CN103480404B - Macroporous iron carbide catalyst, and preparation method and application thereof - Google Patents
Macroporous iron carbide catalyst, and preparation method and application thereof Download PDFInfo
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Abstract
本发明提供了一种大孔碳化铁催化剂及其制备方法和应用,所述碳化铁催化剂由羧酸改性聚甲基丙烯酸甲酯微球为模板,以硝酸铁为前驱体制备得到,所得的大孔碳化铁催化剂孔径为50-1000nm。本发明采用羧基改性微球为模板,以硝酸铁为前驱体,在甲醇乙二醇溶剂的条件下直接焙烧制备三维贯通的碳化铁,操作方法简单,周期短,成本低。
The invention provides a macroporous iron carbide catalyst and its preparation method and application. The iron carbide catalyst is prepared from carboxylic acid-modified polymethyl methacrylate microspheres as a template and ferric nitrate as a precursor. The obtained The pore size of the macroporous iron carbide catalyst is 50-1000nm. The invention adopts carboxyl modified microspheres as a template, ferric nitrate as a precursor, and directly roasts under the condition of methanol and ethylene glycol solvent to prepare three-dimensional through iron carbide. The operation method is simple, the cycle is short, and the cost is low.
Description
技术领域technical field
本发明涉及碳化物催化剂的制备领域,具体说,涉及一种大孔碳化铁催化剂及其制备方法和应用,更具体的说,涉及一种耐酸碱机械性能强的三维贯通大孔碳化铁及其制备方法和应用。The present invention relates to the field of preparation of carbide catalysts, specifically to a macroporous iron carbide catalyst and its preparation method and application, more specifically to a three-dimensional through macroporous iron carbide with strong acid and alkali resistance mechanical properties and Its preparation method and application.
背景技术Background technique
碳化物是由碳和金属所形成的“间充性合金”(interstitial alloy),即体积较小的碳原子占据金属原子密堆积层的空隙,形成的往往具有简单的晶体结构。Carbide is an "interstitial alloy" formed by carbon and metal, that is, smaller carbon atoms occupy the gaps in the densely packed layer of metal atoms, and often have a simple crystal structure.
碳化物是一类具有很高的熔点和硬度、极高的热稳定性和机械稳定性、在室温下几乎耐各种化学腐蚀等特点的物质。此外,它还具有与其母体金属相类似的电、磁性质,正是这些性质使得它们被广泛应用于机械切削、矿物开采、制造抗磨和高温部件以及核反应堆等领域。1961年前苏联的Gaziev等报告了用碳化物、硼化物和硅化物来催化环己烷脱氢制苯,随后法国的一个研究小组在碳化钨上就进行了1,1,3-三甲基环戊烷制二甲苯的工作,而这些反应以前通常都是在贵金属上所进行的。碳化物作为一种催化新材料已引起了人们的极大兴趣,在一系列的反应中已充分展现出了其理论研究的重要意义及其广阔的应用前景。Carbide is a kind of substance with high melting point and hardness, extremely high thermal stability and mechanical stability, and almost resistant to various chemical corrosion at room temperature. In addition, it also has similar electrical and magnetic properties to its parent metal, and it is these properties that make them widely used in mechanical cutting, mineral mining, manufacturing anti-wear and high-temperature components, and nuclear reactors. In 1961, Gaziev of the former Soviet Union reported the use of carbides, borides and silicides to catalyze the dehydrogenation of cyclohexane to benzene, and then a French research team carried out 1,1,3-trimethyl Work on the synthesis of xylenes from cyclopentane, reactions that have previously been performed on noble metals. Carbide, as a new catalytic material, has aroused people's great interest, and has fully demonstrated its theoretical research significance and broad application prospects in a series of reactions.
碳化物的制备方法有传统的粉末冶金方法,采用金属氧化物、或其水合物、或金属粉末作为前驱物和炭粉在高温下(1500—2000℃)碳化。由于高温下的烧结和过量碳粉的使用,表面被一层很厚的炭所覆盖,所以由这种方法制备的碳化物很少有催化活性,故在催化应用上受到了限制。随后改用还原气体一般采用20vo1%CH4—80vol%H2,的混合气体碳化,虽然可以增大比表面,但烧结和催化剂上的积碳现象仍难以得到明显改善。通过金属氧化物或金属在高温下气化后再与碳化气反应引(chemical vapor deposition,CVD),则可以获得较大表面积的碳化物。另外,通过等离子体溅射方法也可以制得纳米级碳化物颗粒。但是这些过程都需要在高温进行,是一个大量消耗能量的过程,且碳化铁形貌为单一的颗粒,制备量不大(少于1克)。The preparation method of carbide includes the traditional powder metallurgy method, which uses metal oxide, or its hydrate, or metal powder as the precursor and carbon powder to carbonize at high temperature (1500-2000 °C). Due to the sintering at high temperature and the use of excess carbon powder, the surface is covered by a thick layer of carbon, so the carbide prepared by this method has little catalytic activity, so its catalytic application is limited. Then switch to reducing gas and generally adopt 20vol% CH 4 -80vol% H 2 mixed gas for carbonization. Although the specific surface can be increased, it is still difficult to significantly improve the sintering and carbon deposition on the catalyst. By gasifying metal oxides or metals at high temperatures and then reacting with carbide gas (chemical vapor deposition, CVD), carbides with larger surface areas can be obtained. In addition, nanoscale carbide particles can also be prepared by plasma sputtering. However, these processes need to be carried out at high temperatures, which is a process that consumes a lot of energy, and the appearance of iron carbide is a single particle, and the preparation amount is not large (less than 1 gram).
孔道结构的碳化物催化剂至今都尚无报道,碳化物催化剂用于生物合成油的实验也尚未见文献报道。Carbide catalysts with a pore structure have not been reported so far, and experiments on carbide catalysts for biosynthesis of oil have not been reported in the literature.
发明内容Contents of the invention
本发明的一个目的在于提供一种大孔碳化铁催化剂,所述大孔碳化铁催化剂耐酸碱机械性能强。An object of the present invention is to provide a macroporous iron carbide catalyst, which has strong acid and alkali resistance and mechanical properties.
本发明的另一目的在于提供所述大孔碳化铁催化剂的制备方法。Another object of the present invention is to provide a preparation method of the macroporous iron carbide catalyst.
本发明的再一目的在于提供所述大孔碳化铁催化剂在催化生物合成气转化为燃料油中的应用。Another object of the present invention is to provide the application of the macroporous iron carbide catalyst in catalyzing the conversion of biosynthesis gas into fuel oil.
本发明的有一目的在于提供应用所述大孔碳化铁催化剂催化生物合成气转化为燃料油的方法。One purpose of the present invention is to provide a method for using the macroporous iron carbide catalyst to catalyze the conversion of biosynthesis gas into fuel oil.
为达上述目的,一方面,本发明提供了一种大孔碳化铁催化剂,所述碳化铁催化剂由羧酸改性聚甲基丙烯酸甲酯微球为模板,以硝酸铁为前驱体制备得到,所得的大孔碳化铁催化剂孔径为50-1000nm。In order to achieve the above object, on the one hand, the present invention provides a macroporous iron carbide catalyst, the iron carbide catalyst is prepared by using carboxylic acid modified polymethyl methacrylate microspheres as a template and using ferric nitrate as a precursor, The pore diameter of the obtained macroporous iron carbide catalyst is 50-1000nm.
根据本发明所述的大孔碳化铁催化剂,所述大孔碳化铁催化剂的制备包括:将硝酸铁加入到甲醇/乙二醇混合溶液中,搅拌得到硝酸铁溶液,将羧酸改性聚甲基丙烯酸甲酯微球加入到得到的硝酸铁溶液中浸渍,过滤,干燥,升温至400-800℃保温4-8小时既得所述大孔碳化铁催化剂。According to the macroporous iron carbide catalyst of the present invention, the preparation of the macroporous iron carbide catalyst comprises: adding ferric nitrate to the methanol/ethylene glycol mixed solution, stirring to obtain ferric nitrate solution, and mixing carboxylic acid modified polyformaldehyde Add methyl acrylate microspheres into the obtained ferric nitrate solution for immersion, filter, dry, raise the temperature to 400-800° C. and keep it for 4-8 hours to obtain the macroporous iron carbide catalyst.
其中优选所述羧酸改性聚甲基丙烯酸甲酯微球粒径为粒径50-600nm。Wherein, preferably, the particle size of the carboxylic acid-modified polymethyl methacrylate microspheres is 50-600 nm.
其中本发明优选所述硝酸铁和甲醇/乙二醇摩尔比为1:1-3。Wherein the present invention preferably described ferric nitrate and methanol/ethylene glycol molar ratio is 1:1-3.
其中本发明优选所述甲醇和乙二醇体积比为1:1.5-4。Wherein the present invention preferably said methanol and ethylene glycol volume ratio is 1:1.5-4.
根据本发明所述的大孔碳化铁催化剂,所述大孔碳化铁催化剂的制备包括:将硝酸铁加入到甲醇/乙二醇混合溶液中,搅拌2h以上得到硝酸铁溶液,将羧酸改性聚甲基丙烯酸甲酯微球加入到得到的硝酸铁溶液中浸渍,过滤,50-100℃干燥1-24h,0.5-2℃/min速度升温至400-800℃保温4-8小时既得所述大孔碳化铁催化剂。According to the macroporous iron carbide catalyst of the present invention, the preparation of the macroporous iron carbide catalyst comprises: adding ferric nitrate to the methanol/ethylene glycol mixed solution, stirring for more than 2 hours to obtain ferric nitrate solution, and modifying the carboxylic acid Add polymethyl methacrylate microspheres to the obtained ferric nitrate solution for immersion, filter, dry at 50-100°C for 1-24 hours, raise the temperature at 0.5-2°C/min to 400-800°C and keep it for 4-8 hours to obtain the described Macroporous iron carbide catalyst.
根据本发明所述的大孔碳化铁催化剂,本发明为了使得催化剂干燥后在400-800℃下热量传递更加均匀,还可以进一步使用石英砂作为传热载体,本发明优选将羧酸改性聚甲基丙烯酸甲酯微球加入到得到的硝酸铁溶液中浸渍、过滤并干燥后,先加入石英砂混匀,再升温至400-800℃保温4-8小时得到所述大孔碳化铁;According to the macroporous iron carbide catalyst of the present invention, in order to make the heat transfer of the catalyst more uniform at 400-800°C after drying, the present invention can further use quartz sand as the heat transfer carrier. Methyl methacrylate microspheres are added to the obtained ferric nitrate solution to impregnate, filter and dry, then add quartz sand and mix evenly, and then heat up to 400-800°C for 4-8 hours to obtain the macroporous iron carbide;
其中本发明还进一步优选的是,在通有惰性气体的石英管中加入石英砂混匀。Among them, the present invention is further preferred to add quartz sand into the quartz tube with inert gas and mix well.
其中石英砂用量可以根据催化剂用量及加热情况而定,而无需特殊限定,譬如石英砂和催化剂质量比可以在10-50:1。Among them, the amount of quartz sand can be determined according to the amount of catalyst and heating conditions, without special restrictions. For example, the mass ratio of quartz sand to catalyst can be 10-50:1.
其中本领域技术人员可以理解的是,在保温结束后,应当将石英砂和制备的催化剂分离;Wherein it can be understood by those skilled in the art that after the heat preservation finishes, the quartz sand should be separated from the prepared catalyst;
所述的分离为本领域常规操作,譬如可以为人工挑拣,甚至根据石英砂和催化剂的颗粒直径进行筛分。The separation is a conventional operation in the field, for example, it can be manually sorted, or even sieved according to the particle diameters of the quartz sand and the catalyst.
根据本发明任意所述的大孔碳化铁催化剂,所述的羧酸改性聚甲基丙烯酸甲酯微球可以为市售获得,或者为自制,本发明可以优选所述羧酸改性聚甲基丙烯酸甲酯微球的制备包括:将甲基丙烯酸甲酯(MMA)溶于反应溶剂,加热到60-90℃,加入配制好的过二硫酸钾(KPS)/偶氮二异丁腈(AIBN)水溶液,加入丙烯酸(AA),搅拌反应,过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to any described macroporous iron carbide catalyst of the present invention, described carboxylic acid-modified polymethyl methacrylate microspheres can be commercially available, or for self-made, the present invention can preferably described carboxylic acid-modified polymethyl methacrylate The preparation of methyl methacrylate microspheres includes: dissolving methyl methacrylate (MMA) in the reaction solvent, heating to 60-90°C, adding the prepared potassium peroxodisulfate (KPS)/azobisisobutyronitrile ( AIBN) aqueous solution, adding acrylic acid (AA), stirring and reacting, and filtering to obtain the carboxylic acid-modified polymethyl methacrylate microspheres;
根据本发明所述的大孔碳化铁催化剂,其中优选所述配制好的KPS/AIBN水溶液先加热到60-90℃,再加入到加入了MMA的反应溶剂中;According to the macroporous iron carbide catalyst of the present invention, wherein preferably the prepared KPS/AIBN aqueous solution is first heated to 60-90° C., and then added to the reaction solvent added with MMA;
本发明进一步所优选的是将配制好的KPS/AIBN水溶液先加热到和反应溶剂相同的温度,再加入到加入了MMA的反应溶剂中;Further preferred in the present invention is that the prepared KPS/AIBN aqueous solution is first heated to the same temperature as the reaction solvent, and then added to the reaction solvent that has added MMA;
根据本发明所述的大孔碳化铁催化剂,其中还优选MMA和AA体积比为25:1;AIBN和KPS质量比为1:0.6。According to the macroporous iron carbide catalyst of the present invention, it is also preferred that the volume ratio of MMA and AA is 25:1; the mass ratio of AIBN and KPS is 1:0.6.
根据本发明所述的大孔碳化铁催化剂,其中优选所述反应溶剂为丙酮/水混合溶液;Macroporous iron carbide catalyst according to the present invention, wherein preferably said reaction solvent is acetone/water mixed solution;
其中还优选MMA和丙酮/水溶液的摩尔比是1:1-3;Wherein it is also preferred that the mol ratio of MMA and acetone/water solution is 1:1-3;
其中进一步优选丙酮和水的体积比为1:3;Wherein it is further preferred that the volume ratio of acetone and water is 1:3;
根据本发明所述的大孔碳化铁催化剂,其中优选加入AA后,搅拌反应1.5h;According to the macroporous iron carbide catalyst of the present invention, after preferably adding AA, stir and react for 1.5h;
根据本发明所述的大孔碳化铁催化剂,其中还可以进一步优选在搅拌反应后还进行超声波处理,再过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to the macroporous iron carbide catalyst of the present invention, it is further preferred to carry out ultrasonic treatment after the stirring reaction, and then filter to obtain the carboxylic acid modified polymethyl methacrylate microspheres;
其中进一步优选超声波处理1.5h。Among them, ultrasonic treatment for 1.5 h is further preferred.
根据本发明所述的大孔碳化铁催化剂,本发明进一步优选的是,在搅拌反应后过滤,将滤饼置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到羧酸改性聚甲基丙烯酸甲酯微球。According to the macroporous iron carbide catalyst of the present invention, it is further preferred in the present invention to filter after the stirring reaction, place the filter cake in a centrifuge tube, centrifuge at a speed of 3000r/min for 10h, discard the supernatant, and After drying, carboxylic acid-modified polymethyl methacrylate microspheres were obtained.
根据本发明所述的大孔碳化铁催化剂,本发明还可以更进一步优选的是,在搅拌反应后进行超声波处理,再过滤,将滤饼置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到羧酸改性聚甲基丙烯酸甲酯微球。According to the macroporous iron carbide catalyst of the present invention, it is further preferred in the present invention to perform ultrasonic treatment after the stirring reaction, then filter, place the filter cake in a centrifuge tube, and centrifuge at a speed of 3000r/min for 10h , discard the supernatant, and dry at room temperature to obtain carboxylic acid-modified polymethyl methacrylate microspheres.
根据本发明所述的大孔碳化铁催化剂,本发明还进一步优选将MMA在隔离空气条件下溶于丙酮/水混合溶液中,加热至60-90℃,通入惰性气体,加入配制好的KPS/AIBN水溶液,同时加入AA,搅拌反应,过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to the macroporous iron carbide catalyst of the present invention, the present invention further preferably dissolves MMA in the acetone/water mixed solution under the condition of isolated air, heats to 60-90°C, feeds inert gas, and adds prepared KPS /AIBN aqueous solution, add AA simultaneously, stir reaction, filter to obtain described carboxylic acid modified polymethyl methacrylate microsphere;
其中所述的隔离空气条件为本领域常规操作,譬如可以为将反应容器抽真空后再通入惰性气体;The isolated air condition described therein is a routine operation in the art, for example, the reaction vessel can be evacuated and then passed into an inert gas;
其中本发明可以优选所述惰性气体为氮气或氩气。Wherein the present invention may preferably said inert gas is nitrogen or argon.
另一方面,本发明还提供了本发明所述大孔碳化铁催化剂的制备方法,所述方法包括以羧酸改性聚甲基丙烯酸甲酯微球为模板,以硝酸铁为前驱体制备得到大孔碳化铁催化剂,所得的大孔碳化铁催化剂孔径为50-1000nm。On the other hand, the present invention also provides a method for preparing the macroporous iron carbide catalyst of the present invention, the method comprising using carboxylic acid-modified polymethyl methacrylate microspheres as a template and preparing ferric nitrate as a precursor The macroporous iron carbide catalyst, the pore diameter of the obtained macroporous iron carbide catalyst is 50-1000nm.
根据本发明所述的制备方法,所述制备方法包括:将硝酸铁加入到甲醇/乙二醇混合溶液中,搅拌得到硝酸铁溶液,将羧酸改性聚甲基丙烯酸甲酯微球加入到得到的硝酸铁溶液中浸渍,过滤,干燥,加入石英砂混匀填充,升温至400-800℃保温4-8小时既得所述大孔碳化铁催化剂。According to the preparation method of the present invention, the preparation method comprises: adding ferric nitrate to the methanol/ethylene glycol mixed solution, stirring to obtain ferric nitrate solution, adding carboxylic acid modified polymethyl methacrylate microspheres to the Immerse in the ferric nitrate solution obtained, filter, dry, add quartz sand, mix and fill, raise the temperature to 400-800° C. and keep it for 4-8 hours to obtain the macroporous iron carbide catalyst.
其中优选所述羧酸改性聚甲基丙烯酸甲酯微球粒径为粒径50-600nm。Wherein, preferably, the particle size of the carboxylic acid-modified polymethyl methacrylate microspheres is 50-600 nm.
其中本发明优选所述硝酸铁和甲醇/乙二醇摩尔比为1:1-3。Wherein the present invention preferably described ferric nitrate and methanol/ethylene glycol molar ratio is 1:1-3.
其中本发明优选所述甲醇和乙二醇体积比为1:1.5-4。Wherein the present invention preferably said methanol and ethylene glycol volume ratio is 1:1.5-4.
根据本发明所述的制备方法,所述制备方法包括:将硝酸铁加入到甲醇/乙二醇混合溶液中,搅拌2h以上得到硝酸铁溶液,将羧酸改性聚甲基丙烯酸甲酯微球加入到得到的硝酸铁溶液中浸渍,过滤,50-100℃干燥1-24h,加入石英砂混匀填充,0.5-2℃/min速度升温至400-800℃保温4-8小时既得所述大孔碳化铁催化剂。According to the preparation method of the present invention, the preparation method comprises: adding ferric nitrate into the methanol/ethylene glycol mixed solution, stirring for more than 2 hours to obtain ferric nitrate solution, and adding carboxylic acid-modified polymethyl methacrylate microspheres Add it into the obtained ferric nitrate solution for immersion, filter, dry at 50-100°C for 1-24h, add quartz sand and mix evenly for filling, raise the temperature at 0.5-2°C/min to 400-800°C and keep it for 4-8 hours to obtain the large Porous iron carbide catalyst.
根据本发明所述的制备方法,本发明进一步优选加入石英砂混匀填充是在通有惰性气体的石英管中和石英砂混匀填充。According to the preparation method of the present invention, it is further preferred in the present invention to mix and fill with quartz sand in a quartz tube with an inert gas and mix and fill with quartz sand.
根据本发明任意所述的制备方法,所述的羧酸改性聚甲基丙烯酸甲酯微球可以为市售获得,或者为自制,本发明可以优选所述羧酸改性聚甲基丙烯酸甲酯微球的制备包括:将甲基丙烯酸甲酯(MMA)溶于反应溶剂,加热到60-90℃,加入配制好的过二硫酸钾(KPS)/偶氮二异丁腈(AIBN)水溶液,加入丙烯酸(AA),搅拌反应,过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to any of the preparation methods described in the present invention, the carboxylic acid-modified polymethyl methacrylate microspheres can be commercially available or self-made, and the present invention can preferably use the carboxylic acid-modified polymethyl methacrylate The preparation of ester microspheres includes: dissolving methyl methacrylate (MMA) in the reaction solvent, heating to 60-90°C, adding the prepared potassium peroxodisulfate (KPS)/azobisisobutyronitrile (AIBN) aqueous solution , adding acrylic acid (AA), stirring for reaction, and filtering to obtain the carboxylic acid-modified polymethyl methacrylate microspheres;
根据本发明所述的制备方法,其中优选所述配制好的过KPS/AIBN水溶液先加热到60-90℃,再加入到加入了MMA的反应溶剂中;According to the preparation method of the present invention, preferably, the prepared KPS/AIBN aqueous solution is first heated to 60-90° C., and then added to the reaction solvent added with MMA;
本发明进一步所优选的是将配制好的过KPS/AIBN水溶液先加热到和反应溶剂相同的温度,再加入到加入了MMA的反应溶剂中;Further preferred by the present invention is that the prepared KPS/AIBN aqueous solution is first heated to the same temperature as the reaction solvent, and then added to the reaction solvent that has added MMA;
根据本发明所述的制备方法,其中还优选MMA和AA体积比为25:1;AIBN和过KPS质量比为1:0.6。According to the preparation method of the present invention, it is also preferred that the volume ratio of MMA and AA is 25:1; the mass ratio of AIBN and KPS is 1:0.6.
根据本发明所述的制备方法,其中优选所述反应溶剂为丙酮/水混合溶液;According to the preparation method of the present invention, wherein preferably the reaction solvent is acetone/water mixed solution;
其中还优选MMA甲酯和丙酮/水溶液的摩尔比是1:1-3;Wherein it is also preferred that the mol ratio of MMA methyl ester and acetone/water solution is 1:1-3;
其中进一步优选丙酮和水的体积比为1:3;Wherein it is further preferred that the volume ratio of acetone and water is 1:3;
根据本发明所述的制备方法,其中优选加入AA后,搅拌反应1.5h;According to the preparation method of the present invention, preferably after AA is added, the reaction is stirred for 1.5 h;
根据本发明所述的制备方法,其中还可以进一步优选在搅拌反应后还进行超声波处理,再过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to the preparation method of the present invention, it is further preferred to perform ultrasonic treatment after the stirring reaction, and then filter to obtain the carboxylic acid-modified polymethyl methacrylate microspheres;
其中进一步优选超声波处理1.5h。Among them, ultrasonic treatment for 1.5 h is further preferred.
根据本发明所述的制备方法,本发明进一步优选的是,在搅拌反应后过滤,将滤饼置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到羧酸改性聚甲基丙烯酸甲酯微球。According to the preparation method of the present invention, it is further preferred in the present invention to filter after stirring and reacting, place the filter cake in a centrifuge tube, centrifuge at a speed of 3000r/min for 10h, discard the supernatant, and dry at room temperature to obtain Carboxylic acid modified polymethyl methacrylate microspheres.
根据本发明所述的制备方法,本发明还可以更进一步优选的是,在搅拌反应后进行超声波处理,再过滤,将滤饼置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到羧酸改性聚甲基丙烯酸甲酯微球。According to the preparation method described in the present invention, the present invention can further preferably carry out ultrasonic treatment after the stirring reaction, then filter, place the filter cake in a centrifuge tube, centrifuge at a speed of 3000r/min for 10h, discard The supernatant was dried at room temperature to obtain carboxylic acid-modified polymethyl methacrylate microspheres.
根据本发明所述的制备方法,本发明还进一步优选将MAA在隔离空气条件下溶于丙酮/水混合溶液中,加热至60-90℃,通入惰性气体,加入配制好的KPS/AIBN水溶液,同时加入AA,搅拌反应,过滤得到所述羧酸改性聚甲基丙烯酸甲酯微球;According to the preparation method of the present invention, the present invention further preferably dissolves MAA in the acetone/water mixed solution under the condition of isolated air, heats to 60-90°C, passes inert gas, and adds the prepared KPS/AIBN aqueous solution , while adding AA, stirring the reaction, and filtering to obtain the carboxylic acid modified polymethyl methacrylate microspheres;
其中所述的隔离空气条件为本领域常规操作,譬如可以为将反应容器抽真空后再通入惰性气体;The isolated air condition described therein is a routine operation in the art, for example, the reaction vessel can be evacuated and then passed into an inert gas;
其中本发明可以优选所述惰性气体为氮气或氩气。Wherein the present invention may preferably said inert gas is nitrogen or argon.
再一方面,本发明还提供了所述大孔碳化铁催化剂在催化生物合成气转化为燃料油中的应用。In another aspect, the present invention also provides the application of the macroporous iron carbide catalyst in catalyzing the conversion of biosynthesis gas into fuel oil.
又一方面,本发明还提供了应用本发明所述大孔碳化铁催化剂催化生物合成气转化为燃料油的方法,所述方法包括:将生物合成气与所述大孔碳化铁催化剂进行接触反应制燃料油;In another aspect, the present invention also provides a method for applying the macroporous iron carbide catalyst of the present invention to catalyze the conversion of biosynthesis gas into fuel oil, the method comprising: performing a contact reaction between biosynthesis gas and the macroporous iron carbide catalyst fuel oil;
其中优选所述反应条件包括:反应温度310℃、空速2000h-1、压力6.5MPa;Among them, the preferred reaction conditions include: reaction temperature 310°C, space velocity 2000h -1 , pressure 6.5MPa ;
其中更优选先将大孔碳化铁经过活化再用来和生物合成气接触反应制备燃料油;Among them, it is more preferable to first activate the macroporous iron carbide and then use it to contact and react with biosynthesis gas to prepare fuel oil;
其中进一步优选所述的活化是在310℃下活化;Wherein it is further preferred that the activation is activated at 310°C;
其中更优选活化2h。Among them, activation for 2 h is more preferred.
本发明所述生物合成气优选如下摩尔比成分:H2:CO:CO2,:CH4:N2=1:1:0.5-0.8:0.1:2-3。The biosynthesis gas of the present invention preferably has the following molar ratio composition: H 2 :CO:CO 2 , :CH 4 :N 2 =1:1:0.5-0.8:0.1:2-3.
综上所述,本发明提供了一种大孔碳化铁催化剂及其制备方法和应用。本发明的大孔碳化铁催化剂具有如下优点:In summary, the present invention provides a macroporous iron carbide catalyst and its preparation method and application. The macroporous iron carbide catalyst of the present invention has the following advantages:
本发明采用羧基改性微球为模板,以硝酸铁为前驱体,在甲醇乙二醇溶剂的条件下直接焙烧制备三维贯通的碳化铁,操作方法简单,周期短,成本低。本发明首次成功制备了大孔碳化铁催化剂。The invention adopts carboxyl modified microspheres as a template, ferric nitrate as a precursor, and directly roasts under the condition of methanol and ethylene glycol solvent to prepare three-dimensional through iron carbide. The operation method is simple, the cycle is short, and the cost is low. The invention successfully prepares macroporous iron carbide catalyst for the first time.
附图说明Description of drawings
图1为实施例1所制备的羧基改性微球模板的FT-IR光谱。Figure 1 is the FT-IR spectrum of the carboxyl-modified microsphere template prepared in Example 1.
图2为实施例1所制备的羧基改性微球模板的SEM照片。FIG. 2 is an SEM photo of the carboxyl-modified microsphere template prepared in Example 1.
图3为实施例1所制备的羧基改性微球模板的粒径分布图。FIG. 3 is a particle size distribution diagram of the carboxyl-modified microsphere template prepared in Example 1. FIG.
图4为实施例2所制备的碳化铁的FT-IR光谱。Fig. 4 is the FT-IR spectrum of the iron carbide prepared in embodiment 2.
图5为实施例2所制备的碳化铁的XRD谱图。Fig. 5 is the XRD spectrogram of the iron carbide prepared in Example 2.
图6为实施例2所制备的碳化铁的TEM照片。Fig. 6 is the TEM photograph of the iron carbide prepared in embodiment 2.
图7为实施例3所制备的碳化铁催化剂对生物合成气转化为燃料油的催化活性结果。Fig. 7 is the result of the catalytic activity of the iron carbide catalyst prepared in Example 3 for converting biosynthesis gas into fuel oil.
具体实施方式Detailed ways
以下通过具体实施例详细说明本发明的实施过程和产生的有益效果,旨在帮助阅读者更好地理解本发明的实质和特点,不作为对本案可实施范围的限定。The implementation process and beneficial effects of the present invention are described in detail below through specific examples, aiming to help readers better understand the essence and characteristics of the present invention, and not as a limitation to the scope of implementation of this case.
实施例1羧基改性胶体晶体模板的制备方法Embodiment 1 The preparation method of carboxyl modified colloidal crystal template
本实施例中,按照以下方法制备羧基改性胶体晶体模板:In this example, the carboxyl-modified colloidal crystal template was prepared according to the following method:
(1)采用改进的无皂乳液聚合法制备单分散的羧基改性聚甲基丙烯酸甲酯(c-PMMA)微球(1) Preparation of monodisperse carboxyl-modified polymethylmethacrylate (c-PMMA) microspheres by improved soap-free emulsion polymerization
将50ml丙酮和150ml去离子水加到装有搅拌器、回流冷凝管、温度计及N2气管的1000ml四口烧瓶中,抽真空后通N2,加入体积比为25:1的MMA和AA(两种单体均经过减压蒸馏精制),并加热到80℃。同时称取引发剂KPS0.27g和AIBN0.45g溶于150ml水中,并加热到80℃后加入四口烧瓶中。N2保护下反应1.5h后,在搅拌状态下自然冷却至室温,超声处理1.5h,抽滤得到c-PMMA聚合物微球。图1提供了该复合物的FT-IR红外吸收光谱。Add 50ml of acetone and 150ml of deionized water into a 1000ml four-neck flask equipped with a stirrer, reflux condenser, thermometer and N2 gas tube, and then pass N2 after vacuuming, and add MMA and AA with a volume ratio of 25:1 ( Both monomers were purified by vacuum distillation) and heated to 80°C. At the same time, 0.27g of initiator KPS and 0.45g of AIBN were weighed and dissolved in 150ml of water, heated to 80°C and added to a four-necked flask. After reacting for 1.5 h under the protection of N 2 , it was naturally cooled to room temperature under stirring, ultrasonically treated for 1.5 h, and c-PMMA polymer microspheres were obtained by suction filtration. Figure 1 provides the FT-IR infrared absorption spectrum of the complex.
(2)采用离心沉积法制备胶体晶体模板(2) Preparation of colloidal crystal templates by centrifugal deposition method
将c-PMMA微球置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到紧密堆积的改性PMMA胶体晶体模板。图2提供了该胶体晶体模板的SEM照片。图3提供了该复合物微球的粒径分布图。The c-PMMA microspheres were placed in a centrifuge tube, centrifuged at a speed of 3000r/min for 10h, the supernatant was discarded, and dried at room temperature to obtain a tightly packed modified PMMA colloidal crystal template. Figure 2 provides the SEM photograph of the colloidal crystal template. Figure 3 provides a particle size distribution diagram of the composite microspheres.
采用原位浸渍法制备前驱体与模板的复合物Precursor-template composites prepared by in-situ impregnation
按化学计量比称取一定量的硝酸铁,溶于甲醇和乙二醇混合溶液(体积比1:3)中,硝酸铁和甲醇/乙二醇摩尔比为1:2,磁力搅拌2h得均一透明溶液,即催化剂的前驱体溶液。用该溶液浸渍干燥的胶体晶体模板,待浸渍完全后,将多余的前驱体溶液抽滤除去。将浸渍后的胶体晶体模板置于真空干燥箱中在80℃下干燥20h,得到胶体晶体和前驱体的复合物。Weigh a certain amount of ferric nitrate according to the stoichiometric ratio, dissolve it in the mixed solution of methanol and ethylene glycol (volume ratio 1:3), the molar ratio of ferric nitrate and methanol/ethylene glycol is 1:2, stir magnetically for 2 hours to get uniform Transparent solution, that is, the precursor solution of the catalyst. The dry colloidal crystal template is impregnated with the solution, and after the impregnation is complete, the excess precursor solution is removed by suction filtration. The impregnated colloidal crystal template was placed in a vacuum oven and dried at 80° C. for 20 h to obtain a composite of the colloidal crystal and the precursor.
实施例2三维贯通的碳化铁的制备方法The preparation method of the iron carbide of embodiment 2 three-dimensional penetration
(1)采用改进的无皂乳液聚合法制备单分散的羧基改性聚甲基丙烯酸甲酯(c-PMMA)微球(1) Preparation of monodisperse carboxyl-modified polymethylmethacrylate (c-PMMA) microspheres by improved soap-free emulsion polymerization
将50ml丙酮和150ml去离子水加到装有搅拌器、回流冷凝管、温度计及N2气管的1000ml四口烧瓶中,抽真空后通N2,加入一定体积比的MMA和AA(两种单体均经过减压蒸馏精制),并加热到80℃。同时称取一定量的引发剂KPS和AIBN溶于150ml水中,并加热到80℃后加入四口烧瓶中。N2保护下反应1.5h后,在搅拌状态下自然冷却至室温,超声处理1.5h,抽滤得到c-PMMA聚合物微球。图1提供了该复合物的FT-IR红外吸收光谱。Add 50ml of acetone and 150ml of deionized water into a 1000ml four-neck flask equipped with a stirrer, reflux condenser, thermometer and N2 air tube, and then pass N2 after vacuuming, and add a certain volume ratio of MMA and AA (two single body were purified by distillation under reduced pressure), and heated to 80 ° C. At the same time, a certain amount of initiator KPS and AIBN was weighed and dissolved in 150ml of water, heated to 80°C and added to a four-necked flask. After reacting for 1.5 h under the protection of N 2 , it was naturally cooled to room temperature under stirring, ultrasonically treated for 1.5 h, and c-PMMA polymer microspheres were obtained by suction filtration. Figure 1 provides the FT-IR infrared absorption spectrum of the complex.
(2)采用离心沉积法制备胶体晶体模板(2) Preparation of colloidal crystal templates by centrifugal deposition method
将c-PMMA微球置于离心管中,以3000r/min的转速离心10h,弃去上层清液,室温干燥后得到紧密堆积的改性PMMA胶体晶体模板。图2提供了该胶体晶体模板的SEM照片。图3提供了该复合物微球的粒径分布图。The c-PMMA microspheres were placed in a centrifuge tube, centrifuged at a speed of 3000r/min for 10h, the supernatant was discarded, and dried at room temperature to obtain a tightly packed modified PMMA colloidal crystal template. Figure 2 provides the SEM photograph of the colloidal crystal template. Figure 3 provides a particle size distribution diagram of the composite microspheres.
(3)采用原位浸渍法制备前驱体与模板的复合物(3) Prepare the composite of precursor and template by in situ impregnation method
称取Fe(NO3)2·9H2O,溶于10ml甲醇乙二醇混合溶液(体积比1:2)中,硝酸铁和甲醇/乙二醇摩尔比为1:3,磁力搅拌2h得均一透明溶液,即得到催化剂的前驱体溶液。用该溶液浸渍3g干燥后的c-PMMA胶体晶体模板10h,待浸渍完全后,将多余的前驱体溶液抽滤除去,然后将模板置于真空干燥箱中在80℃下干燥过夜。在通有惰性气体的石英管中和石英砂混匀填充,最后将其在氩气气氛中升温至800℃焙烧,并恒温4h,得到三维贯通的碳化铁催化剂。其中氩气流速为80ml/min,升温速率为1℃/min。Weigh Fe(NO 3 ) 2 ·9H 2 O, dissolve it in 10ml methanol ethylene glycol mixed solution (volume ratio 1:2), ferric nitrate and methanol/ethylene glycol molar ratio is 1:3, stir magnetically for 2h to get A homogeneous transparent solution, that is, the precursor solution of the catalyst is obtained. The solution was used to impregnate 3 g of the dried c-PMMA colloidal crystal template for 10 h. After the impregnation was complete, the excess precursor solution was removed by suction filtration, and then the template was dried overnight at 80° C. in a vacuum oven. Mix and fill it with quartz sand in a quartz tube with an inert gas, and finally heat it up to 800°C in an argon atmosphere and bake it at a constant temperature for 4 hours to obtain a three-dimensionally penetrated iron carbide catalyst. The argon flow rate is 80ml/min, and the heating rate is 1°C/min.
图6为本实例制备的三维贯通的碳化铁催化剂的SEM照片,由图中可以看出,本实施例中以c-PMMA为大孔模板,制备的碳化铁具有规整的三维大孔结构,平均孔径为300nm,孔道均匀有序。本实施例制备的三维贯通的碳化铁催化剂的X射线衍射图谱和红外光谱分别如图4、图5所示,其结果表明本实施例制备的的材料中有碳化铁。Fig. 6 is the SEM photo of the iron carbide catalyst that three-dimensionally penetrates prepared in this example, as can be seen from the figure, in the present embodiment, c-PMMA is used as a macroporous template, and the prepared iron carbide has a regular three-dimensional macroporous structure, with an average The pore diameter is 300nm, and the pores are uniform and orderly. The X-ray diffraction pattern and infrared spectrum of the three-dimensional penetrating iron carbide catalyst prepared in this example are shown in Figure 4 and Figure 5 respectively, and the results show that iron carbide is contained in the material prepared in this example.
实施例3大孔碳化铁催化剂对生物合成气催化转化为燃料油的催化性能结果Example 3 Catalytic Performance Result of Macroporous Iron Carbide Catalyst Converting Biosynthesis Gas into Fuel Oil
生物合成气的气体组成为20%H2,19%CO,12%CO2,2%CH4和49%N2。将实施例2制备的催化剂在310℃下首先通过生物合成气活化2h。反应操作条件为:温度310℃、空速2000h-1、压力6.5MPa。实验结果如图7所示。大孔碳化铁催化剂显示了很高的催化活性和稳定性,CO的转化率保持在90%以上,液体燃料油产品的选择性超过60%,催化剂的活性持续500h保持基本稳定。其对生物合成气转化为燃料油的催化活性结果如图7所示。The gas composition of the biosyngas is 20% H 2 , 19% CO, 12% CO 2 , 2% CH 4 and 49% N 2 . The catalyst prepared in Example 2 was first activated by biosyngas at 310° C. for 2 hours. The reaction operating conditions are: temperature 310°C, space velocity 2000h -1 , pressure 6.5MPa. The experimental results are shown in Figure 7. The macroporous iron carbide catalyst showed high catalytic activity and stability, the conversion rate of CO remained above 90%, the selectivity of liquid fuel oil products exceeded 60%, and the activity of the catalyst remained basically stable for 500 hours. The results of its catalytic activity for the conversion of biosyngas to fuel oil are shown in Figure 7.
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CN1895778A (en) * | 2005-07-14 | 2007-01-17 | 北京化工大学 | Porous molecular sieve catalyst for assembling tungsten carbide and its preparation |
CN1895777A (en) * | 2005-07-14 | 2007-01-17 | 北京化工大学 | Porous molecular-sieve catalyst for assembling carbide and its preparation |
CN102443454A (en) * | 2010-10-12 | 2012-05-09 | 中国石油化工股份有限公司 | Oxygen carrier for chemical looping combustion and preparation method and application thereof |
CN103182314A (en) * | 2011-12-30 | 2013-07-03 | 中国石油天然气股份有限公司 | Catalytic cracking regenerated flue gas combustion-supporting catalyst and preparation method thereof |
CN103030143A (en) * | 2012-08-09 | 2013-04-10 | 北京大学 | Iron carbide particle, and fabrication method and application thereof |
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