CN103434273B - A kind of photovoltaic component frame marking method and photovoltaic module production technology thereof - Google Patents
A kind of photovoltaic component frame marking method and photovoltaic module production technology thereof Download PDFInfo
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- CN103434273B CN103434273B CN201310403033.6A CN201310403033A CN103434273B CN 103434273 B CN103434273 B CN 103434273B CN 201310403033 A CN201310403033 A CN 201310403033A CN 103434273 B CN103434273 B CN 103434273B
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- 238000000034 method Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000005516 engineering process Methods 0.000 title claims description 4
- 238000012360 testing method Methods 0.000 claims description 10
- 238000003475 lamination Methods 0.000 claims description 4
- 230000007547 defect Effects 0.000 claims description 3
- 238000012858 packaging process Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000009432 framing Methods 0.000 claims description 2
- 229920001296 polysiloxane Polymers 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000013083 solar photovoltaic technology Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明公开了一种光伏组件边框打标方法,将公司商标信息、光伏组件序列号信息和光伏组件铭牌信息进行一体式设计,并将其输入刻印设备,刻印在光伏组件有效区域外不影响光伏组件性能和外观的光伏组件型材上。本发明方法节省工序,节约人力和成本,美观大方,制备的相关信息长时间后依然能够扫描读取,可靠性高。
The invention discloses a method for marking the frame of a photovoltaic module, which integrates the company trademark information, the serial number information of the photovoltaic module and the nameplate information of the photovoltaic module into an integrated design, and inputs the information into the marking device, and the marking outside the effective area of the photovoltaic module does not affect the photovoltaic module. PV module profiles on module performance and appearance. The method of the invention saves procedures, saves manpower and cost, is elegant in appearance, and the prepared relevant information can still be scanned and read after a long time, and has high reliability.
Description
技术领域 technical field
本发明涉及一种光伏组件边框打标方法及其光伏组件生产工艺,属于光伏组件生产技术领域。 The invention relates to a method for marking a frame of a photovoltaic module and a production process thereof, belonging to the technical field of photovoltaic module production.
背景技术 Background technique
目前,世界光伏发电产业自80年代以来得到了迅速发展,平均年增长率达到30%,成为全球增长最快的高新技术产业之一,太阳能光伏技术因其清洁能源正不断广受关注。目前传统光伏组件上都有很多组件序列号及铭牌,以方便生产制程控制及客户查用,但现在使用的序列号及铭牌大多是人工纸制打印并粘在组件背板处或层压在组件中,以实现信息记录及跟踪的目的,目前传统的组件工艺操作流程如图1所示,在系统中生成序列号后打印出来,在叠层工段将序列号贴在汇流条上并经过层压工序压在组件中;后续的功率及EL测试后,在背板上再次贴上序列号与组件铭牌,这种操作不仅浪费人力与成本,也不利于环保,同时贴在背板面的相关序列号及铭牌等可能会损坏或遗失,而夹在组件中的纸质序列号不仅不美观,随着时间的推移,组件在外界复杂环境下此处序列号不仅可能很难用于扫描,严重的还可能存在潜在的可靠性风险。 At present, the world's photovoltaic power generation industry has developed rapidly since the 1980s, with an average annual growth rate of 30%, and has become one of the fastest growing high-tech industries in the world. Solar photovoltaic technology is receiving widespread attention because of its clean energy. At present, there are many module serial numbers and nameplates on traditional photovoltaic modules to facilitate production process control and customer reference, but most of the serial numbers and nameplates used today are printed on artificial paper and pasted on the back of the module or laminated on the module. In order to achieve the purpose of information recording and tracking, the current traditional module process operation process is shown in Figure 1. The serial number is generated in the system and printed out. In the stacking section, the serial number is pasted on the bus bar and laminated The process is pressed into the module; after subsequent power and EL tests, the serial number and module nameplate are pasted on the backplane again. This operation not only wastes manpower and cost, but is also not conducive to environmental protection. The serial number and nameplate may be damaged or lost, and the paper serial number clamped in the component is not only unsightly, but as time goes by, the serial number here may be difficult to scan when the component is in a complex external environment, serious There may also be potential reliability risks.
发明内容 Contents of the invention
本发明所要解决的技术问题是克服现有技术的缺陷,提供一种光伏组件边框打标方法,该方法节省工序,节约人力和成本,美观大方,制备的相关信息长时间后依然能够扫描读取,可靠性高。 The technical problem to be solved by the present invention is to overcome the defects of the prior art and provide a method for marking the frame of a photovoltaic module. This method saves procedures, saves manpower and cost, is beautiful and elegant, and the relevant information prepared can still be scanned and read after a long time , high reliability.
为了解决上述技术问题,本发明的技术方案是:一种光伏组件边框打标方法,将公司商标信息、光伏组件序列号信息和光伏组件铭牌信息进行一体式设计,并将其输入刻印设备,刻印在光伏组件有效区域外不影响光伏组件性能和外观的光伏组件型材上。 In order to solve the above technical problems, the technical solution of the present invention is: a method for marking the frame of a photovoltaic module, which integrates the company trademark information, the serial number information of the photovoltaic module and the nameplate information of the photovoltaic module into an integrated design, and inputs it into the marking equipment to mark Outside the effective area of the photovoltaic module, it does not affect the performance and appearance of the photovoltaic module on the profile of the photovoltaic module.
进一步,所述的刻印设备为镭射激光机,采用镭射激光工艺将一体式设计的信息刻印在光伏组件型材上。 Furthermore, the said marking equipment is a laser laser machine, which adopts laser technology to mark the information of the integrated design on the profile of the photovoltaic module.
进一步,所述的光伏组件序列号信息中具有一维码信息和/或二维码信息。 Further, the serial number information of the photovoltaic module includes one-dimensional code information and/or two-dimensional code information.
本发明还提供一种光伏组件生产工艺,它采用该光伏组件边框打标方法得到的光伏组件型材进行光伏组件的制备。 The invention also provides a photovoltaic module production process, which uses the photovoltaic module profile obtained by the method for marking the frame of the photovoltaic module to prepare the photovoltaic module.
本发明还提供了另一种光伏组件生产工艺,它也采用了该光伏组件边框打标方法,并且该打标方法位于光伏组件的成品EL测试工序和成品光伏组件包装工序之间。 The present invention also provides another photovoltaic component production process, which also adopts the marking method for the frame of the photovoltaic component, and the marking method is located between the finished EL testing process of the photovoltaic component and the packaging process of the finished photovoltaic component.
采用了上述技术方案后,本发明取消了如图1所示的传统的纸质模板及操作方法,只需采用一步刻印,光伏组件所有的相关信息(公司商标信息、光伏组件序列号信息和光伏组件铭牌信息等)就可以一次性打印在光伏组件型材上,并可实现激光扫描来读取相关信息,这种方式不仅美观环保,节省工序,节约人力和成本,而且其抗外界环境能力大大增强,制备的相关信息长时间后依然能够扫描读取,可靠性高。 After adopting the above technical solution, the present invention cancels the traditional paper template and operation method as shown in Figure 1, and only needs to use one-step engraving, all relevant information of photovoltaic modules (company trademark information, photovoltaic module serial number information and photovoltaic module information) Module nameplate information, etc.) can be printed on the photovoltaic module profiles at one time, and laser scanning can be realized to read relevant information. This method is not only beautiful and environmentally friendly, saves procedures, labor and costs, but also greatly enhances its ability to resist the external environment , the prepared relevant information can still be scanned and read after a long time, with high reliability.
附图说明 Description of drawings
图1为现有技术的光伏组件生产工艺的工艺流程图; Fig. 1 is the process flow chart of the photovoltaic module production process of prior art;
图2为本发明的光伏组件生产工艺的工艺流程图。 Fig. 2 is a process flow chart of the photovoltaic module production process of the present invention.
具体实施方式 detailed description
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。 In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
实施例一 Embodiment one
如图2所示,一种光伏组件生产工艺,该工艺的步骤如下: As shown in Figure 2, a photovoltaic module production process, the steps of the process are as follows:
(1)焊接; (1) Welding;
(2)叠层; (2) lamination;
(3)缺陷(EL)测试; (3) Defect (EL) test;
(4)层压; (4) lamination;
(5)装框; (5) framing;
(6)硅胶固化清洗; (6) Silicone curing and cleaning;
(7)耐压测试; (7) Pressure test;
(8)功率测试; (8) Power test;
(9)成品EL测试; (9) Finished product EL test;
(10)型材上刻印相关信息:采用本发明的光伏组件边框打标方法; (10) Relevant information engraved on the profile: adopt the marking method of the photovoltaic module frame of the present invention;
(11)成品光伏组件包装工序。 (11) Packaging process of finished photovoltaic modules.
其中,光伏组件边框打标方法的步骤如下:将公司商标信息、光伏组件序列号信息和光伏组件铭牌信息等相关信息进行一体式设计,并将其输入刻印设备,刻印在光伏组件有效区域外不影响光伏组件性能和外观的光伏组件型材上。 Among them, the steps of the marking method for the frame of the photovoltaic module are as follows: design the company trademark information, the serial number information of the photovoltaic module, the nameplate information of the photovoltaic module and other related information in an integrated manner, and input it into the marking equipment, and mark it outside the effective area of the photovoltaic module. On the profiles of photovoltaic modules that affect the performance and appearance of photovoltaic modules.
刻印设备为镭射激光机,采用镭射激光工艺将一体式设计的信息刻印在光伏组件型材上,但不限于此。 The marking equipment is a laser laser machine, which uses laser technology to mark the information of the integrated design on the profile of the photovoltaic module, but is not limited to this.
光伏组件序列号信息中还可包括一维码信息和/或二维码信息。 The serial number information of the photovoltaic module may also include one-dimensional code information and/or two-dimensional code information.
实施例二 Embodiment two
一种光伏组件边框打标方法的步骤如下:将公司商标信息、光伏组件序列号信息和光伏组件铭牌信息等相关信息进行一体式设计,并将其输入刻印设备,刻印在光伏组件有效区域外不影响光伏组件性能和外观的光伏组件型材上 The steps of a method for marking the frame of a photovoltaic module are as follows: design the company's trademark information, the serial number information of the photovoltaic module, the nameplate information of the photovoltaic module and other related information in an integrated manner, and input it into the marking device, and mark it outside the effective area of the photovoltaic module. On the profiles of photovoltaic modules that affect the performance and appearance of photovoltaic modules
一种光伏组件生产工艺,型材供应商直接供应通过该光伏组件边框打标方法制得的带有相关信息的光伏组件型材,采用该光伏组件型材进行光伏组件的常规生产组装。 A photovoltaic module production process, the profile supplier directly supplies the photovoltaic module profile with relevant information obtained through the method of marking the frame of the photovoltaic component, and uses the photovoltaic component profile for conventional production and assembly of the photovoltaic component.
本发明的工作原理如下: The working principle of the present invention is as follows:
本发明取消了如图1所示的传统的纸质模板及操作方法,只需采用一步刻印,光伏组件所有的相关信息(公司商标信息、光伏组件序列号信息和光伏组件铭牌信息等)就可以一次性打印在光伏组件型材上,并可实现激光扫描来读取相关信息,这种方式不仅美观环保,节省工序,节约人力和成本,而且其抗外界环境能力大大增强,制备的相关信息长时间后依然能够扫描读取,可靠性高。 The present invention cancels the traditional paper template and operation method as shown in Figure 1, and only needs to use one-step engraving, all relevant information of photovoltaic modules (company trademark information, photovoltaic module serial number information and photovoltaic module nameplate information, etc.) One-time printing on the profiles of photovoltaic modules, and laser scanning can be realized to read relevant information. This method is not only beautiful and environmentally friendly, saves procedures, saves manpower and cost, but also greatly enhances its ability to resist the external environment, and the prepared relevant information lasts for a long time. It can still be scanned and read later, with high reliability.
以上所述的具体实施例,对本发明解决的计算问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The specific embodiments described above further describe the calculation problems, technical solutions and beneficial effects solved by the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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