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CN103437198B - A kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather - Google Patents

A kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather Download PDF

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Publication number
CN103437198B
CN103437198B CN201310409175.3A CN201310409175A CN103437198B CN 103437198 B CN103437198 B CN 103437198B CN 201310409175 A CN201310409175 A CN 201310409175A CN 103437198 B CN103437198 B CN 103437198B
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elastomer
artificial leather
thermoplastic
tpe
limit pearl
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CN103437198A (en
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高金岗
王俊峰
赵忠印
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Ma'anshan Rui High Tech Co ltd
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WARREN SYNTHETIC LEATHER (SUZHOU) CO Ltd
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Abstract

The invention provides the preparation method that a kind of thermoplastic elastomer (TPE) opens limit pearl artificial leather, it comprises step: the selection of base cloth and process; Compound suppressing; The manufacture of primary human fabricate-leather; The manufacture of finished product.The method for main material, adds other auxiliary material with Polyurethane Thermoplastic Elastomer (TPU), and after the mixing of extruder heating and melting, compound is compressed together continuously, opens limit pearl artificial leather through cooling obtained a kind of environment-friendly type.Provided by the inventionly open limit pearl artificial leather preparation method, solvent-free in production process, heavy metal free adds, and reaches cleanly production completely, resulting product be a kind of loopful protect open limit pearl artificial leather.

Description

A kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather
Technical field
The present invention relates to a kind of preparation method opening limit pearl artificial leather, particularly, relate to the preparation method that a kind of thermoplastic elastomer (TPE) opens limit pearl artificial leather.
Background technology
Open limit pearl and come from head layer or the double-layer fur that animal fur removes lax tripe sirloin and extremity portion, paste PVC on its surface and carry out modification and form.Open limit pearl be a kind of surface-brightening as mirror, comfortable feel, rakish high-grade leather.Due to animal fur resource scarcity, and people more and more pay attention to the protection to animal, and therefore people start to split limit pearl copy with producing the method for artificial leather.Mainly adopt polyvinyl chloride (PVC) at present, polyurethane (PU) manufactures this product.These manufacture method production processes are complicated, and production process produces large quantity of exhaust gas, is difficult to realize cleanly production, and can causes serious pollution effect.
Summary of the invention
For the deficiencies in the prior art, the object of this invention is to provide the preparation method that a kind of thermoplastic elastomer (TPE) opens limit pearl artificial leather.The method is main material with thermoplastic polyurethane elastomer, adds other auxiliary material, forms a kind of environment-friendly type open limit pearl artificial leather through extruder heating and melting mixing aft-loaded airfoil.Solvent-free in process of production, heavy metal free adds, and reaches cleanly production completely.
Thermoplastic elastomer (TPE) provided by the invention opens the preparation method of limit pearl artificial leather.Comprise the steps:
1) process of base cloth: in the drying tunnel of 100 DEG C-150 DEG C, preliminary treatment is carried out to base cloth.
2) compound suppressing: by the elastomer thermoplastic mixtures prepared, add colouring agent, at 100 DEG C-350 DEG C, carry out melting mixing by extruder, and under 0.1-0.8Mpa pressure, carry out compound through pretreated base cloth in step 1) and suppress continuously, cooling obtains preliminary composite.
3) manufacture of primary human fabricate-leather: by step 2) gained preliminary composite surface colouring agent carries out the processing process of pattern, texture, obtains primary human fabricate-leather.
4) manufacture of finished product: at 100 DEG C-350 DEG C, make thermoplastic elastomer (TPE) melting by extruder, carries out compound with step 3) gained primary human fabricate-leather after melting and suppresses continuously under 0.1-0.5Mpa pressure, and cooling obtains environment-friendly type and opens limit pearl artificial leather.
Preferably, the base cloth described in step 1) is woven fabric or super fine cloth, and most preferably, described Ji Bu is super fine cloth.
Preferably, step 2) described in elastomer thermoplastic mixtures be formed by one or several mixed preparing in thermoplastic polyurethane elastomer, thermoplastic elastomer TPR, polyolefin elastomer and TPV TPV.Most preferably, described elastomer thermoplastic mixtures is the mixture of thermoplastic polyurethane elastomer, TPV TPV and polyolefin elastomer.
Preferably, described colouring agent is master batch made by dyestuff or toner, and most preferably, described colouring agent is toner.
Preferably, described in step 3) carry out pattern, to process the equipment that adopts be print system or flower roller in texture processing.
Preferably, the thermoplastic elastomer (TPE) described in step 4) is thermoplastic polyurethane elastomer.
Environment-friendly type provided by the invention opens the manufacture method of limit pearl artificial leather, and in whole production processes, do not use solvent, heavy metal free adds, and to environment, can not fully achieve cleanly production.Described preparation method revolutionizes the traditional preparation methods produced and open limit pearl artificial leather.The vision adopting the method to obtain and the splendid artificial leather goods of handle effect uniqueness, have wear-resisting, scratch resistance (drawing), without the good characteristic of folding line.
By preferred embodiment hereafter, and detailed description by reference to the accompanying drawings, above and other objects of the present invention, feature and advantage will become apparent.
Accompanying drawing explanation
Fig. 1 is preparation method's flow chart that thermoplastic elastomer (TPE) of the present invention opens limit pearl artificial leather.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention will be further described:
Embodiment 1: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in Figure 1, following step is carried out successively:
(1) in 100 DEG C of drying tunnels, preliminary treatment is carried out to the super fine cloth that 0.6mm is thick.
(2) by 0.5 part of (weight ratio) thermoplastic polyurethane elastomer, 0.1 part of (weight ratio) TPV TPV, 0.2 part of (weight ratio) polyolefin elastomer, 0.02 part of (weight ratio) toner, melting mixing is carried out under being squeezed in 100 DEG C of situations, and continuous compound suppressing is carried out with the Ji Bu processed through step (1) under 0.2Mpa pressure, make the preliminary composite with base cloth one after cooling.
(3) adopt print system toner to carry out pattern, texture process to the preliminary composite surface that step (2) obtains, make the dapple primary human fabricate-leather of band.
(4) by 0.6 part of (weight ratio) thermoplastic polyurethane elastomer at 350 DEG C, heating and melting in extruder, and the primary human fabricate-leather obtained with step (3) under 0.3Mpa pressure carries out continuous compound suppressing, again after supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish a kind of environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Embodiment 2: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in Figure 1, following step is carried out successively:
(1) in 120 DEG C of drying tunnels, preliminary treatment is carried out to the super fine cloth that 0.4mm is thick.
(2) by 0.6 part of (weight ratio) polyurethane elastomer, 0.2 part of (weight ratio) TPV TPV, 0.1 part of (weight ratio) thermoplastic elastomer TPR, 0.02 part of (weight ratio) master batch, by extruder melting mixing at 200 DEG C, and continuous compound suppressing is carried out with the Ji Bu processed through step (1) under 0.5Mpa pressure, make the goods with base cloth one after cooling.
(3) adopt print system master batch to carry out pattern, texture process to the preliminary composite surface that step (2) obtains, make the dapple primary human fabricate-leather of band.
(4) by 0.8 part of (weight ratio) thermoplastic polyurethane elastomer at 100 DEG C, heating and melting in extruder, and after the primary human fabricate-leather obtained with step (3) under 0.2Mpa pressure carries out continuous compound suppressing, through supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Embodiment 3: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in Figure 1, following step is carried out successively:
(1) in 150 DEG C of drying tunnels, preliminary treatment is carried out to the super fine cloth that 1mm is thick.
(2) by 0.8 part of (weight ratio) thermoplastic polyurethane elastomer, 0.1 part of (weight ratio) polyolefin elastomer, 0.02 part of (weight ratio) toner, melting mixing is carried out under being squeezed in 350 DEG C of situations, and continuous compound suppressing is carried out with the Ji Bu processed through step (1) under 0.1Mpa pressure, make the preliminary composite with base cloth one after cooling.
(3) use flower roller toner to carry out pattern, texture process to the preliminary composite surface that step (2) obtains, make the dapple primary human fabricate-leather of band.
(4) by 1 part of (weight ratio) thermoplastic polyurethane elastomer at 200 DEG C, heating and melting in extruder, and the primary human fabricate-leather obtained with step (3) under 0.4Mpa pressure carries out continuous compound suppressing, through supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Embodiment 4: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in Figure 1, following step is carried out successively:
(1) in 140 DEG C of drying tunnels, the pre-heat treatment is carried out to the woven fabric that 1mm is thick.
(2) by 0.4 part of (weight ratio) polyurethane elastomer, 0.2 part of (weight ratio) TPV TPV, 0.2 part of (weight ratio) thermoplastic elastomer TPR, 0.1 part of (weight ratio) polyolefin elastomer, 0.02 part of (weight ratio) toner, by extruder melting mixing at 300 DEG C, and the continuous compound suppressing with (1) under 0.8Mpa pressure, make after cooling and base cloth goods integrally.
(3) use flower roller toner to carry out pattern, texture process to the preliminary composite surface that step (2) obtains, make the dapple elementary leather of band.
(4) by 0.9 part of (weight ratio) thermoplastic polyurethane elastomer at 150 DEG C, heating and melting in extruder, and carry out continuous compound suppressing with (3) under 0.1Mpa pressure after, through supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Embodiment 5: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in drawings, following step is carried out successively:
(1) in 150 DEG C of drying tunnels, the pre-heat treatment is carried out to the woven fabric that 1.2mm is thick.
(2) by 0.9 part of (weight ratio) polyurethane elastomer, 0.02 part of (weight ratio) master batch, by extruder melting mixing at 200 DEG C, and the continuous compound suppressing with (1) under 0.4Mpa pressure, make after cooling and base cloth goods integrally.
(3) adopt print system master batch to carry out pattern, texture process to the preliminary composite surface that step (2) obtains, make the dapple elementary leather of band.
(4) by 0.8 part of (weight ratio) thermoplastic polyurethane elastomer at 300 DEG C, heating and melting in extruder, and carry out continuous compound suppressing with (3) under 0.5Mpa pressure after, through supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Embodiment 6: a kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather.As shown in drawings, following step is carried out successively:
(1) in 100 DEG C of drying tunnels, the pre-heat treatment is carried out to the woven fabric that 1.5mm is thick.
(2) by 0.4 part of (weight ratio) polyurethane elastomer, 0.3 part of (weight ratio) TPV TPV, 0.1 part of (weight ratio) thermoplastic elastomer TPR, 0.1 part of (weight ratio) polyolefin elastomer, 0.02 part of (weight ratio) master batch, by extruder melting mixing at 150 DEG C, and the continuous compound suppressing with (1) under 0.6Mpa pressure, make after cooling and base cloth goods integrally.
(3) use flower roller master batch to carry out pattern, texture process to the preliminary composite surface that flower roller step (2) obtains, make the dapple elementary leather of band.
(4) by 0.8 part of (weight ratio) thermoplastic polyurethane elastomer at 200 DEG C, heating and melting in extruder, and carry out continuous compound suppressing with (3) under 0.3Mpa pressure after, through supercooling, formed a kind of thoroughly high, as bright as a sixpence, comfortable feel, rakish environment-friendly type opens limit pearl artificial leather.
Open limit pearl artificial leather to the thermoplastic elastomer (TPE) obtained and carry out surface brightness experiment, feel experiment, abrasion resistance experiment, scratch resistance (drawing) experiment and the experiment of folding fastness, test its physical property, acquired results is as shown in table 1.
Table 1 thermoplastic elastomer (TPE) opens limit pearl artificial leather parameter comparison table
Above-described embodiment is the present invention's preferably embodiment, but the present invention is not restricted to the described embodiments.For those skilled in the art in the invention; without departing from the inventive concept of the premise; its framework is formed and can strain flexibly; can subseries product; just make simple deduction or replace, should be considered as belonging within scope of patent protection that claims that the present invention submits to determine.

Claims (9)

1. thermoplastic elastomer (TPE) opens a preparation method for limit pearl artificial leather, it is characterized in that, comprises step:
1) in the drying tunnel of 100 DEG C-150 DEG C, preliminary treatment is carried out to base cloth;
2) elastomer thermoplastic mixtures will prepared, add colouring agent, at 100 DEG C-350 DEG C, carry out melting mixing by extruder, and under 0.1-0.8MPa pressure, carry out compound through pretreated base cloth in step 1) and suppress continuously, cooling obtains preliminary composite;
3) by step 2) gained preliminary composite surface colouring agent carries out pattern, texture process, obtains primary human fabricate-leather;
4) at 100 DEG C-350 DEG C, make thermoplastic elastomer (TPE) melting by extruder, carry out compound suppress continuously after melting under 0.1-0.5MPa pressure with step 3) gained primary human fabricate-leather, cooling obtains environment-friendly type and opens limit pearl artificial leather.
2. method according to claim 1, is characterized in that, the base cloth described in step 1) is super fine cloth or woven fabric.
3. method according to claim 2, is characterized in that, described Ji Bu is super fine cloth.
4. method according to claim 1, it is characterized in that, step 2) described in elastomer thermoplastic mixtures formed by one or several mixed preparing in thermoplastic polyurethane elastomer, thermoplastic elastomer TPR, polyolefin elastomer and TPV TPV.
5. method according to claim 4, is characterized in that, described elastomer thermoplastic mixtures is the mixture of thermoplastic polyurethane elastomer, TPV TPV and polyolefin elastomer.
6. method according to claim 1, is characterized in that, described colouring agent is master batch made by dyestuff or toner.
7. method according to claim 6, is characterized in that, described colouring agent is toner.
8. method according to claim 1, is characterized in that, carries out pattern, equipment that texture process adopts is print system or flower roller.
9. method according to claim 1, is characterized in that, the thermoplastic elastomer (TPE) described in step 4) is thermoplastic polyurethane elastomer.
CN201310409175.3A 2013-09-10 2013-09-10 A kind of thermoplastic elastomer (TPE) opens the preparation method of limit pearl artificial leather Active CN103437198B (en)

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CN104480729A (en) * 2014-12-01 2015-04-01 南通亿华塑胶有限公司 Process for producing high-elasticity volleyball leather
CN105970638A (en) * 2016-06-23 2016-09-28 无锡市金五星针纺有限公司 Preparation method of artificial smooth-box leather from thermoplastic elastomer

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102321979A (en) * 2011-08-04 2012-01-18 华伦皮塑(苏州)有限公司 A kind of manufacturing approach of not having the base fabric synthetic leather
CN102720072A (en) * 2012-07-09 2012-10-10 华伦皮塑(苏州)有限公司 Preparing method of thermoplastic elastomer environment-friendly basketball leather

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102321979A (en) * 2011-08-04 2012-01-18 华伦皮塑(苏州)有限公司 A kind of manufacturing approach of not having the base fabric synthetic leather
CN102720072A (en) * 2012-07-09 2012-10-10 华伦皮塑(苏州)有限公司 Preparing method of thermoplastic elastomer environment-friendly basketball leather

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Effective date of registration: 20231124

Address after: No. 88, Jilongshan Road, He County Economic Development Zone, Ma'anshan City, Anhui Province

Patentee after: Ma'anshan Rui High tech Co.,Ltd.

Address before: No. 39, Luchang Road, Luhe District, Huangjing Town, Taicang City, Suzhou City, Jiangsu Province 215428

Patentee before: WARREN SYNTHETIC LEATHER (SUZHOU) Co.,Ltd.