CN103486248A - Gear selecting and shifting executing mechanism - Google Patents
Gear selecting and shifting executing mechanism Download PDFInfo
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- CN103486248A CN103486248A CN201310417954.8A CN201310417954A CN103486248A CN 103486248 A CN103486248 A CN 103486248A CN 201310417954 A CN201310417954 A CN 201310417954A CN 103486248 A CN103486248 A CN 103486248A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/32—Gear shift yokes, e.g. shift forks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
- F16H63/32—Gear shift yokes, e.g. shift forks
- F16H2063/322—Gear shift yokes, e.g. shift forks characterised by catches or notches for moving the fork
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Abstract
Description
技术领域technical field
本发明是关于汽车变速器领域,且特别是关于一种汽车变速器的选换挡执行机构。The invention relates to the field of automobile transmissions, and in particular to a gear selection actuator of the automobile transmission.
背景技术Background technique
目前在汽车变速器领域,已经上市或者还在研究中的电动换挡的6DCT变速器均设计四个同步器以及采用具有一个退挡锁止凸轮和换挡指集合的选换挡执行机构来实现选换挡和锁止功能。At present, in the field of automobile transmissions, the electric shift 6DCT transmissions that have been on the market or are still under research are designed with four synchronizers and a selector shift actuator with a reverse gear lock cam and a set of shift fingers to realize the shift. blocking and locking functions.
请参照图1所示,在这种选换挡执行机构中,奇数挡拨叉91、93和偶数挡拨叉92、94交替排列。退挡锁止凸轮和换挡指集合95包括设置在其中部的换挡指96,以及设置在该换挡指两侧的退挡凸轮97。退挡锁止凸轮和换挡指集合95可在选换挡轴98的带动下轴向移动以进行选挡,或者转动以进行换挡。换挡指96与退挡凸轮97之间具有一定间隔,使得当换挡指96与其中一个奇数挡拨叉配合作用,即挂挡时,另一个奇数挡拨叉被退挡凸轮97限制在退挡位置;同样的,当换挡指与其中一个偶数挡拨叉配合作用,即挂挡时,另一个偶数挡拨叉被退挡凸轮限制在退挡位置。从而使得奇数挡的两个拨叉和偶数挡的两个拨叉不能被同时挂挡。Please refer to Fig. 1, in this gear selection actuator, the odd-numbered shift forks 91, 93 and the even-numbered shift forks 92, 94 are alternately arranged. The reverse gear locking cam and shift finger assembly 95 includes a shift finger 96 disposed in the middle, and reverse gear cams 97 disposed on both sides of the shift finger. The reverse gear locking cam and the shift finger assembly 95 can move axially under the drive of the shift selector shaft 98 to select a gear, or rotate to perform a gear shift. There is a certain distance between the shift finger 96 and the reverse gear cam 97, so that when the shift finger 96 cooperates with one of the odd-numbered gear forks, that is, when the gear is engaged, the other odd-numbered gear fork is limited by the reverse gear cam 97 to the reverse position. Similarly, when the shift finger cooperates with one of the even-numbered gear forks, that is, when the gear is engaged, the other even-numbered gear fork is restricted in the reverse gear position by the reverse gear cam. Thereby making two shift forks of odd-numbered gear and two shift forks of even-numbered gear cannot be put into gear simultaneously.
目前,业界已经开始研究具有五个同步器的变速器,具有五个同步器的变速器可以有效地缩短变速器轴系的轴向长度,从而缩短变速器的轴向长度。显然,现有的应用于具有四个同步器的变速器的选换挡执行机构不适用于具有五个同步器的变速器,不能直接应用于具有五个同步器的变速器中。At present, the industry has begun to study a transmission with five synchronizers, which can effectively shorten the axial length of the transmission shaft system, thereby shortening the axial length of the transmission. Apparently, the existing gear selection actuator applied to a transmission with four synchronizers is not suitable for a transmission with five synchronizers, and cannot be directly applied to a transmission with five synchronizers.
发明内容Contents of the invention
针对上述问题,本发明的目的是提供一种适用于具有五个同步器的变速器的选换挡执行机构。In view of the above problems, the object of the present invention is to provide a gear selection actuator suitable for a transmission with five synchronizers.
本发明的一种选换挡执行机构,包括选换挡轴,所述选换挡执行机构还包括固定设置在所述选换挡轴上的第一选换挡结构和第二选换挡结构,以及五个拨叉叉口,所述第一选换挡结构和所述第二选换挡结构分别包括退挡凸轮和换挡指,所述五个拨叉叉口设置成可分别与所述第一选换挡结构和所述第二选换挡结构配合的两组。A gear selection actuator of the present invention includes a gear selection shaft, and the gear selection actuator also includes a first gear selection structure and a second gear selection structure fixedly arranged on the gear selection shaft , and five shift fork forks, the first selected shift structure and the second selected shift structure respectively include a reverse gear cam and a shift finger, and the five shift fork forks are arranged to be respectively compatible with the Two groups of the first selected shifting structure and the second selected shifting structure.
在本发明的一个实施例中,前述的第一选换挡结构相邻的退挡凸轮和换挡指之间的间隙,以及所述第二选换挡结构相邻的退挡凸轮和换挡指之间的间隙,是各组拨叉叉口中相邻的各拨叉叉口之间间隙的两倍。In one embodiment of the present invention, the gap between the reverse gear cam and the shift finger adjacent to the first selected shift structure, and the reverse gear cam and the shift finger adjacent to the second selected shift structure The gap between the fingers is twice the gap between the adjacent forks of each group of forks.
在本发明的一个实施例中,前述的五个拨叉叉口包括奇数挡拨叉叉口和偶数挡拨叉叉口,在所述换挡指之一位于奇数挡拨叉叉口之一时,其它的各奇数挡拨叉叉口被所述退挡凸轮退挡;在所述换挡指之一位于偶数挡拨叉叉口之一时,其它的各偶数挡拨叉叉口被所述退挡凸轮退挡。In one embodiment of the present invention, the aforementioned five shift fork forks include an odd-numbered shift fork and an even-numbered shift fork, and when one of the shift fingers is located at one of the odd-numbered shift forks, Other odd-numbered shift fork forks are backed by the reverse gear cam; when one of the shift fingers is located at one of the even-numbered shift fork forks, other even-numbered shift fork forks are moved by the reverse gear Cam backs off.
在本发明的一个实施例中,前述的第一选换挡结构包括三个退挡凸轮和一个换挡指。In one embodiment of the present invention, the aforesaid first selector shift structure includes three reverse gear cams and one shift finger.
在本发明的一个实施例中,前述的第一选换挡结构的三个退挡凸轮中的两个位于所述换挡指的一侧,另一个退挡凸轮位于所述换挡指的另一侧。In one embodiment of the present invention, two of the three reverse cams of the aforementioned first selector shift structure are located on one side of the shift finger, and the other reverse cam is located on the other side of the shift finger. side.
在本发明的一个实施例中,前述的第二选换挡结构包括两个退挡凸轮和一个换挡指。In one embodiment of the present invention, the aforementioned second selector shift structure includes two reverse gear cams and one shift finger.
在本发明的一个实施例中,前述的第二选换挡结构的两个退挡凸轮位于所述换挡指的同一侧。In one embodiment of the present invention, the two reverse gear cams of the aforementioned second selector shift structure are located on the same side of the shift finger.
在本发明的一个实施例中,前述的五个拨叉叉口包括倒挡拨叉叉口、五挡拨叉叉口、二/六挡拨叉叉口、一/三挡拨叉叉口,以及四挡拨叉叉口。In one embodiment of the present invention, the aforementioned five shift fork ports include the reverse gear shift fork port, the fifth gear shift fork port, the second/sixth gear shift fork port, the first/third gear shift fork port, And the four gear shift fork mouth.
在本发明的一个实施例中,前述的倒挡拨叉叉口、二/六挡拨叉叉口与五挡拨叉叉口为一组,且与所述第一选换挡结构配合。In one embodiment of the present invention, the aforementioned reverse gear shift fork, the second/sixth gear shift fork and the fifth gear shift fork are a group, and cooperate with the first gear selection structure.
在本发明的一个实施例中,前述的一/三挡拨叉叉口,以及四挡拨叉叉口为一组,且与所述第二选换挡结构配合。In one embodiment of the present invention, the first/third gear shift fork and the fourth gear shift fork are a group and cooperate with the second gear selection structure.
本发明的有益效果是,采用本发明实施例的选换挡执行机构,适用于具有五个同步器的变速器,并且选换挡轴的轴向行程最短。The beneficial effect of the present invention is that the gear selection and shift actuator adopted in the embodiment of the invention is suitable for a transmission with five synchronizers, and the axial stroke of the gear selection shaft is the shortest.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其它目的、特征和优点能够更明显易懂,以下特举实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following specific examples, and with the accompanying drawings, are described in detail as follows.
附图说明Description of drawings
图1是现有的选换挡执行机构的较佳实施例的结构示意图。Fig. 1 is a schematic structural view of a preferred embodiment of an existing gear selection actuator.
图2是本发明选换挡执行机构的较佳实施例的结构示意图。Fig. 2 is a schematic structural view of a preferred embodiment of the gear selection actuator of the present invention.
图3是本发明选换挡执行机构较佳实施例的第一选换挡结构的结构示意图。Fig. 3 is a structural schematic diagram of the first gear selection structure of the preferred embodiment of the gear selection actuator of the present invention.
图4是本发明选换挡执行机构较佳实施例的第二选换挡结构的结构示意图。Fig. 4 is a structural schematic diagram of the second gear selection structure of the preferred embodiment of the gear selection actuator of the present invention.
图5到图9是本发明选换挡执行机构较佳实施例的五个换挡状态的示意图。Fig. 5 to Fig. 9 are schematic diagrams of the five shifting states of the preferred embodiment of the shifting actuator of the present invention.
具体实施方式Detailed ways
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的选换挡执行机构的具体实施方式、结构、特征及其功效,详细说明如下:In order to further explain the technical means and effects that the present invention takes to achieve the intended purpose of the invention, below in conjunction with the accompanying drawings and preferred embodiments, the specific implementation, structure, characteristics and features of the gear selection actuator proposed according to the present invention will be described. Efficacy, detailed as follows:
有关本发明的前述及其它技术内容、特点及功效,在以下配合参考图式的较佳实施例的详细说明中将可清楚呈现。通过具体实施方式的说明,当可对本发明为达成预定目的所采取的技术手段及功效得以更加深入且具体的了解,然而所附图式仅是提供参考与说明之用,并非用来对本发明加以限制。The aforementioned and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of preferred embodiments with reference to the drawings. Through the description of specific implementation methods, the technical means and effects of the present invention to achieve the intended purpose can be understood more deeply and specifically, but the attached drawings are only for reference and description, and are not used to explain the present invention limit.
请参照图2所示,本发明实施例的选换挡执行机构包括选换挡轴1,设置在选换挡轴1上的第一选换挡结构11、第二选换挡结构12,以及设置在选换挡轴1外围,分别与第一选换挡结构11或者第二选换挡结构12相互作用的倒挡拨叉叉口4、五挡拨叉叉口5、二/六挡拨叉叉口6、一/三挡拨叉叉口7,以及四挡拨叉叉口8。Referring to Fig. 2, the gear selection actuator of the embodiment of the present invention includes a
选换挡轴1具有轴线(图未示),选换挡轴1可在电机(图未示)等带动下延其轴线移动,从而进行选挡动作,也可以在电机(图未示)等带动下以其轴线为轴转动,从而进行换挡动作。The selection and
请参照图3所示,第一选换挡结构11包括大致呈圆柱状的轴套部110,以及设置在轴套部110上,分别沿垂直轴套部110的轴向双向延伸设置的三个退挡凸轮112,以及沿垂直轴套部110的轴向单向延伸设置的一个换挡指114。三个退挡凸轮112,以及一个换挡指114在轴套部110上的延伸方向相同,并且它们之中相邻元件间的间隙也相同。三个退挡凸轮112中的两个位于换挡指114的一侧,另一个退挡凸轮112位于换挡指114的另一侧。Please refer to FIG. 3 , the first shifting
请参照图4所示,第二选换挡结构12包括大致呈圆柱状的轴套部120,以及设置在轴套部120上,分别沿垂直轴套部120的轴向双向延伸设置的两个退挡凸轮122,以及沿垂直轴套部120的轴向单向延伸设置的一个换挡指124。两个退挡凸轮122,以及一个换挡指124在轴套部120上的延伸方向相同,并且它们之间的间隔距离也相同。两个退挡凸轮122位于换挡指124的同一侧。Please refer to FIG. 4 , the second shifting
第一选换挡结构11和第二选换挡结构12间隔一定距离固定在选换挡轴1上,可与选换挡轴1一同转动或者轴向移动,并且第一选换挡结构11和第二选换挡结构12在选换挡轴1上的设置角度相同,即第一选换挡结构11的各退挡凸轮112、换挡指114的延伸轴线与第二选换挡结构12的各退挡凸轮122、换挡指124的延伸轴线共面。The first
倒挡拨叉叉口4、五挡拨叉叉口5、二/六挡拨叉叉口6、一/三挡拨叉叉口7,以及四挡拨叉叉口8相互平行并且垂直于选换挡轴1的轴线顺序设置,各叉口分别连接对应的拨叉(图未示)。各对应的拨叉分别用于拨动应用本发明选换挡执行机构的具有五个同步器的变速器的各同步器。倒挡拨叉叉口4、五挡拨叉叉口5、二/六挡拨叉叉口6、一/三挡拨叉叉口7,以及四挡拨叉叉口8分两组设置,其中倒挡拨叉叉口4、五挡拨叉叉口5与二/六挡拨叉叉口6为一组,与第一选换挡结构11配合作用;一/三挡拨叉叉口7,以及四挡拨叉叉口8为一组,与第二选换挡结构12配合作用。在两个拨叉叉口组内,各相邻叉口之间的间隙相等,并且第一选换挡结构11的退挡凸轮112和换挡指114中相邻的两个元件之间的间隙是各相邻叉口之间的间隙的两倍。同样,第二选换挡结构12的退挡凸轮122和换挡指124中相邻的两个元件之间的间隙是各相邻叉口之间的间隙的两倍。Reverse gear
图5到图9示出了本发明实施例的选换挡执行机构的五个换挡状态。Fig. 5 to Fig. 9 show five shifting states of the gear selection and shifting actuator of the embodiment of the present invention.
在图5中,第二选换挡结构12的换挡指124作用在四挡拨叉叉口8上,而第一选换挡结构11左侧的两个退挡凸轮112分别作用在倒挡拨叉叉口4和二/六挡拨叉叉口6上。In Fig. 5, the
在图6中,第二选换挡结构12的换挡指124作用在一/三挡拨叉叉口7上,而第一选换挡结构11左侧的退挡凸轮112作用在五挡拨叉叉口5上。In Fig. 6, the
在图7中,第一选换挡结构11的换挡指114作用在二/六挡拨叉叉口6上,而第一选换挡结构11换挡指114左侧的退挡凸轮112作用在倒挡拨叉叉口4上,第二选换挡结构12中间的退挡凸轮122作用在四挡拨叉叉口8上。In Fig. 7, the
在图8中,第一选换挡结构11的换挡指114作用在五挡拨叉叉口5上,而第二选换挡结构12中间的退挡凸轮122作用在一/三挡拨叉叉口7上。In Fig. 8, the
在图9中,第一选换挡结构11的换挡指114作用在倒挡拨叉叉口4上,而第一选换挡结构11最右侧的退挡凸轮112作用在二/六挡拨叉叉口6上,第二选换挡结构12最右侧的退挡凸轮122作用在四挡拨叉叉口8上。In Fig. 9, the
即在图5到图9中示出的本发明实施例的选换挡执行机构的五个换挡状态,是选换挡执行机构的选换挡轴从选换挡执行机构的右端向左端轴向移动的不同状态。That is, the five shift states of the gear selection actuator of the embodiment of the present invention shown in Fig. 5 to Fig. 9 are that the gear selection axis of the gear selection actuator is from the right end of the gear selection actuator to the left end shaft different states of movement.
这样,本发明实施例的选换挡执行机构可以满足具有五同步器的DCT中将不同离合器控制的挡位同时挂入且同一离合器控制的挡位不能同时挂入的功能特点。在双离合器变速器中,一个离合器控制奇数挡位,另外一个离合器控制偶数挡位(在本实施例中,倒挡并入偶数挡中)。当换挡指114或者124在奇数挡位时,其它奇数挡位的拨叉口都会被锁止退挡凸轮112或者122退挡;当换挡指114或者124处于偶数挡的拨叉叉口时,其它偶数挡拨叉口也都会被锁止退挡凸轮112或者122退挡,达到对同一个离合器控制的其它挡位的锁止以及退挡功能。而当换挡指114或者124在其中的一个离合器控制的挡位时,另外一个离合器控制挡位的拨叉叉口没有锁止退挡凸轮,从而能够实现不同离合器控制的挡位可以同时挂入的功能。同时,采用本发明实施例的选换挡执行机构,进行选换挡操作,选换挡轴1的轴向行程最短。In this way, the gear selection and shifting actuator of the embodiment of the present invention can meet the functional characteristics that in a DCT with five synchronizers, the gears controlled by different clutches can be engaged at the same time, and the gears controlled by the same clutch cannot be engaged at the same time. In a dual clutch transmission, one clutch controls the odd gears and the other clutch controls the even gears (in this embodiment, reverse is incorporated into the even gears). When the
当然,本发明选换挡执行机构各元件的排布顺序不限于此,也可以以其它顺序进行排布,倒挡也可以并入奇数挡中,只要当换挡指114或者124在奇数挡位时,其它奇数挡位的拨叉口都会被锁止退挡凸轮112或者122退挡;当换挡指114或者124处于偶数挡的拨叉叉口时,其它偶数挡拨叉口也都会被锁止退挡凸轮112或者122退挡即可。Of course, the order of arrangement of the components of the gear selection and shifting actuator in the present invention is not limited thereto, and it can also be arranged in other orders, and the reverse gear can also be incorporated into odd gears, as long as the
综上所述,采用本发明实施例的选换挡执行机构,适用于具有五个同步器的变速器,并且选换挡轴1的轴向行程最短。To sum up, the gear selection and shift actuator adopted in the embodiment of the present invention is suitable for a transmission with five synchronizers, and the axial stroke of the
以上所述,仅是本发明的实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only an embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with the embodiment, it is not intended to limit the present invention. Without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but if it does not deviate from the technical solution of the present invention, the technical essence of the present invention can be used for the above Any simple modifications, equivalent changes and modifications made in the embodiments still fall within the scope of the technical solution of the present invention.
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| CN103486248B (en) | 2017-09-22 |
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