CN103495873A - Automatic punching-welding integrated unit of external-insulation protective rings - Google Patents
Automatic punching-welding integrated unit of external-insulation protective rings Download PDFInfo
- Publication number
- CN103495873A CN103495873A CN201310434655.5A CN201310434655A CN103495873A CN 103495873 A CN103495873 A CN 103495873A CN 201310434655 A CN201310434655 A CN 201310434655A CN 103495873 A CN103495873 A CN 103495873A
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- Prior art keywords
- integrated unit
- insulating tape
- base
- polyester insulating
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to mechanical automation equipment, in particular to an automatic punching-welding integrated unit of external-insulation protective rings of motor windings. The automatic punching-welding integrated unit is provided with a base and is characterized in that a material rest is installed at the right end of the base, a polyester insulating tape disk is installed on the material rest, an automatic feeding device is installed on the base, a notch punching device, a cutting device, a material wrapping and looping device are sequentially installed on the base along a polyester insulating tape running line front right to left, and an ultrasonic welding machine and a material returning device are installed right opposite to the material wrapping and looping device; the material wrapping and looping device comprises a cylindrical mold core arranged longitudinally and horizontally, a left enclosure swing arm and a right enclosure swing arm are installed below the cylindrical mold core, one end of each of the two enclosure swing arms is connected to a driving device, and meanwhile cut polyester insulating tape with fixed length is supported to form a circle by enclosing the cylindrical mold core. The automatic punching-welding integrated unit achieves full-automatic production, is high in production efficiency and good in production quality, greatly reduces used labor mount, lowers production cost and is mainly used for producing the external-insulation protective rings in refrigeration compressor motors.
Description
Technical field
The present invention relates to mechanical automation equipment, the integrated unit of especially a kind of motor winding external insulation guard ring automatically punching welding.
Background technology
Along with user's volume is little, compact conformation, low noise, vibrate little efficient small refrigeration compressor constantly development and release, compressor arrangement changes, former extension spring structure is improved to the stage clip structure, in compressor, motor stator is installed and is also just changed, the peripheral insulating materials that adopts of motor stator lead-in wire winding that requires installation end to use carries out insulation protection, generally adopt at present the external insulation guard ring, this insulating protection circle (referring to Fig. 1) needs first to be cut into alternate, being welded two procedures completes again, and mainly by manually completing the stamping-out enclosure, weld in existing production, production efficiency is low, product quality is difficult to guarantee, human factor is large, particularly the amount of labour used is large.But follow present social surplus labour increasingly in short supply, the recruitment famine will more and more have influence on the normal operation of enterprise.Under the overall situation of recruitment famine, how to eliminate the negative effect that production cost goes up, personnel's shortage causes, become the problem that many enterprises have to face, in the face of the recruitment growed in intensity is difficult, the waste problem of recruitment, improve equipment, in renewal of the equipment, technology, on improving, think hard, reduce recruitment, promote upgrading transition that product is manufactured, improve production automation level, to reduce the demand to the labour, become the recent vital task of some labor-intensive enterprises.
Summary of the invention
Purpose of the present invention will solve exactly the electrical machine insulation circle and adopt artificial stamping-out, enclosure welding, and production efficiency is low, and product quality is difficult to assurance, and production cost is high, and the problem that the amount of labour used is large provides a kind of external insulation guard ring automatically punching welding integrated unit.
Concrete scheme of the present invention is: the integrated unit of external insulation guard ring automatically punching welding, there is base, it is characterized in that: the right-hand member at base is equipped with bin, by rotating shaft, polyester insulation tep reel is installed on bin, automatic feeding is installed on base, the horizontal linear feeding of clamping polyester insulating tape, along being installed on polyester insulating tape travel line from right to left successively, punching lacks device on base, shearing device, the construction materials contract looping device, and over against the construction materials contract looping device, ultrasonic welding machine and discharging device are installed, complete after the polyester insulating tape surrounds circle and be welded into insulated ring automatic material returning, described construction materials contract looping device, include the cylinder core rod that a vertical equity is arranged, two the enclosure swing arms in left and right are installed below the cylinder core rod, an end separately of two enclosure swing arms is connected with drive unit, drive enclosure swing arm in the left side to swing along clockwise direction, drive enclosure swing arm in the right to swing in the counterclockwise direction, thereby the fixed length polyester insulating tape after picking-up is cut off is around cylinder core rod circle simultaneously, described discharging device includes one and is arranged on the stop gauge of cylinder core rod afterbody and the material returned cylinder of a connecting cylinder core rod.
Punching described in the present invention lacks device and includes miniature punch press and be arranged on the piercing die on miniature punch press, completes the punching of design breach on insulated ring.
Shearing device described in the present invention includes miniature punch press and is arranged on the knife edge die on miniature punch press, completes the design length of polyester insulating tape and the cut-out of appearance of fracture.
Pay-off described in the present invention includes to be carried manipulator secretly and is connected the driving cylinder of carrying manipulator secretly, and guarantee to carry the straight-line line slideway of manipulator secretly, the left and right stopping means is installed on line slideway to guarantee that the polyester insulating tape is by the design length step feeding.
In the present invention on base along being furnished with some pressure zone guiders on polyester insulating tape travel line, this device includes supporting base, supporting base is provided with gathering sill, over against gathering sill, spring bearer plate is installed.
Drive unit in the looping device of construction materials contract described in the present invention, include supporting base, and rotating shaft is installed on supporting base, and an end of rotating shaft connects the enclosure swing arm, and the other end is equipped with fork and connects the driving cylinder.
Stop gauge described in the present invention in discharging device is the collet that an internal diameter equates with the cylinder mold core diameter.
Stop gauge described in the present invention in discharging device has a U-shaped card, and two circular arc material blocking blocks of positioned opposite are housed on two madial walls of U-shaped card, and the round diameter that two circular arc material blocking blocks form equals the cylinder mold core diameter.
Operation principle of the present invention is: referring to Fig. 1, 2, 3, polyester insulating tape 3 is placed on bin 4, while working first, manually polyester insulating tape 5 is caused to the manipulator of carrying secretly of pay-off through binder guider 21, then fully automatic working starts, at first the scarce device of punching is gone out the breach 2 on insulated ring, restart pay-off and bring to foremost by carrying manipulator 10 clamping polyesters insulation 5 secretly that (girth that its feed distance is insulated ring adds stitch welding technique length, spacing by left side stopping means), carry manipulator 10 secretly and unclamp polyester insulating tape 5 reposition (spacing by the right stopping means), the shearing device action is cut off and is pressed designing requirement by the polyester insulating tape and forms the V-type fracture, starting the construction materials contract looping device is trapped among the polyester insulating tape after cutting off on the cylinder core rod and forms circle, start ultrasonic welding machine 14, aim at the junction of polyester insulating tape formation circle and carry out butt welding, the cylinder of last operation discharging device drives the cylinder core rod and retreats, under the effect of stop gauge, insulated ring is exited to the cylinder core rod, can complete the full-automation production of an insulated ring, carrying out next one circulation produces again.
The present invention designs ingenious, compact conformation, easy to operate, quick, reliable operation, constant product quality, realize the punching automatically continuously of external insulation guard ring, the integrated production of enclosure welding, simplified process operations, reduced operation labour intensity, can realize that a people looks after the operation multiple devices simultaneously, greatly reduce the demand to the labour, reached the purpose that material-saving is reduced burden and increased efficiency, there is great economic benefit and social benefit.
The accompanying drawing explanation
Fig. 1 is the three-dimensional view of insulated ring;
Fig. 2 is general structure front view of the present invention;
Fig. 3 is general structure top view of the present invention (saving ultrasonic welding machine in figure);
Fig. 4 is the structural representation of construction materials contract looping device in the present invention;
Fig. 5 is the structural front view of discharging device in the present invention;
Fig. 6 is the right view of discharging device in the present invention;
Fig. 7 is binder guider master cutaway view in the present invention;
Fig. 8 is binder guider left view in the present invention.
In figure: 1-insulated ring, 2-breach, 3-polyester insulation tep reel, 4-bin, 5-polyester insulating tape, 6-base, 7-feeding cylinder, 8-piercing die, 9-miniature punch press, 10-carry manipulator secretly, 11-guide rail, 12-knife edge die, 13-miniature punch press, 14-ultrasonic welding machine, 15-cylinder core rod, 16-enclosure swing arm, 17-rotating shaft, 18-supporting base, 19-driving cylinder, 20-fork, 21-pressure zone guider, 22-discharging device, 23-gathering sill, 24-spring bearer plate, 25-supporting base, 26-U-shaped card, 27-material returned cylinder, 28-circular arc material blocking block.
The specific embodiment
Referring to Fig. 2,3, the present invention has base 6, particularly: the right-hand member at base 6 is equipped with bin 4, by rotating shaft 17, polyester insulation tep reel 3 is installed on bin 4, on base 6, automatic feeding is installed, clamping polyester insulating tape horizontal stroke 5 is to linear feeding, along being installed on polyester insulating tape 5 travel lines from right to left successively, punching lacks device, shearing device, construction materials contract looping device on base 6, and over against the construction materials contract looping device, ultrasonic welding machine 14 and discharging device 22 are installed, complete after polyester insulating tape 5 surrounds circle and be welded into insulated ring automatic material returning; Described construction materials contract looping device, referring to Fig. 4, it includes the cylinder core rod 15 that a vertical equity is arranged, two the enclosure swing arms 16 in left and right are installed below cylinder core rod 15, an end separately of two enclosure swing arms 16 is connected with drive unit, driving left side enclosure swing arm 16 swings along clockwise direction, drive the right enclosure swing arm 16 to swing in the counterclockwise direction, thereby the fixed length insulating tape 5 after picking-up is cut off is around cylinder core rod 15 circles; Described discharging device 22 includes the material returned cylinder 27(of a stop gauge that is arranged on cylinder core rod 15 afterbodys and a connecting cylinder core rod 15 referring to Fig. 5,6).
Punching described in the present embodiment lacks device and includes miniature punch press 9 and be arranged on the piercing die 8 on miniature punch press 9, completes the punching of design breach 2 on insulated ring 1, referring to Fig. 1.
Shearing device described in the present embodiment includes miniature punch press 13 and is arranged on the knife edge die 12 on miniature punch press 13, completes the design length of polyester insulating tape 5 and the cut-out of appearance of fracture.
Pay-off described in the present embodiment includes to be carried manipulator 10 secretly and is connected the feeding cylinder 7 of carrying manipulator 10 secretly, and guarantee to carry the straight-line line slideway 11 of manipulator 10 secretly, the left and right stopping means is installed on line slideway 11 to guarantee that polyester insulating tape 5 is by the design length step feeding.
In the present embodiment on base along being furnished with some pressure zone guiders 21 on polyester insulating tape 5 travel lines, referring to Fig. 7,8, this device includes supporting base, 25, supporting base 25 is provided with gathering sill 23, over against gathering sill 23, spring bearer plate 24 is installed.
Drive unit in the looping device of construction materials contract described in the present embodiment, referring to Fig. 3,4, include supporting base 18, and rotating shaft 17 is installed on supporting base 18, and an end of rotating shaft 17 connects enclosure swing arm 16, and the other end is equipped with fork 20 and connects driving cylinder 19.
Stop gauge described in the present embodiment in discharging device has a U-shaped card 26, and the round diameter that two circular arc material blocking blocks, 28, the two circular arc material blocking blocks 28 of arranging are formed of pretending on two madial walls of U-shaped card 26 equals cylinder core rod 15 diameters; Stop gauge in described discharging device 22 can also be the collet of an internal diameter and cylinder core rod 15 equal diameters.
Claims (8)
1. the integrated unit of external insulation guard ring automatically punching welding, there is base, it is characterized in that: the right-hand member at base is equipped with bin, by rotating shaft, polyester insulation tep reel is installed on bin, automatic feeding is installed on base, the horizontal linear feeding of clamping polyester insulating tape, along being installed on polyester insulating tape travel line from right to left successively, punching lacks device, shearing device, construction materials contract looping device on base, and over against the construction materials contract looping device, ultrasonic welding machine and discharging device are installed, complete after the polyester insulating tape surrounds circle and be welded into insulated ring automatic material returning; Described construction materials contract looping device, include the cylinder core rod that a vertical equity is arranged, two the enclosure swing arms in left and right are installed below the cylinder core rod, an end separately of two enclosure swing arms is connected with drive unit, drive enclosure swing arm in the left side to swing along clockwise direction, drive enclosure swing arm in the right to swing in the counterclockwise direction, thereby the fixed length polyester insulating tape after picking-up is cut off is around cylinder core rod circle simultaneously; Described discharging device includes one and is arranged on the stop gauge of cylinder core rod afterbody and the material returned cylinder of a connecting cylinder core rod.
2. the integrated unit of external insulation guard ring automatically punching welding according to claim 1 is characterized in that: described punching lacks device and includes miniature punch press and be arranged on the piercing die on miniature punch press, completes the punching of design breach on insulated ring.
3. the integrated unit of external insulation guard ring automatically punching welding according to claim 1 is characterized in that: described shearing device includes miniature punch press and is arranged on the knife edge die on miniature punch press, completes the design length of polyester insulating tape and the cut-out of appearance of fracture.
4. the integrated unit of external insulation guard ring automatically punching welding according to claim 1, it is characterized in that: described pay-off includes to be carried manipulator secretly and is connected the feeding cylinder of carrying manipulator secretly, and guarantee to carry the straight-line line slideway of manipulator secretly, the left and right stopping means is installed on line slideway to guarantee that the polyester insulating tape is by the design length step feeding.
5. the integrated unit of external insulation guard ring automatically punching welding according to claim 1, it is characterized in that: on base along being furnished with some pressure zone guiders on polyester insulating tape travel line, this device includes supporting base, and supporting base is provided with gathering sill, over against gathering sill, spring bearer plate is installed.
6. the integrated unit of external insulation guard ring automatically punching welding according to claim 1, it is characterized in that: the drive unit in described construction materials contract looping device, include supporting base, rotating shaft is installed on supporting base, one end of rotating shaft connects the enclosure swing arm, and the other end is equipped with fork and connects the driving cylinder.
7. the integrated unit of external insulation guard ring automatically punching welding according to claim 1, it is characterized in that: the stop gauge in described discharging device is the collet that an internal diameter equates with the cylinder mold core diameter.
8. the integrated unit of external insulation guard ring automatically punching welding according to claim 1, it is characterized in that: the stop gauge in described discharging device has a U-shaped card, two circular arc material blocking blocks of positioned opposite are housed on two madial walls of U-shaped card, and the round diameter that two circular arc material blocking blocks form equals the cylinder mold core diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310434655.5A CN103495873B (en) | 2013-09-23 | 2013-09-23 | External insulation guard ring automatically punching welding integration unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310434655.5A CN103495873B (en) | 2013-09-23 | 2013-09-23 | External insulation guard ring automatically punching welding integration unit |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103495873A true CN103495873A (en) | 2014-01-08 |
| CN103495873B CN103495873B (en) | 2015-09-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310434655.5A Active CN103495873B (en) | 2013-09-23 | 2013-09-23 | External insulation guard ring automatically punching welding integration unit |
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| Country | Link |
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| CN (1) | CN103495873B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786064A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Cylinder reinforcing ring prefabrication workstation and prefabrication method thereof |
| CN107199374A (en) * | 2017-06-29 | 2017-09-26 | 江苏江顺精密机电设备有限公司 | Aluminum bar peeling machine material returned component |
| CN107775359A (en) * | 2017-11-08 | 2018-03-09 | 青岛楼山消防器材厂有限公司 | The cylinder body of fire extinguisher foundation ring production system of one man operation |
| CN108746981A (en) * | 2018-05-30 | 2018-11-06 | 东莞理工学院城市学院 | Motor insulation paper ultrasonic welding automation equipment |
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| US4630353A (en) * | 1984-09-13 | 1986-12-23 | Nippon Acchakutanshi Seizo Kabushiki Kaisha | Insulation covering stripping device |
| CN2442766Y (en) * | 2000-09-08 | 2001-08-15 | 曲均绪 | Composite-stretching device for producing copper covered steel wire |
| CN1915584A (en) * | 2006-08-29 | 2007-02-21 | 扬州锻压机床集团有限公司 | Abutting joint machine for coil material |
| CN202224927U (en) * | 2011-08-05 | 2012-05-23 | 厦门跨世机械制造有限公司 | C-shaped framework crushing former |
| CN102714449A (en) * | 2010-03-26 | 2012-10-03 | 爱信艾达株式会社 | Laminated core punching device |
| CN203459912U (en) * | 2013-09-23 | 2014-03-05 | 黄石艾博科技发展有限公司 | Automatic stamping and welding integrated machine set for external insulation protection rings |
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2013
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4630353A (en) * | 1984-09-13 | 1986-12-23 | Nippon Acchakutanshi Seizo Kabushiki Kaisha | Insulation covering stripping device |
| CN2442766Y (en) * | 2000-09-08 | 2001-08-15 | 曲均绪 | Composite-stretching device for producing copper covered steel wire |
| CN1915584A (en) * | 2006-08-29 | 2007-02-21 | 扬州锻压机床集团有限公司 | Abutting joint machine for coil material |
| CN102714449A (en) * | 2010-03-26 | 2012-10-03 | 爱信艾达株式会社 | Laminated core punching device |
| CN202224927U (en) * | 2011-08-05 | 2012-05-23 | 厦门跨世机械制造有限公司 | C-shaped framework crushing former |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786064A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Cylinder reinforcing ring prefabrication workstation and prefabrication method thereof |
| CN104786064B (en) * | 2015-04-20 | 2017-07-28 | 骏马石油装备制造有限公司 | The prefabricated work station and its method for prefabricating of a kind of cylinder stiffening ring |
| CN107199374A (en) * | 2017-06-29 | 2017-09-26 | 江苏江顺精密机电设备有限公司 | Aluminum bar peeling machine material returned component |
| CN107199374B (en) * | 2017-06-29 | 2023-11-14 | 江苏江顺精密机电设备有限公司 | Material returning assembly of aluminum bar peeler |
| CN107775359A (en) * | 2017-11-08 | 2018-03-09 | 青岛楼山消防器材厂有限公司 | The cylinder body of fire extinguisher foundation ring production system of one man operation |
| CN107775359B (en) * | 2017-11-08 | 2023-07-07 | 青岛楼山消防器材厂有限公司 | Single-person operated fire extinguisher cylinder bottom ring production system |
| CN108746981A (en) * | 2018-05-30 | 2018-11-06 | 东莞理工学院城市学院 | Motor insulation paper ultrasonic welding automation equipment |
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| Publication number | Publication date |
|---|---|
| CN103495873B (en) | 2015-09-16 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20200911 Address after: No.9, Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee after: Daye Dongai Electric Co.,Ltd. Address before: 435006, Huangshi, Hubei province Daye Luo Bridge Industrial Park Patentee before: HUANGSHI AIBO TECHNOLOGY DEVELOPMENT Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee after: Huangshi Dongbei Motor Co.,Ltd. Address before: 435006 No.9 Ganghu Road, Luoqiao sub district office, Daye City, Huangshi City, Hubei Province Patentee before: Daye Dongai Electric Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |