CN103481408B - Three-station displacement mold structure of injection machine - Google Patents
Three-station displacement mold structure of injection machine Download PDFInfo
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- CN103481408B CN103481408B CN201310410698.XA CN201310410698A CN103481408B CN 103481408 B CN103481408 B CN 103481408B CN 201310410698 A CN201310410698 A CN 201310410698A CN 103481408 B CN103481408 B CN 103481408B
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- 238000002347 injection Methods 0.000 title abstract description 28
- 239000007924 injection Substances 0.000 title abstract description 28
- 238000006073 displacement reaction Methods 0.000 title description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种注射机用辅助设备,更具体地说,尤其涉及一种注射机三工位移模结构。The invention relates to an auxiliary device for an injection machine, and more specifically relates to a three-station displacement mold structure for an injection machine.
背景技术Background technique
在现有技术中,注射机多采用单工位结构型式,注射硫化成型、装取制品要在不同时间段进行。这种结构,使得工作人员需要在不同工位上进行相应的操作,不仅劳动强度大,而且存在工作效率较低的缺点。In the prior art, most injection machines adopt a single-station structure, and injection vulcanization molding, loading and unloading of products must be carried out in different time periods. This structure requires the staff to perform corresponding operations at different stations, which not only has high labor intensity, but also has the disadvantage of low work efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种结构紧凑、使用方便且工作效率高的注射机三工位移模结构。The object of the present invention is to provide a three-station mold displacement structure for an injection machine with compact structure, convenient use and high working efficiency.
本发明的技术方案是这样实现的:一种注射机三工位移模结构,包括支架,其中所述支架上设有长条形的支撑板,在支撑板上设有左模板和右模板,所述左、右模板通过连接架固定连接;所述左模板或右模板连接有水平驱动装置,所述水平驱动装置与外部控制器电路连接;在支撑板两端分别设有与左模板或右模板相对应的限位机构,在支撑板侧边设有与左模板或右模板相对应的定位机构所述限位机构和定位机构分别与外部控制器电路连接。The technical solution of the present invention is achieved in the following way: a three-station displacement mold structure for an injection machine, including a bracket, wherein the bracket is provided with a strip-shaped support plate, and a left template and a right template are arranged on the support plate. The left and right templates are fixedly connected by connecting frames; the left template or the right template is connected with a horizontal driving device, and the horizontal driving device is connected with an external controller circuit; For the corresponding limit mechanism, a positioning mechanism corresponding to the left template or the right template is provided on the side of the support plate. The limit mechanism and the positioning mechanism are respectively connected to the external controller circuit.
上述的一种注射机三工位移模结构中,所述的支撑板上表面铺设有耐磨钢带,所述耐磨钢带两端通过钢带拉紧板张紧固定在支撑板上;所述左模板和右模板设置在耐磨钢带上。In the above-mentioned three-station displacement mold structure of an injection machine, a wear-resistant steel belt is laid on the upper surface of the support plate, and the two ends of the wear-resistant steel belt are tensioned and fixed on the support plate through a steel belt tension plate; The left template and the right template are arranged on the wear-resistant steel belt.
上述的一种注射机三工位移模结构中,所述的左模板和右模板底部设有耐磨板,所述左模板和右模板通过耐磨板平放在耐磨钢带上。In the three-station displacement mold structure of the injection machine described above, wear-resistant plates are provided at the bottom of the left and right templates, and the left and right templates are laid flat on the wear-resistant steel belt through the wear-resistant plates.
上述的一种注射机三工位移模结构中,所述的水平驱动装置为移模油缸,所述移模油缸的前端盖固定在注射机的机架上;所述移模油缸的活塞杆与右模板固定连接,驱动左模板和右模板同时在两个不同工位间移动。In the above-mentioned three-station mold shifting structure of an injection machine, the horizontal driving device is a mold shifting cylinder, and the front end cover of the mold shifting cylinder is fixed on the frame of the injection machine; the piston rod of the mold shifting cylinder is connected to the The right template is fixedly connected to drive the left template and the right template to move between two different stations at the same time.
上述的一种注射机三工位移模结构中,所述的左模板和右模板分别连接有放置模板和模具上使用的液电管线的管线拖链。In the above-mentioned three-station mold shifting structure of the injection machine, the left template and the right template are respectively connected with pipeline drag chains for placing the hydraulic and electric pipelines used on the mold and the mold.
上述的一种注射机三工位移模结构中,所述的限位机构由分别设置在支撑板两端的限位块和设置在对应的限位块前侧的支撑板上的行程开关组成,所述限位块和行程开关分别和左模板或右模板相对应;所述行程开关与外部控制器电路连接。In the above-mentioned three-station displacement mold structure for an injection machine, the limit mechanism is composed of limit blocks respectively arranged at both ends of the support plate and travel switches arranged on the support plate at the front side of the corresponding limit block, so that The limit block and the travel switch are respectively corresponding to the left template or the right template; the travel switch is connected to an external controller circuit.
上述的一种注射机三工位移模结构中,所述的定位机构主要由设置在左模板或右模板侧边支撑板上的气缸座、设置在气缸座上的气缸及连接在气缸活塞杆自由端的定位杆组成,在左模板和右模板上均设有与定位杆相对应的定位孔;所述气缸活塞杆的移动方向与左模板或右模板的移动方向相垂直;所述气缸与外部控制器电路连接。In the three-station shifting mold structure of the above-mentioned injection machine, the positioning mechanism is mainly composed of the cylinder seat arranged on the side support plate of the left template or the right template, the cylinder arranged on the cylinder seat and the piston rod connected to the cylinder freely. The positioning rod at the end is composed of positioning holes corresponding to the positioning rods on the left template and the right template; the moving direction of the piston rod of the cylinder is perpendicular to the moving direction of the left template or the right template; the cylinder and the external control circuit connection.
上述的一种注射机三工位移模结构中,所述的支撑板由底板和侧板组成;所述耐磨钢带固定在底板上;所述气缸座固定在侧板上。In the above-mentioned three-station shifting mold structure for an injection machine, the support plate is composed of a bottom plate and a side plate; the wear-resistant steel belt is fixed on the bottom plate; and the cylinder seat is fixed on the side plate.
上述的一种注射机三工位移模结构中,所述的侧板上设有与定位杆相对应的导向座,在导向座上设有与定位杆相适应的导向通孔。In the above-mentioned three-station displacement mold structure of the injection machine, the side plate is provided with a guide seat corresponding to the positioning rod, and a guide through hole adapted to the positioning rod is provided on the guide seat.
上述的一种注射机三工位移模结构中,所述定位杆侧边的气缸座上设有定位杆行程开关,所述定位杆行程开关与外部控制器电路连接。In the above-mentioned three-station displacement mold structure of the injection machine, a travel switch of the positioning rod is provided on the cylinder seat on the side of the positioning rod, and the travel switch of the positioning rod is connected to an external controller circuit.
本发明采用上述结构后,通过设置相互连接的左模板和右模板,并与移模油缸联动,实现每次都可以对两个不同工位上的模具进行操作,大大提高工作的效率;同时,通过设置限位机构及定位机构,可以使左模板和右模板精准地移动,使模具可以准确地停在各工位上,保证产品加工的质量。After adopting the above-mentioned structure, the present invention can operate the molds on two different stations each time by setting the interconnected left and right templates and linkage with the mold-moving oil cylinder, which greatly improves the work efficiency; at the same time, By setting the limit mechanism and the positioning mechanism, the left template and the right template can be moved accurately, so that the mold can be accurately stopped at each station, and the quality of product processing can be guaranteed.
附图说明Description of drawings
下面结合附图中的实施例对本发明作进一步的详细说明,但并不构成对本发明的任何限制。The present invention will be described in further detail below in conjunction with the embodiments in the accompanying drawings, but this does not constitute any limitation to the present invention.
图1是本发明的结构示意图之一;Fig. 1 is one of structural representations of the present invention;
图2是本发明的结构示意图之二;Fig. 2 is the second structural representation of the present invention;
图3是本发明的使用状态示意图。Fig. 3 is a schematic diagram of the use state of the present invention.
图中:支架1、支撑板2、底板2a、侧板2b、左模板3、右模板4、连接架5、水平驱动装置6、限位机构7、限位块7a、行程开关7b、定位机构8、气缸座8a、气缸8b、定位杆8c、导向座8d、定位杆行程开关8e、耐磨钢带9、钢带拉紧板10、耐磨板11、管线拖链12、定位孔13、注射机14、机架15。In the figure: bracket 1, support plate 2, bottom plate 2a, side plate 2b, left template 3, right template 4, connecting frame 5, horizontal drive device 6, limit mechanism 7, limit block 7a, travel switch 7b, positioning mechanism 8. Cylinder seat 8a, cylinder 8b, positioning rod 8c, guide seat 8d, positioning rod travel switch 8e, wear-resistant steel belt 9, steel belt tension plate 10, wear-resistant plate 11, pipeline drag chain 12, positioning hole 13, Injection machine 14, frame 15.
具体实施方式detailed description
参阅图1和图2所示,本发明的一种注射机三工位移模结构,包括支架1,在支架1上设有长条形的支撑板2,所述支撑板2由底板2a和侧板2b组成;在底板2a上设有左模板3和右模板4,所述左、右模板3,4通过连接架5固定连接,在左模板3和右模板4分别连接有放置模板和模具上使用的液电管线的管线拖链12,这样可以防止液电管线凌乱,并且可以使液电管线随着模板左右移动;所述左模板3或右模板4连接有水平驱动装置6,所述水平驱动装置6与外部控制器电路连接,本实施例中所述的水平驱动装置6为移模油缸,所述移模油缸的前端盖固定在注射机的机架上;所述移模油缸的活塞杆与右模板4固定连接,驱动左模板3和右模板4同时在两个不同工位间移动;在底板2a两端分别设有与左模板3或右模板4相对应的限位机构7,在侧板2b上设有与左模板3或右模板4相对应的定位机构8,所述限位机构7和定位机构8分别与外部控制器电路连接。Referring to Fig. 1 and Fig. 2, a kind of three-station displacement mold structure of an injection machine of the present invention comprises a bracket 1, on which a strip-shaped support plate 2 is arranged, and the support plate 2 consists of a bottom plate 2a and a side Board 2b is composed of; left template 3 and right template 4 are arranged on base plate 2a, and described left and right template 3, 4 are fixedly connected by connecting frame 5, and left template 3 and right template 4 are respectively connected with placement template and mold The pipeline drag chain 12 of the hydraulic and electric pipeline used can prevent the hydraulic and electric pipeline from being messy, and can make the hydraulic and electric pipeline move left and right with the template; the left template 3 or the right template 4 is connected with a horizontal driving device 6, and the horizontal The driving device 6 is connected with an external controller circuit. The horizontal driving device 6 described in this embodiment is a mold-moving cylinder, and the front end cover of the mold-moving cylinder is fixed on the frame of the injection machine; the piston of the mold-moving cylinder The rod is fixedly connected with the right template 4 to drive the left template 3 and the right template 4 to move between two different stations at the same time; the two ends of the bottom plate 2a are respectively provided with a limit mechanism 7 corresponding to the left template 3 or the right template 4, A positioning mechanism 8 corresponding to the left template 3 or the right template 4 is provided on the side plate 2b, and the limiting mechanism 7 and the positioning mechanism 8 are respectively connected to an external controller circuit.
同时,为提高设备的使用寿命,防止设备过快磨损消耗,在底板2a上表面铺设有耐磨钢带9,所述耐磨钢带9两端通过钢带拉紧板10张紧固定在底板2a上;所述左模板3和右模板4设置在耐磨钢带9上。并且,左模板3和右模板4底部设有耐磨板11,所述左模板3和右模板4通过耐磨板11平放在耐磨钢带9上。耐磨板11的作用同样是降低设备的速率,延长使用期限。At the same time, in order to improve the service life of the equipment and prevent excessive wear and tear of the equipment, a wear-resistant steel belt 9 is laid on the upper surface of the bottom plate 2a, and both ends of the wear-resistant steel belt 9 are tensioned and fixed on the bottom plate by steel belt tension plates 2a; the left template 3 and the right template 4 are set on the wear-resistant steel belt 9. In addition, wear-resistant plates 11 are provided at the bottom of the left template 3 and the right template 4 , and the left template 3 and the right template 4 are placed flat on the wear-resistant steel belt 9 through the wear-resistant plates 11 . The effect of wear-resistant plate 11 is to reduce the speed of equipment equally, prolongs service life.
在本实施例中,所述的限位机构7由分别设置在底板2a两端的限位块7a和设置在对应的限位块7a前侧的支撑板2上的行程开关7b组成,所述限位块7a和行程开关7b分别和左模板3或右模板4相对应;所述行程开关7b与外部控制器电路连接。限位块7a用于防止左、右模板3,4移出活动区域造成设备无法使用;而行程开关7b用于精确定位左、右模板3,4的移动距离,以使左、右模板3,4可以与注射机准确的工位准确对位。In this embodiment, the limiting mechanism 7 is composed of limiting blocks 7a respectively arranged at both ends of the bottom plate 2a and travel switches 7b arranged on the support plate 2 at the front side of the corresponding limiting blocks 7a. The position block 7a and the travel switch 7b correspond to the left template 3 or the right template 4 respectively; the travel switch 7b is connected to an external controller circuit. The limit block 7a is used to prevent the left and right templates 3, 4 from moving out of the active area, causing the equipment to be unusable; and the travel switch 7b is used to accurately locate the moving distance of the left and right templates 3, 4, so that the left and right templates 3, 4 It can be accurately aligned with the exact station of the injection machine.
同时,本实施例中所述的定位机构8主要由设置在左模板3或右模板4侧边侧板2b上的气缸座8a、设置在气缸座8a上的气缸8b及连接在气缸8b活塞杆自由端的定位杆8c组成,在左模板3和右模板4上均设有与定位杆8c相对应的定位孔13;所述气缸8b活塞杆的移动方向与左模板3或右模板4的移动方向相垂直;所述气缸8b与外部控制器电路连接。进一步地,为保证定位杆8c移动平稳,在侧板2b上设有与定位杆8c相对应的导向座8d,在导向座8d上设有与定位杆8c相适应的导向通孔,定位杆8c穿过导向通孔的导向后,再准确地进入相对应的定位孔13内。并且,为防止气缸8b的活塞杆伸出过长导致定位杆8c将模板顶偏,在定位杆8c侧边的气缸座8a上设有定位杆行程开关8e,所述定位杆行程开关8e与外部控制器电路连接。At the same time, the positioning mechanism 8 described in this embodiment is mainly composed of the cylinder base 8a arranged on the side plate 2b of the left template 3 or the right template 4, the cylinder 8b arranged on the cylinder base 8a, and the piston rod connected to the cylinder 8b. The positioning rod 8c at the free end is composed of a positioning hole 13 corresponding to the positioning rod 8c on the left template 3 and the right template 4; vertical; the cylinder 8b is connected with an external controller circuit. Further, in order to ensure that the positioning rod 8c moves smoothly, a guide seat 8d corresponding to the positioning rod 8c is provided on the side plate 2b, and a guide through hole suitable for the positioning rod 8c is provided on the guide seat 8d, and the positioning rod 8c After passing through the guide of the guide through hole, it enters into the corresponding positioning hole 13 accurately. And, in order to prevent the piston rod of the cylinder 8b from stretching out too long and cause the positioning rod 8c to deflect the template, a positioning rod travel switch 8e is provided on the cylinder seat 8a on the side of the positioning rod 8c, and the positioning rod travel switch 8e is connected to the outside Controller circuit connection.
参阅图3所示,工作时,首先将支架1及移模油缸与注射机14的机架15固定,使本发明移模结构的左、右模板3,4分别与注射机的工作位相对应。工作时,当水平驱动装置处于伸出状态时,左模板3处在中间工位,右模板4处在右工位,即图中所示位置,此时注射机14可以对安装在左模板3上的模具进行注射,安装在右模板4上的模具就可以完成开模、取制品、清理模具的工作;当水平驱动装置处于缩进状态时,左模板3移动到左边,处在左工位,右模板4则处在中间工位,此时注射机14可以对安装在右模板4上的模具进行注射,安装在左模板3上的模具就可以完成开模、取制品、清理模具的工作。Referring to shown in Fig. 3, during work, at first support 1 and mold shifting oil cylinder are fixed with the frame 15 of injection machine 14, make the left and right template 3,4 of mold shifting structure of the present invention correspond to the working position of injection machine respectively. When working, when the horizontal driving device is in the extended state, the left template 3 is in the middle station, and the right template 4 is in the right station, which is the position shown in the figure. At this time, the injection machine 14 can be installed on the left template 3 The upper mold is injected, and the mold installed on the right template 4 can complete the work of mold opening, product removal, and mold cleaning; when the horizontal driving device is in the retracted state, the left template 3 moves to the left and is in the left station , the right template 4 is in the middle station, at this time the injection machine 14 can inject the mold installed on the right template 4, and the mold installed on the left template 3 can complete the work of mold opening, product removal and mold cleaning .
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,而其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions and combinations made without departing from the spirit and principle of the present invention , simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present invention.
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CN1775501A (en) * | 2005-12-08 | 2006-05-24 | 上海三槐包装机械有限公司 | Hose shoulder-injection machine |
CN203637050U (en) * | 2013-09-10 | 2014-06-11 | 德科摩橡塑科技(东莞)有限公司 | A Three-station Displacement Die Structure for Injection Machine |
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