CN103453657A - Effective heating body adopting novel electrode - Google Patents
Effective heating body adopting novel electrode Download PDFInfo
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- CN103453657A CN103453657A CN2013103768761A CN201310376876A CN103453657A CN 103453657 A CN103453657 A CN 103453657A CN 2013103768761 A CN2013103768761 A CN 2013103768761A CN 201310376876 A CN201310376876 A CN 201310376876A CN 103453657 A CN103453657 A CN 103453657A
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Abstract
The invention discloses an effective heating body adopting a novel electrode. The effective heating body comprises a front fixing plate, a back fixing plate and an electric heating pipe, wherein the electric heating pipe comprises a quartz glass tube body; an electro-thermal film is formed on the outer wall of the quartz glass tube body through vapor deposition; electrodes are arranged at the two ends of the electro-thermal film; the electric heating pipe is connected with passages in the two fixing plates in series to form a waveform through pipe; one end of the through pipe is connected with a water inlet; the other end of the through pipe is connected with a water outlet; a formula of an electrode solution consists of silver oxide, bismuth oxide, turpentine, lead borate, calcium borate, castor oil and a rare earth element; a water tank is formed in the outer part of the electric heating pipe; a cold water inlet and a water outlet are formed in the water tank. The electrode prepared from the formula of the electrode solution is high in electrode adhesion degree, high in acid and alkali resistance and long in service life, and the effective heating body is high in heat utilization rate, energy-saving and environment-friendly.
Description
Technical field
The present invention relates to a kind of high-efficiency heating body that adopts novel electrode.
Technical background
The exposed electric-heating-wire-heating of traditional water heater, along with the development of electrothermal film technology, the water heater heated with heating tube with electric heating film is appearance in a large number also, and the heating tube with electric heating film two ends need brushing solution electrode hyperthermia drying to make electrode.The Chinese invention patent that is 90100537.1 as application number discloses a kind of ceramic mould inorganic composite materials electrode and method for making thereof on August 21st, 1991, contains graphite, silver, lead oxide, boron oxide, silica in electrode component wherein.But this formula is made solution and is coated with brush electrode, degree of adhering to, acid-alkali-resistant degree and life-span are all good not, more than the general power of instant electric water heater of employing heating tube with electric heating film reaches 6KW, when the electrothermal tube heating enters the pipeline inner cold water, also a large amount of dissipation of heats is arrived outside, affect other electrical appliance work and even have potential safety hazard, usually at electrothermal tube outer setting asbestos heat insulation layer, asbestos fibre pollutes bad border and affects user's health, and increased cost and also make a large amount of heat energy run off in vain, heat utilization efficiency is low.
Summary of the invention
Technical problem to be solved by this invention just is to provide that a kind of electrodes degree, acid-alkali-resistant degree and life-span are good, and heat utilization efficiency is high, the high-efficiency heating body of the employing novel electrode of energy-conserving and environment-protective.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of high-efficiency heating body that adopts novel electrode, comprise two of front and back fixed head and electrothermal tube, described electrothermal tube comprises the quartz glass tube body, the vapour deposition of described quartz glass tube body outer wall has Electric radiant Heating Film, described Electric radiant Heating Film two ends are provided with electrode, passage waveform siphunculus in series in two fixed heads in described electrothermal tube and front and back, described siphunculus one end connects water inlet, the other end connects delivery port, the formula of described solution electrode is by silver oxide, bismuth oxide, turpentine oil, lead borate, line borate, castor oil, rare earth element forms, described electrothermal tube outside is provided with a tank, described tank is provided with the entrance that flows into cold water and the outlet of flowing out water.
Preferably, described entrance and exit is respectively equipped with check valve.Prevent hot water return.
Preferably, described tank is the loop configuration that is nested in the electrothermal tube outside.Can absorb the heat that the electrothermal tube surrounding is distributed.
Preferably, described tank comprises frid and lower frid, be respectively equipped with elongated slot and lower elongated slot on several on described upper frid and lower frid bottom surface, left surface is provided with interface and lower interface, described upper elongated slot and lower elongated slot penetrate space docking mutually between electrothermal tube, and described upper interface is connected by pipeline with lower interface.Upper elongated slot and lower elongated slot better absorb the heat that heat-generating pipe distributes, and upper interface and lower interface side arrange the optimization sink structure and more easily process.
Preferably, described upper elongated slot and lower elongated slot end two sides cave inward and form the arc surface of being close to electrothermal tube.Further improve the efficiency that absorbs the electrothermal tube waste heat.
As preferably, in described formula, the percentage by weight of each component is silver oxide 40～60%, bismuth oxide 3～10%, turpentine oil 15～20%, lead borate 5～10%, line borate 1～4%, castor oil 10～15%, rare earth element 1～2%.
As preferably, in described formula, the percentage by weight of each component is silver oxide 52%, bismuth oxide 6%, turpentine oil 18%, lead borate 7%, line borate 2.5%, castor oil 13%, rare earth element 1.5%.
As preferably, in described formula, the percentage by weight of each component is silver oxide 60%, bismuth oxide 5%, turpentine oil 15%, lead borate 5%, line borate 4%, castor oil 10%, rare earth element 1%.
As preferably, in described formula, the percentage by weight of each component is silver oxide 40%, bismuth oxide 10%, turpentine oil 20%, lead borate 10%, line borate 3%, castor oil 15%, rare earth element 2%.
As preferably, in described formula, the percentage by weight of each component is silver oxide 55%, bismuth oxide 8%, turpentine oil 12%, lead borate 9%, line borate 1%, castor oil 14%, rare earth element 1%.
The present invention's each component of filling a prescription mixes, and wherein each component act as:
Silver oxide,
1, silver is the good material of conductive electrode, is this formula Main Ingredients and Appearance.
2, quartz glass to silver as conductive terminals, alternative without other.
Bismuth oxide,
1, the electric-conductor of protection electronic component is anti-lightning strike, has overvoltage protection.
2, can suppress the stable of voltage characteristic, guarantee that electronic component normally moves.
3, the living prime number megohm of impedance is very high, can not change the design circuit characteristic.
Turpentine oil makes solution evenly lubricious after grinding as diluent.
Lead borate is as drier, and the electronics silver oxide is subject to the easy oxidation of humid air, so drying is beneficial to protection.
Line borate, have anti-efflorescence, prevents variable color, the fire-retardant effect of Denging.
Castor oil, have high temperature resistant and lubricated.
Rare earth element, have the Electric radiant Heating Film of raising elasticity, toughness and intensity etc.
The beneficial effect of the present invention's formula is:
A, be equipped with firmly conduction touch face and be difficult on quartz glass tube, only adopt this formula silver oxide solution to be applied to the two ends of pipe, in the stove between 600～800 ℃ of high temperature, constant temperature toasts 8～10 minutes, white galactic pole (binding post).
B, this galactic pole are after high-temperature baking, and degree of adhering to is firm, and pleasant friction does not come off, and even with pocket knife, also are difficult to wipe off, after connecting with the conduction clamp, tightly play, firmly, lose flashover breakdown through the test in 5 seconds of 5KV voltage and occur.
C, acid-alkali-resistant degree are good: through test immerse respectively that hydrochloric acid, sulphur are joined, in acetum 24 hours, have no the galactic pole phenomenon that comes off, splits.
D, to using the quick-heating type electric water heater about 5 years, dissect, check the tactile face of galactic pole, though the oxidation yellow black is arranged, slightly wipe still brightly as newly with 1000 yards fine sandpapers on the surface on, do not subtract at that time.
E, galactic pole can also be used tin welding, are mainly used in multiply soft copper silk, with the heating tube with electric heating film soldering, being connected on the electric heating membrane pipe of the mechanical, electrical feet washing machine of electricity drinking-water etc.; Firmly, conduction is good, and the package of being convenient to insulate is safe and reliable.
At electrothermal tube outer setting tank, tank flows into cold water by water inlet, the waste heat that cold water absorption electrothermal tube distributes raises water temperature, when the water in electrothermal tube is used, the water be preheated in tank flows into electrothermal tube and further heats, electrothermal tube power is reduced to 5-6KW by original 8-9KW, and the power supply wire diameter is by original 4-6mm
2be reduced to 2.5mm
2, reduced power attenuation, extended service life, the thermal efficiency improves more than 98%.
The accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of electrothermal tube in the present invention;
Fig. 3 is A-A cutaway view in Fig. 2;
Fig. 4 is the structural representation of the first embodiment of tank in the present invention;
Fig. 5 is the structural representation of the second embodiment of tank in the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is elaborated.
As shown in Figure 1, the present invention includes two of front and back fixed head 1 and electrothermal tube 2, passage 1a waveform siphunculus in series in described electrothermal tube 2 and two of front and back fixed head 1, passage 1a is the U-shaped tubular structure be arranged in fixed head 1, thereby its both ends open connects respectively adjacent two electrothermal tubes 2 is concatenated into electrothermal tube 2 siphunculus of waveform, described siphunculus one end connects water inlet 3, the other end connects delivery port 4, delivery port 4 external pipes are connected gondola water faucet, described electrothermal tube 2 outsides are provided with a tank 5, described tank 5 is provided with the entrance 6 that flows into cold water and the outlet 7 of flowing out water, entrance 6 connects running water pipe, outlet 7 connects water inlet 3 by ferrule-type compression joint, described entrance 6 and outlet 7 are respectively equipped with check valve.Described electrothermal tube 2 front ends are socketed respectively the chain steel bushing 8 of adjacent electrothermal tube 2 serial connections, connect two zero lines with pin 9 by soldering on described chain steel bushing 8, described electrothermal tube 2 rear ends are socketed respectively sheet steel bushing 10, and described sheet steel bushing 10 is respectively by the live wire 11 of soldering connecting band pin.Front end fixed head 1 leading flank is provided with bonding jumper 12, and described bonding jumper 12 two ends connect respectively the metal tube of water inlet 3 and delivery port 4 inside by wire, and bonding jumper 12 connects ground wire 13.
As shown in Figures 2 and 3, electrothermal tube 2 comprises quartz glass tube body 201, and the vapour deposition of described quartz glass tube body outer wall has Electric radiant Heating Film 202, and described Electric radiant Heating Film 202 two ends are provided with electrode 204, on described Electric radiant Heating Film 202, also is coated with and is brushed with insulating barrier 203.Described electrode 204 is dried and is attached to quartz glass tube body two ends for silver oxide solution applies.The distance on described electrode distance quartz glass tube body top is 1～1.5cm.Described insulating barrier is applied to dry by epoxy resin solution and is attached on Electric radiant Heating Film.
Wherein the formula of electrode 204 solution is comprised of silver oxide, bismuth oxide, turpentine oil, lead borate, line borate, castor oil, rare earth element;
The specific embodiment of electrode 204 solution formulas is:
Embodiment 2, and in described formula, the percentage by weight of each component is silver oxide 60%, bismuth oxide 5%, turpentine oil 15%, lead borate 5%, line borate 4%, castor oil 10%, rare earth element 1%.
Rare earth is exactly lanthanide series in the periodic table of chemical element, usually lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium is called to LREE, and gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, yttrium are called heavy rare earth element.
As shown in Figure 4, the first embodiment of tank 5 in the present invention, described electrothermal tube 2 is parallel between the fixed head 1 of two of front and back, described tank 5 is for being nested in the loop configuration of electrothermal tube 2 outsides, entrance 6 and outlet 7 are arranged at respectively the upper and lower in tank 5 front end face left sides, tank 5 rear and front ends are solid hermetically-sealed construction, opening nested front and back fixed head 1 fixing by screw respectively before and after it, and tank 5 inside are cellular cavity structure.
As shown in Figure 5, the second embodiment of tank 5 in the present invention, tank 5 comprises frid 503 and lower frid 504, be respectively equipped with elongated slot 503a and lower elongated slot 504a on several on described upper frid 503 and lower frid 504 bottom surfaces, left surface is provided with interface 503b and lower interface 504b, described upper elongated slot 503a and lower elongated slot 504a penetrate space docking mutually between electrothermal tube 2, described upper elongated slot 503a and lower elongated slot 504a end two sides cave inward and form the arc surface 504c that is close to electrothermal tube 2, described upper interface 503b and lower interface 504b are by ferrule-type compression joint connecting pipe 505 two ends, thereby upper frid 503 and lower frid 504 are communicated with.
While adopting the high-efficiency heating body use of novel electrode, cold water enters tank 5 again from exporting 7 outflows by entrance 6, enter electrothermal tube 2 through water inlet 3, after tank 5 and electrothermal tube 2 are filled with to cold water, because Water Pressure stops water filling, after switching on power, electrothermal tube 2 temperature rise gradually, the coolant-temperature gage that is positioned at electrothermal tube 2 also raises gradually, the waste heat simultaneously distributed due to electrothermal tube 2 also raises the coolant-temperature gage in tank 5 gradually, and be equipped with check valve at entrance 6 and water inlet 3 places, hot water can't flow backwards, therefore the water in electrothermal tube 2 and tank 5 is heated by continuation, when the water in electrothermal tube 2 is used, the interior hydraulic pressure step-down of electrothermal tube 2, the water be preheated in tank 5 flows into electrothermal tube 2 and further heats, so circulation.
Claims (10)
1. a high-efficiency heating body that adopts novel electrode, two fixed heads (1) and electrothermal tube (2) before and after comprising, described electrothermal tube (2) comprises quartz glass tube body (201), described quartz glass tube body (201) outer wall vapour deposition has Electric radiant Heating Film (202), described Electric radiant Heating Film (202) two ends are provided with electrode (204), passage (1a) waveform siphunculus in series in described electrothermal tube (2) and two fixed heads in front and back (1), described siphunculus one end connects water inlet (3), the other end connects delivery port (4), it is characterized in that: the formula of described electrode (204) solution is by silver oxide, bismuth oxide, turpentine oil, lead borate, line borate, castor oil, rare earth element forms, described electrothermal tube (2) outside is provided with a tank (5), described tank (5) is provided with the entrance (6) that flows into cold water and the outlet (7) of flowing out water.
2. the high-efficiency heating body of employing novel electrode according to claim 1, it is characterized in that: described entrance (6) and water inlet (3) are provided with check valve.
3. the high-efficiency heating body of employing novel electrode according to claim 2 is characterized in that: described tank (5) is for being nested in the outside loop configuration of electrothermal tube (2).
4. the high-efficiency heating body of employing novel electrode according to claim 2, it is characterized in that: described tank (5) comprises frid (503) and lower frid (504), be respectively equipped with elongated slot on several (503a) and lower elongated slot (504a) on described upper frid (503) and lower frid (504) bottom surface, left surface is provided with interface (503b) and lower interface (504b), described upper elongated slot (503a) and lower elongated slot (504a) penetrate space docking mutually between electrothermal tube (2), described upper interface (503b) is connected by pipeline (505) with lower interface (504b).
5. the high-efficiency heating body of employing novel electrode according to claim 4 is characterized in that: described upper elongated slot (503a) and lower elongated slot (504a) end two sides cave inward and form the arc surface (504c) of being close to electrothermal tube (2).
6. the high-efficiency heating body of employing novel electrode according to claim 1, it is characterized in that: in described formula, the percentage by weight of each component is silver oxide 40～60%, bismuth oxide 3～10%, turpentine oil 15～20%, lead borate 5～10%, line borate 1～4%, castor oil 10～15%, rare earth element 1～2%.
7. the high-efficiency heating body of employing novel electrode according to claim 6, it is characterized in that: in described formula, the percentage by weight of each component is silver oxide 52%, bismuth oxide 6%, turpentine oil 18%, lead borate 7%, line borate 2.5%, castor oil 13%, rare earth element 1.5%.
8. the high-efficiency heating body of employing novel electrode according to claim 6, it is characterized in that: in described formula, the percentage by weight of each component is silver oxide 60%, bismuth oxide 5%, turpentine oil 15%, lead borate 5%, line borate 4%, castor oil 10%, rare earth element 1%.
9. the high-efficiency heating body of employing novel electrode according to claim 6, it is characterized in that: in described formula, the percentage by weight of each component is silver oxide 40%, bismuth oxide 10%, turpentine oil 20%, lead borate 10%, line borate 3%, castor oil 15%, rare earth element 2%.
10. the high-efficiency heating body of employing novel electrode according to claim 6, it is characterized in that: in described formula, the percentage by weight of each component is silver oxide 55%, bismuth oxide 8%, turpentine oil 12%, lead borate 9%, line borate 1%, castor oil 14%, rare earth element 1%.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310376876.1A CN103453657B (en) | 2013-08-27 | 2013-08-27 | A kind of high-efficiency heating body adopting novel electrode |
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| CN201310376876.1A CN103453657B (en) | 2013-08-27 | 2013-08-27 | A kind of high-efficiency heating body adopting novel electrode |
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| CN103453657A true CN103453657A (en) | 2013-12-18 |
| CN103453657B CN103453657B (en) | 2015-11-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113453389A (en) * | 2021-07-30 | 2021-09-28 | 芜湖艾尔达科技有限责任公司 | Heating device |
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|---|---|---|---|---|
| CN2615564Y (en) * | 2003-04-15 | 2004-05-12 | 邓泰均 | Fast heating electric water heater heating pipe assembly |
| US20070170166A1 (en) * | 2006-01-20 | 2007-07-26 | Cheng Ping Lin | Quartz heater tube |
| CN102131315A (en) * | 2010-09-28 | 2011-07-20 | 施吉承 | Formula of electrode solution for electro-thermal film heating tube |
| CN202024461U (en) * | 2011-02-26 | 2011-11-02 | 吴光敏 | Full-heating quick-heating electric water heater |
| CN202973487U (en) * | 2012-11-22 | 2013-06-05 | 陈明初 | Thermal recirculated and reused instant electrothermal film heater |
-
2013
- 2013-08-27 CN CN201310376876.1A patent/CN103453657B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2615564Y (en) * | 2003-04-15 | 2004-05-12 | 邓泰均 | Fast heating electric water heater heating pipe assembly |
| US20070170166A1 (en) * | 2006-01-20 | 2007-07-26 | Cheng Ping Lin | Quartz heater tube |
| CN102131315A (en) * | 2010-09-28 | 2011-07-20 | 施吉承 | Formula of electrode solution for electro-thermal film heating tube |
| CN202024461U (en) * | 2011-02-26 | 2011-11-02 | 吴光敏 | Full-heating quick-heating electric water heater |
| CN202973487U (en) * | 2012-11-22 | 2013-06-05 | 陈明初 | Thermal recirculated and reused instant electrothermal film heater |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113453389A (en) * | 2021-07-30 | 2021-09-28 | 芜湖艾尔达科技有限责任公司 | Heating device |
| CN113453389B (en) * | 2021-07-30 | 2023-11-10 | 芜湖艾尔达科技有限责任公司 | Heating device |
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| CN103453657B (en) | 2015-11-25 |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Jiang Zhiguo Inventor before: Shi Jicheng Inventor before: Wei Zhengqiang |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20171213 Address after: 051430 Hebei city of Shijiazhuang province Luancheng County Luan town Tai Road No. 53 Building 1 unit 8 Room 102 Patentee after: Jiang Zhiguo Address before: 313100, Huzhou, Changxing County, Hong Kong Bridge Industrial Park Zhejiang Changxin Hong Neng electrothermal film element factory Zhejiang Patentee before: Shi Jicheng |
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Address after: 210000 New Jiucun 27-1-101, Jinling, Gulou District, Nanjing, Jiangsu Province Patentee after: Jiang Zhiguo Address before: 051430 Room 102, No. 53 Yutai Road, Luancheng Town, Luancheng County, Shijiazhuang City, Hebei Province Patentee before: Jiang Zhiguo |
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Effective date of registration: 20190320 Address after: 511400 Block 517, 329 Yushan Road, Shatou Street, Panyu District, Guangzhou City, Guangdong Province Patentee after: GUANGZHOU SHANGXIN PURIFICATION ENGINEERING CO.,LTD. Address before: 210000 New Jiucun 27-1-101, Jinling, Gulou District, Nanjing, Jiangsu Province Patentee before: Jiang Zhiguo |
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Effective date of registration: 20190920 Address after: 233090 No. 10, 32 blocks, Guangcai Dachang 8 District, Bengbu City, Anhui Province Patentee after: Bengbu Shangwei Intellectual Property Operations Co.,Ltd. Address before: 511400 Block 517, No. 329, Yushan Road, Shatou Street, Panyu District, Guangzhou City, Guangdong Province Patentee before: GUANGZHOU SHANGXIN PURIFICATION ENGINEERING CO.,LTD. |
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