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CN103465173B - The cloudburst treatment art of heat-exchange inner container and shot-blast unit - Google Patents

The cloudburst treatment art of heat-exchange inner container and shot-blast unit Download PDF

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Publication number
CN103465173B
CN103465173B CN201310456136.9A CN201310456136A CN103465173B CN 103465173 B CN103465173 B CN 103465173B CN 201310456136 A CN201310456136 A CN 201310456136A CN 103465173 B CN103465173 B CN 103465173B
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heat
inner container
shot
exchange inner
peening
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CN103465173A (en
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徐宝堂
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Environmental protection Limited by Share Ltd
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Guangzhou Loongzheng Energy Saving Environmental Protection Technology Co Ltd
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Abstract

The invention discloses the cloudburst treatment art of a kind of heat-exchange inner container, comprise the steps: to be placed in by heat-exchange inner container on the work platforms of controllable rotary mechanism;Realized the rotation of heat-exchange inner container by controllable rotary mechanism, and keep its uniform rotation;By shot-peening mechanism, steel ball is sprayed on the surface of described heat-exchange inner container, it is achieved shot-peening shock peening, make the surface of heat-exchange inner container occur plastic deformation to produce pit.The cloudburst treatment art of the heat-exchange inner container of the present invention, by inner bag surfaces externally and internally antifriction alloy steel ball high velocity jet, realize shot-peening shock peening so that it is surfacing generation local plastic deformation produces pit and presents intensive tiny and uniform sags and crests to strengthen the adhesive ability of coat and gallbladder wall.Can make follow-up nanometer heat absorption coating operation, after high-temperature roasting, the zigzag gluing between coat and gallbladder wall makes both combinations more stablize firmly.Disclose the shot-blast unit realizing above-mentioned technique simultaneously.

Description

The cloudburst treatment art of heat-exchange inner container and shot-blast unit
Technical field
The present invention relates to steam generator manufacture field, particularly to the cloudburst treatment art of a kind of heat-exchange inner container And shot-blast unit.
Background technology
Steam generator is to apply a kind of firing equipment widely in prior art, can be used for hospital, bath The industries such as room, dining room, hotel, weaving, metallurgy, clothing, packaging, food, are at sterilizing cabinet, biology One of visual plants such as reactor (tank kind equipment), pipe-line system (online sterilizing), filter.
Existing steam generator is typically made up of steam cylinder and the heat-exchange inner container that is arranged in steam drum body, This steam generator is in the course of the work, main by injecting thermal medium at heat-exchange inner container, through overheated Liquid in steam drum body is heated by exchange, and the liquid in steam drum body can be in the situation of lasting heat exchange Under be gradually vaporized, be required steam.Heat-exchange inner container is the core of whole steam generator, mesh Front heat-exchange inner container is Pressure Vessel, alloy pipe be made, have superpower ductility and toughness, Also need again one layer of coat of surface configuration of heat-exchange inner container, prior art cannot ensure nanometer heat absorption coat With gallbladder wall, there is the identical coefficient of expansion, when carbon steel causes coat to chap, come off because expanding with heat and contract with cold, shadow Ring the normal work of heat-exchange inner container.
Summary of the invention
It is an object of the invention to provide the cloudburst treatment art of a kind of novel heat-exchange inner container.
According to an aspect of the present invention, it is provided that the cloudburst treatment art of a kind of heat-exchange inner container, including walking as follows Rapid:
(1) heat-exchange inner container is placed on the work platforms of controllable rotary mechanism;
(2) realized the rotation of heat-exchange inner container by controllable rotary mechanism, and keep its uniform rotation;
(3) by shot-peening mechanism, steel ball is sprayed on the surface of described heat-exchange inner container, it is achieved shot-peening shock peening, The surface making heat-exchange inner container occurs plastic deformation to produce pit;
Particularly, the controllable rotary mechanism in step (1) also includes: be provided with one on described work platforms Outer sleeve, described heat-exchange inner container is placed in outer sleeve, it is achieved the protection of heat exchanging inner bag be easy to reclaim steel Pearl.
Particularly, the injection steel ball in step (3) is alloy steel ball, and its detailed step is as follows:
A, described shot-peening mechanism are arranged on internal face and the outside wall surface same position of heat-exchange inner container, described spray Ball mechanism can realize moving up and down;
B, described shot-peening mechanism synchronize internal face and the outside wall surface high velocity jet alloy steel ball of heat exchanging inner bag, and The most from top to bottom or the most constantly spray steel ball;
C, the internal face of described heat-exchange inner container and outside wall surface are uniformly collided by steel ball, formed intensive tiny and Uniform pit.
Particularly, steel ball, and controlled turn the most from top to bottom or from the bottom to top spray in shot-peening mechanism Motivation structure remain a constant speed in whole work process area move heat-exchange inner container rotate.
Particularly, the residue produced after also comprising the steps: to impact steel ball and heat-exchange inner container is carried out back Receive and utilize, described heat-exchange inner container is carried out simultaneously, to carry out nanometer heat absorption coating processes.
The shot-blast unit of a kind of cloudburst treatment art realizing described heat-exchange inner container, including controllable rotary mechanism And shot-peening mechanism, described controllable rotary mechanism includes frame and the motor arranging in frame and motor The rotating disk connected and the outer sleeve being arranged on rotating disk, described rotating disk top forms work platforms, described shot-peening Mechanism includes compressed air shotblasting machine and the telescoping tube being connected with compressed air shotblasting machine, and described telescoping tube is arranged at the top of rotating disk.
Particularly, motor is reducing motor, is provided with a bearing in described frame, and described rotating disk is by turning Axle is connected with bearing, and is located at the top of frame, and described reducing motor rotor is provided with turning the tip of the axis Toothed disc, and connected by chain.
Particularly, shot-peening mechanism also includes that air compressor machine, described air compressor machine are connected with described compressed air shotblasting machine.
Particularly, shot-peening mechanism arranges two telescoping tubes altogether, and the end of described telescoping tube is provided with jet, The jet of said two telescoping tube relatively and is on same level position.
Particularly, being an injection unit with each two telescoping tube, described shot-peening mechanism includes organizing injection unit more.
Beneficial effects of the present invention: the cloudburst treatment art of the heat-exchange inner container of the present invention, by inner bag surfaces externally and internally By antifriction alloy steel ball high velocity jet, it is achieved shot-peening shock peening so that it is surfacing generation local plastic deformation Produce pit and present intensive tiny and uniform sags and crests to strengthen the adhesive ability of coat and gallbladder wall.Can make Obtaining follow-up nanometer heat absorption coating operation, after high-temperature roasting, the zigzag gluing between coat and gallbladder wall makes Both combinations are more stable firmly.Thus improve heat-exchange inner container performance further, and effectively extend in heat exchange The service life of gallbladder.
Shot-blast process can keep performance and the surface integrity of steel;Meanwhile, steel surface had strengthening Effect, increases case hardness, eliminates stress, can improve the fatigue behaviour of steel, and this is to improving in heat exchange The overall performance of gallbladder is extremely advantageous.Spray paint, bead before all capped processing such as spraying, can deoxidation Skin, residue, dirt, make steel surface absolute cleanliness, improve spraying cover layer adhesive force and anticorrosion simultaneously Ability.Ensure that nanometer heat absorption coat has the identical coefficient of expansion with gallbladder wall, it is to avoid carbon steel is because of warm simultaneously Swollen shrinkage and cause coat be full of cracks, situation about coming off.
Invention also provides the shot-blast unit realizing above-mentioned technique simultaneously, be by air compressor machine, compressed air shotblasting machine, height Strength alloys steel ball, Expansion spray tube, adjustable speed rotating disk, outer sleeve form;Heat-exchange inner container to be processed is placed in On rotating disk, a sleeve is put in inner bag periphery, and during turntable rotation, 2 Expansion spray tubes synchronize inside and outside heat exchanging inner bag Wall high velocity jet steel ball, and at the uniform velocity the most constantly spray steel ball.
Accompanying drawing explanation
Fig. 1 is the cloudburst treatment art flow chart of the heat-exchange inner container of the present invention.
Fig. 2 is the structural representation of the shot-blast unit of the present invention.
Fig. 3 is the a-quadrant enlarged diagram in Fig. 2.
Detailed description of the invention
The present invention is further detailed explanation below in conjunction with the accompanying drawings.
Fig. 1 to Fig. 3 show schematically show cloudburst treatment art and the shot-peening of the heat-exchange inner container according to the present invention Device.
Embodiment 1
According to an aspect of the present invention, it is provided that the cloudburst treatment art of a kind of heat-exchange inner container, including walking as follows Rapid:
(1) regulate the design parameter of controllable rotary mechanism, described work platforms is provided with an outer sleeve 004, heat-exchange inner container is placed in outer sleeve 004, it is achieved the protection of heat exchanging inner bag 007 is closed with being easy to reclaim Gold steel ball 008;
(2) realized the rotation of heat-exchange inner container 007 by controllable rotary mechanism, controllable rotary mechanism is in whole work The area that remains a constant speed during work is moved heat-exchange inner container 007 and is rotated;
(3) by shot-peening mechanism, Alloy steel ball 008 is sprayed on the surface of described heat-exchange inner container 007, real Existing shot-peening shock peening, makes the surface of heat-exchange inner container 007 occur plastic deformation to produce pit;Specific as follows:
A, described shot-peening mechanism are arranged on internal face and the outside wall surface same position of heat-exchange inner container 007, institute State shot-peening mechanism can realize moving up and down;
B, described shot-peening mechanism synchronize internal face and the conjunction of outside wall surface high velocity jet high intensity of heat exchanging inner bag 007 Billon steel ball 008, and the most from top to bottom or the most constantly spray alloy steel ball 008;
C, the internal face of described heat-exchange inner container 007 and outside wall surface are uniformly by the collision of alloy steel ball 008, shape Become intensive tiny and uniform pit.
(4): the residue produced after impacting alloy steel ball 008 and heat-exchange inner container 007 recycles, Described heat-exchange inner container 007 is carried out, to carry out nanometer heat absorption coating processes simultaneously.
The shot-blast unit of a kind of cloudburst treatment art realizing described heat-exchange inner container 007, including controllable rotary Mechanism and shot-peening mechanism, described controllable rotary mechanism includes frame 001 and arranges in frame 001 Rotating disk 003 that motor 002 is connected with motor 002 and the outer sleeve 004 being arranged on rotating disk 003, at this In embodiment, motor 002 is reducing motor, is provided with a bearing 005 in described frame 001, described turn Dish 003 is connected with bearing 005 by rotating shaft, and is located at the top of frame 001, described reducing motor rotor It is provided with toothed disc 006 with turning the tip of the axis, and is connected by chain 007.
Described rotating disk 003 top forms work platforms, and described shot-peening mechanism includes compressed air shotblasting machine 009, air compressor machine 010 and the telescoping tube 011 that is connected with compressed air shotblasting machine 009, described telescoping tube 011 is arranged at the upper of rotating disk 003 Side.Described air compressor machine 010 is connected with described compressed air shotblasting machine 009.Compressed air shotblasting machine 009 structure sets altogether in the present embodiment Putting two telescoping tubes 011, the end of described telescoping tube 011 is provided with jet, said two telescoping tube 011 Jet relatively and be on same level position.
Beneficial effects of the present invention: the cloudburst treatment art of the heat-exchange inner container 007 of the present invention, by appearance in inner bag Face antifriction alloy alloy steel ball 008 high velocity jet, it is achieved shot-peening shock peening so that it is surfacing generation office Portion plastic deformation produces pit and presents intensive tiny and uniform sags and crests to strengthen the attachment of coat and gallbladder wall Ability.Follow-up nanometer heat absorption coating operation, the saw after high-temperature roasting, between coat and gallbladder wall can be made Dentation gluing makes both combinations more stablize firmly.Thus improve heat-exchange inner container 007 performance further, and have Effect extends the service life of heat-exchange inner container 007.
Shot-blast process can keep performance and the surface integrity of steel;Meanwhile, steel surface had strengthening Effect, increases case hardness, eliminates stress, can improve the fatigue behaviour of steel, and this is to improving in heat exchange The overall performance of gallbladder 007 is extremely advantageous.Spray paint, bead before all capped processing such as spraying, can deoxygenate Change skin, residue, dirt, make steel surface absolute cleanliness, improve spraying cover layer adhesive force and anticorrosion simultaneously Erosion ability.Ensure that nanometer heat absorption coat and gallbladder wall have the identical coefficient of expansion simultaneously, it is to avoid carbon steel because of Situation about expanding with heat and contract with cold and cause coat be full of cracks, come off.
Invention also provides the shot-blast unit realizing above-mentioned technique simultaneously, be by air compressor machine 010, compressed air shotblasting machine 009, high-strength alloy steel ball, Expansion spray tube, the rotating disk 003 of adjustable speed, outer sleeve 004 form;Add The heat-exchange inner container 007 of work is placed on rotating disk 003, and a sleeve, when rotating disk 003 rotates, 2 are put in inner bag periphery Bar Expansion spray tube synchronize heat exchanging inner bag 007 inside and outside wall high velocity jet alloy steel ball 008, and at the uniform velocity by upper To lower continuous injection alloy steel ball 008.
Embodiment 2
The present embodiment is with the difference of embodiment 1, is an injection unit with each two telescoping tube 011, institute State shot-peening mechanism to include organizing injection unit more, so can carry out shot-peening at multi-faceted heat exchanging inner bag 007 simultaneously Shock peening, better, other are simultaneously achieved what embodiment 1 was reached the most in the same manner as in Example 1 Effect.
The foregoing is only the preferred embodiment of the present invention, for the person of ordinary skill of the art, Without departing from the concept of the premise of the invention, it is also possible to make some deformation and improvement, belong to this Bright protection domain.

Claims (9)

1. the cloudburst treatment art of heat-exchange inner container, it is characterised in that comprise the steps:
(1) heat-exchange inner container is placed on the work platforms of controllable rotary mechanism;
(2) realized the rotation of heat-exchange inner container by controllable rotary mechanism, and keep its uniform rotation;
(3) by shot-peening mechanism, steel ball is sprayed on the surface of described heat-exchange inner container, it is achieved shot-peening shock peening, The surface making heat-exchange inner container occurs plastic deformation to produce pit;
Injection steel ball in described step (3) is alloy steel ball, and its detailed step is as follows:
A, described shot-peening mechanism are arranged on internal face and the outside wall surface same position of heat-exchange inner container, described spray Ball mechanism can realize moving up and down;
B, described shot-peening mechanism synchronize internal face and the outside wall surface high velocity jet alloy steel ball of heat exchanging inner bag, and The most from top to bottom or the most constantly spray steel ball;
C, the internal face of described heat-exchange inner container and outside wall surface are uniformly collided by steel ball, formed intensive tiny and Uniform pit.
The cloudburst treatment art of heat-exchange inner container the most according to claim 1, it is characterised in that described step Suddenly the controllable rotary mechanism in (1) also includes: be provided with an outer sleeve on described work platforms, described in change Hot inner bag is placed in outer sleeve, realizes the protection of heat exchanging inner bag and is easy to reclaim steel ball.
The cloudburst treatment art of heat-exchange inner container the most according to claim 1, it is characterised in that described spray Steel ball the most from top to bottom or from the bottom to top sprays in ball mechanism, and controllable rotary mechanism is in whole work Remain a constant speed during work area move heat-exchange inner container rotate.
The cloudburst treatment art of heat-exchange inner container the most according to claim 1, it is characterised in that also include Following steps: the residue produced after impacting steel ball and heat-exchange inner container recycles, simultaneously to described Heat-exchange inner container is carried out, to carry out nanometer heat absorption coating processes.
5. the shot-peening of the cloudburst treatment art of the heat-exchange inner container realized described in any one of Claims 1-4 Device, it is characterised in that include that controllable rotary mechanism and shot-peening mechanism, described controllable rotary mechanism include Frame and the rotating disk that the motor in frame is connected with motor and the outer sleeve being arranged on rotating disk are set, Described rotating disk top forms work platforms, and described shot-peening mechanism includes compressed air shotblasting machine and stretching of being connected with compressed air shotblasting machine The draw, described telescoping tube is arranged at the top of rotating disk.
Shot-blast unit the most according to claim 5, it is characterised in that described motor is reducing motor, Being provided with a bearing in described frame, described rotating disk is connected with bearing by rotating shaft, and is located at the upper of frame Side, described reducing motor rotor is provided with toothed disc with turning the tip of the axis, and is connected by chain.
Shot-blast unit the most according to claim 5, it is characterised in that described shot-peening mechanism also includes sky Press, described air compressor machine is connected with described compressed air shotblasting machine.
Shot-blast unit the most according to claim 5, it is characterised in that shot-peening mechanism arranges two altogether and stretches The draw, the end of described telescoping tube is provided with jet, and the jet of said two telescoping tube relatively and is in On same level position.
Shot-blast unit the most according to claim 8, it is characterised in that be a spray with each two telescoping tube Penetrating unit, described shot-peening mechanism includes organizing injection unit more.
CN201310456136.9A 2013-09-29 2013-09-29 The cloudburst treatment art of heat-exchange inner container and shot-blast unit Active CN103465173B (en)

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Publication number Priority date Publication date Assignee Title
CN105127906B (en) * 2015-08-25 2019-02-12 杨华杰 A vertical shot blasting machine system and shot blasting method for surface treatment of pipe walls
CN108818324B (en) * 2018-07-11 2020-04-28 中国航发北京航空材料研究院 A composite strengthening method of thin-walled roulette
CN109112277B (en) * 2018-09-12 2020-11-27 嵇旭辉 Ball device is thrown in processing of ring shape foundry goods inner wall
CN112090983A (en) * 2020-09-04 2020-12-18 宜昌中南精密钢管有限公司 Method for increasing adhesion of lining bimetal composite pipe

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CN203185145U (en) * 2013-03-05 2013-09-11 杭州余杭獐山钢瓶有限公司 Shot blasting equipment for inner cavity of small-bore steel cylinder
CN203210196U (en) * 2012-12-23 2013-09-25 临邑县旭光铸造材料有限公司 Shot blasting test silo device

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KR20040036121A (en) * 2002-10-23 2004-04-30 현대자동차주식회사 A shot peening system

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
CN101338359A (en) * 2008-08-22 2009-01-07 成都飞机工业(集团)有限责任公司 Pneumatic numerical control shot blasting strengthen machine
CN201342620Y (en) * 2009-02-16 2009-11-11 成都飞机工业(集团)有限责任公司 Five-coordinate numerical control shot peening machine
CN102626905A (en) * 2012-04-26 2012-08-08 天津昭阳科技有限公司 Shot peening system for inner wall of steel cylinder
CN203210196U (en) * 2012-12-23 2013-09-25 临邑县旭光铸造材料有限公司 Shot blasting test silo device
CN203185145U (en) * 2013-03-05 2013-09-11 杭州余杭獐山钢瓶有限公司 Shot blasting equipment for inner cavity of small-bore steel cylinder

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