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CN103466546B - Intermediate temperate pressure swing adsorption method for using bifunctional adsorbent in adsorption enhanced type vapor reforming and water-vapor transformation reactions - Google Patents

Intermediate temperate pressure swing adsorption method for using bifunctional adsorbent in adsorption enhanced type vapor reforming and water-vapor transformation reactions Download PDF

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CN103466546B
CN103466546B CN201310404341.0A CN201310404341A CN103466546B CN 103466546 B CN103466546 B CN 103466546B CN 201310404341 A CN201310404341 A CN 201310404341A CN 103466546 B CN103466546 B CN 103466546B
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蔡宁生
史翊翔
郑妍
杨懿
李爽
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Tsinghua University
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Abstract

本发明公开了属于清洁能源技术领域的一种将双功能吸附剂应用于吸附增强式水蒸气重整和水气变换反应的中温变压吸附方法。本发明在反应器中加入双功能吸附剂,其具备催化反应与脱碳脱硫双重功能。该工艺在中温条件下使多步制氢反应在同一反应器内进行,降低了系统设备投资,简化了工艺流程;重整反应器温度较低,对钢材要求降低,设备成本下降;能够直接回收原料气显热,提高系统整体热效率,减少系统换热设备,降低系统成本;无需升降温,即可实现吸附剂吸附/再生,能耗降低,且吸附剂再生速度快,可提高变压吸附系统的气体处理能力。The invention discloses a medium-temperature pressure-swing adsorption method that applies a dual-function adsorbent to adsorption-enhanced steam reforming and water-gas shift reactions, which belongs to the technical field of clean energy. In the present invention, a dual-function adsorbent is added to the reactor, which has dual functions of catalytic reaction and decarburization and desulfurization. The process enables multi-step hydrogen production reactions to be carried out in the same reactor under medium temperature conditions, which reduces the investment in system equipment and simplifies the process flow; the temperature of the reforming reactor is lower, the requirement for steel is lowered, and the cost of equipment is reduced; it can be recycled directly Sensible heat of raw material gas improves the overall thermal efficiency of the system, reduces system heat exchange equipment, and reduces system cost; adsorbent adsorption/regeneration can be realized without temperature rise and fall, energy consumption is reduced, and the regeneration speed of adsorbent is fast, which can improve the pressure swing adsorption system. gas handling capacity.

Description

一种将双功能吸附剂应用于吸附增强式水蒸气重整和水气变换反应的中温变压吸附方法A Medium Temperature Pressure Swing Adsorption Method Using Dual Function Adsorbents for Adsorption Enhanced Steam Reforming and Water Gas Shift Reactions

技术领域technical field

本发明属于清洁能源技术领域,具体涉及一种利用双功能吸附剂进行吸附增强式水蒸气重整和水气变换反应和中温变压吸附的方法。The invention belongs to the technical field of clean energy, and specifically relates to a method for using a dual-function adsorbent to carry out adsorption-enhanced steam reforming, water-gas shift reaction and medium temperature pressure swing adsorption.

背景技术Background technique

随着能源环境问题日益凸显,H2作为一种清洁高效的燃料备受关注,同时氢气也是化工行业中重要的原材料。甲烷水蒸气重整是传统大规模工业制氢的主要方式,此外其它烃类燃料经水蒸气重整以及煤气化合成气经水气变换反应也可以制备氢气。以甲烷水蒸气重整为例,传统工业路线中,原料气需通过重整反应器、水气变换反应器和提纯装置三个工艺步骤才能最终制得高纯氢气。甲烷与水蒸气首先在重整器中发生反应(1)制得H2和CO,然后进入水气变换反应器中发生反应(2)进一步提高H2产率,最后通过提纯装置脱除产品气中的CO2等获得高纯度H2With the increasingly prominent energy and environmental issues, H 2 has attracted much attention as a clean and efficient fuel, and hydrogen is also an important raw material in the chemical industry. Methane steam reforming is the main way of traditional large-scale industrial hydrogen production. In addition, other hydrocarbon fuels can be steam reformed and coal gasification synthesis gas can also be produced by water gas shift reaction. Taking the steam reforming of methane as an example, in the traditional industrial route, the raw material gas needs to go through three process steps of reforming reactor, water gas shift reactor and purification device to finally produce high-purity hydrogen. Methane and water vapor first react in the reformer (1) to produce H2 and CO, then enter the water gas shift reactor for reaction (2) further increase the H2 yield, and finally remove the product gas through the purification device CO 2 etc. to obtain high-purity H 2 .

重整反应: Reformation reaction:

水气变换反应: Water gas shift reaction:

重整反应和水气变换反应均为可逆反应,CH4和CO难以实现完全转化。此外,重整反应是一个强的吸热反应,为了提高转化率,需要使用外热源供热,通常需要保持操作温度在800-900℃,压力在1.5-2MPa,通过水气变换反应制得的产品气温度通常在200-450℃之间。但是,已成熟应用的CO2/H2分离工艺路线主要包括常温或低温湿法脱碳技术(如Selexol/NHD技术、活性MDEA技术、低温甲醇洗技术),需首先对水气变换后合成气进行降温处理,浪费气体显热。Both the reforming reaction and the water-gas shift reaction are reversible reactions, and it is difficult to achieve complete conversion of CH 4 and CO. In addition, the reforming reaction is a strong endothermic reaction. In order to increase the conversion rate, it is necessary to use an external heat source for heating. Usually, it is necessary to maintain the operating temperature at 800-900 ° C and the pressure at 1.5-2 MPa. It is produced by the water-gas shift reaction The product gas temperature is usually between 200-450°C. However, the mature and applied CO 2 /H 2 separation process mainly includes normal temperature or low temperature wet decarburization technology (such as Selexol/NHD technology, active MDEA technology, low temperature methanol washing technology), and it is necessary to first clean the syngas after water gas shift. Perform cooling treatment to waste gas sensible heat.

吸收(吸附)增强式水蒸气重整(或合成气水气变换)在传统的重整(或合成气水气变换)反应器中加入了CO2吸收(吸附)剂。根据勒夏特列原理,当重整反应和水气变换反应生成的CO2被吸收,反应会向着H2增加的方向进行,从而显著提高原料转化率。由于CO2吸收(吸附)的增强作用,烃类燃料水蒸气重整制氢在一个反应器内即可完成重整反应、水气变换反应和H2提纯;煤气化合成气水气变换反应和H2提纯也可在一个反应器内完成。Absorption (adsorption)-enhanced steam reforming (or syngas water-gas shift) adds a CO2 absorption (adsorption) agent to a conventional reforming (or syngas water-gas shift) reactor. According to Le Chatelier's principle, when the CO 2 generated by the reforming reaction and the water-gas shift reaction is absorbed, the reaction will proceed in the direction of increasing H 2 , thereby significantly increasing the conversion rate of raw materials. Due to the enhancement of CO2 absorption (adsorption), hydrogen production by steam reforming of hydrocarbon fuels can complete reforming reaction, water-gas shift reaction and H2 purification in one reactor; coal gasification synthesis gas water-gas shift reaction and H2 purification can also be done in one reactor.

重整(或水气变换)反应器中CO2脱除工艺包括化学吸收法和变压吸附法(Pressure Swing Adsorption,PSA)。化学吸收法以钙基吸附剂为代表,其原理是:钙基吸附剂在重整(或水气变换)反应器内与CO2发生化学反应后,气体中CO2被脱除,吸附饱和的吸附剂进入再生反应器煅烧分解出CO2,吸附与再生交替进行,从而实现二氧化碳的分离回收。但是,钙基吸附剂的再生温度较高,能耗很大,且易造成吸附剂颗粒烧结,影响循环的稳定性。The CO 2 removal process in the reforming (or water gas shift) reactor includes chemical absorption and pressure swing adsorption (Pressure Swing Adsorption, PSA). The chemical absorption method is represented by calcium-based adsorbent, and its principle is: after the calcium-based adsorbent reacts with CO2 in the reforming (or water-gas shift) reactor, the CO2 in the gas is removed, and the adsorbed saturated The adsorbent enters the regeneration reactor to be calcined to decompose CO 2 , and the adsorption and regeneration are carried out alternately, so as to realize the separation and recovery of carbon dioxide. However, the regeneration temperature of calcium-based adsorbents is high, which consumes a lot of energy, and is easy to cause sintering of adsorbent particles, which affects the stability of the cycle.

PSA技术的基本原理即利用气体组分在固体多孔吸附剂上吸附特性的差异以及吸附量随压力变化而变化的特性,通过周期性的压力变换过程实现气体的分离或提纯。根据需要分离的产品在吸附床中处于吸附或非吸附状态,可分为吸附相产品和非吸附相产品。例如,烃类燃料及煤气化、生物质气化、石化、天然气等行业的合成气的组成因原料不同而存在差异,其基本组成主要包括:CxHy、CO2、CO、O2、N2、H2、H2S、H2O等。上述组分中,通常H2O、CO2、H2S是强吸附组分,CxHy、CO吸附能力居中,O2、N2是弱吸附组分,而H2几乎不吸附。通常,在PSA系统中,使用多个填充有吸附剂的吸附塔。向各吸附塔中导入原料气体,通过反复进行吸附增强式制氢工序、减压工序、脱附工序和升压工序,得到作为目的物的产品气体。得到目的气体的原理叙述如下:如果吸附塔内的气体的压力变高,原料气反应生成的排除气体的分压也变高,其结果,排除气体成分被填充在吸附塔内的吸附剂吸附(即从塔内气体中去除某些气体成分),提高原料气转化效率,在该状态下排出塔内气体,即得到排除气体成分少的制品气体,此后,随吸附塔内压力降低,或以非吸附气体吹扫,排除气体成分从吸附剂脱附(吸附剂再生),脱附的成分与其他成分成为非吸附性目的气体,再生的吸附剂则可进一步用于从新导入的原料气反应中去除排除气体成分,各吸附塔中使用的吸附剂需根据目的气体种类或应去除气体种类选择,例如,如果为了从原料气中去除CO2,得到H2制品气体,则通常选用活性炭、分子筛吸附剂。The basic principle of PSA technology is to use the difference in the adsorption characteristics of gas components on solid porous adsorbents and the characteristics of the adsorption capacity changing with pressure changes, and realize the separation or purification of gases through periodic pressure change processes. According to the product to be separated is in adsorption or non-adsorption state in the adsorption bed, it can be divided into adsorption phase product and non-adsorption phase product. For example, the composition of syngas in hydrocarbon fuel and coal gasification, biomass gasification, petrochemical, natural gas and other industries varies with different raw materials, and its basic composition mainly includes: C x H y , CO 2 , CO, O 2 , N 2 , H 2 , H 2 S, H 2 O, etc. Among the above components, H 2 O, CO 2 , and H 2 S are usually strong adsorption components, C x H y , and CO have intermediate adsorption capabilities, O 2 and N 2 are weak adsorption components, and H 2 hardly adsorbs. Typically, in a PSA system, multiple adsorption columns packed with adsorbent are used. The raw material gas is introduced into each adsorption tower, and the target product gas is obtained by repeating the adsorption-enhanced hydrogen production process, the decompression process, the desorption process and the boosting process. The principle of obtaining the target gas is described as follows: If the pressure of the gas in the adsorption tower becomes higher, the partial pressure of the exhaust gas generated by the reaction of the raw material gas also becomes higher, and as a result, the exhaust gas components are adsorbed by the adsorbent filled in the adsorption tower ( That is to remove some gas components from the gas in the tower), improve the conversion efficiency of raw gas, and discharge the gas in the tower in this state, that is, to obtain the product gas with less gas components. After that, as the pressure in the adsorption tower decreases, or by non Adsorbed gas purging, desorption of gas components from the adsorbent (adsorbent regeneration), the desorbed components and other components become non-adsorptive target gases, and the regenerated adsorbent can be further used to remove from the newly introduced raw material gas reaction To exclude gas components, the adsorbent used in each adsorption tower should be selected according to the type of target gas or the type of gas to be removed. For example, if CO2 is removed from the raw gas to obtain H2 product gas, activated carbon and molecular sieve adsorbents are usually used .

目前,PSA气体分离方法已广泛应用于天然气、燃煤锅炉烟道气、合成氨变换气、氧化铝生产中焙烧尾气、石灰窑气中的CO2的脱除和回收等领域,该方法克服了湿法脱碳、脱硫中操作复杂、能耗高、费用高、设备腐蚀大等缺点。但是,传统PSA吸附分离过程受吸附剂及设备工作条件限制,往往只能选择常温运行(如20-45℃)。同时,常见的PSA吸附剂(如分子筛)对于H2O的存在也非常敏感,在H2O与其他气体共存的情况下,会优先选择性的吸收H2O,因此变压吸附过程与重整反应或水气变换反应仍不能在同一反应器中同时进行,重整反应或水气变换反应的产品气需要经降温和脱水后再通过独立的PSA系统才能提纯氢气。若直接将催化剂与吸附剂混合或复合使用,一方面催化反应与吸附反应并非原位耦合,效率较低;另一方面所需催化剂与吸附剂用量均将增大,会增大反应器体积,从而增加了设备成本。此外,某些原料气体可能还含有H2S,需设置脱硫装置,系统复杂度与投资成本增加。At present, the PSA gas separation method has been widely used in the fields of natural gas, coal-fired boiler flue gas, synthetic ammonia shift gas, roasting tail gas in alumina production, and CO removal and recovery in lime kiln gas. However, there are disadvantages such as complex operation, high energy consumption, high cost, and large equipment corrosion in decarburization and desulfurization. However, the traditional PSA adsorption separation process is limited by the adsorbent and equipment operating conditions, and often can only be operated at room temperature (such as 20-45°C). At the same time, common PSA adsorbents (such as molecular sieves) are also very sensitive to the presence of H 2 O. When H 2 O coexists with other gases, they will preferentially and selectively absorb H 2 O. The reforming reaction or the water-gas shift reaction cannot be carried out simultaneously in the same reactor, and the product gas of the reforming reaction or the water-gas shift reaction needs to be cooled and dehydrated before passing through an independent PSA system to purify hydrogen. If the catalyst and adsorbent are directly mixed or used in combination, on the one hand, the catalytic reaction and the adsorption reaction are not coupled in situ, and the efficiency is low; on the other hand, the amount of catalyst and adsorbent required will increase, which will increase the volume of the reactor. Thereby increasing the equipment cost. In addition, some raw gas may also contain H 2 S, and a desulfurization device needs to be installed, which increases the system complexity and investment cost.

发明内容Contents of the invention

本发明的目的在于提供一种将双功能吸附剂应用于吸附增强式水蒸气重整反应和水气变换反应的中温变压吸附方法。The object of the present invention is to provide a medium-temperature pressure swing adsorption method that applies a dual-functional adsorbent to an adsorption-enhanced steam reforming reaction and a water-gas shift reaction.

一种将双功能吸附剂应用于吸附增强式水蒸气重整和水气变换反应的中温变压吸附方法,将双功能吸附剂装填在吸附塔内,可以使水蒸气重整反应、水气变换反应及中温变压吸附提纯氢气在同一个反应器内完成,反应温度为200-500℃;所述双功能吸附剂具有催化水蒸气重整与水气变换反应和脱碳脱硫的双重功能,所述双功能吸附剂为中温吸附剂或中温吸附剂与低温吸附剂的混合物,该混合物中的中温吸附剂占吸附剂总质量的2%以上且小于100%;具体过程为将原料气依次通过两个或两个以上的吸附塔后得到产品气,在每个吸附塔内完成充压、吸附增强式制氢反应、产品气回收、均压降压、顺向放压、逆向放压、蒸汽解吸、冲洗、均压升压和终充步骤。A medium-temperature pressure-swing adsorption method that applies dual-functional adsorbents to adsorption-enhanced steam reforming and water-gas shift reactions. The dual-functional adsorbents are packed in the adsorption tower, which can make steam reforming reactions and water-gas shift reactions The reaction and medium-temperature pressure swing adsorption purification of hydrogen are completed in the same reactor, and the reaction temperature is 200-500°C; the dual-function adsorbent has dual functions of catalyzing steam reforming, water-gas shift reaction and decarbonization and desulfurization. The above-mentioned dual-function adsorbent is a medium-temperature adsorbent or a mixture of a medium-temperature adsorbent and a low-temperature adsorbent, and the medium-temperature adsorbent in the mixture accounts for more than 2% and less than 100% of the total mass of the adsorbent; the specific process is to pass the feed gas through two The product gas is obtained after one or more adsorption towers, and pressure filling, adsorption-enhanced hydrogen production reaction, product gas recovery, pressure equalization and pressure reduction, forward pressure release, reverse pressure release, and steam desorption are completed in each adsorption tower. , flushing, pressure equalization boost and final charge steps.

上述双功能吸附剂不但具有脱碳和脱硫的功能,且对H2O吸附较弱,因此可以直接应用到水蒸气重整和水气变换产品气的提纯。并且该双功能吸附剂同时还具备催化水蒸气重整反应和水气变换反应的功能,且在200-500℃下活性良好。因此利用该双功能吸附剂,可以将水蒸气重整反应和水气变换反应及中温变压吸附过程在同一个反应器中进行,解决了以往将PSA系统无法和上述两步反应整合在同一反应器中进行的缺陷以及复合催化剂的缺点。The above-mentioned dual-functional adsorbent not only has the functions of decarbonization and desulfurization, but also has weak adsorption to H 2 O, so it can be directly applied to the purification of steam reforming and water-gas shift product gas. Moreover, the dual-functional adsorbent also has the functions of catalyzing steam reforming reaction and water-gas shift reaction, and has good activity at 200-500°C. Therefore, using this dual-functional adsorbent, the steam reforming reaction, the water-gas shift reaction and the medium-temperature pressure swing adsorption process can be carried out in the same reactor, which solves the problem that the PSA system cannot be integrated with the above two-step reactions in the same reaction. Defects carried out in the reactor and the shortcomings of the composite catalyst.

上述每个吸附塔在一个周期中包含如下具体步骤:Each of the above-mentioned adsorption towers includes the following specific steps in a cycle:

(1)充压(1) Pressure charging

用温度为200-500℃的原料气或产品气对吸附塔进行升压,至吸附压力为0.01-30MPa;Use raw material gas or product gas at a temperature of 200-500°C to increase the pressure of the adsorption tower until the adsorption pressure is 0.01-30MPa;

(2)吸附增强式制氢反应(2) Adsorption-enhanced hydrogen production reaction

将原料气从吸附塔底部送入吸附塔,在吸附剂的催化作用下发生水蒸气重整和水气变换反应。同时,反应生成的容易吸附的组分CO2和H2S被吸附剂选择性吸附,不易吸附的气体H2、H2O和N2则通过整个吸附塔床层,从出口排出;当吸附前沿移动到床层的一定位置时,停止吸附操作;The feed gas is sent into the adsorption tower from the bottom of the adsorption tower, and the steam reforming and water-gas shift reactions occur under the catalytic action of the adsorbent. At the same time, the easily adsorbed components CO 2 and H 2 S generated by the reaction are selectively adsorbed by the adsorbent, and the gases H 2 , H 2 O and N 2 that are not easily adsorbed pass through the entire bed layer of the adsorption tower and are discharged from the outlet; When the leading edge moves to a certain position in the bed, the adsorption operation is stopped;

(3)产品气回收(3) Product gas recovery

从产品气端排出产品气,随着产品气的不断排出,塔内压力不断下降,当吸附气体前沿推进到一定位置时,停止回收产品;The product gas is discharged from the product gas end. With the continuous discharge of the product gas, the pressure in the tower continues to drop. When the front of the adsorbed gas advances to a certain position, the recovery of the product is stopped;

(4)均压降压(4) Pressure equalization and step-down

停止回收产品气后,吸附塔的产品端继续排出气体,但这部分气体用于为另一个完成解吸附过程的吸附塔升压,该步骤可根据吸附塔数量变化改变,可为1-6次;After the recovery of product gas is stopped, the product end of the adsorption tower continues to discharge gas, but this part of the gas is used to boost the pressure of another adsorption tower that completes the desorption process. This step can be changed according to the number of adsorption towers, which can be 1-6 times ;

(5)顺向放压(5) Release pressure in the forward direction

均压降压后,顺着吸附方向继续放出气体,返回原料气系统。若当产品气回收步骤回收量较大,均压降压的过程结束后塔内压力已降至变压吸附系统的低压,则取消该步骤;After equalizing and reducing the pressure, the gas will continue to be released along the direction of adsorption and return to the raw gas system. If the recovery volume of the product gas recovery step is large, and the pressure in the tower has dropped to the low pressure of the pressure swing adsorption system after the process of pressure equalization and pressure reduction is completed, this step is cancelled;

(6)逆向放压(6) Reverse pressure release

沿吸附反方向释放吸附塔中气体,降低压力,这部分气体可返回原料气系统,或直接进入另一个已完成吸附剂再生的吸附塔中;Release the gas in the adsorption tower along the opposite direction of adsorption, reduce the pressure, and this part of the gas can be returned to the raw gas system, or directly enter another adsorption tower that has completed the regeneration of the adsorbent;

(7)真空降压(7) Vacuum pressure reduction

当吸附床压力在已接近大气压时,对吸附塔进行抽真空降压;When the pressure of the adsorption bed is close to the atmospheric pressure, the adsorption tower is vacuumed and depressurized;

(8)蒸汽解吸(8) Steam desorption

在吸附塔中通入蒸汽,进一步降低吸附气体的分压,实现吸附剂的再生;Steam is introduced into the adsorption tower to further reduce the partial pressure of the adsorbed gas and realize the regeneration of the adsorbent;

(9)冲洗(9) rinse

通过逆向放压将吸附塔的压力降至常压,为进一步降低杂质组分分压,采用顺放气冲洗吸附剂的方式,使吸附塔内杂质分压进一步降低,完成吸附剂的再生;The pressure of the adsorption tower is reduced to normal pressure by reverse pressure release. In order to further reduce the partial pressure of the impurity components, the method of flushing the adsorbent with the degassing is adopted to further reduce the partial pressure of the impurities in the adsorption tower and complete the regeneration of the adsorbent;

(10)均压升压(10) Equalizing and boosting

通过与完成吸附过程的吸附塔之间采用两两压力平均的方式,使完成再生的吸附塔的压力得到提高;The pressure of the adsorption tower that has completed regeneration is increased by adopting a pairwise pressure averaging method with the adsorption tower that has completed the adsorption process;

(11)终充(11) Final charge

通过均压升压只能是吸附塔压力得到一定升高,其与整个系统的压力还存在一定差值,该部分差值最终使用产品气进行充压,将吸附塔的压力升至系统压力。Pressure equalization can only increase the pressure of the adsorption tower to a certain extent, and there is still a certain difference between it and the pressure of the entire system. This part of the difference is finally charged with product gas to raise the pressure of the adsorption tower to the system pressure.

上述原料气包含CxHy、CO2、CO、O2、N2、H2、H2S和H2O,其中x和y均为整数,1≤x≤20,4≤y≤42;上述产品气主要为H2The above raw material gas contains C x H y , CO 2 , CO, O 2 , N 2 , H 2 , H 2 S and H 2 O, where x and y are both integers, 1≤x≤20, 4≤y≤42 ; The above-mentioned product gas is mainly H 2 .

上述优选的CxHy,其中x和y均为整数,1≤x≤12,4≤y≤26。The above preferred C x H y , wherein both x and y are integers, 1≤x≤12, 4≤y≤26.

上述中温吸附剂为水滑石、类水滑石、修饰的水滑石、修饰的类水滑石、Na2O修饰的Al2O3、改性或未改性复盐吸附剂或其他能在200-500℃条件下实现CO2、H2S的吸附和解吸附的物质;所述低温吸附剂为分子筛或活性炭。The above medium temperature adsorbent is hydrotalcite, hydrotalcite-like, modified hydrotalcite, modified hydrotalcite-like, Na 2 O modified Al 2 O 3 , modified or unmodified double salt adsorbent or other A substance that realizes the adsorption and desorption of CO 2 and H 2 S under the condition of ℃; the low-temperature adsorbent is molecular sieve or activated carbon.

上述修饰或未修饰水滑石或类水滑石吸附材料为下述通式化合物:The above-mentioned modified or unmodified hydrotalcite or hydrotalcite-like adsorption material is a compound of the following general formula:

[M2 1-xM3 x(OH)2][A]2-x·yH2O·zM1 2(1-w)M3 wB[M 2 1-x M 3 x (OH) 2 ][A] 2-x yH 2 O zM 1 2(1-w )M 3 w B

其中,M1为Li+,Na+,K+,Cr+,Rb+等一价阳离子或其混合物;M2为Mg2+,Ca2+,Mn2+,Fe2+,Co2+,Ni2+,Zn2+等二价阳离子或其混合物;M3为Al3+,Cr3+,Mn3+,Co3+,Ni3+,La3+等三价阳离子或其混合物。[A]为NO3 -,SO4 2-,CO3 2-,Cl-,Br-,F-,I-,CxHyOz n-;B为O2-或CO3 2-;n=1或2;x=0-1;y=0-4;z=0-7,w=0-1。进一步优选的修饰的水滑石吸附材料为钾修饰的水滑石或钾修饰的类水滑石材料。Among them, M 1 is Li + , Na + , K + , Cr + , Rb + and other monovalent cations or their mixtures; M 2 is Mg 2+ , Ca 2+ , Mn 2+ , Fe 2+ , Co 2+ , Ni 2+ , Zn 2+ and other divalent cations or their mixtures; M 3 is Al 3+ , Cr 3+ , Mn 3+ , Co 3+ , Ni 3+ , La 3+ and other trivalent cations or their mixtures. [A] is NO 3 - , SO 4 2- , CO 3 2- , Cl - , Br - , F - , I - , C x H y O z n- ; B is O 2- or CO 3 2- ; n=1 or 2; x=0-1; y=0-4; z=0-7, w=0-1. A further preferred modified hydrotalcite adsorption material is a potassium-modified hydrotalcite or a potassium-modified hydrotalcite-like material.

上述改性或未改性复盐吸附剂为两种或两种以上的阳离子和一种阴离子组成的盐。其中,阳离子从上述M1、M2或M3中选择,阴离子从上述[A]、O2-或CO3 2-中选择。进一步优选的复盐吸附剂为MgO-K2O复盐。The above modified or unmodified double salt adsorbent is a salt composed of two or more cations and one anion. Wherein, the cation is selected from the above-mentioned M 1 , M 2 or M 3 , and the anion is selected from the above-mentioned [A], O 2- or CO 3 2- . A further preferred double salt adsorbent is MgO-K 2 O double salt.

本发明的有益效果:在反应器中加入双功能吸附剂,该吸附剂具备催化反应与脱碳脱硫双重功能,多步制氢反应可以于中温条件下在同一反应器内进行,取消氢气提纯设备可以降低成本,简化工艺流程,且催化效率与原料气转化率高;能够回收原料气显热,提高了系统整体热效率,并减少了换热设备,进一步降低成本;无需升降温,即可实现吸附剂的吸附/再生过程,且吸附剂再生速度快,可提高PSA系统的气体处理能力;能够实现气体中CO2与H2S组分的共同脱除,可减少脱硫设备,降低系统复杂度。当原料气中仅有CO2时,也能够实现单独脱除CO2Beneficial effects of the present invention: a dual-function adsorbent is added to the reactor, the adsorbent has dual functions of catalytic reaction and decarburization and desulfurization, the multi-step hydrogen production reaction can be carried out in the same reactor under medium temperature conditions, and the hydrogen purification equipment is eliminated It can reduce costs, simplify the process, and have high catalytic efficiency and feed gas conversion rate; it can recover the sensible heat of feed gas, improve the overall thermal efficiency of the system, and reduce heat exchange equipment, further reducing costs; adsorption can be realized without heating and cooling The adsorption/regeneration process of the agent, and the regeneration speed of the adsorbent is fast, which can improve the gas treatment capacity of the PSA system; it can realize the common removal of CO 2 and H 2 S components in the gas, which can reduce the desulfurization equipment and system complexity. When there is only CO 2 in the feed gas, it is also possible to remove CO 2 alone.

附图说明Description of drawings

图1为四塔配置的吸附增强式制氢的中温变压吸附系统示意图;Figure 1 is a schematic diagram of a medium-temperature pressure swing adsorption system for adsorption-enhanced hydrogen production with four towers;

图2为两塔配置的吸附增强式制氢的中温变压吸附系统示意图;Figure 2 is a schematic diagram of a medium-temperature pressure swing adsorption system for adsorption-enhanced hydrogen production with two tower configurations;

图中,A、B、C、D、1和2各代表一个吸附塔。In the figure, A, B, C, D, 1 and 2 each represent an adsorption tower.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

实施例1:Example 1:

本实例采用了四吸附塔配置,见图1所示。原料气由原料气缓冲罐通过保温管道,经过耐高温程控阀,输送至吸附塔;装置由4个吸附塔构成,每个吸附塔在一个循环周期中需要经历吸附、2次均压降、顺向放压、逆向放压、冲洗、2次均压升和终充步骤。This example adopts four adsorption tower configurations, as shown in Figure 1. The raw material gas is transported from the raw material gas buffer tank through the insulation pipeline, through the high temperature resistant program-controlled valve, to the adsorption tower; Steps of pressure release in direction, reverse pressure release, flushing, 2 pressure equalizations and final charge.

原料气组分如下:The composition of raw gas is as follows:

原料气压力:5MPaRaw gas pressure: 5MPa

原料气温度:400-450℃Raw gas temperature: 400-450°C

四个吸附塔的压力可调,吸附塔中装有吸附剂,吸附剂由K2CO3修饰的Mg-Al水滑石与分子筛、活性炭复合而成,K2CO3修饰的Mg-Al水滑石占吸附剂总质量的50%。The pressure of the four adsorption towers is adjustable, and the adsorption tower is equipped with an adsorbent, which is composed of Mg-Al hydrotalcite modified by K2CO3 , molecular sieve and activated carbon , and Mg-Al hydrotalcite modified by K2CO3 Accounting for 50% of the total mass of the adsorbent.

原料气进入吸附塔后,在双功能吸附剂的催化作用下进行水蒸气重整和水气变换反应,反应产生的CO2、H2S等易吸附气体被吸附器内装填的吸附剂吸附,而氢气则流出吸附塔;当吸附剂的吸附容量达到其饱和吸附量的60%时,吸附塔之间自动切换,先前工作的吸附塔降压进入降压再生状态,再生好的吸附塔经预升压至工作压力后再进入吸附状态。After the raw material gas enters the adsorption tower, it undergoes steam reforming and water-gas shift reaction under the catalysis of the dual-function adsorbent, and easily adsorbable gases such as CO 2 and H 2 S produced by the reaction are adsorbed by the adsorbent filled in the adsorber. The hydrogen flows out of the adsorption tower; when the adsorption capacity of the adsorbent reaches 60% of its saturated adsorption capacity, the adsorption towers will automatically switch between them, and the previously working adsorption tower will enter the depressurization regeneration state. After increasing the pressure to the working pressure, it enters the adsorption state.

吸附塔的再生主要是根据压力不同,吸附质在混合填料上的吸附量不同的原理,当降低吸附塔的压力时,被吸附在混合填料上的杂质自动解脱吸附,被排除出吸附塔,混合填料实现再生。吸附塔的再生包括均压降压、逆向降压和蒸汽冲洗三个状态。均压降压是指处于降压再生状态的吸附塔将吸附塔内的气体均给处于预升压状态且压力更低的吸附塔,这样可以有效的利用吸附塔内的余气,避免将其排出系统,造成浪费,提高回收率;逆向降压是指处于降压再生状态的吸附塔,当其压力为所有吸附塔中最低压力时,将这部分剩余气体的一部分经回流气收集。The regeneration of the adsorption tower is mainly based on the principle that the adsorption capacity of the adsorbate on the mixed packing is different according to the pressure. When the pressure of the adsorption tower is reduced, the impurities adsorbed on the mixed packing will be desorbed automatically, and will be excluded from the adsorption tower. The filler is regenerated. The regeneration of the adsorption tower includes three states of pressure equalization and depressurization, reverse depressurization and steam flushing. Pressure equalization and depressurization means that the adsorption tower in the depressurization regeneration state distributes the gas in the adsorption tower to the adsorption tower in the pre-boost state and lower pressure, so that the residual gas in the adsorption tower can be effectively used and the gas in the adsorption tower can be avoided. Discharging the system will cause waste and improve the recovery rate; reverse depressurization refers to the adsorption tower in the decompression regeneration state. When its pressure is the lowest pressure among all adsorption towers, a part of this part of the remaining gas is collected through the reflux gas.

以下为以上所述变压吸附增强式制氢过程的具体操作步骤:The following are the specific operation steps of the above-mentioned pressure swing adsorption enhanced hydrogen production process:

a.吸附增强式制氢反应a. Adsorption enhanced hydrogen production reaction

原料气从吸附塔底部进入,发生水蒸气重整和水气变换反应,气体中的杂质组分被多种吸附剂选择性的吸附。未被吸附的氢气作为产品气。通过该步骤即得到了合格的产品气。The raw gas enters from the bottom of the adsorption tower, undergoes steam reforming and water-gas shift reaction, and the impurity components in the gas are selectively adsorbed by various adsorbents. Unadsorbed hydrogen is used as product gas. Through this step, qualified product gas is obtained.

b.解吸附b. Desorption

①均压降① Average pressure drop

完成吸附过程的吸附剂含有大量的杂质组分,利用吸附剂在高压、低温下吸附容量大,低压、高温吸附容量小的特点,通过吸附塔之间的均压,降低吸附剂的操作压力使被吸附的杂质得到部分解吸。The adsorbent that completes the adsorption process contains a large amount of impurity components. Using the characteristics of large adsorption capacity of the adsorbent at high pressure and low temperature, and small adsorption capacity at low pressure and high temperature, the operating pressure of the adsorbent is reduced by equalizing the pressure between the adsorption towers. The adsorbed impurities are partially desorbed.

②顺向放压② Release pressure in the forward direction

完成一次均压过程后,顺着吸附的方向放出一部分氢气浓度很高的气体,作为另外一个处于冲洗步骤吸附塔的气源,降低该冲洗塔内的杂质分压,使冲洗塔得到再生。并且通过顺向放压,吸附塔自生的压力有所降低,杂质得到部分解吸。After a pressure equalization process is completed, a part of the gas with a high concentration of hydrogen is released along the direction of adsorption, which is used as the gas source of another adsorption tower in the flushing step to reduce the impurity partial pressure in the flushing tower, so that the flushing tower can be regenerated. And through releasing the pressure in the forward direction, the self-generated pressure of the adsorption tower is reduced, and the impurities are partially desorbed.

③逆向放压③Reverse pressure release

完成均压降过程后,吸附塔一般仍存在的一定的压力。这时,吸附塔被解吸出来的杂质组分充满,该部分杂质逆着吸附的方向放出吸附塔,通过逆向防压过程使吸附塔的压力接近常压。After the pressure equalization process is completed, the adsorption tower generally still has a certain pressure. At this time, the adsorption tower is filled with desorbed impurity components, and this part of impurities is released from the adsorption tower against the direction of adsorption, and the pressure of the adsorption tower is close to normal pressure through the reverse pressure prevention process.

④真空降压④Vacuum pressure reduction

通过逆向放压使吸附塔压力降至接近常压后,对吸附塔继续进行抽真空降压。After the pressure of the adsorption tower is reduced to close to normal pressure by reverse pressure release, the adsorption tower is continuously vacuumed and depressurized.

⑤蒸汽冲洗⑤Steam flushing

为进一步降低杂质组分分压,采用蒸汽冲洗吸附剂的方式,使吸附塔内杂质分压降低,吸附剂再生至规定的要求。In order to further reduce the partial pressure of impurity components, the method of steam flushing the adsorbent is used to reduce the partial pressure of impurities in the adsorption tower and regenerate the adsorbent to the specified requirements.

通过上面三种方式的共同作用,吸附剂的再生即完成。Through the joint action of the above three methods, the regeneration of the adsorbent is completed.

c.吸附准备c. Adsorption preparation

吸附准备过程主要是将吸附塔压力回复至系统压力,其回复过程一般分为:The adsorption preparation process is mainly to restore the pressure of the adsorption tower to the system pressure, and the recovery process is generally divided into:

①均压升① Average pressure rise

通过与完成吸附过程的吸附塔之间采用两两压力平均的方式,使完成再生的吸附塔的压力得到提高。此过程既是一个升压过程,同时也是一个回收其他吸附塔内死空间有效组分的过程。The pressure of the adsorption tower that has completed regeneration is increased by means of two-two pressure averaging with the adsorption tower that has completed the adsorption process. This process is not only a process of boosting pressure, but also a process of recovering effective components in the dead space of other adsorption towers.

②终充② Final charge

通过均压升只能使吸附塔压力得到一定升高,其与整个系统的压力还存在一定差值,该部分差值最终使用产品气进行充压,将吸附塔的压力升至系统压力。The pressure equalization can only increase the pressure of the adsorption tower to a certain extent, and there is still a certain difference between it and the pressure of the whole system. This part of the difference is finally charged with product gas to raise the pressure of the adsorption tower to the system pressure.

至此,单个吸附塔经历以上过程后即完成了一个完整的吸附-解吸循环,可以开始新一个周期的吸附过程,其他三个吸附塔也同样如此,只是各时间步骤相互错开,一次循环的周期为30分钟。整个过程温度控制在400-450℃之间,整套装置选择耐腐蚀耐压材质,所有设备都有保温措施。So far, a single adsorption tower has completed a complete adsorption-desorption cycle after going through the above process, and can start a new cycle of adsorption process. The same is true for the other three adsorption towers, but the time steps are staggered from each other. The cycle of a cycle is 30 minutes. The temperature of the whole process is controlled between 400-450°C, the whole set of equipment is made of corrosion-resistant and pressure-resistant materials, and all equipment has insulation measures.

原料气中碳转化率>90%,H2S脱除率>95%,产品氢气纯度>90%(干燥后),回收的产品CO2纯度>90%(干燥后)。The carbon conversion rate in the feed gas is >90%, the H 2 S removal rate is >95%, the product hydrogen purity is >90% (after drying), and the recovered product CO 2 purity is >90% (after drying).

实施例2:Example 2:

本实例采用了四塔配置,如图1所示。原料气由原料气缓冲罐通过保温管道,经过耐高温程控阀,输送至吸附塔。This example uses a four-tower configuration, as shown in Figure 1. The raw material gas is transported from the raw material gas buffer tank through the insulated pipeline, through the high temperature resistant program-controlled valve, to the adsorption tower.

原料气组分如下:The composition of raw gas is as follows:

原料气压力:3MPaRaw gas pressure: 3MPa

原料气温度:200-300℃Raw gas temperature: 200-300°C

四个吸附塔的压力可调,吸附塔中装有吸附剂,吸附剂由Na修饰的Zn-Al水滑石与分子筛、活性炭复合而成,NaNO3修饰的Zn-Al水滑石占吸附剂总质量的70%。The pressure of the four adsorption towers is adjustable, and the adsorption tower is equipped with an adsorbent, which is composed of Na-modified Zn-Al hydrotalcite, molecular sieve, and activated carbon, and NaNO3 - modified Zn-Al hydrotalcite accounts for the total mass of the adsorbent. 70% of.

具体操作步骤同实施例1,改变的地方如下:当吸附剂的吸附容量达到饱和吸附量的60%时,吸附塔之间自动切换,先前工作的吸附塔降压进入降压再生状态,再生好的吸附塔经预升压至工作压力后再进入吸附状态;整个过程温度控制在200-300℃之间。整套装置选择耐腐蚀耐压材质,所有设备都有保温措施。The specific operation steps are the same as in Example 1, and the changes are as follows: when the adsorption capacity of the adsorbent reaches 60% of the saturated adsorption capacity, the adsorption towers are automatically switched, and the previously working adsorption towers are depressurized and enter the depressurized regeneration state, and the regeneration is good. The adsorption tower enters the adsorption state after pre-boosting to the working pressure; the temperature of the whole process is controlled between 200-300 °C. The entire device is made of corrosion-resistant and pressure-resistant materials, and all equipment has insulation measures.

原料气中碳转化率>90%,H2S脱除率>95%,产品氢气纯度>90%(干燥后),回收的产品CO2纯度>90%(干燥后)。The carbon conversion rate in the feed gas is >90%, the H 2 S removal rate is >95%, the product hydrogen purity is >90% (after drying), and the recovered product CO 2 purity is >90% (after drying).

实施例3:Example 3:

本实例采用了2吸附塔配置,如图2所示。原料气由原料气缓冲罐通过保温管道,经过耐高温程控阀,输送至吸附塔。每个吸附塔经历的步骤包括充压、吸附、放压、吹洗四个步骤。This example adopts the configuration of 2 adsorption towers, as shown in Figure 2. The raw material gas is transported from the raw material gas buffer tank through the insulated pipeline, through the high temperature resistant program-controlled valve, to the adsorption tower. The steps experienced by each adsorption tower include four steps of pressure charging, adsorption, pressure release and purging.

原料气组分如下:The composition of raw gas is as follows:

原料气压力:3MPaRaw gas pressure: 3MPa

原料气温度:200-300℃Raw gas temperature: 200-300°C

两个吸附塔的压力可调,吸附塔中装有吸附剂,吸附剂由Na2CO3修饰的Mg-Al水滑石与活性炭复合而成,Na修饰的Mg-Al水滑石占吸附剂总质量的20%。The pressure of the two adsorption towers is adjustable, and the adsorption tower is equipped with an adsorbent, which is composed of Na2CO3 -modified Mg-Al hydrotalcite and activated carbon, and the Na-modified Mg-Al hydrotalcite accounts for the total mass of the adsorbent 20% of.

具体操作步骤同实施例1,改变的地方如下:当吸附剂的吸附容量达到饱和吸附量的40%时,吸附塔之间自动切换,先前工作的吸附塔降压进入降压再生状态,再生好的吸附塔经预升压至工作压力后再进入吸附状态;整个过程温度控制在200-300℃之间。整套装置选择耐腐蚀耐压材质,所有设备都有保温措施。The specific operation steps are the same as in Example 1, and the changes are as follows: when the adsorption capacity of the adsorbent reaches 40% of the saturated adsorption capacity, the adsorption towers are automatically switched, and the previously working adsorption towers are depressurized and enter the depressurized regeneration state, and the regeneration is good. The adsorption tower enters the adsorption state after pre-boosting to the working pressure; the temperature of the whole process is controlled between 200-300 °C. The entire device is made of corrosion-resistant and pressure-resistant materials, and all equipment has insulation measures.

原料气中碳转化率>90%,H2S脱除率>95%,产品氢气纯度>90%(干燥后),回收的产品CO2纯度>90%(干燥后)。The carbon conversion rate in the feed gas is >90%, the H 2 S removal rate is >95%, the product hydrogen purity is >90% (after drying), and the recovered product CO 2 purity is >90% (after drying).

Claims (3)

1. bifunctional adsorbent is applied to the method for sorption enhance steam reforming and water gas shift reaction and middle temperature pressure-variable adsorption by one kind, it is characterized in that, bifunctional adsorbent is seated in adsorption tower, steam reforming reaction, water gas shift reaction and middle temperature Pressure Swing Adsorption hydrogen are completed in same reactor, and temperature of reaction is 200-500 DEG C; Described bifunctional adsorbent has the dual-use function that catalyzed aqueous vapour is reformed with water gas shift reaction and decarbonization, desulfuration, described bifunctional adsorbent is the mixture of middle temperature sorbent material or middle temperature sorbent material and low temperature adsorbent, and the middle temperature sorbent material in this mixture accounts for more than 2% of sorbent material total mass and is less than 100%; Detailed process for by unstripped gas successively by obtaining gas product after two or more adsorption tower, in each adsorption tower, complete pressurising, sorption enhance hydrogen production reaction, gas product recoverys, drop pressure, forward bleed off pressure, reversely to bleed off pressure, steam desorb, flushing, boost pressure and fill step end;
Described unstripped gas comprises C xh y, CO 2, CO, O 2, N 2, H 2, H 2s and H 2o, wherein x and y is integer, 1 < x≤20,4 < y≤42; Described gas product is mainly H 2;
Described middle temperature sorbent material is hydrotalcite, houghite, the hydrotalcite of modification, the houghite of modification; Described low temperature adsorbent is molecular sieve or gac;
Described modification or unmodified hydrotalcite or houghite sorbing material are following general formula compound:
[M 2 1-xM 3 x(OH) 2][A] 2-x·yH 2O·zM 1 2(1-w)M 3 wB
Wherein, M 1for Li +, Na +, K +, Cr +, Rb +; M 2for Mg 2+, Ca 2+, Mn 2+, Zn 2+divalent cation or its mixture; M 3for Cr 3+, Mn 3+, La 3+tricationic or its mixture; [A] is NO 3-, SO 4 2-, CO 3 2-, Cl -, Br -, F -, I -, C xh yo z n-; B is O 2-or CO 3 2-; N=1 or 2; X=0-1; Y=0-4; Z=0-7, w=0-1.
2. a kind of method bifunctional adsorbent being applied to sorption enhance steam reforming and water gas shift reaction and middle temperature pressure-variable adsorption according to claim 1, is characterized in that, described C xh yin x and y be integer, 1 < x≤12,4 < y≤26.
3. a kind of method bifunctional adsorbent being applied to sorption enhance steam reforming and water gas shift reaction and middle temperature pressure-variable adsorption according to claim 1, is characterized in that, described middle temperature sorbent material is the houghite that the hydrotalcite modified of potassium or potassium are modified.
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