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CN103467682A - Process for circularly producing thermoplastic barium sulfate phenolic resin by precipitation method - Google Patents

Process for circularly producing thermoplastic barium sulfate phenolic resin by precipitation method Download PDF

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CN103467682A
CN103467682A CN2013103656662A CN201310365666A CN103467682A CN 103467682 A CN103467682 A CN 103467682A CN 2013103656662 A CN2013103656662 A CN 2013103656662A CN 201310365666 A CN201310365666 A CN 201310365666A CN 103467682 A CN103467682 A CN 103467682A
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barium sulfate
phenol
polycondensation
water
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CN103467682B (en
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计菁婕
计卫国
王风
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Abstract

The invention provides a process for circularly producing thermoplastic barium sulfate phenolic resin by a precipitation method. The process comprises the following steps: according to a formula of synthetic resin, adding phenol, solid aldehyde and water into a reaction kettle with a cooler and a stirrer, heating to a temperature of 50 to 80 DEG C, depolymerizing and adding sulfuric acid to perform the catalytic reaction until a sampled sample is not sticky and is slightly hard in water with a temperature of 20 DEG C; cooling a reaction material to a temperature of 95 to 96 DEG C and adding barium hydroxide with stirring to stop the catalytic reaction; neutralizing the sulfuric acid by the barium hydroxide to generate water and barium sulfate precipitates, enabling the pH value of the reaction material to be 7, firstly carrying out normal pressure processing and then carrying out vacuum dehydration to obtain the semitransparent solid thermoplastic barium sulfate phenolic resin product and a polycondensation dehydration fraction; reusing the polycondensation dehydration fraction into the reaction kettle to carry out circular production. The process has zero discharge of wastewater, is beneficial to the environment protection, is suitable for industrial production and has good economic benefits.

Description

The technique of precipitator method cyclic production thermoplasticity barium sulfate resol
Technical field
The invention belongs to the synthetic field of resol, be specifically related to a kind of technique of precipitator method cyclic production thermoplasticity barium sulfate resol, can accomplish that wastewater zero discharge, raw material phenol utilization ratio almost reach 100%.
Background technology
The novolac resin product is mainly used in the industries such as bonding wood materials processing, moulding compound, insulating material, heat-insulating and sound-proof material, friction material section, coating, printing ink, oil field, paint, rubber, and wherein the resol through modification is being widely used in military affairs, Aeronautics and Astronautics and other sophisticated technology field as high-temperature-resistant adhesive and body material.
The novolac resin traditional mode of production adopts phenol and formalin to form through polycondensation under an acidic catalyst.Take that to have friction materials novolac resin production method commonly used now be example, production method is as follows: with water cooler, add phenol in the reactor of agitator, formaldehyde (37%) aqueous solution, 1/3rd of hydrochloric acid, being heated to 70~80 ℃ utilizes reaction heat to be warmed up to material backflow is arranged, slowly add residue hydrochloric acid after material reaction is mild, react sampling after 60 minutes, sample is tack-free in 20 ℃ of water is reaction end, add 1/2nd the water of 50~60 ℃ of amount of resin to be washed, stop stirring after a moment, vacuum sucked upper water liquid and wash for the second time, add again 1/2nd the water of 50~60 ℃ of amount of resin to be washed, stop stirring after a moment, vacuum sucked upper water liquid and dewatered, it is that the 80KPa material temperature is the dehydration reaction terminal while being 125 ℃ that first normal pressure final vacuum is dewatered to pressure, blowing is cooling to charging tray, obtain transparent solid novolac resin and polycondensation dehydrated fraction.
There is following drawback in aforesaid method: can produce a large amount of waste water in (1) washing process production process, one ton of resol of every production produces two tons of waste water, contains the derivative of hydrochloric acid, free phenol, loss resin and phenol in waste water, and administers containing Cl --, the phenolic wastewater difficulty is high, expense is large, need to drop into a large amount of manpower, equipment and fund, regulation effect also is difficult to reach people's will, will cause great pollution to environment.(2) washing process can not stop catalyzed reaction, a slowed down reaction speed fully.During washing, resin easily runs off, and the resin run off can only be made the small molecules amount resin that price is lower when wastewater treatment.(3) a small amount of Cl that resin contains --ion can affect product to be preserved, and easily makes the resin variable color.
Because novolac resin tradition washing process raw material availability is low, the unit output production cost is high, yield is low, waste is large, preservation period is short, large, the waste water treatment occupation of land of power consumption, water consumption greatly, defect that cost is high, seriously hindered the development of phenolic aldehyde industry.
Summary of the invention
The object of the invention is to overcome the above-mentioned defect existed in prior art, a kind of technique of precipitator method cyclic production thermoplasticity barium sulfate resol is provided, can do wastewater zero discharge, raw material phenol utilization ratio almost reaches 100%.
The technique of precipitator method cyclic production thermoplasticity barium sulfate resol, is characterized in that, comprises the following steps:
(a) according to the synthetic resins formula, add phenol, solid aldehyde and water in the reactor with water cooler, agitator, be heated to 50~80 ℃ of depolymerization after vulcanization acid catalyzed reactions tack-free micro-hard in 20 ℃ of water to the sampling sample;
(b) cooling reaction mass to 95~96 ℃, under agitation add hydrated barta to stop catalyzed reaction, and the hydrated barta neutralisation of sulphuric acid, generate water and barium sulfate precipitate, and making reaction mass pH value is 7;
(c) first normal pressure again vacuum hydro-extraction obtain translucent solid thermoplastic barium sulfate resol product and polycondensation dehydrated fraction; Wherein, the weight percent 1~3% of barium sulfate in the resol product; Contain the free phenol of 2000~5000mg/l, free formaldehyde, loss resin and organic low molecular compounds and the micro-barium sulfate of 1000~3000mg/l in the polycondensation dehydrated fraction;
(d) reuse of polycondensation dehydrated fraction is to the described reactor of step (a), cyclic production.
Further, the phenol described in step (a) is phenol or phenol and polyphenol, or phenol and cardanol; Described aldehyde is formaldehyde, acetaldehyde or furfural, can also be other aldehydes.The add-on of water etc. overweights the weight of phenol, the add-on of sulfuric acid is 0.2~2% of the gross weight that feeds intake.
In step (b), the add-on of hydrated barta is equivalent sulfuric acid.
In step (d), the concrete steps of polycondensation dehydrated fraction reuse are: add phenol, solid formaldehyde, polycondensation dehydrated fraction according to the synthetic resins formula, the add-on of polycondensation dehydrated fraction is with the gross weight 1:1 of phenol~1.2; Then repeating step (b)-(d).
The reaction formula of phenol-formaldehyde reaction is as follows:
Figure BDA0000369393610000021
The reaction formula that the hydrated barta neutralisation of sulphuric acid generates water and barium sulfate precipitate is:
H 2SO 4+Ba(OH) 2=BaSO 4↓+H 2O。
With sulfuric acid (H 2sO 4) as the phenol-formaldehyde reaction catalyzer, with hydrated barta (Ba (OH) 2* 8H 2o) be the method for reaction terminating agent, can control well reaction end, guarantee thermoplasticity barium sulfate resol steady quality, and resin is easily preserved.Thermoplasticity barium sulfate resol output capacity is high, and in resin, free phenol content is low, and free phenol in the polycondensation dehydrated fraction, free formaldehyde content are low, the component substantially constant, and cut adds corresponding formula recycle not affect the resin formula component structure.And avoided adding the hydrochloric acid that affects the subsequent product quality index in the material of reaction, for condition has been created in the recycle of polycondensation dehydrated fraction; Barium sulfate (BaSO4) precipitation generated can be improved high-temperature behavior, the raising cohesive strength of resin; Barium sulfate can reduce the hardness of friction materials, improves shock strength, reduces wear rate, 350 ℃ of high temperature, can control preferably the fluctuation of rubbing factor with temperature.
The thermoplasticity barium sulfate resol product moisture 1~4% that utilizes the inventive method to make, building-up process produces the water of reducible resin finished product 9%, under 100~150 ℃ of high temperature, 0~80KPa vacuum, in underpressure distillation when dehydration, have little time coolingly to cause part steam, low molecule to enter vacuum system and 3~10% water and low molecule of loss resin finished product, therefore may need to add part water during the recycle cut.
Beneficial effect of the present invention:
(1) thermoplasticity barium sulfate resol does not wash with water, has reduced energy consumption, labour cost, has saved water rate, has avoided the generation of waste water.
(2) recycle of cut makes the utilization rate of raw materials such as phenol almost reach 100%, has saved expensive waste water treatment expense simultaneously, has really reached cyclic production, and wastewater zero discharge, be conducive to environment protection.
(3) in novolac resin, add barium sulfate can improve high-temperature behavior, cohesive strength; Barium sulfate can reduce the hardness of friction materials, improves shock strength, reduces wear rate.Each index controlled range of thermoplasticity barium sulfate resol product is as following table.
Barium sulfate resol product quality controlled range
Sequence number Project Index
1 Gelation time 20—100S/150℃
2 Softening temperature 75—120℃
3 Degree of mobilization 10—70MM
4 Free phenol ≤4%
5 Moisture content 1—4%
The inventive method is applicable to suitability for industrialized production, has good economic benefit.
Embodiment
Embodiment 1: preparation thermoplasticity barium sulfate resol
Preparation thermoplasticity barium sulfate resol formula can be following scope:
Figure BDA0000369393610000031
Start 1000 liters of stirrings with condenser, agitator, fast opening, jacket steam heating and water-cooled reactor, add phenol 250Kg, solid formaldehyde 65Kg, polycondensation dehydrated fraction or deionized water 250Kg, open and be steam heated to 50~80 ℃ by after the formaldehyde depolymerization, slowly add sulfuric acid (50%) 1Kg, be warmed up to backflow carefully, after after question response is mild, a minute secondary slowly adds residual sulfuric acid (50%) 2Kg, backflow samples in 1 hour, sample in 20 ℃ of water tack-free when harder chuck to be cooled to material temperature be 96 ℃, slowly add hydrated barta (Ba (OH) 2* 8H 2o) 4.8Kg neutralisation of sulphuric acid, termination catalyzed reaction, generate barium sulfate precipitate and water, then the normal pressure that heats up carries out vacuum hydro-extraction while being dewatered to 110 ℃ of material temperatures, when pressure is that the 80KPa material temperature is reaction end while being 126 ℃, blowing is cooling to charging tray, obtains translucent solid thermoplastic barium sulfate resol and polycondensation dehydrated fraction; The polycondensation dehydrated fraction is extracted in the cut storage tank standby by vacuum, feeds intake and carry out the production of next still by this technical recipe, with this cyclic production, wastewater zero discharge.
Embodiment 2: the preparation of low cardanol thermoplasticity barium sulfate resol
Formula can be following scope:
Figure BDA0000369393610000041
Start 1000 liters of stirrings with condenser, agitator, fast opening, jacket steam heating and water-cooled reactor, add phenol 345Kg, solid formaldehyde 91Kg, cardanol 59Kg, polycondensation dehydrated fraction 345Kg, open and be steam heated to 50~80 ℃ by after the formaldehyde depolymerization, slowly add sulfuric acid (50%) 2.3Kg, be warmed up to backflow carefully, after after question response is mild, a minute secondary slowly adds residual sulfuric acid (50%) 5.4.Kg, backflow samples in 1 hour, sample in 20 ℃ of water tack-free when harder chuck to be cooled to material temperature be 95-96 ℃, slowly add hydrated barta (Ba (OH) 2* 8H 2o) 12.4Kg neutralisation of sulphuric acid, termination catalyzed reaction, generate barium sulfate precipitate and water, then the normal pressure that heats up carries out vacuum hydro-extraction while being dewatered to 110 ℃ of material temperatures, when pressure is that the 80KPa material temperature is reaction end while being 138 ℃, blowing is cooling to charging tray, must hang down cardanol solid thermoplastic barium sulfate resol and polycondensation dehydrated fraction; The polycondensation dehydrated fraction is extracted in the cut storage tank standby by vacuum, feeds intake and carry out the production of next still by this technical recipe, with this cyclic production, wastewater zero discharge.
The preparation of the high cardanol thermoplasticity of embodiment 3. barium sulfate resol
Formula can be following scope:
Figure BDA0000369393610000042
Start 1000 liters of stirrings with condenser, agitator, fast opening, jacket steam heating and water-cooled reactor, add phenol 220Kg, solid formaldehyde 65Kg, cardanol 72Kg, polycondensation dehydrated fraction and deionized water 220Kg, open and be steam heated to 50~80 ℃ by after the formaldehyde depolymerization, slowly add sulfuric acid (50%) 2Kg, be warmed up to backflow carefully, after after question response is mild, a minute secondary slowly adds residual sulfuric acid (50%) 6Kg, backflow samples in 1 hour, sample in 20 ℃ of water tack-free when harder chuck to be cooled to material temperature be 96 ℃, slowly add hydrated barta (Ba (OH) 2* 8H 2o) 4.8Kg neutralisation of sulphuric acid, termination catalyzed reaction, generate barium sulfate precipitate and water, then the normal pressure that heats up carries out vacuum hydro-extraction while being dewatered to 110 ℃ of material temperatures, when pressure is that the 80KPa material temperature is reaction end while being 138 ℃, blowing is cooling to charging tray, obtains the high cardanol thermoplasticity of solid barium sulfate resol and polycondensation dehydrated fraction; The polycondensation dehydrated fraction is extracted in the cut storage tank standby by vacuum, feeds intake and carry out the production of next still by this technical recipe, with this cyclic production, wastewater zero discharge.

Claims (6)

1. the technique of precipitator method cyclic production thermoplasticity barium sulfate resol, is characterized in that, comprises the following steps:
(a) according to the synthetic resins formula, add phenol, solid aldehyde and water in the reactor with water cooler, agitator, be heated to 50~80 ℃ of depolymerization after vulcanization acid catalyzed reactions tack-free micro-hard in 20 ℃ of water to the sampling sample;
(b) cooling reaction mass to 95~96 ℃, under agitation add hydrated barta to stop catalyzed reaction, and the hydrated barta neutralisation of sulphuric acid, generate water and barium sulfate precipitate, and making reaction mass pH value is 7;
(c) first normal pressure again vacuum hydro-extraction obtain translucent solid thermoplastic barium sulfate resol product and polycondensation dehydrated fraction; Wherein, the weight percent 1~3% of barium sulfate in the resol product; Contain the free phenol of 2000~5000mg/l, free formaldehyde, loss resin and organic low molecular compounds and the micro-barium sulfate of 1000~3000mg/l in the polycondensation dehydrated fraction;
(d) reuse of polycondensation dehydrated fraction is to the described reactor of step (a), cyclic production.
2. technique according to claim 1, is characterized in that, in step (a), described phenol is phenol or phenol and polyphenol, or phenol and cardanol.
3. technique according to claim 1, is characterized in that, in step (a), described aldehyde is formaldehyde, acetaldehyde or furfural.
4. technique according to claim 1, is characterized in that, in step (a), the add-on of water etc. overweights the weight of phenol, the add-on of sulfuric acid is 0.2~2% of the gross weight that feeds intake.
5. technique according to claim 1, is characterized in that, in step (b), the add-on of hydrated barta is equivalent sulfuric acid.
6. technique according to claim 1, it is characterized in that, in step (d), the concrete steps of polycondensation dehydrated fraction reuse are: add phenol, solid formaldehyde, polycondensation dehydrated fraction according to the synthetic resins formula, the add-on of polycondensation dehydrated fraction is with the gross weight 1:1 of phenol~1.2; Then repeating step (b)-(d).
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105315418A (en) * 2015-11-14 2016-02-10 浙江越拓新材料科技有限公司 Tungsten disulfide modified phenolic resin and preparation method thereof
CN107987237A (en) * 2017-12-12 2018-05-04 济南鲁东耐火材料有限公司 A kind of preparation method of phenolic resin for refractory material
CN113234202A (en) * 2021-06-15 2021-08-10 河北泽田化工有限公司 High-moisture-retention phenolic resin and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101121811A (en) * 2007-10-09 2008-02-13 上海安亿纳米材料有限公司 Modified phenolic resin and its preparing process
CN102002139A (en) * 2010-10-22 2011-04-06 兰州石化职业技术学院 Method for preparing modified phenolic resin for coating with cresol residue
CN103059237A (en) * 2012-12-12 2013-04-24 江苏锋芒复合材料科技集团有限公司 Wastewater zero discharge preparing method of thermoplastic phenolic resin

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101121811A (en) * 2007-10-09 2008-02-13 上海安亿纳米材料有限公司 Modified phenolic resin and its preparing process
CN102002139A (en) * 2010-10-22 2011-04-06 兰州石化职业技术学院 Method for preparing modified phenolic resin for coating with cresol residue
CN103059237A (en) * 2012-12-12 2013-04-24 江苏锋芒复合材料科技集团有限公司 Wastewater zero discharge preparing method of thermoplastic phenolic resin

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105315418A (en) * 2015-11-14 2016-02-10 浙江越拓新材料科技有限公司 Tungsten disulfide modified phenolic resin and preparation method thereof
CN105315418B (en) * 2015-11-14 2019-02-05 浙江越拓新材料科技有限公司 Tungsten disulfide phenol-formaldehyde resin modified and preparation method thereof
CN107987237A (en) * 2017-12-12 2018-05-04 济南鲁东耐火材料有限公司 A kind of preparation method of phenolic resin for refractory material
CN113234202A (en) * 2021-06-15 2021-08-10 河北泽田化工有限公司 High-moisture-retention phenolic resin and preparation method thereof

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