.
Description
技术领域technical field
本发明涉及一种面料,尤其涉及一种竹纤维和涤纶混纺的面料。The invention relates to a fabric, in particular to a bamboo fiber and polyester blended fabric.
背景技术Background technique
涤纶是合成纤维中的一个重要品种,是我国聚酯纤维的商品名称。它是以精对苯二甲酸(PTA)或对苯二甲酸二甲酯(DMT)和乙二醇(EG)为原料经酯化或酯交换和缩聚反应而制得的成纤高聚物——聚对苯二甲酸乙二醇酯(PET),经纺丝和后处理制成的纤维。Polyester is an important variety of synthetic fibers and is the trade name of polyester fibers in my country. It is a fiber-forming high polymer prepared from purified terephthalic acid (PTA) or dimethyl terephthalate (DMT) and ethylene glycol (EG) through esterification or transesterification and polycondensation reactions— - Polyethylene terephthalate (PET), fibers made by spinning and post-processing.
涤纶的基本组成物质是聚对苯二甲酸乙二酯,故也称聚酯纤维(PET),相对分子量一般在18000-25000左右。实际上,其中还有少量的单体和低聚物存在。这些低聚物的聚合度较低,又以环状形式存在。聚对苯二甲酸乙二酯可由对苯二甲酸(PTA)和乙二醇(EG)通过直接酯化法制取对苯二甲酸乙二酯9BHET)后缩聚而成。The basic component of polyester is polyethylene terephthalate, so it is also called polyester fiber (PET), and its relative molecular weight is generally around 18000-25000. In fact, there are also small amounts of monomers and oligomers present. These oligomers have a low degree of polymerization and exist in a cyclic form. Polyethylene terephthalate can be produced by polycondensation of terephthalic acid (PTA) and ethylene glycol (EG) through direct esterification to obtain ethylene terephthalate (9BHET).
从涤纶分子组成来看,它是由短脂肪烃链、酯基、苯环、端醇羟基所构成。涤纶子中除存在两个端醇羟基外,并无其它极性基团,因而涤纶纤维亲水性极差。涤纶分子中约含有46%酯基,酯基在高温时能发生水解、热裂解,遇碱则皂解,使聚合度降低;涤纶分子中还含有脂肪族烃链,它能使涤纶分子具有一定柔曲性,但由于涤纶分子中还有不能内旋转的苯环,故涤纶大分子基本为刚性分子,分子链易于保持线型。因此,涤纶大分子在这一条件下很容易形成结晶,故涤纶的结晶度和取向性较高。From the perspective of polyester molecular composition, it is composed of short aliphatic hydrocarbon chains, ester groups, benzene rings, and terminal alcohol hydroxyl groups. In addition to the existence of two terminal alcohol hydroxyl groups in polyester seeds, there are no other polar groups, so the hydrophilicity of polyester fibers is extremely poor. Polyester molecules contain about 46% ester groups, which can undergo hydrolysis and thermal cracking at high temperatures, and saponolysis in case of alkali, reducing the degree of polymerization; polyester molecules also contain aliphatic hydrocarbon chains, which can make polyester molecules have a certain Flexibility, but because there are benzene rings in the polyester molecule that cannot rotate internally, the polyester macromolecule is basically a rigid molecule, and the molecular chain is easy to maintain a linear shape. Therefore, polyester macromolecules are easy to form crystals under this condition, so the crystallinity and orientation of polyester are relatively high.
涤纶具有下述特点:Polyester has the following characteristics:
1.强度高。短纤维强度为2.6-5.7cN/dtex,高强力纤维为5.6-8.0cN/dtex。湿态强度与干态强度基本相同。耐冲击强度比锦纶高4倍,比粘胶纤维高20倍。1. High strength. The short fiber strength is 2.6-5.7cN/dtex, and the high-strength fiber is 5.6-8.0cN/dtex. The wet strength is basically the same as the dry strength. The impact strength is 4 times higher than that of nylon and 20 times higher than that of viscose fiber.
2.弹性好。弹性接近羊毛,当伸长5%-6%时,几乎可以完全恢复。耐皱性超过其他纤维,即织物不折皱,尺寸稳定性好。弹性模数为22-141cN/dtex,比锦纶高2-3倍。涤纶织物具有较高的强度与弹性恢复能力,因此,其坚牢耐用、抗皱免烫。2. Good elasticity. The elasticity is close to that of wool, and when it is stretched by 5%-6%, it can be almost completely recovered. The wrinkle resistance exceeds other fibers, that is, the fabric does not wrinkle and has good dimensional stability. The modulus of elasticity is 22-141cN/dtex, which is 2-3 times higher than nylon. Polyester fabric has high strength and elastic recovery ability, so it is durable, wrinkle-resistant and non-ironing.
3.耐热性涤纶是通过熔纺法制成,成形后的纤维可又再经加热熔化,属于热塑性纤维。涤纶的熔点比较高,而比热空和导热率都较小,因而涤纶纤维的耐热性和绝热性要高些。是合成纤维中最好的。3. Heat-resistant polyester is made by melt-spinning method, and the formed fiber can be heated and melted again, which belongs to thermoplastic fiber. The melting point of polyester is relatively high, and the specific heat space and thermal conductivity are small, so the heat resistance and heat insulation of polyester fiber are higher. It is the best among synthetic fibers.
4.涤纶表面光滑,内部分子排列紧密。涤纶是合纤织物中耐热性最好的面料,具有热塑性,可制做百褶裙,褶裥持久。4. The surface of polyester is smooth, and the internal molecules are tightly arranged. Polyester is the most heat-resistant fabric among synthetic fabrics. It is thermoplastic and can be made into pleated skirts with long-lasting pleats.
5.耐磨性好。耐磨性仅次于耐磨性最好的锦纶,比其他天然纤维和合成纤维都好。5. Good wear resistance. Abrasion resistance is second only to nylon with the best abrasion resistance, better than other natural fibers and synthetic fibers.
6.耐光性好。耐光性仅次于腈纶。涤纶织物的耐光性较好,除比腈纶差外,其耐晒能力胜过天然纤维织物。6. Good light fastness. Lightfastness is second only to acrylic. The light fastness of polyester fabric is better, except that it is worse than acrylic fiber, and its light fastness is better than natural fiber fabric.
7.耐腐蚀。可耐漂白剂、氧化剂、烃类、酮类、石油产品及无机酸。耐稀碱,不怕霉。还有较强的抗酸碱性,抗紫外线的能力。7. Corrosion resistance. Resistant to bleaches, oxidants, hydrocarbons, ketones, petroleum products and inorganic acids. Resistant to dilute alkali, not afraid of mildew. It also has strong acid and alkali resistance and UV resistance.
8.染色性较差,但色牢度好,不易褪色。8. The dyeability is poor, but the color fastness is good and it is not easy to fade.
9.由普通涤纶长丝织成的织物,其服用性能具有强度好,滑爽挺括、易洗快干等优点,但存在着手感硬、触感差、光泽不柔和、透气性、吸湿性差等缺点。9. Fabrics woven from ordinary polyester filaments have the advantages of good strength, smoothness and crispness, easy washing and quick drying, etc., but have disadvantages such as hard hand feeling, poor touch, not soft luster, poor air permeability, and poor hygroscopicity. .
10吸湿性较差,穿着有闷热感,同时易带静电、沾污灰尘,影响美观和舒适性。不过洗后极易干燥,且湿强几乎不下降,不变形,有良好的洗可穿性能。10 The hygroscopicity is poor, and it is stuffy to wear. At the same time, it is easy to be charged with static electricity and stained with dust, which affects the appearance and comfort. However, it is very easy to dry after washing, and the wet strength hardly decreases, does not deform, and has good washability and wearability.
竹纤维作为一种纤维素纤维是由人们所熟知的竹子加工而成的一种天然高聚物。竹纤维因其大分子的特殊结构,而具有良好抑止细菌生长、吸附异味等保健功能,且吸湿透汽、可生物降解,被誉为新世纪的绿色纤维。As a kind of cellulose fiber, bamboo fiber is a natural high polymer processed from the well-known bamboo. Because of its special macromolecular structure, bamboo fiber has good health functions such as inhibiting bacterial growth and absorbing odors. It is also moisture-absorbing, vapor-permeable, and biodegradable. It is known as the green fiber of the new century.
Lyocell竹纤维,又称溶剂法竹纤维,是一种以竹纤维素浆粕为原料采用Lyocell工艺纺制而成的再生竹纤维。Lyocell bamboo fiber, also known as solvent method bamboo fiber, is a kind of regenerated bamboo fiber spun from bamboo cellulose pulp by Lyocell technology.
Lyocell竹纤维通常的制备工艺为:把竹纤维素浆粕直接溶解在N-甲基吗啉-N-氧化物(简称NMMO)的水溶液中,并通过湿法纺丝制备再生纤维素纤维。该绿色工艺具有原料丰富、生产流程简单、先进环保、产品性能好等特点。可望逐渐取代污染严重的传统纤维素纤维生产工艺即粘胶工艺。溶剂法竹纤维属于Lyocell纤维的一种,被誉为21世纪的绿色纤维。发明专利申请公开说明书CN101694019A公开了溶剂法高湿模量竹纤维及其制备方法,生产Lyocell竹纤维的废弃物可自然降解,生产过程中的氧化胺溶剂可99.5%回收再用,且不污染环境。The usual preparation process of Lyocell bamboo fiber is: directly dissolving bamboo cellulose pulp in an aqueous solution of N-methylmorpholine-N-oxide (NMMO for short), and preparing regenerated cellulose fibers by wet spinning. The green process has the characteristics of abundant raw materials, simple production process, advanced environmental protection, and good product performance. It is expected to gradually replace the traditional cellulose fiber production process with serious pollution, that is, the viscose process. Solvent method bamboo fiber is a kind of Lyocell fiber, known as the green fiber of the 21st century. Invention patent application publication CN101694019A discloses solvent method high wet modulus bamboo fiber and its preparation method, the waste of Lyocell bamboo fiber production can be naturally degraded, 99.5% of the amine oxide solvent in the production process can be recycled and reused, and does not pollute the environment .
本发明试图通过采用涤纶与竹纤维特别是Lyocell竹纤维混纺,来实现面料抗菌的效果,并期望通过选择合适的后整理方式来进一步提升面料的抗菌性能。The present invention attempts to realize the antibacterial effect of the fabric by blending polyester and bamboo fiber, especially Lyocell bamboo fiber, and expects to further improve the antibacterial performance of the fabric by selecting a suitable finishing method.
发明内容Contents of the invention
针对现有技术的不足,本发明所要解决的技术问题是提供一种竹纤维和涤纶混纺的面料。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide a bamboo fiber and polyester blended fabric.
为解决上述技术问题,本发明通过以下技术方案来实现:In order to solve the problems of the technologies described above, the present invention is achieved through the following technical solutions:
一种竹纤维和涤纶混纺的面料,由5-30wt%竹纤维和70-95wt%涤纶混纺织造而成。A bamboo fiber and polyester blended fabric is made of 5-30wt% bamboo fiber and 70-95wt% polyester blended fabric.
一种竹纤维和涤纶混纺的面料,由5-30wt%竹纤维和70-95wt%涤纶混纺织造,再经过抗菌后整理而成。A bamboo fiber and polyester blended fabric is made of 5-30wt% bamboo fiber and 70-95wt% polyester blended fabric, and then finished after antibacterial finishing.
优选地,Preferably,
所述面料,由15-25wt%竹纤维和75-85wt%涤纶混纺织造,再经过抗菌后整理而成。The fabric is made of 15-25wt% bamboo fiber and 75-85wt% polyester blended fabric, and then finished after antibacterial finishing.
所述抗菌后整理步骤为,常温下在抗菌整理液中浸渍10-30分钟,所述抗菌整理液中抗菌整理剂用量为0.5-1.5%o.w.f,浴比为1:15-1:30。The antibacterial finishing step is to immerse in the antibacterial finishing solution at room temperature for 10-30 minutes, the amount of antibacterial finishing agent in the antibacterial finishing solution is 0.5-1.5% o.w.f, and the bath ratio is 1:15-1:30.
所述抗菌整理剂,由如下重量份的组分组成:十二烷基硫酸钠5-15份、2,4,4’-三氯-2’-羟基二苯醚30-50份、N-油酰基-N-甲基牛磺酸钠5-15份、聚六亚甲基双胍盐酸盐30-50份。将上述各组分搅拌混合均匀,即可制得所述抗菌整理剂。The antibacterial finishing agent is composed of the following components by weight: 5-15 parts of sodium lauryl sulfate, 30-50 parts of 2,4,4'-trichloro-2'-hydroxydiphenyl ether, N- 5-15 parts of sodium oleoyl-N-methyl taurate, 30-50 parts of polyhexamethylene biguanide hydrochloride. The antibacterial finishing agent can be prepared by stirring and mixing the above-mentioned components uniformly.
所述竹纤维为Lyocell竹纤维。The bamboo fiber is Lyocell bamboo fiber.
具体的,在本发明中:Specifically, in the present invention:
十二烷基硫酸钠,CAS号:151-21-3。Sodium Lauryl Sulfate, CAS No.: 151-21-3.
2,4,4’-三氯-2’-羟基二苯醚,CAS号:3380-34-5。2,4,4'-Trichloro-2'-hydroxydiphenyl ether, CAS number: 3380-34-5.
N-油酰基-N-甲基牛磺酸钠,CAS号:137-20-2。Sodium N-oleoyl-N-methyl taurate, CAS No.: 137-20-2.
聚六亚甲基双胍盐酸盐,CAS登录号:32289-58-0。Polyhexamethylene biguanide hydrochloride, CAS accession number: 32289-58-0.
o.w.f,全称为On weight the fabric,纺织染整用语,纺织染整工艺中浓度以织物重量为基准,相对织物百分比。o.w.f, the full name is On weight the fabric, a term for textile dyeing and finishing. The concentration in the textile dyeing and finishing process is based on the weight of the fabric, relative to the percentage of the fabric.
浴比,liquor ratio,纺织染整用语,指浸渍方式中织物与染液的比值。Bath ratio, liquor ratio, a term used in textile dyeing and finishing, refers to the ratio of fabric to dye liquor in the dipping method.
需要说明的是,在本发明中如无特别解释说明,各原料均以含量100%计。It should be noted that, unless otherwise specified in the present invention, the content of each raw material is 100%.
在本发明中,十二烷基硫酸钠、2,4,4’-三氯-2’-羟基二苯醚、N-油酰基-N-甲基牛磺酸钠、聚六亚甲基双胍盐酸盐复配使用,抗菌效果协同增效。In the present invention, sodium lauryl sulfate, 2,4,4'-trichloro-2'-hydroxydiphenyl ether, N-oleoyl-N-methyl taurate sodium, polyhexamethylene biguanide When hydrochloride is used in combination, the antibacterial effect is synergistic.
相对于现有技术,本发明技术方案的显著进步主要体现为:本发明将竹纤维和涤纶两种性能不同的纤维混合在一起,取长补短,不仅保持了竹纤维细度细、手感柔和、富有丝质效应,具有独特的天然抗菌性能;而且使涤纶独特的优良性能得以充分发挥。本发明的竹纤维和涤纶混纺的面料具有良好的抗菌性能,强力高,耐磨.悬垂性好,手感柔软,穿着舒适凉爽,透气性佳。适合加工高档服饰,能满足消费者对面料功能性,舒适性,健康性、环保性、卫生性及保健性的要求,具有良好的使用价值,市场开发前景十分广阔。进一步的,通过抗菌后整理,面料抑菌率高,从而能够有效保护人体健康。Compared with the prior art, the remarkable progress of the technical solution of the present invention is mainly reflected in the following: the present invention mixes two fibers with different properties, bamboo fiber and polyester, and learns from each other, which not only keeps the fineness of bamboo fiber fine, soft to the touch, rich in silk Mass effect, has a unique natural antibacterial properties; and makes the unique excellent properties of polyester can be fully utilized. The bamboo fiber and polyester blended fabric of the present invention has good antibacterial performance, high strength, wear resistance, good drapability, soft hand feeling, comfortable and cool wearing, and good air permeability. It is suitable for processing high-end clothing and can meet consumers' requirements for fabric functionality, comfort, health, environmental protection, hygiene and health care. It has good use value and has a very broad market development prospect. Furthermore, through antibacterial finishing, the fabric has a high antibacterial rate, which can effectively protect human health.
具体实施方式Detailed ways
实施例1Example 1
竹纤维(上海里奥纤维企业发展有限公司提供的里奥竹竹纤维,纤度2.58dtex,长度38mm)和细旦涤纶(纤度0.89dtex,长度38mm)的质量比为20:80。Bamboo fiber (Leo Bamboo provided by Shanghai Leo Fiber Enterprise Development Co., Ltd. The mass ratio of bamboo fiber (denier 2.58dtex, length 38mm) to fine denier polyester (denier 0.89dtex, length 38mm) is 20:80.
将按上述配比称取的竹纤维开松预处理,在梳棉机上梳理成生条;将按上述配比称取的涤纶开松预处理,在梳棉机上梳理成生条;然后将竹纤维生条和涤纶生条在并条机上并合,制成熟条;在粗纱机上进行牵伸和加捻,最后在细纱机上进一步牵伸加捻,制成涤纶和竹纤维混纺纱。再将涤纶和竹纤维混纺纱采用大圆机纬编织造方法进行织造,最终制得竹纤维和涤纶混纺的面料。The bamboo fibers weighed according to the above proportions are opened and pretreated, and carded into raw sliver on the carding machine; the polyester opened and pretreated according to the above proportions is weighed, and carded into raw strips on the carding machine; Fiber raw sliver and polyester raw sliver are merged on the drawing frame to make mature sliver; they are drafted and twisted on the roving frame, and finally drafted and twisted on the spinning frame to make polyester and bamboo fiber blended yarn. Then the polyester and bamboo fiber blended yarn is woven by a large circular machine weft knitting method, and finally the bamboo fiber and polyester blended fabric is obtained.
具体工艺步骤可以为:Concrete process steps can be:
竹纤维:A002D→A006B→A036C(梳针)→A092→A076→A086C→FA302→①Bamboo fiber: A002D→A006B→A036C (needle)→A092→A076→A086C→FA302→①
细旦涤纶:A002D→A006B→A036C(梳针)→A092→A076→A086D→②Fine denier polyester: A002D→A006B→A036C (comb needle)→A092→A076→A086D→②
①+②→并条FA302(二道)→粗纱A454G→细纱FA502A→Autoconer238型络筒机→针织大圆机→竹纤维和涤纶混纺的面料①+②→Drawing FA302 (second pass)→Roving A454G→Spinning FA502A→Autoconer238 winder→Knitting circular machine→Bamboo fiber and polyester blended fabric
显然,上述的混纺纱及面料的制备工艺均为本行业的通用方法,为本领域普通技术人员所熟知。Obviously, the above-mentioned preparation techniques of blended yarns and fabrics are common methods in this industry and are well known to those skilled in the art.
实施例2Example 2
取部分实施例1所制得的竹纤维和涤纶混纺的面料,进一步进行抗菌后整理,具体步骤为:Get the made bamboo fiber and polyester blended fabric of part embodiment 1, further carry out antibacterial post-finishing, concrete steps are:
(1)抗菌整理剂的配置:(1) Configuration of antibacterial finishing agent:
按表1中实施例2对应的数据称取各原料,搅拌混合均匀,制得抗菌整理剂。According to the data corresponding to Example 2 in Table 1, each raw material was weighed, stirred and mixed evenly, and an antibacterial finishing agent was obtained.
(2)浸渍:(2) Dipping:
将抗菌整理剂溶解在水中,制得抗菌整理液;Dissolving the antibacterial finishing agent in water to prepare an antibacterial finishing solution;
再将竹纤维和涤纶混纺的面料常温(18-25℃)下在抗菌整理液中浸渍20分钟,所述抗菌整理液中抗菌整理剂用量为1.0%o.w.f,浴比为1:20。Then soak the bamboo fiber and polyester blended fabric in the antibacterial finishing solution at room temperature (18-25° C.) for 20 minutes. The amount of antibacterial finishing agent in the antibacterial finishing solution is 1.0% o.w.f, and the bath ratio is 1:20.
(3)脱水;(3) Dehydration;
(4)烘干:在100℃温度下将织物烘干。(4) Drying: Dry the fabric at 100°C.
即可制得本发明的抗菌后处理之后的竹纤维和涤纶混纺的面料。The fabric of bamboo fiber and polyester blended after the antibacterial post-treatment of the present invention can be obtained.
实施例3Example 3
制备方法与实施例2基本相同,唯一的区别在于选用的抗菌整理剂不同。本实施例采用表1中实施例3对应的数据来制备抗菌整理剂。The preparation method is basically the same as that of Example 2, the only difference being that the selected antibacterial finishing agent is different. In this example, the data corresponding to Example 3 in Table 1 was used to prepare the antibacterial finishing agent.
实施例4Example 4
制备方法与实施例2基本相同,唯一的区别在于选用的抗菌整理剂不同。本实施例采用表1中实施例4对应的数据来制备抗菌整理剂。The preparation method is basically the same as that of Example 2, the only difference being that the selected antibacterial finishing agent is different. In this example, the data corresponding to Example 4 in Table 1 was used to prepare the antibacterial finishing agent.
实施例5Example 5
制备方法与实施例2基本相同,唯一的区别在于选用的抗菌整理剂不同。本实施例采用表1中实施例5对应的数据来制备抗菌整理剂。The preparation method is basically the same as that of Example 2, the only difference being that the selected antibacterial finishing agent is different. In this example, the data corresponding to Example 5 in Table 1 was used to prepare the antibacterial finishing agent.
实施例6Example 6
制备方法与实施例2基本相同,唯一的区别在于选用的抗菌整理剂不同。本实施例采用表1中实施例6对应的数据来制备抗菌整理剂。The preparation method is basically the same as that of Example 2, the only difference being that the selected antibacterial finishing agent is different. In this example, the data corresponding to Example 6 in Table 1 was used to prepare the antibacterial finishing agent.
表1:抗菌整理剂配方表单位:公斤Table 1: Antibacterial finishing agent formula table Unit: kg
测试例1test case 1
采用国家标准GB/T20944.3-2008《纺织品抗菌性能的评价第3部分:振荡法》进行抗菌性定量测试,采用耐洗色牢度试验机洗涤方法,测试水洗30次后的织物,测试结果见表2。The national standard GB/T20944.3-2008 "Evaluation of Antibacterial Properties of Textiles Part 3: Oscillating Method" was used for quantitative testing of antibacterial properties, and the washing method of washing color fastness test machine was used to test the fabric after washing 30 times. The test results See Table 2.
表2:水洗30次后抑菌率测试表Table 2: Antibacterial rate test table after washing 30 times
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