CN103480422B - There is the Catalysts and its preparation method of hydrogenation catalyst effect and application and hydrotreating method - Google Patents
There is the Catalysts and its preparation method of hydrogenation catalyst effect and application and hydrotreating method Download PDFInfo
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- CN103480422B CN103480422B CN201210193753.XA CN201210193753A CN103480422B CN 103480422 B CN103480422 B CN 103480422B CN 201210193753 A CN201210193753 A CN 201210193753A CN 103480422 B CN103480422 B CN 103480422B
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Abstract
Description
技术领域 technical field
本发明涉及一种具有加氢催化作用的催化剂及其制备方法和应用,本发明还涉及一种加氢处理方法。The invention relates to a catalyst with hydrogenation catalysis, its preparation method and application, and also relates to a hydrogenation treatment method.
背景技术 Background technique
加氢技术是降低油品中杂质含量、改善油品质量的主要技术之一,其核心是加氢催化剂。常规的加氢催化剂可以通过将具有加氢催化作用的活性成分负载在多孔载体上而制备,其中,最常用的多孔载体是氧化铝成型物。Hydrogenation technology is one of the main technologies to reduce the impurity content in oil and improve the quality of oil, and its core is hydrogenation catalyst. Conventional hydrogenation catalysts can be prepared by loading active ingredients with hydrogenation catalysis on porous supports, wherein the most commonly used porous supports are alumina moldings.
RichardA.Kemp报道的重油加氢催化剂是将含有活性金属组分的溶液添加到拟薄水铝石凝胶中,然后进行挤出成型、干燥和焙烧而制备的(RichardA.Kemp,CharlesT.Adam,AppliedCatalysisA:General,134(1996):299-317)。The heavy oil hydrogenation catalyst that RichardA.Kemp reports is that the solution that will contain active metal component is added in the pseudo-boehmite gel, then carries out extrusion molding, drying and roasting and prepares (RichardA.Kemp, CharlesT.Adam, Applied Catalysis A: General, 134(1996):299-317).
D.Minoux报道的加氢脱硫催化剂是通过将硝酸镍和钼酸铵与薄水铝石混合,然后进行成型、干燥和焙烧而制备的(D.Minoux,F.Diehl,P.Euzen,Jean-PierreJolivetb,EdmondPayen,StudiesinSurfaceScienceandCatalysis,143(2002):767-775)。The hydrodesulfurization catalyst reported by D.Minoux is prepared by mixing nickel nitrate and ammonium molybdate with boehmite, then shaping, drying and roasting (D.Minoux, F.Diehl, P.Euzen, Jean- Pierre Jolivetb, Edmond Payen, Studies in Surface Science and Catalysis, 143 (2002): 767-775).
然而,随着世界范围内环保要求日益严格,各国对车用燃料的质量要求日益苛刻;并且,由于石油资源减少,原油性质变重变劣,炼厂不得不加工更为劣质的原油,因此迫切需要具有更高催化活性的加氢催化剂。However, with the increasingly stringent environmental protection requirements worldwide, countries have increasingly stringent requirements on the quality of vehicle fuel; and, due to the reduction of oil resources, the quality of crude oil has become heavier and worse, and refineries have to process lower-quality crude oil. Therefore, it is urgent There is a need for hydrogenation catalysts with higher catalytic activity.
发明内容 Contents of the invention
本发明的目的在于提供一种具有加氢催化作用的催化剂及其制备方法和应用以及加氢处理方法,根据本发明的催化剂具有提高的催化活性。The object of the present invention is to provide a catalyst with hydrogenation catalysis, its preparation method and application, and a hydrotreatment method. The catalyst according to the invention has improved catalytic activity.
本发明的第一方面提供了一种具有加氢催化作用的催化剂,该催化剂含有载体、以及负载在所述载体上的至少一种第VIII族金属元素和至少一种第VIB族金属元素,其中,所述载体为氧化铝成型物或含有水合氧化铝的成型物,是将含有至少一种组分A、至少一种组分B和至少一种组分C的原料成型而得到的,所述组分A选自水合氧化铝,所述组分B选自Al2O3和氧化铝下脚料,所述组分C选自纤维素醚。The first aspect of the present invention provides a catalyst with hydrogenation catalysis, the catalyst contains a carrier, and at least one metal element of Group VIII and at least one metal element of Group VIB supported on the carrier, wherein , the carrier is an alumina molding or a molding containing hydrated alumina, which is obtained by molding a raw material containing at least one component A, at least one component B and at least one component C, said Component A is selected from hydrated alumina, the component B is selected from Al 2 O 3 and alumina waste, and the component C is selected from cellulose ether.
本发明的第二方面提供了一种制备具有加氢催化作用的催化剂的方法,该方法包括在载体上负载至少一种第VIII族金属元素和至少一种第VIB族金属元素,其中,所述载体为氧化铝成型物或含有水合氧化铝的成型物,是将含有至少一种组分A、至少一种组分B和至少一种组分C的原料成型而得到的,所述组分A选自水合氧化铝,所述组分B选自Al2O3和氧化铝下脚料,所述组分C选自纤维素醚。The second aspect of the present invention provides a method for preparing a catalyst with hydrogenation catalysis, the method comprising supporting at least one metal element of Group VIII and at least one metal element of Group VIB on a carrier, wherein the The carrier is a shaped product of alumina or a shaped product containing hydrated alumina, which is obtained by shaping a raw material containing at least one component A, at least one component B and at least one component C, said component A It is selected from hydrated alumina, the component B is selected from Al 2 O 3 and alumina waste, and the component C is selected from cellulose ether.
本发明的第三方面提供了一种由本发明的方法制备的催化剂。A third aspect of the invention provides a catalyst prepared by the process of the invention.
本发明的第四方面提供了本发明的催化剂在烃油加氢处理中的应用。The fourth aspect of the present invention provides the use of the catalyst of the present invention in hydroprocessing of hydrocarbon oil.
本发明的第五方面提供了一种加氢处理方法,该方法包括在加氢处理条件下,将烃油与催化剂接触,其中,所述催化剂为本发明提供的催化剂。The fifth aspect of the present invention provides a hydroprocessing method, which comprises contacting hydrocarbon oil with a catalyst under hydroprocessing conditions, wherein the catalyst is the catalyst provided by the present invention.
根据本发明的催化剂在烃油的加氢处理中显示出更高的催化活性。The catalysts according to the invention show higher catalytic activity in the hydrotreatment of hydrocarbon oils.
具体实施方式 detailed description
本发明的第一方面提供了一种具有加氢催化作用的催化剂,该催化剂含有载体、以及负载在所述载体上的至少一种第VIII族金属元素和至少一种第VIB族金属元素。术语“至少一种”是指一种或两种以上。The first aspect of the present invention provides a catalyst having hydrogenation catalysis, the catalyst contains a carrier, and at least one metal element of Group VIII and at least one metal element of Group VIB supported on the carrier. The term "at least one" means one or more than two.
根据本发明的催化剂,所述第VIII族金属元素和第VIB族金属元素的含量可以根据催化剂的具体应用场合进行适当的选择。例如,在根据本发明的催化剂用于烃油的加氢处理时,以所述催化剂的总量为基准,所述载体的含量可以为40-80重量%,优选为50-75重量%;以氧化物计,所述第VIII族金属元素的含量可以为2-15重量%,优选为4-10重量%;以氧化物计,所述第VIB族金属元素的含量可以为15-45重量%,优选为20-40重量%。According to the catalyst of the present invention, the content of the Group VIII metal element and the Group VIB metal element can be properly selected according to the specific application of the catalyst. For example, when the catalyst according to the present invention is used for the hydrotreating of hydrocarbon oil, based on the total amount of the catalyst, the content of the carrier can be 40-80% by weight, preferably 50-75% by weight; In terms of oxides, the content of the Group VIII metal element may be 2-15% by weight, preferably 4-10% by weight; in terms of oxides, the content of the Group VIB metal element may be 15-45% by weight , preferably 20-40% by weight.
根据本发明的催化剂,所述第VIII族金属元素和所述第VIB族金属元素可以为本领域常用的各种具有加氢催化作用的元素。优选地,所述第VIII族金属元素为钴和/或镍,所述第VIB族金属元素为钼和/或钨。According to the catalyst of the present invention, the Group VIII metal element and the Group VIB metal element may be various elements commonly used in the art with hydrogenation catalytic effect. Preferably, the Group VIII metal element is cobalt and/or nickel, and the Group VIB metal element is molybdenum and/or tungsten.
根据本发明的催化剂,所述第VIII族金属元素和第VIB族金属元素在所述载体上的存在形式没有特别限定,可以为本领域的常规选择。从进一步提高根据本发明的催化剂的催化活性的角度出发,所述第VIII族金属元素和所述第VIB族金属元素基本(即,主要或实质上)以盐的形式负载在所述载体上。即,所述第VIII族金属元素优选以含第VIII族金属元素的盐的形式负载在所述载体上,所述第VIB族金属元素优选以含第VIB族金属元素的盐的形式负载在所述载体上。也即,所述第VIII族金属元素和所述第VIB族金属元素优选基本(即,主要或实质上)以非氧化物的形式负载在所述载体上。According to the catalyst of the present invention, the form of the Group VIII metal element and the Group VIB metal element on the carrier is not particularly limited, and may be a conventional choice in the art. From the perspective of further improving the catalytic activity of the catalyst according to the present invention, the Group VIII metal element and the Group VIB metal element are basically (ie, mainly or substantially) supported on the carrier in the form of a salt. That is, the Group VIII metal element is preferably supported on the carrier in the form of a salt containing the Group VIII metal element, and the Group VIB metal element is preferably supported on the carrier in the form of a salt containing the Group VIB metal element. on the carrier. That is, the Group VIII metal element and the Group VIB metal element are preferably substantially (ie, mainly or substantially) supported on the carrier in a non-oxide form.
根据本发明的催化剂,所述载体是将含有至少一种组分A、至少一种组分B和至少一种组分C的原料成型而得到的,所述组分A选自水合氧化铝,所述组分B选自Al2O3和氧化铝下脚料,所述组分C选自纤维素醚。According to the catalyst of the present invention, the carrier is obtained by molding a raw material containing at least one component A, at least one component B and at least one component C, the component A being selected from hydrated alumina, The component B is selected from Al 2 O 3 and alumina leftovers, and the component C is selected from cellulose ethers.
根据本发明,所述原料含有至少一种组分A、至少一种组分B和至少一种组分C,但不含胶溶剂(例如:铝溶胶、硝酸、柠檬酸、草酸、乙酸、甲酸、丙二酸、盐酸和三氯乙酸)。根据本发明的催化剂,所述原料的组成可以根据催化剂的应用场合进行适当的选择,以由该原料制备的载体能够满足使用要求为准。一般地,以所述原料的总量为基准,所述组分C的含量可以为0.5-12重量%,优选为1-10重量%,更优选3-8重量%;以Al2O3计的所述组分A和以Al2O3计的所述组分B的总含量可以为88-99重量%,优选为90-98重量%,更优选为92-96重量%。本发明中,计算原料的总量时,组分A(即,水合氧化铝)以Al2O3计,组分B中的氧化铝下脚料以Al2O3计,且所述原料不包括将原料成型过程中引入的水。According to the invention, the raw material contains at least one component A, at least one component B and at least one component C, but does not contain peptizers (for example: aluminum sol, nitric acid, citric acid, oxalic acid, acetic acid, formic acid , malonic acid, hydrochloric acid and trichloroacetic acid). According to the catalyst of the present invention, the composition of the raw material can be properly selected according to the application of the catalyst, as long as the carrier prepared from the raw material can meet the use requirements. Generally, based on the total amount of raw materials, the content of component C can be 0.5-12% by weight, preferably 1-10% by weight, more preferably 3-8% by weight; calculated as Al 2 O 3 The total content of the component A and the component B calculated as Al 2 O 3 may be 88-99% by weight, preferably 90-98% by weight, more preferably 92-96% by weight. In the present invention, when calculating the total amount of raw materials, component A (that is, hydrated alumina) is counted as Al 2 O 3 , and the alumina scraps in component B are counted as Al 2 O 3 , and the raw materials do not include Water introduced during the shaping of raw materials.
根据本发明,所述组分A与所述组分B之间的相对比例没有特别限定,可以根据催化剂的具体应用场合进行适当的选择。一般地,所述组分A与所述组分B的重量比为9-1:1,优选为9-2:1。According to the present invention, the relative ratio between the component A and the component B is not particularly limited, and can be properly selected according to the specific application of the catalyst. Generally, the weight ratio of the component A to the component B is 9-1:1, preferably 9-2:1.
本发明中,所述组分C选自纤维素醚,所述纤维素醚是指纤维素分子中的至少部分羟基上的氢原子被一个或多个烃基取代后形成的醚系衍生物,其中,多个所述烃基可以为相同,也可以为不同。所述烃基选自取代的烃基和未取代的烃基。所述未取代的烃基优选为烷基(例如:C1-C5的烷基)。本发明中,C1-C5的烷基的具体实例包括C1-C5的直链烷基和C3-C5的支链烷基,可以为但不限于:甲基、乙基、正丙基、异丙基、正丁基、异丁基、叔丁基、正戊基、异戊基和叔戊基。所述取代的烃基例如可以为被羟基或羧基取代的烷基(例如:C1-C5的被羟基取代的烷基、C1-C5的被羧基取代的烷基),其具体实例可以包括但不限于:羟甲基、羟乙基、羟丙基、羟丁基、羧甲基、羧乙基和羧丙基。In the present invention, the component C is selected from cellulose ether, and the cellulose ether refers to an ether derivative formed after at least part of the hydrogen atoms on the hydroxyl groups in the cellulose molecule are replaced by one or more hydrocarbon groups, wherein , the multiple hydrocarbon groups may be the same or different. The hydrocarbyl group is selected from substituted hydrocarbyl groups and unsubstituted hydrocarbyl groups. The unsubstituted hydrocarbon group is preferably an alkyl group (for example: a C 1 -C 5 alkyl group). In the present invention, specific examples of C 1 -C 5 alkyl groups include C 1 -C 5 straight chain alkyl groups and C 3 -C 5 branched chain alkyl groups, which may be but not limited to: methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, isopentyl and tert-amyl. The substituted hydrocarbon group can be, for example, an alkyl group substituted by a hydroxyl group or a carboxyl group (for example: a C 1 -C 5 alkyl group substituted by a hydroxyl group, a C 1 -C 5 alkyl group substituted by a carboxyl group), specific examples of which can be Including but not limited to: hydroxymethyl, hydroxyethyl, hydroxypropyl, hydroxybutyl, carboxymethyl, carboxyethyl and carboxypropyl.
本发明对于所述纤维素醚的种类以及用于取代纤维素分子中的羟基上的氢原子的取代基的数量没有特别限定,可以为常见的各种纤维素醚。具体地,所述纤维素醚(即,所述组分C)可以选自但不限于:甲基纤维素、乙基纤维素、羟乙基纤维素、羟乙基甲基纤维素、羟丙基纤维素、羟丙基甲基纤维素、羧甲基纤维素、羧乙基纤维素和羧甲基羟乙基纤维素。优选地,所述纤维素醚(即,所述组分C)选自甲基纤维素、羟乙基甲基纤维素和羟丙基甲基纤维素。In the present invention, the type of the cellulose ether and the number of substituents used to replace the hydrogen atoms on the hydroxyl groups in the cellulose molecule are not particularly limited, and may be various common cellulose ethers. Specifically, the cellulose ether (that is, the component C) may be selected from but not limited to: methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxyethylmethylcellulose, hydroxypropyl Carboxymethyl cellulose, hydroxypropyl methyl cellulose, carboxymethyl cellulose, carboxyethyl cellulose and carboxymethyl hydroxyethyl cellulose. Preferably, the cellulose ether (ie, the component C) is selected from methylcellulose, hydroxyethylmethylcellulose and hydroxypropylmethylcellulose.
根据本发明,所述组分A选自水合氧化铝。本发明对于所述水合氧化铝的种类没有特别限定,可以为本领域的常规选择。优选地,所述水合氧化铝(即,所述组分A)选自薄水铝石、三水铝石、无定形水合氧化铝和拟薄水铝石。更优选地,所述水合氧化铝(即,所述组分A)为拟薄水铝石。According to the invention, said component A is selected from hydrated aluminum oxides. In the present invention, the type of the hydrated alumina is not particularly limited, and may be a conventional choice in the field. Preferably, the hydrated alumina (ie, the component A) is selected from boehmite, gibbsite, amorphous hydrated alumina and pseudoboehmite. More preferably, the hydrated alumina (ie, the component A) is pseudo-boehmite.
本发明中,所述组分B选自Al2O3和氧化铝下脚料。In the present invention, the component B is selected from Al 2 O 3 and alumina waste.
本发明对于Al2O3的种类没有特别限定,可以为本领域常用的各种Al2O3,例如:γ-Al2O3、δ-Al2O3、θ-Al2O3和α-Al2O3。优选地,所述Al2O3为γ-Al2O3。更优选地,所述γ-Al2O3的孔容为0.8-1.2mL/g,比表面积为200-400m2/g。所述孔容和比表面积是采用氮气吸附/脱附方法测定的。In the present invention, the type of Al 2 O 3 is not particularly limited, and it can be various Al 2 O 3 commonly used in this field, such as: γ-Al 2 O 3 , δ-Al 2 O 3 , θ-Al 2 O 3 and α - Al 2 O 3 . Preferably, the Al 2 O 3 is γ-Al 2 O 3 . More preferably, the γ-Al 2 O 3 has a pore volume of 0.8-1.2 mL/g and a specific surface area of 200-400 m 2 /g. The pore volume and specific surface area are measured by nitrogen adsorption/desorption method.
本发明中,所述氧化铝下脚料是指在制备各种氧化铝成型物(包括含有改性元素的氧化铝成型物和含分子筛的氧化铝成型物,所述改性元素例如可以选自硅元素、磷元素、钛元素、锆元素、锂元素、镁元素和硼元素;所述分子筛例如可以选自Y分子筛和ZSM分子筛)的过程中产生的废料,例如:在制备用作具有加氢催化作用的催化剂的载体的过程中产生的下脚料。本发明中,所述氧化铝下脚料具体可以为含有选自在焙烧条件下能够形成Al2O3的前身物和Al2O3中的至少一种、胶粘剂、任选的改性元素、任选的分子筛以及任选的助挤剂的混合物在制备氧化铝成型物的过程中产生的下脚料。所述在焙烧条件下能够形成氧化铝的前身物可以为本领域的常规选择,例如:各种形式的水合氧化铝(如前文所述的水合氧化铝)。所述氧化铝下脚料可以为经焙烧的下脚料,也可以为未经焙烧的下脚料。所述氧化铝下脚料的颗粒直径没有特别限定,以能够使得用于制备本发明的含有水合氧化铝的成型物的原料成型为准。优选地,所述氧化铝下脚料的平均颗粒直径为50-120微米。可以通过在使用前将所述氧化铝下脚料先后进行研磨和筛分,从而使得所述氧化铝下脚料的平均颗粒直径处于上述范围之内。本发明中,所述氧化铝下脚料的平均颗粒直径是采用激光粒度仪测定的。In the present invention, the alumina waste refers to the preparation of various alumina moldings (including alumina moldings containing modifying elements and alumina moldings containing molecular sieves, and the modifying elements can be selected from, for example, silicon element, phosphorus element, titanium element, zirconium element, lithium element, magnesium element and boron element; the molecular sieve, for example, can be selected from Y molecular sieve and ZSM molecular sieve) waste generated during the process, for example: in the preparation of The waste generated during the process of acting on the catalyst support. In the present invention, the alumina scraps may specifically contain at least one selected from precursors capable of forming Al 2 O 3 and Al 2 O 3 under calcination conditions, adhesives, optional modifying elements, any The mixture of selected molecular sieves and optional extrusion aids is a waste generated during the preparation of alumina moldings. The precursor capable of forming alumina under calcination conditions can be a conventional choice in the field, for example: various forms of hydrated alumina (such as the aforementioned hydrated alumina). The leftovers of alumina can be roasted or uncalcined leftovers. The particle diameter of the alumina scraps is not particularly limited, as long as the raw material used to prepare the alumina hydrate-containing molding of the present invention can be shaped. Preferably, the average particle diameter of the alumina scraps is 50-120 microns. The average particle diameter of the alumina scraps can be within the above range by successively grinding and sieving the alumina scraps before use. In the present invention, the average particle diameter of the alumina leftovers is measured by a laser particle size analyzer.
根据本发明,所述原料还可以含有至少一种助挤剂。所述助挤剂的含量可以为本领域的常规选择。一般地,以所述原料的总量为基准,所述助挤剂的总含量可以为0.1-8重量%,优选为0.5-5重量%。本发明对于所述助挤剂的种类没有特别限定,可以为本领域的常规选择。优选地,所述助挤剂为淀粉(即,所述原料还含有淀粉)。所述淀粉可以为本领域常用的各种来源的淀粉,例如:由植物种子经粉碎得到的粉体,如田菁粉。According to the invention, the raw material may also contain at least one extrusion aid. The content of the extrusion aid can be conventionally selected in the art. Generally, based on the total amount of the raw materials, the total content of the extrusion aid may be 0.1-8% by weight, preferably 0.5-5% by weight. In the present invention, the type of the extrusion aid is not particularly limited, and it can be a conventional choice in the field. Preferably, the extrusion aid is starch (that is, the raw material also contains starch). The starch can be starch from various sources commonly used in this field, for example: powder obtained by crushing plant seeds, such as turnip powder.
根据本发明的催化剂,可以采用本领域常用的各种方法将所述原料成型。优选地,所述成型物是由所述原料制备成型体,并将所述成型体进行干燥以及任选的焙烧而制成的。According to the catalyst of the present invention, the raw materials can be shaped by various methods commonly used in the art. Preferably, the molded product is prepared from the raw material, dried and optionally calcined.
可以采用本领域常用的各种方法来制备所述成型体,没有特别限定。例如:可以将至少一种组分A、至少一种组分B和至少一种组分C与水混合,并将所述混合物成型。用于制备所述混合物的水的用量没有特别限定,只要水的用量能够确保将各种组分混合均匀即可。Various methods commonly used in the art can be used to prepare the molded body, and there is no particular limitation. For example: at least one component A, at least one component B and at least one component C can be mixed with water and the mixture can be shaped. The amount of water used to prepare the mixture is not particularly limited, as long as the amount of water used can ensure uniform mixing of various components.
根据本发明的催化剂,所述成型的方式没有特别限定,可以采用本领域常用的各种成型方式,例如:挤条、滚圆、喷雾、压片或它们的组合。在本发明的一种优选的实施方式中,通过挤条的方式来成型。According to the catalyst of the present invention, the molding method is not particularly limited, and various molding methods commonly used in the field can be used, such as extrusion, spheronization, spraying, tableting or combinations thereof. In a preferred embodiment of the present invention, the shape is formed by extrusion.
根据本发明的催化剂,所述载体根据具体使用要求可以具有各种形状,例如:球形、条形、环形、三叶草形、蜂窝形或蝶形。According to the catalyst of the present invention, the carrier can have various shapes according to specific usage requirements, for example: spherical, strip-shaped, ring-shaped, clover-shaped, honeycomb-shaped or butterfly-shaped.
根据本发明的催化剂,将所述成型体干燥的温度可以为本领域的常规选择。一般地,所述干燥的温度可以为60℃以上且低于350℃,优选为80-300℃,更优选为120-250℃。所述干燥的时间可以根据干燥的温度进行适当的选择,以能够使得最终得到的成型物中挥发分含量满足使用要求为准。一般地,所述干燥的时间可以为1-48小时,优选为2-24小时,更优选为2-12小时。根据本发明,所述干燥可以在常压下进行,也可以在减压的条件下进行。According to the catalyst of the present invention, the temperature at which the shaped body is dried can be selected conventionally in the art. Generally, the drying temperature may be above 60°C and below 350°C, preferably 80-300°C, more preferably 120-250°C. The drying time can be properly selected according to the drying temperature, so as to ensure that the volatile content in the finally obtained molded product meets the requirements for use. Generally, the drying time may be 1-48 hours, preferably 2-24 hours, more preferably 2-12 hours. According to the present invention, the drying can be carried out under normal pressure or under reduced pressure.
根据本发明的催化剂,由所述原料制备的成型体可以仅经干燥而不经焙烧,直接用作本发明的催化剂的载体(即,所述载体为含有水合氧化铝的成型物),也可以先后经干燥和焙烧后用作本发明的催化剂的载体(即,所述载体为氧化铝成型物)。本发明对于所述焙烧的条件没有特别限定,可以为本领域的常规选择。具体地,所述焙烧的温度可以为450-950℃,优选为500-900℃;所述焙烧的时间可以为2-8小时,优选为3-6小时。从进一步提高根据本发明的催化剂的催化活性的角度出发,所述载体优选为含有水合氧化铝的成型物。According to the catalyst of the present invention, the shaped body prepared from the raw material can be directly used as the carrier of the catalyst of the present invention (that is, the carrier is a shaped body containing hydrated alumina) only through drying without roasting, or After being dried and calcined successively, it is used as the carrier of the catalyst of the present invention (that is, the carrier is an alumina molded product). In the present invention, the conditions for the calcination are not particularly limited, and may be conventional choices in the art. Specifically, the calcination temperature may be 450-950°C, preferably 500-900°C; the calcination time may be 2-8 hours, preferably 3-6 hours. From the point of view of further increasing the catalytic activity of the catalyst according to the invention, the carrier is preferably a shaped product comprising hydrated alumina.
根据本发明的催化剂,所述载体具有良好的强度和吸收性能。According to the catalyst of the present invention, the support has good strength and absorption properties.
具体地,所述载体在浸泡后的径向压碎强度损失率(即,δ值)为10%以下,甚至能够为5%以下,例如能够达到3.5%以下。Specifically, the radial crushing strength loss rate (ie, δ value) of the support after soaking is less than 10%, even less than 5%, for example, less than 3.5%.
本发明中,δ值用于评价载体的强度保持率,是由以下公式定义的:In the present invention, the δ value is used to evaluate the strength retention rate of the carrier, which is defined by the following formula:
其中,Q1为未经水浸泡的载体的径向压碎强度,以N/mm计,Wherein, Q 1 is the radial crushing strength of the carrier without water immersion, in N/mm,
Q2为经水浸泡30分钟并在120℃干燥4小时后的载体的径向压碎强度,以N/mm计。Q 2 is the radial crushing strength of the support after soaking in water for 30 minutes and drying at 120° C. for 4 hours, in N/mm.
所述载体的径向压碎强度(即,Q1)能够为12N/mm以上,甚至为15N/mm以上,一般为15-30N/mm(例如15-25N/mm)。The radial crush strength (ie, Q 1 ) of the carrier can be above 12 N/mm, even above 15 N/mm, generally 15-30 N/mm (eg 15-25 N/mm).
本发明中,所述径向压碎强度按照《石油化工分析方法》(科学出版社,1990年第一版,杨翠定等编)中记载的RIPP25-90中规定的方法测定。In the present invention, the radial crushing strength is measured according to the method specified in RIPP25-90 recorded in "Petrochemical Analysis Methods" (Science Press, first edition in 1990, edited by Yang Cuiding, etc.).
根据本发明,所述载体的吸水率为0.4-1.5,一般为0.6-1。According to the present invention, the water absorption of the carrier is 0.4-1.5, generally 0.6-1.
本发明中,所述吸水率是指干燥的载体用过量去离子水浸泡30分钟前后的重量变化值与所述干燥的载体的重量的比值。具体测试方法为:将待测载体在120℃干燥4小时,然后用40目的标准筛进行筛分,称取20g筛上物作为待测样品(记为w1),将待测样品用50g去离子水浸泡30分钟,过滤后,将固相沥干5分钟,接着称量沥干的固相的重量(记为w2),用以下公式计算吸水率:In the present invention, the water absorption refers to the ratio of the weight change before and after soaking the dry carrier with excess deionized water for 30 minutes to the weight of the dry carrier. The specific test method is: dry the carrier to be tested at 120°C for 4 hours, then sieve it with a 40-mesh standard sieve, weigh 20g of the sieved material as the sample to be tested (denoted as w 1 ), and remove the sample to be tested with 50g Soak in deionized water for 30 minutes, after filtering, drain the solid phase for 5 minutes, then weigh the weight of the drained solid phase (denoted as w 2 ), and calculate the water absorption rate with the following formula:
根据本发明的催化剂,所述催化剂还可以含有各种能够改善催化剂的催化性能的组分,例如:磷元素。本发明对于所述能够改善催化剂的催化性能的组分的含量没有特别限定,可以为本领域的常规选择。一般地,以催化剂的总量为基准,以氧化物计,所述能够改善催化剂的催化性能的组分的含量可以为0.1-10重量%,优选为0.5-5重量%。According to the catalyst of the present invention, the catalyst may also contain various components capable of improving the catalytic performance of the catalyst, such as phosphorus element. In the present invention, the content of the component capable of improving the catalytic performance of the catalyst is not particularly limited, and may be a conventional selection in the art. Generally, based on the total amount of the catalyst, the content of the component capable of improving the catalytic performance of the catalyst may be 0.1-10% by weight, preferably 0.5-5% by weight.
本发明的第二方面提供了一种制备具有加氢催化作用的催化剂的方法,该方法包括在载体上负载至少一种第VIII族金属元素和至少一种第VIB族金属元素,其中,所述载体为氧化铝成型物或含有水合氧化铝的成型物,是将含有至少一种组分A、至少一种组分B和至少一种组分C的原料成型而得到的,所述组分A选自水合氧化铝,所述组分B选自Al2O3和氧化铝下脚料,所述组分C选自纤维素醚。The second aspect of the present invention provides a method for preparing a catalyst with hydrogenation catalysis, the method comprising supporting at least one metal element of Group VIII and at least one metal element of Group VIB on a carrier, wherein the The carrier is a shaped product of alumina or a shaped product containing hydrated alumina, which is obtained by shaping a raw material containing at least one component A, at least one component B and at least one component C, said component A It is selected from hydrated alumina, the component B is selected from Al 2 O 3 and alumina waste, and the component C is selected from cellulose ether.
根据本发明的方法,所述含第VIII族金属元素和含第VIB族金属元素在所述载体上的负载量以使得最终制备的催化剂中,第VIII族金属元素和第VIB族金属元素的含量能够满足具体使用要求为准。在根据本发明的方法制备的催化剂用于烃油的加氢处理时,所述含第VIB族金属元素和含第VIII族金属元素的在所述载体上的负载量使得以最终制备的催化剂的总量为基准,所述载体的含量为40-80重量%,优选为50-75重量%;以氧化物计,所述第VIII族金属元素的含量为2-15重量%,优选为4-10重量%;以氧化物计,所述第VIB族金属元素的含量为15-45重量%,优选为20-40重量%。According to the method of the present invention, the loading amount of the metal element containing Group VIII and the metal element containing Group VIB on the carrier is such that in the catalyst finally prepared, the content of the metal element of Group VIII and the metal element of Group VIB is Can meet the specific use requirements shall prevail. When the catalyst prepared according to the method of the present invention is used for the hydrotreating of hydrocarbon oil, the loading amount of the metal element of the VIB group and the metal element of the VIII group on the carrier is such that the final prepared catalyst Based on the total amount, the content of the carrier is 40-80% by weight, preferably 50-75% by weight; in terms of oxides, the content of the Group VIII metal element is 2-15% by weight, preferably 4- 10% by weight; based on oxides, the content of the Group VIB metal element is 15-45% by weight, preferably 20-40% by weight.
根据本发明的方法,可以采用本领域常用的各种方法将所述第VIII族金属元素和第VIB族金属元素负载在所述载体上,例如:浸渍。所述浸渍可以为饱和浸渍,也可以为过量浸渍。According to the method of the present invention, the Group VIII metal elements and Group VIB metal elements can be supported on the carrier by various methods commonly used in the art, such as impregnation. The impregnation may be saturated or excessive impregnation.
根据本发明的方法,可以同时将第VIII族金属元素和第VIB族金属元素负载在所述载体上,也可以分次将所述第VIII族金属元素和所述第VIB族金属元素负载在所述载体上。According to the method of the present invention, the metal element of Group VIII and the metal element of Group VIB can be loaded on the carrier at the same time, or the metal element of Group VIII and the metal element of Group VIB can be loaded on the carrier in stages. on the carrier.
在本发明的一种实施方式中,将所述第VIII族金属元素和所述第VIB族金属元素负载在所述载体上的方式包括:用含有至少一种含第VIII族金属元素的盐和至少一种含第VIB族金属元素的化合物的水溶液浸渍所述载体,并将浸渍得到的载体进行干燥。In one embodiment of the present invention, the manner of loading the Group VIII metal element and the Group VIB metal element on the support includes: using a salt containing at least one Group VIII metal element and The support is impregnated with an aqueous solution of at least one compound containing a Group VIB metal element, and the impregnated support is dried.
在本发明的另一种实施方式中,将所述第VIII族金属元素和所述第VIB族金属元素负载在所述载体上的方式包括:用含有至少一种含第VIII族金属元素的盐的水溶液浸渍所述载体,并将浸渍得到的载体进行干燥,用含有至少一种含第VIB族金属元素的化合物的水溶液浸渍负载有所述含第VIII族金属元素的盐的载体,并将浸渍得到的载体进行干燥。In another embodiment of the present invention, the manner of loading the Group VIII metal element and the Group VIB metal element on the support includes: using a salt containing at least one Group VIII metal element impregnating the carrier with an aqueous solution of an impregnated carrier, drying the impregnated carrier, impregnating the carrier loaded with the salt containing the group VIII metal element with an aqueous solution containing at least one compound containing the group VIB metal element, and impregnating The obtained carrier is dried.
在本发明的又一种实施方式中,将所述第VIII族金属元素和所述第VIB族金属元素负载在所述载体上的方式包括:用含有至少一种含第VIB族金属元素的化合物的水溶液浸渍所述载体,并将浸渍得到的载体进行干燥,用含有至少一种含第VIII族金属元素的盐的水溶液浸渍负载有所述含第VIB族金属元素的化合物的载体,并将浸渍得到的载体进行干燥。In yet another embodiment of the present invention, the manner of loading the Group VIII metal element and the Group VIB metal element on the support includes: using a compound containing at least one Group VIB metal element impregnating the carrier with an aqueous solution of an impregnated carrier, drying the impregnated carrier, impregnating the carrier loaded with the compound containing the VIB group metal element with an aqueous solution containing at least one salt containing the VIII group metal element, and impregnating The obtained carrier is dried.
根据本发明的方法,本发明对于所述水溶液的浓度没有特别限定,只要能够使得最终制备的催化剂中,第VIII族金属元素和第VIB族金属元素的含量满足使用要求(例如前文所述的要求)即可。According to the method of the present invention, the present invention is not particularly limited to the concentration of the aqueous solution, as long as the content of the Group VIII metal element and the Group VIB metal element in the final prepared catalyst can meet the requirements for use (such as the aforementioned requirements ) can be.
根据本发明的方法,可以在本领域常用的条件下将浸渍得到的载体进行干燥。一般地,所述干燥的条件包括:温度可以为100-200℃,优选为120-150℃;时间可以为1-15小时,优选为3-10小时。According to the method of the present invention, the impregnated support can be dried under common conditions in the art. Generally, the drying conditions include: the temperature may be 100-200° C., preferably 120-150° C.; the time may be 1-15 hours, preferably 3-10 hours.
根据本发明,所述含第VIII族金属元素的盐可以为本领域常用的各种含第VIII族金属元素的水溶性盐,例如:所述含第VIII族金属元素的盐可以选自无机酸的水溶性第VIII族金属盐、有机酸的水溶性第VIII族金属盐、以及含第VIII族金属元素的水不溶性盐在水中与酸(如磷酸)和/或碱(如氨水)接触形成的水溶性盐。According to the present invention, the salt containing the Group VIII metal element can be various water-soluble salts containing the Group VIII metal element commonly used in the art, for example: the salt containing the Group VIII metal element can be selected from inorganic acids Water-soluble Group VIII metal salts, water-soluble Group VIII metal salts of organic acids, and water-insoluble salts containing Group VIII metal elements formed by contacting in water with acids (such as phosphoric acid) and/or bases (such as ammonia water) water soluble salt.
具体地,所述含第VIII族金属元素的盐可以选自但不限于:硝酸钴、醋酸钴、碱式碳酸钴在水中与酸(如磷酸)和/或碱(如氨水)接触而形成的水溶性盐、氯化钴、水溶性钴络合物、硝酸镍、醋酸镍、碱式碳酸镍在水中与酸(如磷酸)和/或碱(如氨水)接触形成的水溶性盐、氯化镍、以及水溶性镍络合物。所述水溶性钴络合物例如可以为乙二胺四乙酸钴;所述水溶性镍络合物例如可以为柠檬酸镍。优选地,所述含第VIII族金属元素的盐选自硝酸钴、碱式碳酸钴在水中与酸(如磷酸)和/或碱(如氨水)接触形成的水溶性盐、碱式碳酸镍在水中与酸(如磷酸)和/或碱(如氨水)接触形成的水溶性盐、以及硝酸镍。Specifically, the salt containing the Group VIII metal element may be selected from but not limited to: cobalt nitrate, cobalt acetate, cobalt subcarbonate formed by contacting with acid (such as phosphoric acid) and/or alkali (such as ammonia water) in water Water-soluble salt, cobalt chloride, water-soluble cobalt complex, nickel nitrate, nickel acetate, basic nickel carbonate formed in water with acid (such as phosphoric acid) and/or alkali (such as ammonia) in contact with water-soluble salt, chloride Nickel, and water-soluble nickel complexes. The water-soluble cobalt complex, for example, may be cobalt ethylenediaminetetraacetate; the water-soluble nickel complex, for example, may be nickel citrate. Preferably, the salt containing the Group VIII metal element is selected from the group consisting of cobalt nitrate, cobalt subcarbonate in water and acid (such as phosphoric acid) and/or alkali (such as ammonia) in contact with water-soluble salts, basic nickel carbonate in Water-soluble salts formed in water by contact with acids (such as phosphoric acid) and/or bases (such as ammonia), and nickel nitrate.
根据本发明,所述含第VIB族金属元素的化合物的种类没有特别限定,可以为本领域常用的各种含第VIB族金属元素的水溶性化合物,例如可以选自无机酸的水溶性第VIB族金属盐、有机酸的水溶性第VIB族金属盐、含第VIB族金属元素的杂多酸、含第VIB族金属元素的杂多酸盐、以及第VIB族金属的氧化物在水中与酸(如磷酸)或碱接触形成的水溶性化合物。According to the present invention, the type of the compound containing the VIB group metal element is not particularly limited, and can be various water-soluble compounds containing the VIB group metal element commonly used in the art, for example, it can be selected from water-soluble VIB group VIB compounds of inorganic acids. Group metal salts, water-soluble Group VIB metal salts of organic acids, heteropolyacids containing Group VIB metal elements, heteropolyacid salts containing Group VIB metal elements, and oxides of Group VIB metals in water and acid (such as phosphoric acid) or a water-soluble compound formed by contact with an alkali.
具体地,所述含第VIB族金属元素的化合物可以选自钼酸的水溶性盐、仲钼酸的水溶性盐、钨酸铵、偏钨酸铵、仲钨酸铵、乙基偏钨酸铵、磷钨酸、磷钼酸、磷钨酸镍、磷钨酸钴、硅钨酸镍、硅钨酸钴、磷钼酸镍、磷钼酸钴、磷钼钨酸镍、磷钼钨酸钴、硅钼酸镍、硅钼酸钴、硅钼钨酸镍、硅钼钨酸钴和氧化钼在水中与磷酸接触形成的水溶性化合物。本发明中,所述钼酸的水溶性盐包括钼酸的水溶性金属盐和钼酸铵;所述仲钼酸的水溶性盐包括仲钼酸的水溶性金属盐和仲钼酸铵。优选地,所述含第VIB族金属元素的化合物选自钼酸铵、仲钼酸铵、偏钨酸铵、钨酸铵和氧化钼在水中与磷酸接触形成的水溶性化合物。Specifically, the compound containing Group VIB metal elements can be selected from water-soluble salts of molybdic acid, water-soluble salts of paramolybdic acid, ammonium tungstate, ammonium metatungstate, ammonium paratungstate, ethyl ammonium metatungstate, phosphorus Tungstic acid, phosphomolybdic acid, nickel phosphotungstate, cobalt phosphotungstate, nickel silicotungstate, cobalt silicotungstate, nickel phosphomolybdate, cobalt phosphomolybdate, nickel phosphomolybdate, cobalt phosphomolybdate, silicon Nickel molybdate, cobalt silicomolybdate, nickel silicomolybdenum tungstate, cobalt silicomolybdenum tungstate and molybdenum oxide are water-soluble compounds formed in contact with phosphoric acid in water. In the present invention, the water-soluble salt of molybdic acid includes a water-soluble metal salt of molybdic acid and ammonium molybdate; the water-soluble salt of paramolybdic acid includes a water-soluble metal salt of paramolybdic acid and ammonium molybdate. Preferably, the compound containing Group VIB metal elements is selected from water-soluble compounds formed by contacting ammonium molybdate, ammonium paramolybdate, ammonium metatungstate, ammonium tungstate and molybdenum oxide in water with phosphoric acid.
根据本发明的方法,负载有所述第VIII族金属元素和第VIB族金属元素的载体可以进行焙烧(即,制备的催化剂中,第VIII族金属元素和第VIB族金属以氧化物的形式负载在所述载体上),也可以不进行焙烧(即,制备的催化剂中,所述第VIII族金属元素和第VIB族金属元素基本以盐的形式负载在所述载体上;也即,制备的催化剂中,所述第VIII族金属元素和第VIB族金属元素基本以非氧化物的形式负载在所述载体上)。从进一步提高根据本发明的方法制备的催化剂的催化活性的角度出发,所述第VIII族金属元素和第VIB族金属元素优选基本以盐的形式负载在所述载体上。即,根据本发明的方法,负载有所述第VIII族金属元素和第VIB族金属元素的载体优选不进行焙烧。According to the method of the present invention, the carrier loaded with the VIII group metal element and the VIB group metal element can be calcined (that is, in the prepared catalyst, the VIII group metal element and the VIB group metal are supported in the form of oxide on the carrier), or not to be calcined (that is, in the prepared catalyst, the metal elements of Group VIII and Group VIB are basically loaded on the carrier in the form of salt; that is, the prepared In the catalyst, the Group VIII metal elements and Group VIB metal elements are basically supported on the support in the form of non-oxides). From the viewpoint of further improving the catalytic activity of the catalyst prepared according to the method of the present invention, the metal elements of Group VIII and Group VIB are preferably loaded on the carrier substantially in the form of salts. That is, according to the method of the present invention, the support carrying the metal element of Group VIII and the metal element of Group VIB is preferably not calcined.
根据本发明的方法,所述载体是将含有至少一种组分A、至少一种组分B和至少一种组分C的原料成型而得到的,所述组分A选自水合氧化铝,所述组分B选自Al2O3和氧化铝下脚料,所述组分C选自纤维素醚。所述载体可以为含有水合氧化铝的成型物,也可以为氧化铝成型物;从进一步提高制备的催化剂的催化活性的角度出发,所述载体优选为含有水合氧化铝的成型物。所述载体的制备方法在前文已经进行了描述,在此不再详述。According to the method of the present invention, the carrier is obtained by molding a raw material containing at least one component A, at least one component B and at least one component C, the component A being selected from hydrated alumina, The component B is selected from Al 2 O 3 and alumina leftovers, and the component C is selected from cellulose ethers. The carrier may be a shaped product containing hydrated alumina, or a shaped product of alumina; from the perspective of further improving the catalytic activity of the prepared catalyst, the carrier is preferably a shaped product containing hydrated alumina. The preparation method of the carrier has been described above and will not be described in detail here.
根据本发明的方法,所述载体的径向压碎强度能够为12N/mm以上,甚至为15N/mm以上,一般为15-30N/mm,例如15-25N/mm。所述载体的δ值为10%以下,甚至能够为5%以下,例如可以为3.5%以下。所述载体的吸水率为0.4-1.5,一般为0.6-1。According to the method of the present invention, the radial crushing strength of the carrier can be above 12N/mm, even above 15N/mm, generally 15-30N/mm, such as 15-25N/mm. The δ value of the carrier is 10% or less, even 5% or less, for example, 3.5% or less. The water absorption of the carrier is 0.4-1.5, generally 0.6-1.
根据本发明的方法,还可以包括向所述载体上引入能够改善最终制备的催化剂的催化性能的组分,例如:磷元素。可以通过在负载所述第VIII族金属元素和第VIB族金属元素之前,向所述载体上引入所述组分;也可以在负载所述第VIII族金属元素和第VIB族金属元素的同时,将所述组分负载在所述载体上。所述能够改善催化剂的性能的组分的引入量可以为本领域的常规选择。一般地,以催化剂的总量为基准,以氧化物计,所述能够改善催化剂的催化性能的组分的含量可以为0.1-10重量%,优选为0.5-5重量%。According to the method of the present invention, it may also include introducing components capable of improving the catalytic performance of the final prepared catalyst, such as phosphorus element, onto the carrier. The component can be introduced onto the carrier before loading the Group VIII metal element and the VIB Group metal element; or while loading the Group VIII metal element and the VIB Group metal element, The components are loaded on the carrier. The introduction amount of the components capable of improving the performance of the catalyst can be selected conventionally in the art. Generally, based on the total amount of the catalyst, the content of the component capable of improving the catalytic performance of the catalyst may be 0.1-10% by weight, preferably 0.5-5% by weight.
根据本发明的方法制备的具有加氢催化作用的催化剂在烃油的加氢处理中显示出更高的催化活性。The catalyst with hydrogenation catalysis prepared according to the method of the present invention shows higher catalytic activity in the hydroprocessing of hydrocarbon oil.
由此,本发明的第三方面提供了一种由本发明的方法制备的具有加氢催化作用的催化剂。Thus, in a third aspect the present invention provides a catalyst having hydrogenation catalysis prepared by the process of the present invention.
本发明提供的具有加氢催化作用的催化剂适合于各类烃油原料的加氢处理过程。The catalyst with hydrogenation catalytic effect provided by the invention is suitable for the hydrotreating process of various hydrocarbon oil raw materials.
由此,本发明的第四方面提供了一种根据本发明的具有加氢催化作用的催化剂在烃油加氢处理中的应用。Thus, the fourth aspect of the present invention provides an application of the catalyst having a hydrocatalytic effect according to the present invention in the hydroprocessing of hydrocarbon oil.
本发明的第五方面提供了一种加氢处理方法,该方法包括在烃油加氢处理条件下,将烃油与本发明的催化剂接触。The fifth aspect of the present invention provides a hydroprocessing method, which comprises contacting the hydrocarbon oil with the catalyst of the present invention under the condition of hydrotreating the hydrocarbon oil.
根据本发明的加氢处理方法是通过使用本发明提供的催化剂来获得更高的加氢活性的,对于烃油的种类和加氢处理条件没有特别限定,可以为本领域的常规选择。According to the hydroprocessing method of the present invention, higher hydrogenation activity is obtained by using the catalyst provided by the present invention. There is no special limitation on the type of hydrocarbon oil and the hydroprocessing conditions, which can be conventional choices in this field.
具体地,所述烃油可以是各种重质矿物油、合成油或它们的混合馏分油,例如,所述烃油可以为选自原油、馏分油、溶剂精制油、蜡膏、蜡下油、费托合成油、煤液化油、轻脱沥青油和重脱沥青油中的一种或多种。所述加氢处理条件包括:温度可以为300-380℃;以表压计,压力可以为4-8MPa;烃油的液时体积空速可以为1-3小时-1;氢油体积比可以为200-1000。Specifically, the hydrocarbon oil can be various heavy mineral oils, synthetic oils or their mixed distillates. , Fischer-Tropsch synthetic oil, coal liquefaction oil, light deasphalted oil and heavy deasphalted oil. The hydrotreating conditions include: the temperature can be 300-380°C; the pressure can be 4-8MPa in terms of gauge pressure; the liquid hourly volume space velocity of hydrocarbon oil can be 1-3 hours -1 ; the hydrogen-oil volume ratio can be For 200-1000.
根据本发明的加氢处理方法,所述催化剂在使用之前,可以在本领域的常规条件下进行预硫化。预硫化的条件例如可以为在氢气存在下,于140-370℃的温度下用硫、硫化氢或含硫原料进行预硫化,所述预硫化可在反应器外进行,也可在反应器内原位硫化。According to the hydroprocessing method of the present invention, the catalyst can be presulfurized under conventional conditions in the art before use. The presulfurization conditions can be, for example, presulfurization with sulfur, hydrogen sulfide or sulfur-containing raw materials at a temperature of 140-370°C in the presence of hydrogen, and the presulfurization can be carried out outside the reactor or inside the reactor in-situ vulcanization.
以下结合实施例和对比例详细说明本发明。The present invention will be described in detail below in conjunction with examples and comparative examples.
以下实施例和对比例中,采用RIPP25-90中规定的方法测定制备的载体的径向压碎强度。In the following examples and comparative examples, the radial crushing strength of the prepared carrier was measured by the method specified in RIPP25-90.
以下实施例和对比例中,采用以下方法测定制备的载体的δ值:采用RIPP25-90中规定的方法测定未经水浸泡的载体的径向压碎强度(记为Q1);将制备的载体置于50g去离子水中,浸泡30分钟,然后过滤,将得到的固体在120℃的温度下干燥4小时,按照RIPP25-90中规定的方法测定干燥的固体的径向压碎强度(记为Q2),采用以下公式计算δ值,In the following examples and comparative examples, the following method was used to measure the δ value of the prepared carrier: the method specified in RIPP25-90 was used to measure the radial crushing strength of the carrier without water soaking (denoted as Q 1 ); the prepared The carrier was placed in 50g of deionized water, soaked for 30 minutes, then filtered, and the obtained solid was dried at a temperature of 120°C for 4 hours, and the radial crushing strength of the dried solid was measured according to the method specified in RIPP25-90 (denoted as Q 2 ), the δ value was calculated using the following formula,
以下实施例和对比例中,采用以下方法测定制备的载体的吸水率:将待测载体在120℃干燥4小时,然后用40目的标准筛进行筛分,称取20g筛上物作为待测样品(记为w1),将待测样品用50g去离子水浸泡30分钟,过滤后,将固相沥干5分钟,接着称量沥干的固相的重量(记为w2),用以下公式计算吸水率:In the following examples and comparative examples, the following method was used to measure the water absorption of the prepared carrier: the carrier to be tested was dried at 120°C for 4 hours, then sieved with a 40-mesh standard sieve, and 20 g of the sieved material was weighed as the sample to be tested (denoted as w 1 ), soak the sample to be tested in 50g deionized water for 30 minutes, after filtering, drain the solid phase for 5 minutes, then weigh the weight of the drained solid phase (denoted as w 2 ), use the following Formula to calculate water absorption:
以下实施例和对比例中,干基含量是通过将待测样品在600℃焙烧4小时而测定的。In the following examples and comparative examples, the dry content is determined by roasting the test sample at 600° C. for 4 hours.
以下实施例和对比例中,孔容和比表面积采用氮气吸附/脱附法测定。In the following examples and comparative examples, the pore volume and specific surface area were measured by nitrogen adsorption/desorption method.
以下实施例和对比例中,平均颗粒直径是采用商购自Micromeritics公司的型号为SaturnDigiSizer5200的激光粒度仪测定的。In the following examples and comparative examples, the average particle diameter is measured by using a laser particle size analyzer commercially available from Micromeritics Company as Saturn DigiSizer 5200.
实施例1-9用于说明本发明的催化剂及其制备方法。Examples 1-9 are used to illustrate the catalyst of the present invention and its preparation method.
实施例1Example 1
(1)将80.0g拟薄水铝石粉(购自中国石化催化剂长岭分公司,干基含量为69.5重量%)、20gγ-Al2O3(孔容为0.95mL/g,比表面积为290m2/g)、4.0g甲基纤维素(购自浙江海申化工有限公司)、3.0g田菁粉和95mL去离子水混合均匀。将得到的混合物送入挤出机中挤出,得到湿条。将挤出的湿条置于烘箱中,在150℃干燥12小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) 80.0g of pseudo-boehmite powder (purchased from Sinopec Catalyst Changling Branch, with a dry basis content of 69.5% by weight), 20g of γ-Al 2 O 3 (with a pore volume of 0.95mL/g and a specific surface area of 290m 2 /g), 4.0 g of methylcellulose (purchased from Zhejiang Haishen Chemical Co., Ltd.), 3.0 g of scallop powder and 95 mL of deionized water were mixed evenly. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The extruded wet strip was placed in an oven and dried at 150° C. for 12 hours, thereby obtaining the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将5.88g碱式碳酸镍(NiO含量为51重量%)、15.0g氧化钼和2.79g磷酸溶解于水中,配制成60mL溶液;将得到的溶液浸渍20.0g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为77.0重量%),浸渍时间为4小时。过滤后,将得到的固体产物于120℃干燥4小时,得到根据本发明的催化剂B1。采用XRF对催化剂进行分析,结果在表2中示出。(2) Dissolve 5.88g basic nickel carbonate (NiO content is 51% by weight), 15.0g molybdenum oxide and 2.79g phosphoric acid in water to prepare a 60mL solution; impregnate 20.0g of the carrier prepared in step (1) into the obtained solution (diameter of 1.1mm, particle length of 2-5mm, dry basis content of 77.0% by weight), and the impregnation time was 4 hours. After filtration, the obtained solid product was dried at 120° C. for 4 hours to obtain catalyst B1 according to the present invention. The catalyst was analyzed by XRF and the results are shown in Table 2.
对比例1Comparative example 1
(1)将80.0g拟薄水铝石粉(同实施例1)、20.0gγ-Al2O3(同实施例1)、2.5mL浓硝酸、4.0g田菁粉和95mL去离子水混合均匀。将得到的混合物送入挤出机中挤出,得到湿条。将挤出的湿条置于烘箱中,在150℃干燥12小时,然后在600℃焙烧4小时,从而得到载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) Mix 80.0g of pseudoboehmite powder (same as in Example 1), 20.0g of γ-Al 2 O 3 (same as in Example 1), 2.5mL of concentrated nitric acid, 4.0g of scallop powder and 95mL of deionized water. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The extruded wet strip was placed in an oven, dried at 150° C. for 12 hours, and then calcined at 600° C. for 4 hours to obtain a carrier. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将2.24g碱式碳酸镍(NiO含量为51重量%)、5.69g氧化钼和1.06g磷酸溶解于水中,配制成12.0mL镍钼磷溶液。将得到的溶液浸渍14.3g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm),浸渍时间为1小时。将得到的固体产物于120℃干燥4小时,然后在600℃焙烧3h,得到催化剂A1。采用XRF对催化剂进行分析,结果在表2中列出。(2) 2.24g basic nickel carbonate (NiO content: 51% by weight), 5.69g molybdenum oxide and 1.06g phosphoric acid were dissolved in water to prepare 12.0mL nickel-molybdenum-phosphorus solution. The resulting solution was impregnated with 14.3 g of the carrier (1.1 mm in diameter and 2-5 mm in particle length) prepared in step (1) for 1 hour. The obtained solid product was dried at 120° C. for 4 hours, and then calcined at 600° C. for 3 hours to obtain catalyst A1. The catalysts were analyzed by XRF, and the results are listed in Table 2.
对比例2Comparative example 2
(1)采用与对比例1相同的方法制备载体,不同的是,不在600℃进行焙烧,从而得到载体,其径向压碎强度、吸水率和δ值在表1中列出。(1) The carrier was prepared by the same method as in Comparative Example 1, except that the calcination was not carried out at 600°C to obtain the carrier, and its radial crushing strength, water absorption and δ value are listed in Table 1.
(2)采用与对比例1相同的方法制备催化剂,不同的是,载体为对比例2步骤(1)制备的载体,浸渍过程中,载体出现溶解和结构崩塌的现象,结果无法得到成型的催化剂。(2) The catalyst was prepared by the same method as in Comparative Example 1. The difference was that the carrier was the carrier prepared in Step (1) of Comparative Example 2. During the impregnation process, the carrier appeared to dissolve and collapse, and as a result, a formed catalyst could not be obtained. .
对比例3Comparative example 3
(1)采用与对比例1相同的方法制备载体,其径向压碎强度、吸水率和δ值在表1中列出。(1) The carrier was prepared by the same method as in Comparative Example 1, and its radial crushing strength, water absorption and δ values are listed in Table 1.
(2)采用与对比例1相同的方法制备催化剂,不同的是,不在600℃进行焙烧,从而得到催化剂A2。采用XRF对催化剂进行分析,结果在表2中列出。(2) The catalyst was prepared by the same method as in Comparative Example 1, except that the calcination was not performed at 600° C., thereby obtaining catalyst A2. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例2Example 2
(1)将50.0g拟薄水铝石(购自中国石化催化剂长岭分公司,干基含量为69.5重量%)、20.0g三水铝石(购自广西平果铝业公司,干基含量为64.5重量%)、30.0g氧化铝下脚料(该下脚料经焙烧,焙烧的温度为600℃,焙烧的时间为4小时,平均颗粒直径为100微米,该氧化铝下脚料是由拟薄水铝石与硝酸及田菁粉的混合物,通过挤出的方法制备作为具有加氢催化作用的催化剂的载体用的氧化铝成型物的过程中产生的)、2.0g甲基纤维素(购自浙江海申化工有限公司)、3.0g羟乙基甲基纤维素(购自上海惠广精细化工有限公司)和95mL去离子水搅拌均匀。将得到的混合物送入挤出机中挤出,得到湿条。将得到的湿条置于烘箱中,在220℃干燥6小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) 50.0g of pseudoboehmite (purchased from Sinopec Catalyst Changling Branch, with a dry basis content of 69.5% by weight), 20.0g of gibbsite (purchased from Guangxi Pingguo Aluminum Company, with a dry basis content of 64.5% by weight), 30.0g of alumina scraps (the scraps are roasted at 600°C for 4 hours, and the average particle diameter is 100 microns. The alumina scraps are made of pseudo thin water The mixture of bauxite, nitric acid and sage powder, produced in the process of preparing alumina moldings as the carrier of catalysts with hydrogenation catalysis by extrusion), 2.0g methyl cellulose (purchased from Zhejiang Haishen Chemical Co., Ltd.), 3.0 g of hydroxyethyl methylcellulose (purchased from Shanghai Huiguang Fine Chemical Co., Ltd.) and 95 mL of deionized water were stirred evenly. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The obtained wet strip was placed in an oven and dried at 220° C. for 6 hours, thereby obtaining the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将6.00g碱式碳酸钴(CoO含量为70重量%)、21.00g氧化钼和3.91g磷酸溶解于水中,配制成60mL镍钼磷溶液。将得到溶液浸渍20.0g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为79.2重量%),浸渍时间为4小时。过滤后,将得到的固体于120℃干燥4小时,得到本发明的催化剂B2。采用XRF对催化剂进行分析,结果在表2中列出。(2) Dissolve 6.00g of basic cobalt carbonate (CoO content is 70% by weight), 21.00g of molybdenum oxide and 3.91g of phosphoric acid in water to prepare 60mL of nickel-molybdenum-phosphorus solution. The obtained solution was impregnated with 20.0 g of the carrier (1.1 mm in diameter, 2-5 mm in particle length, and 79.2% by weight on a dry basis) prepared in step (1) for 4 hours. After filtration, the obtained solid was dried at 120° C. for 4 hours to obtain catalyst B2 of the present invention. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例3Example 3
(1)将70.0g拟薄水铝石(购自中国石化催化剂长岭分公司,干基含量为69.5重量%)、30.0gγ-Al2O3(孔容为0.95mL/g,比表面积为290m2/g)、1.0g甲基纤维素(购自浙江海申化工有限公司)、2.0g羟丙基甲基纤维素(购自浙江海申化工有限公司)、3.0g田菁粉和95mL去离子水搅拌均匀。将得到的混合物送入挤出机中挤出,得到湿条。将得到的湿条置于烘箱中,在80℃干燥12小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) 70.0g of pseudo-boehmite (purchased from Sinopec Catalyst Changling Branch, with a dry basis content of 69.5% by weight), 30.0g of γ-Al 2 O 3 (with a pore volume of 0.95mL/g and a specific surface area of 290m 2 /g), 1.0g methyl cellulose (purchased from Zhejiang Haishen Chemical Co., Ltd.), 2.0g hydroxypropyl methylcellulose (purchased from Zhejiang Haishen Chemical Co., Ltd.), 3.0g squash powder and 95mL Deionized water and stir well. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The obtained wet strip was placed in an oven and dried at 80° C. for 12 hours, thereby obtaining the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将7.10g硝酸镍(Ni(NO3)2·6H2O)、28.19g偏钨酸铵((NH4)6W7O24·4H2O)溶解于水中,配制成21.4mL镍钨溶液。将得到的溶液浸渍20.0g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为78.2重量%),浸渍时间为1小时。将得到的载体于120℃干燥4小时,从而得到根据本发明的催化剂B3。采用XRF对催化剂进行分析,结果在表2中列出。(2) Dissolve 7.10g nickel nitrate (Ni(NO 3 ) 2 6H 2 O) and 28.19g ammonium metatungstate ((NH 4 ) 6 W 7 O 24 4H 2 O) in water to prepare 21.4mL nickel tungsten solution. The obtained solution was impregnated with 20.0 g of the carrier (1.1 mm in diameter, 2-5 mm in particle length, and 78.2% by weight on a dry basis) prepared in step (1) for 1 hour. The obtained support was dried at 120° C. for 4 hours, thereby obtaining catalyst B3 according to the invention. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例4Example 4
(1)在一个2L的反应罐中以并流方式加入2000mL浓度为48g/L的硫酸铝溶液与偏铝酸钠溶液(Al2O3含量为200g/L,苛性系数为1.58)进行沉淀反应,反应温度为50℃,pH值为6.0,反应停留时间为15分钟;将得到的浆液用真空过滤机进行过滤,待过滤完成后,在滤饼上补充加入20L去离子水(温度为40±5℃)冲洗滤饼约60分钟。将洗涤后的滤饼加入到1.5L去离子水中搅拌成浆液,将浆液用泵送入喷雾干燥器中进行干燥,控制喷雾干燥器的出口温度在100-110℃的范围之内,物料干燥时间为2分钟,得到水合氧化铝,其中,Al2O3含量为63重量%,经XRD分析确定为无定形态。(1) In a 2L reaction tank, add 2000mL of aluminum sulfate solution with a concentration of 48g/L and sodium metaaluminate solution (with an Al 2 O 3 content of 200g/L and a caustic coefficient of 1.58) in parallel to carry out precipitation reaction , the reaction temperature is 50°C, the pH value is 6.0, and the reaction residence time is 15 minutes; the obtained slurry is filtered with a vacuum filter, and after the filtration is completed, 20L deionized water is added to the filter cake (the temperature is 40± 5°C) to rinse the filter cake for about 60 minutes. Add the washed filter cake to 1.5L deionized water and stir to form a slurry, then pump the slurry into the spray dryer for drying, control the outlet temperature of the spray dryer within the range of 100-110°C, and the material drying time for 2 minutes to obtain hydrated alumina, wherein the content of Al 2 O 3 was 63% by weight, which was determined to be amorphous by XRD analysis.
(2)将50.0g拟薄水铝石SB粉(购自Sasol公司,干基含量为75.0重量%)、25.0g步骤(1)制备的无定形水合氧化铝、25.0g氧化铝下脚料(该下脚料未经焙烧,平均颗粒直径为80微米,Al2O3含量为68.8重量%,Y型分子筛含量为10重量%,该氧化铝下脚料是由拟薄水铝石和Y型分子筛与硝酸及田菁粉的混合物,通过挤出的方法制备作为具有加氢催化作用的催化剂的载体用的氧化铝成型物的过程中产生的)、3.0g羟乙基甲基纤维素(购自上海惠广精细化工有限公司)、3.0g田菁粉和90mL去离子水搅拌均匀。将得到的混合物送入挤出机中挤出,得到湿条。将得到的湿条置于烘箱中,在150℃干燥12小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(2) 50.0g of pseudo-boehmite SB powder (purchased from Sasol, with a dry basis content of 75.0% by weight), 25.0g of amorphous hydrated alumina prepared in step (1), and 25.0g of alumina waste (the The leftovers are not roasted, the average particle diameter is 80 microns, the Al2O3 content is 68.8% by weight, and the Y - type molecular sieve content is 10% by weight. The alumina leftovers are made of pseudoboehmite and Y-type molecular sieve with nitric acid and The mixture of kale powder, produced in the process of preparing the aluminum oxide molded product as the carrier of the catalyst with hydrogenation catalysis by extrusion), 3.0g hydroxyethyl methylcellulose (purchased from Shanghai Huiguang Fine Chemical Co., Ltd.), 3.0g of sage powder and 90mL of deionized water were stirred evenly. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The obtained wet strip was placed in an oven and dried at 150° C. for 12 hours, so as to obtain the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(3)将5.00g碱式碳酸镍(NiO含量为51重量%)、13.25g氧化钼和1.32g磷酸溶解于水中,配制成60mL镍钼磷溶液。将得到的溶液浸渍20g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为75.9重量%),浸渍时间为4小时。过滤后,将得到的固体产物于120℃干燥4小时,从而得到根据本发明的催化剂B4。采用XRF对催化剂进行分析,结果在表2中列出。(3) Dissolve 5.00g of basic nickel carbonate (NiO content is 51% by weight), 13.25g of molybdenum oxide and 1.32g of phosphoric acid in water to prepare 60mL of nickel-molybdenum-phosphorus solution. The obtained solution was impregnated with 20 g of the carrier (1.1 mm in diameter, 2-5 mm in particle length, and 75.9% by weight on a dry basis) prepared in step (1) for 4 hours. After filtration, the obtained solid product was dried at 120° C. for 4 hours, thereby obtaining catalyst B4 according to the present invention. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例5Example 5
(1)将85.0g拟薄水铝石SB粉(购自Sasol公司,干基含量为75.0重量%)、15.0g氧化铝下脚料(该下脚料未经焙烧,平均颗粒直径为120微米,Al2O3含量为79.7重量%,以氧化物计,钛元素的含量为10重量%,该氧化铝下脚料是由拟薄水铝石与硝酸及田菁粉的混合物,通过挤出的方法制备作为具有加氢催化作用的催化剂的载体用的氧化铝成型物的过程中产生的)、3.0g羟乙基甲基纤维素(购自上海惠广精细化工有限公司)、2.0g羟丙基甲基纤维素(购自上海惠广精细化工有限公司)、3.0g田菁粉和90mL去离子水混合均匀。将得到的混合物送入挤出机中挤出,得到湿条。将得到的湿条置于烘箱中,在250℃干燥4小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) 85.0g of pseudo-boehmite SB powder (purchased from Sasol Company, with a dry basis content of 75.0% by weight), 15.0g of alumina scraps (the scraps have not been roasted, and the average particle diameter is 120 microns, Al The content of 2 O 3 is 79.7% by weight, and the content of titanium element is 10% by weight in terms of oxides. The alumina leftovers are prepared by extruding a mixture of pseudo-boehmite, nitric acid and turmeric powder Produced in the process of alumina molding used as a catalyst carrier with hydrogenation catalysis), 3.0g hydroxyethyl methylcellulose (purchased from Shanghai Huiguang Fine Chemical Co., Ltd.), 2.0g hydroxypropyl methylcellulose Base cellulose (purchased from Shanghai Huiguang Fine Chemical Co., Ltd.), 3.0 g of scallop powder and 90 mL of deionized water were mixed evenly. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The obtained wet strip was placed in an oven and dried at 250° C. for 4 hours to obtain the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将3.50g碱式碳酸镍(NiO含量为51重量%)、9.10g氧化钼和0.90g磷酸溶解于水中,配制成60mL镍钼磷溶液。将得到的溶液浸渍20g步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为81.5重量%),浸渍时间为4小时。过滤后,将得到的固体于150℃干燥3小时,得到本发明的催化剂B5。采用XRF对催化剂进行分析,结果在表2中列出。(2) Dissolve 3.50g basic nickel carbonate (NiO content: 51% by weight), 9.10g molybdenum oxide and 0.90g phosphoric acid in water to prepare 60mL nickel-molybdenum-phosphorus solution. The obtained solution was impregnated with 20 g of the carrier prepared in step (1) (1.1 mm in diameter, 2-5 mm in particle length, and 81.5% by weight on a dry basis), and the impregnation time was 4 hours. After filtration, the obtained solid was dried at 150° C. for 3 hours to obtain catalyst B5 of the present invention. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例6Example 6
(1)将90.0g拟薄水铝石(购自山东烟台恒辉化工有限公司,干基含量为71.0重量%)、10.0gγ-Al2O3(孔容为0.95mL/g,比表面积为290m2/g)、5.0g羟丙基甲基纤维素(购自上海惠广精细化工有限公司)、3.0g田菁粉和90mL去离子水混合均匀。将得到的混合物送入挤出机中挤出,得到湿条。将得到的湿条置于烘箱中,在120℃干燥4小时,得到本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) 90.0g of pseudo-boehmite (purchased from Shandong Yantai Henghui Chemical Co., Ltd., with a dry basis content of 71.0% by weight), 10.0g of γ-Al 2 O 3 (with a pore volume of 0.95mL/g and a specific surface area of 290m 2 /g), 5.0g of hydroxypropyl methylcellulose (purchased from Shanghai Huiguang Fine Chemical Co., Ltd.), 3.0g of celadon powder and 90mL of deionized water were mixed evenly. The resulting mixture is fed into an extruder and extruded to obtain a wet strip. The obtained wet strip was placed in an oven and dried at 120° C. for 4 hours to obtain the carrier in the catalyst of the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)将10.40g碱式碳酸镍(NiO含量为51重量%)、25.28g氧化钼和2.34g磷酸溶解于水中,配制成60mL镍钼磷溶液。将得到的溶液浸渍20g步骤(1)得到的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为74.2重量%),浸渍时间为4小时。过滤后,将得到的固体产物于120℃干燥4小时,从而得到根据本发明的催化剂B6。采用XRF对催化剂进行分析,结果在表2中列出。(2) Dissolve 10.40g of basic nickel carbonate (NiO content is 51% by weight), 25.28g of molybdenum oxide and 2.34g of phosphoric acid in water to prepare 60mL of nickel-molybdenum-phosphorus solution. The obtained solution was impregnated with 20 g of the carrier (1.1 mm in diameter, 2-5 mm in particle length, and 74.2% by weight on a dry basis) obtained in step (1) for 4 hours. After filtration, the obtained solid product was dried at 120° C. for 4 hours, thereby obtaining catalyst B6 according to the present invention. The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例7Example 7
(1)采用与实施例6相同的方法制备水合氧化铝成型物,不同的是,羟丙基甲基纤维素的含量为6.6g,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) A hydrated alumina molded product was prepared by the same method as in Example 6, except that the content of hydroxypropyl methylcellulose was 6.6 g, so as to obtain the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)采用与实施例6相同的方法制备催化剂B7,不同的是,载体为实施例7步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为73.0重量%)。采用XRF对催化剂进行分析,结果在表2中列出。(2) Catalyst B7 was prepared in the same manner as in Example 6, except that the carrier was the carrier prepared in step (1) of Example 7 (1.1 mm in diameter, 2-5 mm in particle length, and a dry basis content of 73.0 wt. %). The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例8Example 8
(1)采用与实施例3相同的方法制备成型物,不同的是,将得到的湿条置于烘箱中,在120℃干燥12小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) The molded article was prepared by the same method as in Example 3, except that the obtained wet strip was placed in an oven and dried at 120° C. for 12 hours, so as to obtain the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)采用与实施例3相同的方法制备催化剂B8,不同的是,载体为实施例8步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为79.7重量%)。采用XRF对催化剂进行分析,结果在表2中列出。(2) Catalyst B8 was prepared in the same manner as in Example 3, except that the carrier was the carrier prepared in step (1) of Example 8 (1.1 mm in diameter, 2-5 mm in particle length, and a dry basis content of 79.7 wt. %). The catalysts were analyzed by XRF, and the results are listed in Table 2.
实施例9Example 9
(1)采用与实施例5相同的方法制备成型物,不同的是,将得到的湿条置于烘箱中,在300℃干燥4小时,从而得到根据本发明的催化剂中的载体。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表1中列出。(1) The molded article was prepared by the same method as in Example 5, except that the obtained wet strip was placed in an oven and dried at 300° C. for 4 hours, so as to obtain the carrier in the catalyst according to the present invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 1.
(2)采用与实施例5相同的方法制备催化剂B9,不同的是,载体为实施例9步骤(1)制备的载体(直径为1.1mm,颗粒长度为2-5mm,干基含量为82.3重量%)。采用XRF对催化剂进行分析,结果在表2中列出。(2) Catalyst B9 was prepared in the same manner as in Example 5, except that the carrier was the carrier prepared in step (1) of Example 9 (the diameter was 1.1 mm, the particle length was 2-5 mm, and the dry basis content was 82.3 wt. %). The catalysts were analyzed by XRF, and the results are listed in Table 2.
表1Table 1
表1的结果显示,根据本发明的催化剂中的载体具有良好的强度保持率,即使在水中浸泡后仍然较高的压碎强度。The results in Table 1 show that the carrier in the catalyst according to the present invention has a good strength retention rate, and still has a high crushing strength even after soaking in water.
表2Table 2
实施例10-18用于说明本发明的催化剂及其应用和加氢处理方法。Examples 10-18 are used to illustrate the catalyst of the present invention and its application and hydroprocessing method.
实施例10-18Examples 10-18
以4,6-二甲基二苯并噻吩(4,6-DMDBT)作为模型化合物,在高压加氢微反装置上分别评价实施例1-9制备的催化剂的活性,具体条件如下。Using 4,6-dimethyldibenzothiophene (4,6-DMDBT) as a model compound, the activities of the catalysts prepared in Examples 1-9 were evaluated on a high-pressure hydrogenation microreactor, and the specific conditions were as follows.
反应原料:4,6-DMDBT的正癸烷溶液,其中,浓度为0.45重量%;Reaction raw material: n-decane solution of 4,6-DMDBT, wherein the concentration is 0.45% by weight;
催化剂的硫化条件:温度为360℃,压力为4.2MPa,H2流速为400mL/min,硫化油采用CS2质量分数为5重量%的环己烷溶液,硫化油进料速率为0.4mL/min,硫化共进行3小时。Catalyst sulfidation conditions: temperature is 360°C, pressure is 4.2MPa, flow rate of H2 is 400mL/min, sulfide oil adopts cyclohexane solution with CS2 mass fraction of 5 % by weight, and feed rate of sulfide oil is 0.4mL/min , Vulcanization was carried out for 3 hours.
加氢脱硫反应条件:反应温度为280℃,压力为4.2MPa,H2流速为400mL/min,反应原料的进料速率为0.2mL/min,反应稳定3小时后取样用气相色谱进行分析。Hydrodesulfurization reaction conditions: the reaction temperature is 280°C, the pressure is 4.2MPa, the H2 flow rate is 400mL/min, the feed rate of the reaction raw materials is 0.2mL/min, after the reaction is stable for 3 hours, samples are taken for analysis by gas chromatography.
按照以下公式计算脱硫率,从而评价催化剂的加氢脱硫活性,结果在表3中列出,Calculate the desulfurization rate according to the following formula, thereby evaluating the hydrodesulfurization activity of the catalyst, and the results are listed in Table 3,
脱硫率(%)=4,6-DMDBT的转化率×(SDMBCH+SDMCHB+SDMBP)×100%Desulfurization rate (%) = conversion rate of 4,6-DMDBT × (S DMBCH + S DMCHB + S DMBP ) × 100%
其中,SDMBCH、SDMCHB和SDMBP分别是4,6-DMDBT加氢脱硫得到的产物中,二甲基联环己烷、二甲基环己基苯和二甲基联苯的选择性。Among them, S DMBCH , S DMCHB and S DMBP are the selectivities of dimethylbicyclohexane, dimethylcyclohexylbenzene and dimethylbiphenyl in the products obtained by hydrodesulfurization of 4,6-DMDBT, respectively.
对比例4-5Comparative example 4-5
采用与实施例9-18相同的方法分别评价对比例1和3制备的催化剂的加氢脱硫活性,结果在表3中列出。The hydrodesulfurization activities of the catalysts prepared in Comparative Examples 1 and 3 were evaluated by the same method as in Examples 9-18, and the results are listed in Table 3.
表3table 3
实施例19-22用于说明本发明的催化剂及其制备方法。Examples 19-22 illustrate the catalysts of the present invention and their preparation.
实施例19Example 19
采用与实施例1相同的方法制备催化剂,不同的是,将按照实施例1步骤(1)制备的载体在表4列出的条件下进行焙烧,以得到根据本发明的催化剂中使用的载体,进而得到根据本发明的催化剂B10。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表4中列出。采用XRF对催化剂进行分析,结果在表5中列出。The catalyst is prepared in the same manner as in Example 1, except that the carrier prepared in step (1) of Example 1 is calcined under the conditions listed in Table 4 to obtain the carrier used in the catalyst according to the present invention, This in turn gives catalyst B10 according to the invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 4. The catalysts were analyzed by XRF, and the results are listed in Table 5.
实施例20Example 20
采用与实施例2相同的方法制备催化剂,不同的是,将按照实施例2步骤(1)制备的载体在表4列出的条件下进行焙烧,以得到根据本发明的催化剂中使用的载体,进而得到根据本发明的催化剂B11。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表4中列出。采用XRF对催化剂进行分析,结果在表5中列出。The catalyst is prepared in the same manner as in Example 2, except that the carrier prepared according to the step (1) of Example 2 is calcined under the conditions listed in Table 4 to obtain the carrier used in the catalyst according to the present invention, This in turn gives catalyst B11 according to the invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 4. The catalysts were analyzed by XRF, and the results are listed in Table 5.
实施例21Example 21
采用与实施例4相同的方法制备催化剂,不同的是,将按照实施例4步骤(1)制备的载体在表4列出的条件下进行焙烧,以得到根据本发明的催化剂中使用的载体,进而得到根据本发明的催化剂B12。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表4中列出。采用XRF对催化剂进行分析,结果在表5中列出。The catalyst is prepared in the same manner as in Example 4, except that the carrier prepared in step (1) of Example 4 is calcined under the conditions listed in Table 4 to obtain the carrier used in the catalyst according to the present invention, This in turn gives catalyst B12 according to the invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 4. The catalysts were analyzed by XRF, and the results are listed in Table 5.
实施例22Example 22
采用与实施例5相同的方法制备催化剂,不同的是,将按照实施例5步骤(1)制备的载体在表4列出的条件下进行焙烧,以得到根据本发明的催化剂中使用的载体,进而得到根据本发明的催化剂B13。测定得到的载体的径向压碎强度、吸水率和δ值,结果在表4中列出。采用XRF对催化剂进行分析,结果在表5中列出。The catalyst is prepared in the same manner as in Example 5, except that the carrier prepared according to step (1) of Example 5 is calcined under the conditions listed in Table 4 to obtain the carrier used in the catalyst according to the present invention, This in turn gives catalyst B13 according to the invention. The radial crushing strength, water absorption and δ value of the obtained carrier were measured, and the results are listed in Table 4. The catalysts were analyzed by XRF, and the results are listed in Table 5.
表4Table 4
表5table 5
实施例23-26用于说明根据本发明的催化剂及其应用和加氢处理方法。Examples 23-26 serve to illustrate the catalyst according to the invention and its use and hydrotreatment process.
实施例23-26Examples 23-26
采用与实施例10-18相同的方法分别评价实施例19-22中制备的催化剂的加氢脱硫活性,结果在表6中列出。The hydrodesulfurization activities of the catalysts prepared in Examples 19-22 were respectively evaluated by the same method as in Examples 10-18, and the results are listed in Table 6.
表6Table 6
由表3和表6的结果表明,根据本发明的催化剂在烃油的加氢处理中显示出更高的催化活性。The results in Table 3 and Table 6 show that the catalyst according to the present invention shows higher catalytic activity in the hydroprocessing of hydrocarbon oil.
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