CN103467108A - Preparing method for environment-friendly silicious dry-type material - Google Patents
Preparing method for environment-friendly silicious dry-type material Download PDFInfo
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- CN103467108A CN103467108A CN2013103660954A CN201310366095A CN103467108A CN 103467108 A CN103467108 A CN 103467108A CN 2013103660954 A CN2013103660954 A CN 2013103660954A CN 201310366095 A CN201310366095 A CN 201310366095A CN 103467108 A CN103467108 A CN 103467108A
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title abstract description 4
- 239000002245 particle Substances 0.000 claims abstract description 41
- 238000002156 mixing Methods 0.000 claims abstract description 25
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Chemical compound OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims abstract description 9
- 229910021538 borax Inorganic materials 0.000 claims abstract description 9
- 239000004328 sodium tetraborate Substances 0.000 claims abstract description 9
- 235000010339 sodium tetraborate Nutrition 0.000 claims abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims abstract description 4
- 239000006004 Quartz sand Substances 0.000 claims description 19
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 11
- 239000010959 steel Substances 0.000 abstract description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 5
- 239000011707 mineral Substances 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 238000003723 Smelting Methods 0.000 abstract description 4
- 238000009628 steelmaking Methods 0.000 abstract description 4
- 239000010453 quartz Substances 0.000 abstract 5
- 229940089206 anhydrous dextrose Drugs 0.000 abstract 2
- 239000000203 mixture Substances 0.000 abstract 2
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 abstract 1
- 238000000227 grinding Methods 0.000 abstract 1
- 238000012216 screening Methods 0.000 abstract 1
- 238000005303 weighing Methods 0.000 abstract 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 230000002742 anti-folding effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000000395 magnesium oxide Substances 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920003987 resole Polymers 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052839 forsterite Inorganic materials 0.000 description 1
- -1 hairline Substances 0.000 description 1
- 150000002680 magnesium Chemical class 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- Silicon Compounds (AREA)
Abstract
The invention discloses a preparing method for an environment-friendly silicious dry-type material, which includes the following steps in sequence: smashing quartz sands into small particles of 0.3 mm-3 mm, and screening the small particles into two specifications based on the standard of particle sizes of 3 mm and 0.3 mm-3 mm; fine grinding partial small particles into fine powder with the particle size of 0.088 mm; weighing 5% of anhydrous dextrose and 0.7% of borax, stirring for 18-22 min for premixing, and conveying the mixture to a mixing system after premixing; loading 14% of quartz sands with the particle size of 3 mm, 64.3% of quartz sands with the particle size of 0.3 mm-3 mm and 16% of quartz sands with the particle size of 0.088 mm to a mixing system tank, and mixing for 4-6 min and conveying the mixture to a mixing system; performing split charging on the quartz sands, the anhydrous dextrose and borax simultaneously to obtain the dry-type finished product. The environment-friendly silicious dry-type material prepared through adopting the method can be used for smelting ordinary steel, and greatly reduces consumption of mineral resources, thereby greatly reducing steelmaking cost with respect to raw materials and the smelting requirement of ordinary steel is met without lowering the product quality.
Description
Technical field
The present invention relates to field of metallurgy, the preparation method of the siliceous dry materials of especially a kind of environment-friendly type.
Background technology
The dry materials of producing at present common steel grade and excellent steel grade is all that to take magnesia or forsterite be the main raw material component, adopt solid phenolic resin as tamanori, this magnesium dry-type stock general work-ing life is about 24~45 hours, and while producing common steel grade, general needs 8~12 hours, utilization ratio, less than half, waste Mineral resources, and steel-making cost is very high.Traditional dry materials is generally usingd powdered phenol-formaldehyde resin as tamanori.This tamanori contains a certain amount of formaldehyde and free phenol, produces very smelly harmful smoke in baking and use procedure, and harm environment and worker are healthy; Carbon residue after phenolic resin carbonized stays in cylinder-packing, also can bring the problem of molten steel recarburization; Resol, as organism, is easily brought hydrogen into again when the smelting low carbon steel in molten steel simultaneously.Hydrogen is very serious on the impact of steel quality, easily causes the quality defects such as white point in steel, hairline, pore.
Summary of the invention
Technical problem to be solved by this invention just is to provide the preparation method of the siliceous dry materials of a kind of environment-friendly type, the siliceous dry materials of the environment-friendly type that this preparation method makes not only can be saved Mineral resources, reduce steel-making cost, and can thoroughly solve resol to the pollution of environment and the harm of workman's health.
For achieving the above object, the present invention adopts following technical scheme: the preparation method of the siliceous dry materials of a kind of environment-friendly type is characterized in that: comprise the following steps successively:
A) with roller crusher, quartz sand powder is broken into to the small-particle of 0.3mm~3mm, and small-particle is sieved into to 3mm particle diameter and 0.3mm~two kinds of 3mm particle diameters specification by the particle diameter difference;
B) the part small-particle is finely ground into to the fine powder that particle diameter is 0.088mm with ball mill;
C) take dextrose anhydrous: 5%; Borax: 0.7%; Pour the forced stirrer stirring into and carry out pre-mixing in 18~22 minutes, be delivered to mixing system after pre-mixing;
D) by the quartz sand of 3mm particle diameter: 14%; 0.3 the quartz sand of~3mm particle diameter: 64.3%; 0.088mm the quartz sand of particle diameter: 16%; Be filled in the Preblend system PBS tank, batch mixing was delivered to mixing system after 4~6 minutes;
E) quartz sand, dextrose anhydrous and borax are stirred simultaneously in mixing system and carry out packing after 5~7 minutes and obtain the dry materials finished product.
As preferably, described c) in step, churning time is 20 minutes.
As preferably, described d) in step, mixing time is 5 minutes.
As preferably, described e) in step, churning time is 6 minutes.
The siliceous dry materials of the environment-friendly type that the present invention makes is smelted ordinary steel, utilization ratio reaches more than 90%, greatly saved the consumption of Mineral resources, and, quartz sand is one of the widest mineral of earth surface distribution, 175.00 yuan of existing market price raw material bids per ton, with the magnesia of 1950.00 yuan, compare, main raw material per ton is with regard to cost-saving 1775 yuan, to sum up consumption and price factor, preparation cost of the present invention is only 1/20th of magnesium dry-type stock, thereby greatly reduce steel-making cost from raw material, when particularly reducing costs, can also meet the smelting requirements of ordinary steel fully, do not reduce product quality.
Embodiment
The preparation method embodiment 1 of the siliceous dry materials of environment-friendly type of the present invention comprises the following steps successively:
A) with roller crusher, quartz sand powder is broken into to 0.3mm~3mm(and comprises 0.3mm, do not comprise 3mm) small-particle, and small-particle is sieved into to the 3mm particle diameter by the particle diameter difference and 0.3mm~3mm(comprises 0.3mm, do not comprise 3mm) two kinds of specifications of particle diameter;
B) the part small-particle is finely ground into to the fine powder that particle diameter is 0.088mm with ball mill;
C) take dextrose anhydrous: 5%; Borax: 0.7%; Pour the forced stirrer stirring into and carry out pre-mixing in 18~22 minutes, be delivered to mixing system after pre-mixing;
D) by the quartz sand of 3mm particle diameter: 14%; 0.3mm~3mm(comprises 0.3mm, does not comprise 3mm) quartz sand of particle diameter: 64.3%; 0.088mm the quartz sand of particle diameter: 16%; Be filled in the Preblend system PBS tank, batch mixing was delivered to mixing system after 4~6 minutes;
E) quartz sand, dextrose anhydrous and borax are stirred simultaneously in mixing system and carry out packing after 5~7 minutes and obtain the dry materials finished product.
Described c) in step, churning time is 20 minutes, described d) mixing time is 5 minutes in step, described e) churning time is 6 minutes in step.
The siliceous dry materials of the environment-friendly type that the present invention produces is under 220 ℃ of * 3h conditions, and each parameter value is: resistance to compression >=5.2MPa, anti-folding >=1.8MPa, volume density >=1.88g/cm3; Under 1450 ℃ of * 2h conditions, each parameter value is: resistance to compression >=15.8MPa, anti-folding >=6.8MPa, volume density >=1.62g/cm3, line velocity of variation+4.02%.
The per-cent that composed of the following components and each constituent mass of the present invention accounts for the formula total mass is: the quartz sand that particle diameter is 3mm: 13.6~14.4%; Particle diameter is that 0.3mm~3mm(comprises 0.3mm, does not comprise 3mm) quartz sand: 63.3~65.3%; The quartz sand that particle diameter is 0.088mm: 15.5~16.5%; Dextrose anhydrous: 4.7~5.3%; Borax: 0.6~0.8%.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (4)
1. the preparation method of the siliceous dry materials of environment-friendly type is characterized in that: comprise the following steps successively:
A) with roller crusher, quartz sand powder is broken into to the small-particle of 0.3mm~3mm, and small-particle is sieved into to 3mm particle diameter and 0.3mm~two kinds of 3mm particle diameters specification by the particle diameter difference;
B) the part small-particle is finely ground into to the fine powder that particle diameter is 0.088mm with ball mill;
C) take dextrose anhydrous: 5%; Borax: 0.7%; Pour the forced stirrer stirring into and carry out pre-mixing in 18~22 minutes, be delivered to mixing system after pre-mixing;
D) by the quartz sand of 3mm particle diameter: 14%; 0.3 the quartz sand of~3mm particle diameter: 64.3%; 0.088mm the quartz sand of particle diameter: 16%; Be filled in the Preblend system PBS tank, batch mixing was delivered to mixing system after 4~6 minutes;
E) quartz sand, dextrose anhydrous and borax are stirred simultaneously in mixing system and carry out packing after 5~7 minutes and obtain the dry materials finished product.
2. the preparation method of the siliceous dry materials of environment-friendly type according to claim 1, it is characterized in that: described c) in step, churning time is 20 minutes.
3. the preparation method of the siliceous dry materials of environment-friendly type according to claim 2, it is characterized in that: described d) in step, mixing time is 5 minutes.
4. according to the preparation method of the siliceous dry materials of the described environment-friendly type of claim 1~3 any one, it is characterized in that: described e) in step, churning time is 6 minutes.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105016750A (en) * | 2015-07-28 | 2015-11-04 | 赵仕建 | Environment-friendly silicon dry-type material and preparation method thereof |
CN105777158A (en) * | 2016-03-17 | 2016-07-20 | 曹涛源 | Siliceous dry material for tundish for steel smelting as well as production method and construction method |
CN110683851A (en) * | 2019-10-18 | 2020-01-14 | 湖北安耐捷炉衬材料有限公司 | Environment-friendly acid furnace lining dry type vibration material |
CN113213952A (en) * | 2021-04-22 | 2021-08-06 | 武汉钢铁有限公司 | Environment-friendly tundish dry material and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007065658A2 (en) * | 2005-12-08 | 2007-06-14 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method for dry chemical treatment of substrates and use thereof |
CN102010215A (en) * | 2010-12-17 | 2011-04-13 | 武汉科技大学 | Tundish dry type vibration material taking waste magnesia carbon bricks as raw materials and preparation method thereof |
CN102476953A (en) * | 2010-11-24 | 2012-05-30 | 洛阳利尔耐火材料有限公司 | Quartz dry material and preparation method thereof |
CN102910924A (en) * | 2012-11-19 | 2013-02-06 | 长兴攀江冶金材料有限公司 | Dry material using waste magnesia carbon brick as main raw material and preparation method of dry material |
-
2013
- 2013-08-21 CN CN2013103660954A patent/CN103467108A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007065658A2 (en) * | 2005-12-08 | 2007-06-14 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Method for dry chemical treatment of substrates and use thereof |
CN102476953A (en) * | 2010-11-24 | 2012-05-30 | 洛阳利尔耐火材料有限公司 | Quartz dry material and preparation method thereof |
CN102010215A (en) * | 2010-12-17 | 2011-04-13 | 武汉科技大学 | Tundish dry type vibration material taking waste magnesia carbon bricks as raw materials and preparation method thereof |
CN102910924A (en) * | 2012-11-19 | 2013-02-06 | 长兴攀江冶金材料有限公司 | Dry material using waste magnesia carbon brick as main raw material and preparation method of dry material |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105016750A (en) * | 2015-07-28 | 2015-11-04 | 赵仕建 | Environment-friendly silicon dry-type material and preparation method thereof |
CN105777158A (en) * | 2016-03-17 | 2016-07-20 | 曹涛源 | Siliceous dry material for tundish for steel smelting as well as production method and construction method |
CN110683851A (en) * | 2019-10-18 | 2020-01-14 | 湖北安耐捷炉衬材料有限公司 | Environment-friendly acid furnace lining dry type vibration material |
CN113213952A (en) * | 2021-04-22 | 2021-08-06 | 武汉钢铁有限公司 | Environment-friendly tundish dry material and preparation method thereof |
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Application publication date: 20131225 |