CN103445081A - Non-fried sweet buckwheat instant noodles and production method thereof - Google Patents
Non-fried sweet buckwheat instant noodles and production method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及的一种非油炸甜荞麦方便面及其生产方法,属于食品加工技术领域。 The invention relates to non-fried sweet buckwheat instant noodles and a production method thereof, belonging to the technical field of food processing. the
背景技术 Background technique
甜荞麦又称荞麦,甜荞麦具有独特的药用价值,对防治高血压、肺结核、消化道感染、脱发等疾病有疗效,尤其对治疗高血压、糖尿病有特效,还能预防心脑血管疾病。 Sweet buckwheat is also known as buckwheat. Sweet buckwheat has unique medicinal value and is effective in preventing and treating hypertension, tuberculosis, gastrointestinal infection, hair loss and other diseases. It is especially effective in treating hypertension and diabetes, and can also prevent cardiovascular and cerebrovascular diseases. the
荞麦面(日语:そばsoba或荞麦切りsobagiri)是一种日式食物,是用荞麦面粉和水,和成面团压平后切制的细面条,煮熟食用。七成荞麦面粉和三成小麦面粉混合而制的叫“七割荞麦”(“七割”是日语“七成”的意思),口感较滑嫩,只用荞麦面的叫“十割荞麦”或“生荞麦”,香味较强。食用时加上各式不同的佐料,如热吃的汤面可用柴鱼片、海带、酱油、清酒等浇制的汤和葱花、七味粉等,凉式面或拌面,用比热吃时较浓的酱汁,加上葱花、山葵糊、生鹌鹑蛋、紫菜丝等。也可以配上许多不同的菜,如天妇罗、红烧油炸豆腐、生鸡蛋、萝卜泥等等。比较特殊的也有紫菜卷、咖喱荞麦面条等不同风味的食品。 Buckwheat noodles (Japanese: そばsoba or Buckwheat 切りsobagiri) is a Japanese food that is made of buckwheat flour and water, made into a dough, flattened and cut into thin noodles, cooked and eaten. The mixture of 70% buckwheat flour and 30% wheat flour is called "Nanchibaba" ("Nanchikua" means "Qicheng" in Japanese), and the taste is smoother and tender. The one made only with buckwheat noodles is called "Juguai Buckwheat" or "Raw buckwheat" has a strong fragrance. Add a variety of condiments when eating, such as hot noodle soup, soup made from bonito flakes, kelp, soy sauce, sake, etc., chopped green onion, seven-flavored powder, etc., cold noodles or mixed noodles, when eaten with specific heat A thicker sauce, with chopped green onion, horseradish paste, raw quail eggs, shredded seaweed, etc. It can also be served with many different dishes such as tempura, teriyaki fried tofu, raw eggs, mashed radish and many more. There are also special foods with different flavors such as seaweed rolls and curry buckwheat noodles. the
但是,目前的荞麦面的制作方法,大多属于新鲜的荞麦面做法,没有一种方便面的做法,并且,即使是按照普通面粉工艺制备的方便面,大多属于油炸制品,其营养价值大大地降低。 But, the making method of present buckwheat noodles belongs to fresh buckwheat noodle way mostly, does not have a kind of way of instant noodles, and, even if the instant noodles prepared according to common flour technology, belong to deep-fried product mostly, its nutritive value reduces greatly. the
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种针对甜荞麦的特点制备而成的非油炸甜荞麦面,此外,还公开了一种非油炸甜荞麦方便面的生产方法。 The technical problem to be solved by the invention is to provide non-fried sweet buckwheat noodles prepared according to the characteristics of sweet buckwheat. In addition, it also discloses a production method of non-fried sweet buckwheat instant noodles. the
本发明解决上述技术问题所采取的技术方案如下: The technical scheme that the present invention solves the problems of the technologies described above is as follows:
一种非油炸甜荞麦方便面的生产方法,包括:原料预处理步骤、湿磨并 形成甜荞麦糊的步骤、对甜荞麦糊进行发酵的步骤、配料并形成面团的步骤、对面团进行熟化的步骤、对熟化后的面团进行螺杆挤压和成型的步骤。 A method for producing non-fried sweet buckwheat instant noodles, comprising: a step of preprocessing raw materials, a step of wet grinding and forming sweet buckwheat paste, a step of fermenting sweet buckwheat paste, a step of batching and forming dough, and a step of aging the dough Step, the step of extruding and molding the cooked dough with a screw. the
进一步地,优选的方法是,所述原料预处理步骤分别包括甜荞麦的预处理步骤和大豆的预处理步骤,其中,甜荞麦的预处理步骤包括: Further, the preferred method is that the raw material pretreatment step comprises a pretreatment step of sweet buckwheat and a soybean pretreatment step respectively, wherein the pretreatment step of sweet buckwheat comprises:
对甜荞麦进行筛选,去壳,去杂,清洗,浸泡,萌发,其中,萌发温度28~32℃,湿度70%、时间45~52h; Screen sweet buckwheat, remove shells, remove impurities, wash, soak, and germinate. Among them, the germination temperature is 28-32°C, humidity is 70%, and the time is 45-52h;
大豆的预处理步骤包括:对大豆进行筛选,去杂,清洗,浸泡过夜。 The pretreatment steps of soybeans include: screening soybeans, removing impurities, washing, and soaking overnight. the
进一步地,优选的方法是,所述湿磨并形成甜荞麦糊的步骤包括: Further, the preferred method is that the step of wet grinding and forming sweet buckwheat paste comprises:
将经过原料预处理后的所述甜荞麦和大豆按照9:1的比例混合,粉碎成甜荞麦糊,水分含量控制在50-100%。 The pretreated sweet buckwheat and soybeans are mixed according to the ratio of 9:1, crushed into sweet buckwheat paste, and the water content is controlled at 50-100%. the
进一步地,优选的方法是,所述对甜荞麦糊进行发酵的步骤包括: Further, the preferred method is that the step of fermenting the sweet buckwheat paste comprises:
在所述经过湿磨步骤形成的甜荞麦糊中加入3~8%的植物乳杆菌和保加利亚乳杆菌,并在37℃发酵12~24小时。 Add 3-8% of Lactobacillus plantarum and Lactobacillus bulgaricus into the sweet buckwheat paste formed through the wet grinding step, and ferment at 37° C. for 12-24 hours. the
进一步地,优选的方法是,所述植物乳杆菌和保加利亚乳杆菌为2:1~2:2的混合比例。 Further, a preferred method is that the mixing ratio of the Lactobacillus plantarum and Lactobacillus bulgaricus is 2:1-2:2. the
进一步地,优选的方法是,所述配料并形成面团的步骤包括:按照以下比例混合(重量比): Further, preferred method is, described batching and the step of forming dough comprise: mix according to following ratio (weight ratio):
甜荞麦糊70~80%(干重),淀粉5~15%,蛋清粉1.0~3.0%,1~1.5%食盐,食用碱0.2~0.4%、羧甲基纤维素钠0.2~0.5%、复合磷酸盐0.2~0.6%、卵磷脂0.5~2.0%,并与水混合,其中,含水量控制在30~35%,并最终放入和面机内形成面团,均匀搅拌15min。 Sweet buckwheat paste 70-80% (dry weight), starch 5-15%, egg white powder 1.0-3.0%, 1-1.5% salt, edible alkali 0.2-0.4%, sodium carboxymethylcellulose 0.2-0.5%, compound Phosphate 0.2-0.6%, lecithin 0.5-2.0%, and mixed with water, wherein the water content is controlled at 30-35%, and finally put into the dough mixer to form dough, and stirred evenly for 15 minutes. the
进一步地,优选的方法是,所述对面团进行熟化的步骤中,包括:将经过配料步骤后形成的面块在常温熟化15~20min。 Further, the preferred method is that the step of aging the dough includes: aging the noodle blocks formed after the batching step at room temperature for 15-20 minutes. the
进一步地,优选的方法是,所述螺杆挤压步骤包括:一级挤压步骤和二级成型步骤。 Further, in a preferred method, the screw extrusion step includes: a primary extrusion step and a secondary molding step. the
进一步地,优选的方法是,还包括:切割、干燥、加调味包、包装步骤。 Further, the preferred method further includes: cutting, drying, adding seasoning packets, and packaging steps. the
一种非油炸甜荞麦方便面,根据以上的生产方法而制成。 A non-fried sweet buckwheat instant noodle is made according to the above production method. the
本发明采取了上述方法以后,主要基于萌发的甜荞麦为主要原料,结合大豆并采用乳酸菌发酵技术进行荞麦粉改性,从而能够大大地提升荞麦食用 和加工品质,且其可以替代小麦粉,并且,最终制备而成的非油炸甜荞麦方便面,营养价值高。 After adopting the above method, the present invention is mainly based on germinated sweet buckwheat as the main raw material, combined with soybeans and adopting lactic acid bacteria fermentation technology to modify buckwheat flour, thereby greatly improving the eating and processing quality of buckwheat, and it can replace wheat flour, and, The finally prepared non-fried sweet buckwheat instant noodles have high nutritional value. the
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在所写的说明书、权利要求书、以及附图中所特别指出的结构来实现和获得。 Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings. the
附图说明 Description of drawings
下面结合附图对本发明进行详细的描述,以使得本发明的上述优点更加明确。其中, The present invention will be described in detail below in conjunction with the accompanying drawings, so as to make the above-mentioned advantages of the present invention clearer. in,
图1是本发明非油炸甜荞麦方便面的生产方法的流程示意图。 Fig. 1 is the schematic flow sheet of the production method of non-fried sweet buckwheat instant noodles of the present invention. the
具体实施方式 Detailed ways
以下将结合附图及实施例来详细说明本发明的实施方式,借此对本发明如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本发明中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本发明的保护范围之内。 The implementation of the present invention will be described in detail below in conjunction with the accompanying drawings and examples, so as to fully understand and implement the process of how to apply technical means to solve technical problems and achieve technical effects in the present invention. It should be noted that, as long as there is no conflict, each embodiment and each feature in each embodiment of the present invention can be combined with each other, and the formed technical solutions are all within the protection scope of the present invention. the
具体来说,本发明提供了一种以萌发甜荞麦为主的非油炸甜荞麦方便面及其生产方法,其中,本发明的主要原理是萌发荞麦中添加适量大豆,湿磨后,采用乳酸菌发酵提高面粉的筋力和保水性,制得改性荞麦糊,将改性甜荞麦糊、变性淀粉、复合磷酸盐、卵磷脂、蛋清粉和水适量混合均匀,经挤压熟化而成。 Specifically, the present invention provides a non-fried sweet buckwheat instant noodle based on germinated sweet buckwheat and its production method, wherein the main principle of the present invention is to add an appropriate amount of soybeans to the germinated buckwheat, and after wet grinding, use lactic acid bacteria to ferment Improve the gluten strength and water retention of flour to prepare modified buckwheat paste. The modified sweet buckwheat paste, modified starch, compound phosphate, lecithin, egg white powder and water are mixed evenly in appropriate amounts, and then extruded and matured. the
具体来说,本发明所述的非油炸甜荞麦方便面的生产方法,主要包括以下的主要几个步骤: Specifically, the production method of non-fried sweet buckwheat instant noodles of the present invention mainly comprises the following main steps:
原料预处理步骤、湿磨并形成甜荞麦糊的步骤、对甜荞麦糊进行发酵的步骤、配料并形成面团的步骤、对面团进行熟化的步骤、对熟化后的面团进行螺杆挤压和成型的步骤。 Raw material pretreatment step, wet milling step to form sweet buckwheat paste, step of fermenting sweet buckwheat paste, step of batching and forming dough, step of maturing dough, extruding and forming the matured dough with screw step. the
其中,在实施例中,所述原料预处理步骤分别包括甜荞麦的预处理步骤 和大豆的预处理步骤,其中,甜荞麦的预处理步骤包括: Wherein, in the embodiment, the raw material pretreatment step comprises the pretreatment step of sweet buckwheat and the pretreatment step of soybean respectively, wherein, the pretreatment step of sweet buckwheat comprises:
对甜荞麦进行筛选,去壳,去杂,清洗,浸泡,萌发,其中,萌发温度28~32℃,湿度70%、时间45~52h; Screen sweet buckwheat, remove shells, remove impurities, wash, soak, and germinate. Among them, the germination temperature is 28-32°C, humidity is 70%, and the time is 45-52h;
大豆的预处理步骤包括:对大豆进行筛选,去杂,清洗,浸泡过夜。 The pretreatment steps of soybeans include: screening soybeans, removing impurities, washing, and soaking overnight. the
在实施例中,所述湿磨并形成甜荞麦糊的步骤包括: In an embodiment, the steps of wet milling and forming sweet buckwheat paste include:
将经过原料预处理后的所述甜荞麦和大豆按照9:1的比例混合,粉碎成甜荞麦糊,水分含量控制在50-100%,其中,该比例的甜荞麦糊,其在后续的工艺过程中具有非常好的加工效果且其最终的制备口感较好。 Mix the sweet buckwheat and soybeans after raw material pretreatment according to the ratio of 9:1, grind them into sweet buckwheat paste, and control the moisture content at 50-100%. It has a very good processing effect in the process and its final preparation tastes better. the
其中,所述对甜荞麦糊进行发酵的步骤包括: Wherein, the step of fermenting sweet buckwheat paste comprises:
在所述经过湿磨步骤形成的甜荞麦糊中加入3~8%的植物乳杆菌和保加利亚乳杆菌,并在37℃发酵12~24小时。 Add 3-8% of Lactobacillus plantarum and Lactobacillus bulgaricus into the sweet buckwheat paste formed through the wet grinding step, and ferment at 37° C. for 12-24 hours. the
并且,对上述植物乳杆菌和保加利亚乳杆菌来说,所述植物乳杆菌和保加利亚乳杆菌为2:1~2:2的混合比,该比例具有较好的发酵效果。 Moreover, for the above-mentioned Lactobacillus plantarum and Lactobacillus bulgaricus, the mixing ratio of the Lactobacillus plantarum and Lactobacillus bulgaricus is 2:1-2:2, and this ratio has better fermentation effect. the
进一步地,优选的方法是,所述配料并形成面团的步骤包括:按照以下比例混合(重量比): Further, preferred method is, described batching and the step of forming dough comprise: mix according to following ratio (weight ratio):
甜荞麦糊70~80%(干重),淀粉5~15%,蛋清粉1.0~3.0%,1~1.5%食盐,食用碱0.2~0.4%、羧甲基纤维素钠0.2~0.5%、复合磷酸盐0.2~0.6%、卵磷脂0.5~2.0%,并与水混合,其中,含水量控制在30~35%,并最终放入和面机内形成面团,均匀搅拌15min。 Sweet buckwheat paste 70-80% (dry weight), starch 5-15%, egg white powder 1.0-3.0%, 1-1.5% salt, edible alkali 0.2-0.4%, sodium carboxymethylcellulose 0.2-0.5%, compound Phosphate 0.2-0.6%, lecithin 0.5-2.0%, and mixed with water, wherein the water content is controlled at 30-35%, and finally put into the dough mixer to form dough, and stirred evenly for 15 minutes. the
其中,由于上述配比,最终的面团软硬合适,且上述甜荞麦糊70~80%(干重),淀粉5~15%,蛋清粉1.0~3.0%,1~1.5%食盐,食用碱0.2~0.4%、羧甲基纤维素钠0.2~0.5%、复合磷酸盐0.2~0.6%、卵磷脂0.5~2.0%的比例,其最终的制品口感较好且能够满足后续的加工工艺。 Wherein, due to the above-mentioned ratio, the final dough is soft and hard, and the above-mentioned sweet buckwheat paste is 70-80% (dry weight), starch 5-15%, egg white powder 1.0-3.0%, 1-1.5% salt, edible alkali 0.2% 0.4%, 0.2-0.5% sodium carboxymethylcellulose, 0.2-0.6% complex phosphate, and 0.5-2.0% lecithin, the final product tastes better and can meet the subsequent processing technology. the
进一步地,优选的方法是,所述对面团进行熟化的步骤中,包括:将经过配料步骤后形成的面块在常温熟化15~20min。 Further, the preferred method is that the step of aging the dough includes: aging the noodle blocks formed after the batching step at room temperature for 15-20 minutes. the
进一步地,优选的方法是,所述螺杆挤压步骤包括:一级挤压步骤和二级成型步骤,此外,该方法还包括其他较为常规的方法(普通制备方便面的具体工艺),如切割、干燥、加调味包、包装步骤,由于这些步骤属于本领域技术人员来说比较常规的手段和方法,本发明在此不进行详细的说明。 Further, the preferred method is that the screw extrusion step includes: a primary extrusion step and a secondary molding step, in addition, the method also includes other more conventional methods (the specific process of ordinary preparation of instant noodles), such as cutting, The steps of drying, adding seasoning packs, and packaging, since these steps belong to conventional means and methods for those skilled in the art, the present invention will not be described in detail here. the
如图1所示,是根据上述方法而制备甜荞麦方便面的一个具体实施例的较为具体的生产方法,具体来说,其主要包括下列步骤: As shown in Figure 1, be according to above-mentioned method and prepare the comparatively specific production method of a specific embodiment of sweet buckwheat instant noodles, specifically, it mainly comprises the following steps:
1.甜荞麦的预处理:对甜荞麦进行筛选,去壳,去杂,清洗,浸泡,萌发(温度为28~32℃,湿度为70%条件下,时间为45~52h); 1. Pretreatment of sweet buckwheat: screening sweet buckwheat, shelling, removing impurities, washing, soaking, and germination (at a temperature of 28-32°C and a humidity of 70%, the time is 45-52 hours);
2.大豆的预处理:对大豆进行筛选,去杂,清洗,浸泡过夜; 2. Soybean pretreatment: Screen soybeans, remove impurities, wash, and soak overnight;
3.湿磨:将萌发甜荞麦和大豆混合(比例9:1),粉碎成0.1~0.3mm的甜荞麦糊,物料水分含量控制在50-100%; 3. Wet milling: Mix germinated sweet buckwheat and soybeans (ratio 9:1), grind them into sweet buckwheat paste of 0.1-0.3 mm, and control the moisture content of the material at 50-100%;
4.乳酸菌发酵:在上述荞麦糊中接种3~8%植物乳杆菌和保加利亚乳杆菌(2:1~2),37℃发酵12~24小时; 4. Lactic acid bacteria fermentation: inoculate 3-8% Lactobacillus plantarum and Lactobacillus bulgaricus (2:1-2) in the above buckwheat paste, and ferment at 37°C for 12-24 hours;
5.配料:改性荞麦面糊辅料和水混合均匀,放入和面机内,均匀搅拌15min;物料配方:甜荞麦糊70~80%(干重),变性淀粉5~15%,蛋清粉1.0~3.0%,1~1.5%食盐,食用碱0.2~0.4%、羧甲基纤维素钠0.2~0.5%、复合磷酸盐0.2~0.6%、卵磷脂0.5~2.0%。物料含水量控制在30~35%。 5. Ingredients: Mix modified buckwheat batter auxiliary materials and water evenly, put it into the dough mixer, and stir evenly for 15 minutes; material formula: sweet buckwheat batter 70-80% (dry weight), modified starch 5-15%, egg white powder 1.0 ~3.0%, 1~1.5% salt, 0.2~0.4% edible alkali, 0.2~0.5% sodium carboxymethylcellulose, 0.2~0.6% compound phosphate, 0.5~2.0% lecithin. The water content of the material is controlled at 30-35%. the
6.熟化:将和好的面块放入熟化机内常温熟化15~20min。 6. Curing: put the reconciled noodle into the curing machine at room temperature for 15-20 minutes. the
7.螺杆挤压:网带速度为:22~3025.4HZ;喂面速度为:25~35HZ;一级挤压速度为:45~55HZ;二级成型速度40~50HZ时,面饼成型好,有光泽,筋道度好,复水时间为5min~10min。 7. Screw extrusion: mesh belt speed: 22-3025.4HZ; noodle feeding speed: 25-35HZ; first-stage extrusion speed: 45-55HZ; second-stage forming speed: 40-50HZ, the dough cake is formed well, Glossy, good chewiness, rehydration time is 5 minutes to 10 minutes. the
8.成型:在方便面自动成型装置中完成。成型的工艺要求是波纹整齐、密度适当。 8. Forming: completed in the instant noodle automatic forming device. The molding process requires neat corrugation and proper density. the
9.干燥、切断、包装。热风干燥方便面的水分8%~12%。 9. Drying, cutting and packing. The moisture content of hot air dried instant noodles is 8% to 12%. the
也就是说,本发明采取了上述方法以后,主要基于萌发的甜荞麦为主要原料,结合大豆并采用乳酸菌发酵技术进行荞麦粉改性,从而能够大大地提升荞麦食用和加工品质,且其可以替代小麦粉,并且,最终制备而成的非油炸甜荞麦方便面,营养价值高。 That is to say, after adopting the above method, the present invention is mainly based on germinated sweet buckwheat as the main raw material, combined with soybeans and using lactic acid bacteria fermentation technology to modify buckwheat flour, thereby greatly improving the eating and processing quality of buckwheat, and it can replace Wheat flour, and finally prepared non-fried sweet buckwheat instant noodles with high nutritional value. the
需要说明的是,对于上述方法实施例而言,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请并不受所描述的动作顺序的限制,因为依据本申请,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定是本申请所必须的。 It should be noted that, for the above method embodiments, for the sake of simple description, they are expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence. Depending on the application, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification belong to preferred embodiments, and the actions and modules involved are not necessarily required by this application. the
且以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 And the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still implement the foregoing embodiments The technical solution described in the example shall be modified, or some of the technical features shall be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention. the
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