CN103483906B - Soft magnetic ferrite printing ink and application thereof - Google Patents
Soft magnetic ferrite printing ink and application thereof Download PDFInfo
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- CN103483906B CN103483906B CN201310382197.5A CN201310382197A CN103483906B CN 103483906 B CN103483906 B CN 103483906B CN 201310382197 A CN201310382197 A CN 201310382197A CN 103483906 B CN103483906 B CN 103483906B
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- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
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- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 claims description 2
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- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
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Landscapes
- Soft Magnetic Materials (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种软磁铁氧体印刷油墨及其应用,尤其涉及一种软磁铁氧体印刷油墨及其在13.56MHz RFID标签印制天线上的应用,属于印刷油墨和印刷电子领域。The invention relates to a soft ferrite printing ink and its application, in particular to a soft ferrite printing ink and its application on a 13.56MHz RFID tag printing antenna, belonging to the fields of printing ink and printed electronics.
背景技术Background technique
随着印刷电子技术的快速发展,印刷电子功能性油墨的研发极为迫切。目前,印刷电子用关键材料--导电油墨倍受关注,但其他功能性油墨开发相对较少。软磁铁氧体价格低廉,性能优异,将其制备成功能性油墨,在RFID标签(RFID是RadioFrequency Identification的简称,中文译为电子标签,又称无线射频识别技术)、传感器、信息存储、污水处理等领域有很大的应用价值。目前,电子标签线圈主要通过蚀刻法、绕线法和印刷方式制作。其中,蚀刻法制作电子标签线圈成本高,存在严重的环境污染问题。印刷方式制作电子标签线圈,具有设备投入少,生产效率高,制作成本低、天线结构应用灵活,环保问题少等特点。With the rapid development of printed electronics technology, the development of functional inks for printed electronics is extremely urgent. At present, conductive ink, the key material for printed electronics, has attracted much attention, but other functional inks have been developed relatively little. Soft magnetic ferrite is cheap and has excellent performance. It is prepared into functional ink, which can be used in RFID tags (RFID is the abbreviation of Radio Frequency Identification, translated into electronic tags in Chinese, also known as radio frequency identification technology), sensors, information storage, sewage treatment It has great application value in other fields. At present, electronic tag coils are mainly produced by etching, winding and printing. Among them, the cost of manufacturing electronic tag coils by etching is high, and there is a serious problem of environmental pollution. The electronic label coil is produced by printing, which has the characteristics of less investment in equipment, high production efficiency, low production cost, flexible application of antenna structure, and less environmental protection problems.
对于工作频率13.56MHz的电子标签来讲,当标签天线线圈的分布电感与模块输入的等效电容构成谐振回路时,标签可以吸收到能量最大,标签才能可靠的工作。电感线圈是电子标签内部构成谐振电路的重要部分,在相应工作频率上的电感量值及品质因子Q值是判断线圈质量的关键物理量。标签工作在13.56MHz附近,其电感量值通常在2-6μH。电感量值与线圈的圈数、大小形状和介质有关。线圈的Q值与导线的直流电阻,骨架的介质损耗,屏蔽罩或铁芯引起的损耗,高频趋肤效应的影响等因素有关。采用磁芯线圈,多股粗线圈均可提高线圈的Q值。在空芯线圈中增加铁氧体磁芯,可增加线圈的电感量值。For the electronic tag with a working frequency of 13.56MHz, when the distributed inductance of the tag antenna coil and the equivalent capacitance of the module input form a resonant circuit, the tag can absorb the maximum energy and the tag can work reliably. The inductance coil is an important part of the resonant circuit inside the electronic tag. The inductance value and quality factor Q value at the corresponding operating frequency are the key physical quantities to judge the quality of the coil. The tag works around 13.56MHz, and its inductance value is usually 2-6μH. The inductance value is related to the number of turns, size, shape and medium of the coil. The Q value of the coil is related to the DC resistance of the wire, the dielectric loss of the skeleton, the loss caused by the shield or iron core, and the influence of high-frequency skin effect. Using magnetic core coils, multi-strand thick coils can increase the Q value of the coils. Adding a ferrite core to the air-core coil can increase the inductance value of the coil.
目前,RFID标签成本及其小型化是限制其应用推广的难题。13.56MHz的标签天线线圈的难点是电感量值较小,同时如果进一步缩小13.56MHz RFID标签天线的尺寸,电感量值将更难达到使用要求。线圈的匝数不同或有无磁芯时,电感量值的大小不同。线圈匝数越多,电感量值越大,但同时也限制了标签尺寸无法进一步减小。At present, the cost and miniaturization of RFID tags are problems that limit their application and promotion. The difficulty of the 13.56MHz tag antenna coil is that the inductance value is small, and if the size of the 13.56MHz RFID tag antenna is further reduced, the inductance value will be more difficult to meet the use requirements. The inductance value is different when the number of turns of the coil is different or whether there is a magnetic core or not. The more turns of the coil, the larger the inductance value, but at the same time, it also limits the size of the label and cannot be further reduced.
因此,提供一种软磁铁氧体印刷油墨及其在13.56MHz RFID标签印制天线的应用,有利于解决该技术领域的技术难题。Therefore, providing a kind of soft magnetic ferrite printing ink and its application in 13.56MHz RFID label printing antenna helps to solve the technical problems in this technical field.
发明内容Contents of the invention
本发明的主要目的是根据印刷电子领域发展需求,提供一种软磁铁氧体印刷油墨。The main purpose of the present invention is to provide a soft ferrite printing ink according to the development needs of the printed electronics field.
本发明的软磁铁氧体印刷油墨,由如下重量百分比的组分组成:The soft magnetic ferrite printing ink of the present invention is made up of the following components by weight percentage:
一种优选技术方案,其特征在于:所述软磁铁氧体为纳米级γ-Fe2O3或微米级锰锌铁氧体。A preferred technical solution is characterized in that: the soft magnetic ferrite is nano-sized γ-Fe 2 O 3 or micron-sized manganese zinc ferrite.
一种优选技术方案,其特征在于:所述溶剂型树脂为环氧树脂、丙烯酸树脂或聚氨酯。A preferred technical solution is characterized in that: the solvent-based resin is epoxy resin, acrylic resin or polyurethane.
一种优选技术方案,其特征在于:所述高沸点溶剂为HDBE(混合二元酸酯,二价酸酯)、DBE(混合二元酸酯,二价酸酯)、丙三醇、乙酸乙酯、二乙二醇丁醚和环己酮中的一种或两种以上的复合溶剂。A preferred technical scheme is characterized in that: the high boiling point solvent is HDBE (mixed dibasic acid ester, dibasic acid ester), DBE (mixed dibasic acid ester, dibasic acid ester), glycerol, ethyl acetate One or more composite solvents of esters, diethylene glycol butyl ether and cyclohexanone.
一种优选技术方案,其特征在于:所述助剂为附着力促进剂和/或流平剂。A preferred technical solution is characterized in that: the auxiliary agent is an adhesion promoter and/or a leveling agent.
一种优选技术方案,其特征在于:所述附着力促进剂为聚乙烯吡咯烷酮(PVP)或乙酰丙酮基钛酸酯螯合物(乙酰丙酮钛)。A preferred technical solution is characterized in that: the adhesion promoter is polyvinylpyrrolidone (PVP) or acetylacetonate titanate chelate (titanium acetylacetonate).
一种优选技术方案,其特征在于:所述流平剂为聚丙烯酸酯、聚醚硅氧烷共聚物或有机硅表面助剂。A preferred technical solution is characterized in that: the leveling agent is polyacrylate, polyether siloxane copolymer or silicone surface additive.
本发明软磁铁氧体印刷油墨的制备方法,包括:按配方依次称取一定量的纳米或微米级软磁铁氧体、溶剂型树脂、高沸点溶剂和助剂,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨。The preparation method of the soft magnetic ferrite printing ink of the present invention comprises: taking a certain amount of nanometer or micron soft magnetic ferrite, solvent-based resin, high boiling point solvent and auxiliary agent sequentially according to the formula, after mixing, use a three-roll mill Or ball mill or horizontal sand mill for grinding, after uniform dispersion, the soft ferrite printing ink can be obtained.
上述溶剂型树脂包括环氧树脂、丙烯酸树脂、聚氨酯等;高沸点溶剂包括HDBE、DBE、二乙二醇丁醚、乙酸乙酯、丙三醇、环己酮等或其复合溶剂;助剂包括附着力促进剂和/或流平剂等。The above-mentioned solvent-based resins include epoxy resin, acrylic resin, polyurethane, etc.; high boiling point solvents include HDBE, DBE, diethylene glycol butyl ether, ethyl acetate, glycerol, cyclohexanone, etc. or their composite solvents; additives include Adhesion promoters and/or leveling agents, etc.
本发明的另一目的在于提供一种上述软磁铁氧体印刷油墨的应用。Another object of the present invention is to provide an application of the above-mentioned soft ferrite printing ink.
一种软磁铁氧体印刷油墨的应用,将所述软磁铁氧体印刷油墨印刷在RFID标签印制天线的正面或者背面,起到磁芯的作用,增大13.56MHz RFID标签印制天线线圈的电感量值,满足实际使用需求,有利于RFID标签的小型化。An application of soft magnetic ferrite printing ink, the soft magnetic ferrite printing ink is printed on the front or back of the RFID label printed antenna, which acts as a magnetic core and increases the 13.56MHz RFID label printed antenna coil. The inductance value meets the actual use requirements and is conducive to the miniaturization of RFID tags.
线圈匝数不变时,增加磁芯,线圈的电感量值会增加。因此,将软磁铁氧体油墨应用于13.56MHz的RFID标签印制天线中,起到磁芯的作用,使线圈的电感量值增加,有利于RFID标签的稳定读取或者使RFID标签天线的尺寸进一步减小。When the number of turns of the coil remains unchanged, the inductance value of the coil will increase when the core is increased. Therefore, the soft ferrite ink is applied to the 13.56MHz RFID tag printing antenna, which acts as a magnetic core and increases the inductance value of the coil, which is conducive to the stable reading of the RFID tag or the size of the RFID tag antenna. further reduced.
本发明的优点:Advantages of the present invention:
(1)本发明制备的软磁油墨细度小于15μm,粘度为10~60Pa·s,干燥速度为80~120s(干燥温度120℃),附着力≥4B。(1) The fineness of the soft magnetic ink prepared by the present invention is less than 15 μm, the viscosity is 10-60 Pa·s, the drying speed is 80-120 s (drying temperature 120 ° C), and the adhesion is ≥ 4B.
(2)将本发明的软磁铁氧体油墨作为磁芯应用于13.56MHz的RFID标签印制天线,线圈的电感量值明显增加(增加2~10%),有利于RFID标签的稳定读取,并可进一步减小RFID标签天线的尺寸。(2) Applying the soft ferrite ink of the present invention as a magnetic core to a 13.56MHz RFID tag printing antenna, the inductance value of the coil is significantly increased (increased by 2-10%), which is conducive to the stable reading of RFID tags, And can further reduce the size of the RFID tag antenna.
下面通过附图和具体实施方式对本发明做进一步说明,但并不意味着对本发明保护范围的限制。The present invention will be further described below through the drawings and specific embodiments, but it does not mean to limit the protection scope of the present invention.
附图说明Description of drawings
图1为本发明实施例1纳米级γ-Fe2O3配制的印刷油墨1的流变曲线。Fig. 1 is the rheological curve of printing ink 1 prepared with nanoscale γ-Fe 2 O 3 in Example 1 of the present invention.
图2为本发明实施例2微米级锰锌铁氧体配制的印刷油墨2的流变曲线。Fig. 2 is a rheological curve of printing ink 2 prepared with micron-sized manganese zinc ferrite in Example 2 of the present invention.
图3为本发明实施例3配制的印刷油墨3印刷薄膜的磁滞回线之一。Figure 3 is one of the hysteresis loops of the printing ink 3 printed film prepared in Example 3 of the present invention.
图4为本发明实施例3配制的印刷油墨3印刷薄膜的磁滞回线之二。Fig. 4 is the second hysteresis loop of the printing ink 3 printed film prepared in Example 3 of the present invention.
图5为本发明实施例4配制的印刷油墨4印刷薄膜的磁滞回线。Fig. 5 is the hysteresis loop of the printed film of printing ink 4 prepared in Example 4 of the present invention.
图6为本发明实施例1配制的印刷油墨1印刷薄膜SEM图。Fig. 6 is an SEM image of the printed film of printing ink 1 prepared in Example 1 of the present invention.
图7为本发明实施例2配制的印刷油墨2印刷薄膜SEM图。Fig. 7 is an SEM image of the printed film of printing ink 2 prepared in Example 2 of the present invention.
图8-1是导电油墨印制的RFID线圈,图8-2是印制在图8-1所示的RFID线圈表面或者背面的铁氧体印刷油墨。图8-3为本发明软磁铁氧体印刷油墨应用于RFID印刷线圈的示意图。Figure 8-1 is the RFID coil printed with conductive ink, and Figure 8-2 is the ferrite printing ink printed on the surface or back of the RFID coil shown in Figure 8-1. Fig. 8-3 is a schematic diagram of the application of the soft ferrite printing ink of the present invention to the RFID printing coil.
具体实施方式Detailed ways
实施例1:Example 1:
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨1。Weigh it in order according to the formula, mix it, grind it with a three-roll mill, a ball mill or a horizontal sand mill, and disperse evenly to prepare the soft ferrite printing ink 1.
实施例2:Example 2:
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨2。Weigh in sequence according to the formula, mix, grind with a three-roll mill, ball mill or horizontal sand mill, and disperse evenly to prepare soft ferrite printing ink 2.
实施例3Example 3
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨3。Weigh in order according to the formula, after mixing, grind with a three-roll mill, ball mill or horizontal sand mill, and evenly disperse to prepare soft ferrite printing ink 3.
实施例4Example 4
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨4。Weigh in order according to the formula, after mixing, grind with a three-roll mill, a ball mill or a horizontal sand mill, and evenly disperse to prepare the soft ferrite printing ink 4.
实施例5Example 5
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨5。Weigh in order according to the formula, after mixing, grind with a three-roll mill, a ball mill or a horizontal sand mill, and evenly disperse to prepare the soft ferrite printing ink 5.
实施例6Example 6
按配方依次称取,混合后,用三辊研磨机或球磨机或卧式砂磨机进行研磨,分散均匀后即制得软磁铁氧体印刷油墨6。Weigh in order according to the formula, after mixing, grind with a three-roll mill, a ball mill or a horizontal sand mill, and evenly disperse to prepare the soft ferrite printing ink 6.
软磁铁氧体印刷油墨的性能测试及应用:Performance test and application of soft ferrite printing ink:
一、对实施例1-6所制备的软磁铁氧体印刷油墨1-6进行测试,得到表1的性能参数。粘度采用流变仪在25℃进行测试,附着力采用百格测试仪进行测试,细度采用刮板细度计进行测试。1. The soft ferrite printing inks 1-6 prepared in Examples 1-6 were tested, and the performance parameters in Table 1 were obtained. The viscosity is tested with a rheometer at 25°C, the adhesion is tested with a barometer, and the fineness is tested with a scraper fineness meter.
表1实施例1-6软磁铁氧体印刷油墨的性能参数The performance parameter of table 1 embodiment 1-6 soft ferrite printing ink
上述实施例1-6所制备的软磁铁氧体印刷油墨1-6细度均小于15μm,粘度为10~60Pa·s,干燥速度为80~120s(干燥温度120℃),附着力≥4B。The fineness of the soft ferrite printing inks 1-6 prepared in the above examples 1-6 are all less than 15 μm, the viscosity is 10-60 Pa·s, the drying speed is 80-120 s (drying temperature 120 ° C), and the adhesion is ≥ 4B.
二、流变曲线2. Rheological curve
实施例1和2制备的铁氧体印刷油墨1和2的流变曲线分别如图1和图2所示。说明本发明油墨属于剪切变稀流体。在剪切速率为1(1/s)时,实施例1和2铁氧体印刷油墨粘度分别为29.3Pa·s和42.5Pa·s。The rheological curves of ferrite printing inks 1 and 2 prepared in Examples 1 and 2 are shown in Figure 1 and Figure 2, respectively. It shows that the ink of the present invention belongs to shear thinning fluid. When the shear rate is 1 (1/s), the viscosities of the ferrite printing inks in Examples 1 and 2 are 29.3 Pa·s and 42.5 Pa·s, respectively.
三、磁滞回线3. Hysteresis loop
将实施例3和4软磁铁氧体印刷油墨分别印刷在100μm厚有预涂层的PET薄膜上,通过表面轮廓仪测试印刷薄膜的厚度,振动磁强计测试印刷薄膜的磁滞回线。实施例3铁氧体印刷油墨印刷膜层厚度分别为7.1μm和1.5μm,磁滞回线分别如图3和图4。实施例4铁氧体印刷油墨印刷膜层厚度2.3μm,磁滞回线如图5所示。The soft ferrite printing inks of Examples 3 and 4 were respectively printed on a 100 μm thick pre-coated PET film, and the thickness of the printed film was tested by a surface profiler, and the hysteresis loop of the printed film was tested by a vibrating magnetometer. Example 3 The thickness of the printed film layer of the ferrite printing ink is 7.1 μm and 1.5 μm respectively, and the hysteresis loops are shown in Figure 3 and Figure 4 respectively. Example 4 The thickness of the printed film layer of ferrite printing ink is 2.3 μm, and the hysteresis loop is shown in FIG. 5 .
由图3可知,微米级锰锌铁氧体制备的软磁油墨印刷薄膜的矫顽力(Hc)为39.69G,饱和磁化强度(Ms)7.63emu/cm3。由图4可知,微米级锰锌铁氧体制备的软磁油墨印刷薄膜的矫顽力(Hc)为37.45G,饱和磁化强度(Ms)1.89emu/cm3。随着印刷膜层厚度的增加,印刷薄膜的饱和磁化强度增加。由图5可知,纳米级γ-Fe2O3制备的软磁油墨印刷薄膜的矫顽力(Hc)为58.69G,饱和磁化强度(Ms)为0.39emu/cm3。It can be seen from Figure 3 that the coercive force (Hc) of the soft magnetic ink printing film made of micron manganese zinc ferrite is 39.69G, and the saturation magnetization (Ms) is 7.63emu/cm 3 . It can be seen from Figure 4 that the coercive force (Hc) of the soft magnetic ink printing film made of micron manganese zinc ferrite is 37.45G, and the saturation magnetization (Ms) is 1.89emu/cm 3 . The saturation magnetization of the printed film increases as the thickness of the printed film layer increases. It can be seen from Figure 5 that the coercive force (Hc) of the soft magnetic ink printing film prepared by nanoscale γ-Fe 2 O 3 is 58.69G, and the saturation magnetization (Ms) is 0.39emu/cm 3 .
四、电镜扫描4. Electron microscope scanning
实施例1和2铁氧体印刷油墨印刷薄膜的扫描电镜分别如图6和图7所示,由图6可以看到,印刷薄膜表面比较均匀,纳米γFe2O3制备的软磁铁氧体油墨粒度分布均匀,颗粒分散性好;由图7可以看到,印刷薄膜表面比较均匀,微米级锰锌铁氧体油墨颜料粒度较大,且分布较宽。Examples 1 and 2 The scanning electron microscope of the ferrite printing ink printing film is shown in Figure 6 and Figure 7 respectively. It can be seen from Figure 6 that the surface of the printing film is relatively uniform, and the soft ferrite ink prepared by nanometer γFe 2 O 3 The particle size distribution is uniform and the particle dispersibility is good. It can be seen from Figure 7 that the surface of the printed film is relatively uniform, and the particle size of the micron manganese zinc ferrite ink pigment is large and the distribution is wide.
五、应用5. Application
将制备的软磁铁氧体印刷油墨1或2通过印刷的方式应用于RFID标签印制天线线圈,具体应用方式如图8-1、8-2和图8-3所示。The prepared soft ferrite printing ink 1 or 2 is applied to the RFID label printing antenna coil by printing, and the specific application method is shown in Figure 8-1, 8-2 and Figure 8-3.
图8-1是导电油墨印刷的RFID线圈,图8-2是印制在RFID线圈正面或者背面的铁氧体油墨,面积根据线圈大小可调。图8-3是将铁氧体印刷油墨应用于RFID印刷线圈的示意图。Figure 8-1 is the RFID coil printed with conductive ink, and Figure 8-2 is the ferrite ink printed on the front or back of the RFID coil, and the area can be adjusted according to the size of the coil. Figure 8-3 is a schematic diagram of applying ferrite printing ink to RFID printing coils.
电感量值通过精密阻抗分析仪进行测试,将铁氧体印刷油墨应用于RFID标签印制天线的线圈,电感量值增加2%~10%。电感量值增加的大小与铁氧体印刷油墨的固含量、厚度和面积有关。The inductance value is tested by a precision impedance analyzer, and the ferrite printing ink is applied to the coil of the RFID label printed antenna, and the inductance value increases by 2% to 10%. The increase in inductance value is related to the solid content, thickness and area of ferrite printing ink.
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CN105647128B (en) * | 2016-03-31 | 2018-01-12 | 浙江工业大学 | A kind of magnetic slurry and its preparation and application |
CN108574139A (en) * | 2017-03-13 | 2018-09-25 | 上海德门电子科技有限公司 | Antenna made of antenna manufacturing method and use this method based on PDS techniques |
CN111484762A (en) * | 2019-01-25 | 2020-08-04 | 深圳正峰印刷有限公司 | Magnetic ink and RFID tag printed using the same |
CN111575683A (en) * | 2020-05-26 | 2020-08-25 | 电子科技大学 | A kind of manufacturing method of flexible base radio frequency identification electronic tag antenna |
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