CN103434046B - A kind of device steel wire in junked tire being separated with rubber and reclaiming - Google Patents
A kind of device steel wire in junked tire being separated with rubber and reclaiming Download PDFInfo
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- CN103434046B CN103434046B CN201310393283.6A CN201310393283A CN103434046B CN 103434046 B CN103434046 B CN 103434046B CN 201310393283 A CN201310393283 A CN 201310393283A CN 103434046 B CN103434046 B CN 103434046B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 46
- 239000010959 steel Substances 0.000 title claims abstract description 46
- 210000000078 claw Anatomy 0.000 claims abstract description 29
- 239000010920 waste tyre Substances 0.000 claims abstract description 27
- 238000004064 recycling Methods 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 14
- 238000011084 recovery Methods 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000013519 translation Methods 0.000 claims description 2
- 230000033001 locomotion Effects 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 3
- 230000005389 magnetism Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract 1
- 239000002699 waste material Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
本发明公开了一种对废旧轮胎中钢丝与橡胶进行分离和回收的装置,包括机械耙爪、电磁铁、碾压轮和钢丝回收箱,机械耙爪通过旋转连杆带动,旋转连杆通过主轴带动,钢丝回收箱位于电磁铁的下方,废旧轮胎通过碾压轮碾碎,传送到栅台上。本发明中机械耙爪在主轴的带动下做回旋往复运动,不断的将钢丝从废旧轮胎中抽出来;电磁铁通电,带有磁性,吸附抽出的钢丝;然后电磁铁在指定位置失电,失去磁性,放下钢丝;以此完成对轮胎中钢丝的回收。本发明的装置安装方便,操作简单,零部件的标准化、通用化程度高,设备制造成本低,能够提高经济效益和社会效益,符合绿色加工的理念。
The invention discloses a device for separating and recycling steel wire and rubber in waste tires, which includes a mechanical rake claw, an electromagnet, a rolling wheel and a steel wire recovery box. The mechanical rake claw is driven by a rotating connecting rod, and the rotating connecting rod passes through a main shaft Driven, the steel wire recycling box is located under the electromagnet, and the waste tires are crushed by the rolling wheel and sent to the grid table. In the present invention, the mechanical rake claws do a reciprocating motion under the drive of the main shaft, and continuously extract the steel wires from the waste tires; the electromagnet is energized, has magnetism, and absorbs the extracted steel wires; then the electromagnet loses power at the designated position, and loses Magnetic, put down the steel wire; in this way, the recovery of the steel wire in the tire is completed. The device of the invention is easy to install, simple to operate, high in standardization and universalization of parts and components, low in equipment manufacturing cost, can improve economic and social benefits, and conforms to the concept of green processing.
Description
技术领域technical field
本发明涉及资源回收领域,具体涉及一种对废旧轮胎中钢丝与橡胶进行分离和回收的装置。The invention relates to the field of resource recycling, in particular to a device for separating and recycling steel wire and rubber in waste tires.
背景技术Background technique
目前,随着汽车工业的发展,废旧轮胎的数量呈现出快速增长的趋势。目前我国每年的废旧轮胎产生量达1.3亿条,居世界第2位。废旧轮胎大量的产生和总量的持续增长使得轮胎处理成为一个日益令人关注的产业。At present, with the development of the automobile industry, the quantity of waste tires shows a trend of rapid growth. At present, my country produces 130 million waste tires every year, ranking second in the world. The large amount of waste tires produced and the continuous growth of the total amount make tire disposal an industry of increasing concern.
废旧轮胎钢丝的回收是一项循环经济工程。不仅要求在将“废弃物”转化成新资源时的成本要低,不产生新的污染源,而且还要求由废弃物转化过来的新资源是可用的,最好是能够被大量地使用和消费,否则将造成新的资源积压和浪费,无法形成变废为宝的良性循环。而对轮胎的回收,分离钢丝与橡胶是尤为重要的一步,只有先将钢丝和橡胶分离开,才能便于对橡胶和钢丝进行更好的回收利用。而由于钢丝与橡胶的紧密结合使得钢丝的回收带有一定困难,必须借助特定的机械装置才能高效的进行钢丝与橡胶的分离。The recycling of waste tire wire is a circular economic project. It is not only required that the cost of converting "waste" into new resources should be low and no new sources of pollution should be generated, but also that the new resources converted from waste should be available, and preferably be used and consumed in large quantities. Otherwise, there will be a backlog and waste of new resources, and it will not be possible to form a virtuous circle of turning waste into wealth. For the recycling of tires, separating steel wire and rubber is a particularly important step. Only by separating steel wire and rubber first can rubber and steel wire be better recycled. However, due to the tight combination of steel wire and rubber, it is difficult to recover the steel wire, and it is necessary to use a specific mechanical device to efficiently separate the steel wire from the rubber.
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种通过曲柄连杆机构驱动机械耙爪来完成耙抓动作,并在栅台上做往复运动,不断的将钢丝拉扯出来,送给通过电磁铁的间断工作产生的间断吸力将钢丝吸到钢丝回收箱内,从而实现对废旧轮胎中钢丝与橡胶的分离和分别回收,结构简单,可以产生较好的经济效益。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a mechanical rake claw driven by a crank-link mechanism to complete the raking action, and reciprocates on the grid platform to continuously pull out the steel wire and send The intermittent suction generated by the intermittent work of the electromagnet will suck the steel wire into the steel wire recovery box, thereby realizing the separation and separate recovery of the steel wire and rubber in the waste tire. The structure is simple and can produce better economic benefits.
技术方案:为实现上述目的,本发明的一种对废旧轮胎中钢丝与橡胶进行分离和回收的装置,包括机械耙爪、电磁铁、碾压轮、带动机械耙爪运动的旋转连杆和与旋转连杆连接的主轴,所述机械耙爪的前端位于栅台上,废旧轮胎通过碾压轮碾压进入栅台上,所述主轴通过支架固定,主轴通过皮带与减速器连接,主轴外设有壳体,壳体上设有转动支点,转动支点内装有机械耙爪,使得机械耙爪在平动的同时还可以自由转动,所述电磁铁通过导线与支架上的工作按钮和暂停按钮相连,电磁铁下方设有钢丝回收箱。Technical solution: In order to achieve the above purpose, a device for separating and recycling steel wire and rubber in waste tires of the present invention includes a mechanical rake claw, an electromagnet, a rolling wheel, a rotating connecting rod that drives the mechanical rake claw to move, and Rotate the main shaft connected by the connecting rod. The front end of the mechanical rake claw is located on the grid platform. The waste tires are rolled into the grid platform by the rolling wheel. The main shaft is fixed by the bracket. The main shaft is connected with the reducer through the belt. There is a housing, on which there is a rotating fulcrum, and a mechanical rake claw is installed in the rotating fulcrum, so that the mechanical rake claw can rotate freely while moving in translation. The electromagnet is connected with the working button and the pause button on the bracket through a wire , There is a steel wire recovery box under the electromagnet.
作为优选,所述主轴上依次设有轴承端盖和滚动轴承,滚动轴承通过轴承端盖与轴承端盖进行轴向固定。Preferably, the main shaft is provided with a bearing end cover and a rolling bearing in sequence, and the rolling bearing is axially fixed by the bearing end cover and the bearing end cover.
为了应对不同工况的需要,所述支架上设有调节电磁铁吸力大小的电压调节箱。In order to meet the needs of different working conditions, the bracket is provided with a voltage regulating box for adjusting the suction force of the electromagnet.
为了确保机械耙爪有足够的高度更好的做回旋往复运动,所述主轴的高度高于栅台和减速器高度。In order to ensure that the mechanical rake claws have sufficient height for better reciprocating motion, the height of the main shaft is higher than that of the grid table and the reducer.
作为优选,所述旋转连杆做旋转运动到最上端触碰到工作按钮,运动到最下端触碰到暂停按钮。Preferably, the rotating link moves to the uppermost end to touch the work button, and to the lowermost end to touch the pause button.
为了使得主轴与电磁铁同步转动,所述主轴与减速器具有相同的半径,等角速度传递转速,确保轴与电磁铁同步转动。In order to make the main shaft and the electromagnet rotate synchronously, the main shaft and the reducer have the same radius, and the rotational speed is transmitted at an equal angular velocity to ensure the synchronous rotation of the shaft and the electromagnet.
为了防止由于震动产生配合的偏移,所述机械耙爪前端压入栅台部分的宽度小于栅台的间隙,防止由于震动产生配合的偏移,使得机械耙爪压不进栅台的间隙之中,避免装置损坏。In order to prevent the deviation of fit due to vibration, the width of the front end of the mechanical rake claws pressed into the grid table is smaller than the gap between the grid tables, so as to prevent the shift of fit due to vibration, so that the mechanical claw claws cannot be pressed into the gap between the grid tables in order to avoid damage to the device.
作为优选,所述减速器是逆时针转动,这样经过计算以后能确保机械爪的回旋往复运动满足工作的需要。Preferably, the reducer rotates counterclockwise, so that after calculation, it can be ensured that the reciprocating movement of the mechanical claw meets the working requirements.
有益效果:本发明的对废旧轮胎中钢丝与橡胶进行分离和回收的装置,通过机械耙爪在主轴的带动下做回旋往复运动,不断的将钢丝从废旧轮胎中抽出来;电磁铁通电,带有磁性,吸附抽出的钢丝;然后电磁铁在指定位置失电,失去磁性,放下钢丝;以此完成对轮胎中钢丝的回收。本发明能有效的对废旧轮胎进行钢丝与橡胶的分离,装置结构巧妙,利用电磁铁的间断工作,调节电磁铁的通电电压,将分离出的钢丝放入到钢丝回收箱的指定位置中,而且电磁铁的吸力大小是可以调节的,该装置安装方便,操作简单,零、部件的标准化、通用化程度高,加工成本低,能够提高经济效益和社会效益,符合绿色加工的理念。Beneficial effects: The device for separating and reclaiming steel wire and rubber in waste tires of the present invention uses mechanical rake claws to make circular and reciprocating movements under the drive of the main shaft, and continuously pulls out the steel wires from waste tires; the electromagnet is energized, with It is magnetic, and absorbs the drawn steel wire; then the electromagnet loses power at the designated position, loses magnetism, and puts down the steel wire; thus completing the recovery of the steel wire in the tire. The invention can effectively separate the steel wire and the rubber of the waste tire, the device structure is ingenious, the intermittent operation of the electromagnet is used to adjust the energizing voltage of the electromagnet, and the separated steel wire is put into the designated position of the steel wire recycling box, and The suction force of the electromagnet can be adjusted. The device is easy to install, easy to operate, high in standardization and generalization of parts and components, and low in processing costs. It can improve economic and social benefits, and is in line with the concept of green processing.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为图1中A-A剖视示意图;Fig. 2 is a schematic sectional view of A-A in Fig. 1;
图3为图2中B-B剖视示意图;Fig. 3 is B-B sectional schematic diagram among Fig. 2;
图4为图2中C-C剖视示意图。FIG. 4 is a schematic cross-sectional view of C-C in FIG. 2 .
具体实施方式Detailed ways
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图4所示,本发明的一种对废旧轮胎中钢丝与橡胶进行分离和回收的装置,包括机械耙爪4、电磁铁6、碾压轮10、带动机械耙爪4运动的旋转连杆26和与旋转连杆26连接的主轴20,所述机械耙爪4的前端位于栅台9上,废旧轮胎通过碾压轮10碾压进入栅台9上,所述主轴20通过支架15固定,主轴20通过皮带与减速器7连接,主轴20外设有壳体,壳体上设有转动支点24,转动支点24内装有机械耙爪4,使得机械耙爪4在平动的同时还可以自由转动,所述电磁铁6通过导线5与支架15上的工作按钮25和暂停按钮27相连,电磁铁6下方设有钢丝回收箱8。As shown in Figures 1 to 4, a device for separating and recycling steel wire and rubber in waste tires of the present invention includes a mechanical rake claw 4, an electromagnet 6, a rolling wheel 10, and a device that drives the mechanical rake claw 4 to move. The rotating connecting rod 26 and the main shaft 20 connected with the rotating connecting rod 26, the front end of the mechanical rake claw 4 is located on the grid table 9, and the waste tires are rolled into the grid table 9 by the rolling wheel 10, and the main shaft 20 passes through the bracket 15 is fixed, the main shaft 20 is connected with the reducer 7 through a belt, the main shaft 20 is provided with a casing, and the casing is provided with a rotating fulcrum 24, and the rotating fulcrum 24 is equipped with a mechanical rake claw 4, so that the mechanical rake claw 4 moves in parallel It can also rotate freely, and the electromagnet 6 is connected to the work button 25 and the pause button 27 on the support 15 through the wire 5 , and a steel wire recovery box 8 is arranged below the electromagnet 6 .
在本发明中,减速器7、主轴20和碾压轮10通过皮带带动,主轴20上依次设有轴承端盖13和滚动轴承14,所述支架15上设有调节电磁铁6吸力大小的电压调节箱28,可以应对不同工况的需要,所述主轴20的高度高于栅台9和减速器7的高度,可以确保机械爪有足够的高度更好的做回旋往复运动,旋转连杆26做旋转运动到最上端触碰到工作按钮25,使电磁铁6通电工作,运动到最下端触碰到暂停按钮27,使电磁铁6失电停止工作以此实现电磁铁6的间断工作,使得电磁铁6能将吸过来的钢丝由于失电失去吸力而放入钢丝回收箱8之中,主轴20与减速器7具有相同的半径,使得主轴20与电磁铁6同步转动,机械耙爪4前端压入栅台9部分的宽度小于栅台9的间隙,可以防止由于震动产生配合的偏移,使得机械耙爪压不进栅台4的间隙之中,避免装置损坏;减速器7是逆时针转动,这样经过计算以后能确保机械爪的回旋往复运动满足工作的需要。In the present invention, the reducer 7, the main shaft 20 and the rolling wheel 10 are driven by a belt, the main shaft 20 is provided with a bearing end cover 13 and a rolling bearing 14 in turn, and the bracket 15 is provided with a voltage regulator for adjusting the suction force of the electromagnet 6. The box 28 can cope with the needs of different working conditions. The height of the main shaft 20 is higher than the height of the grid table 9 and the reducer 7, which can ensure that the mechanical claws have sufficient height to better perform reciprocating motion. Rotate to the uppermost end and touch the working button 25, so that the electromagnet 6 is energized to work, and move to the lowermost end to touch the pause button 27, so that the electromagnet 6 loses power and stops working, so as to realize the intermittent work of the electromagnet 6, so that the electromagnetic The iron 6 can put the drawn steel wire into the steel wire recovery box 8 due to power failure and loss of suction. The width of the grid table 9 is smaller than the gap of the grid table 9, which can prevent the offset caused by vibration, so that the mechanical rake claws cannot be pressed into the gap of the grid table 4, so as to avoid damage to the device; the reducer 7 rotates counterclockwise , so that after calculation, it can ensure that the reciprocating motion of the mechanical claw meets the needs of the work.
本发明在工作时,首先接通减速器7与电磁铁6的电源,操作电压调节箱28,选择合适的工作电压;接着碾压轮10接收到传送过来的废旧轮胎,机械耙爪4在旋转连杆26的作用下做着回旋往复运动,不断的将钢丝从轮胎中拉出来;最后通过与主轴20同步转动的电磁铁6的间断工作将钢丝放入钢丝回收箱8的指定位置之中,完成对废旧轮胎中钢丝的回收,结构巧妙,可以产生很好的经济效益。When the present invention is working, first connect the power supply of the reducer 7 and the electromagnet 6, operate the voltage regulating box 28, and select a suitable working voltage; then the rolling wheel 10 receives the waste tires sent over, and the mechanical rake claw 4 is rotating Under the action of the connecting rod 26, the reciprocating motion is done, and the steel wire is continuously pulled out from the tire; finally, the steel wire is put into the designated position of the steel wire recovery box 8 through the intermittent work of the electromagnet 6 that rotates synchronously with the main shaft 20, The recycling of steel wires in waste tires is completed, and the structure is ingenious, which can produce very good economic benefits.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
Claims (8)
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CN104550197B (en) * | 2014-12-28 | 2016-06-22 | 重庆市九龙橡胶制品制造有限公司 | The recovery decomposer of waste steel wire wire rope core conveyer belt |
CN108974777B (en) * | 2018-08-13 | 2019-12-20 | 安徽新博普曼智能科技股份有限公司 | Waste tire drawing transmission robot |
CN111805801B (en) * | 2020-06-18 | 2022-05-20 | 江苏华宏科技股份有限公司 | Full-automatic processing system of junked tire |
CN113307513A (en) * | 2021-06-18 | 2021-08-27 | 韩力 | Automatic change hydrated lime production facility |
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DE3923971A1 (en) * | 1989-07-20 | 1991-01-31 | Heldt Kg | METHOD FOR PRODUCING WIRE PINS |
JP3031894B2 (en) * | 1998-08-04 | 2000-04-10 | 五十嵐 保 | Tire processing machine |
JP3280012B2 (en) * | 2000-06-05 | 2002-04-30 | 株式会社関製作所 | Tire bead removal device |
CN201175972Y (en) * | 2008-01-15 | 2009-01-07 | 东莞市方达环宇环保科技有限公司 | Wire drawing machine |
CN201325130Y (en) * | 2008-11-27 | 2009-10-14 | 广州市首誉橡胶加工专用设备有限公司 | Tire recovery machine |
CN102248615A (en) * | 2011-07-06 | 2011-11-23 | 东莞市运通环保科技有限公司 | Production method of producing fine rubber powder by pulverizing at room temperature |
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