CN103433953A - Zero band beam layer cutting device and using method thereof - Google Patents
Zero band beam layer cutting device and using method thereof Download PDFInfo
- Publication number
- CN103433953A CN103433953A CN2013103323927A CN201310332392A CN103433953A CN 103433953 A CN103433953 A CN 103433953A CN 2013103323927 A CN2013103323927 A CN 2013103323927A CN 201310332392 A CN201310332392 A CN 201310332392A CN 103433953 A CN103433953 A CN 103433953A
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- China
- Prior art keywords
- zero
- cutting device
- cut
- degree belt
- disk
- Prior art date
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- 238000000034 method Methods 0.000 title claims description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 239000004677 Nylon Substances 0.000 claims description 8
- 229920001778 nylon Polymers 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000004744 fabric Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000004513 sizing Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 241001595898 Monophlebidae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/38—Textile inserts, e.g. cord or canvas layers, for tyres; Treatment of inserts prior to building the tyre
- B29D30/46—Cutting textile inserts to required shape
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Tyre Moulding (AREA)
Abstract
The invention relates to a zero band beam layer cutting device which comprises a stand, a driving mechanism and a cutter component, wherein the driving mechanism is arranged on the stand; the slide of the cutter component is controlled by the driving mechanism; the cutter component is provided with at least two disk hobs. The zero band beam layer cutting device has the beneficial effects that the at least two disk hobs are adopted for cutting at the same time, so that the working efficiency and the product quality are improved, and the device is simple to operate, small in occupied land and easy to maintain; a sliding block is driven to slide by a conveyor belt, so that the movement of the disk hobs can be realized; the zero band beam layer cutting device is easier to control and convenient to maintain.
Description
Technical field
The invention belongs to high-capacity tyre severing technical field, relate in particular to a kind of cutting device and using method thereof of zero-degree belt.
Background technology
On domestic and international existing all steel load tyre building machine, great majority all adopt the zero-degree belt clot, being transported to belt by conveying device is able to, carry out the technique of severing after laminating, the severing mode is to drive the chopper moved up and down to realize severing by motor, and this mode complex structure takes up space large, efficiency is low, low precision.
In Chinese patent literature, the patent No. is that ZL200820187961.8, title are that a kind of utility model of giant-scale engineering radial tyre thicker wire cutting disc cutting machine discloses a kind of scheme, comprise frame, the frame top is provided with crossbeam, the frame below is provided with the bed plate knife rest, the crossbeam below is provided with can be along the cutting disc device of cross beam movement, and described bed plate knife rest is provided with support platform, and on support platform, the position corresponding with cutting disc is provided with the cutter groove.During operation, wirecord fabric is sent on the bed plate knife rest, adjust size and angle, by cylinder, pressing plate is compressed wirecord fabric, near wirecord fabric being pressurizeed by the cutting disc cylinder, make disk hob cutting disc be close to the cutter groove, the starter motor decelerator rotates by chain belt movable wire thick stick, the cutting disc device is moved, under wirecord fabric is cut out along guide rail.
The described casing ply severing of above-mentioned prior art and belt severing belong to same area, have solved the occupation of land space large, the problem of complicated operation.But, for the severing simultaneously of multi-ribbon bundle layer, such scheme can't complete.In addition, such scheme adopts Power Drive Unit to drive screw mandrel and rotates, and the disk hob device is moved and carry out cutting; This cutting machine Dan Yuan was in grasping process, and screw mandrel is prone to stuck phenomenon, and crop there will be loose head, affected the quality of product.
Summary of the invention
The technical problem that the present invention solves is to provide a kind of zero-degree belt cutting device and using method, purpose is to carry out severing for the zero-degree belt sizing material more than two simultaneously, and use driving mechanism to drive conveyer belt, and then drive disk hob and slide and carry out severing, improved operating efficiency and quality.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is a kind of zero-degree belt cutting device, comprise frame, rack-mounted driving mechanism and the cut-off knife assembly slided by driving mechanisms control, two disk hobs at least are installed on the cut-off knife assembly.
Compared to the prior art, the design of this programme based on the synchronous severing of multi-ribbon bundle layer, by the improvement to existing cutting device, two cutting mechanisms arranged side by side have been designed, and the kind of drive that disk is rolled is improved, this programme has improved the severing efficiency of belt on the whole, has produced positive technique effect in tyre forming process.
Based on such scheme, the present invention has also made following improvement:
Described frame comprises the cut-off knife underframe and is arranged on the installing rack on the cut-off knife underframe.
Described driving mechanism comprises reducing motor, the line slideway be arranged on installing rack and the driving-belt driven by reducing motor, and the cut-off knife assembly is fixed on driving-belt, and is inlaid on line slideway by slide block; This improvement project is the improvement that the type of drive of disk hob is carried out, and adopts conveyer belt to drive disk hob and moves along guide rail, has guaranteed the stability of transmission.
Described cut-off knife assembly also comprises the tool rest be placed on driving mechanism, and tool rest is provided with bearing, the inner setting-in cutter shaft of bearing, and disk hob is fixed on cutter shaft; This improvement project is the improvement that knife assembly carries out that cuts into two exact halves, be provided with bearing on tool rest, make disk hob both can do movement under the drive of driving mechanism, also can realize the rotation of cutting disc self, this improvement project can take full advantage of the blade of disk hob all directions, extended the service life of disk hob, provided cost savings.
Be equipped with on the cut-off knife underframe and coordinate the cutter groove cut with disk hob, the cutter groove is positioned at the disk hob below, and the cutter groove is comprised of nylon sheet and secondary knife plate; This improvement project is that the tool setting groove carries out preferred scheme; except this programme; a variety of in addition; as left the groove be complementary with disk hob on the cut-off knife underframe; as the cutter groove; shock resistance, the wear resistence of nylon sheet are better, and than general plank long service life, and nylon sheet can have the blade of effective protection disk hob.
On installing rack, be equipped with for the fixation kit that fixedly zero-degree belt moves, fixation kit comprises that the cylinder that is arranged on installing rack and cylinder control the pressing plate of lifting.
The present invention also provides a kind of using method of zero-degree belt cutting device, comprising:
By two above zero-degree belt fixed and arranged on cutting device, and corresponding one by one with disk hob respectively; The cut-off knife assembly by disk hob by being pressed on zero-degree belt; Driving mechanisms control cut-off knife assembly slides zero-degree belt is implemented to cut.
The accompanying drawing explanation
The structural representation that Fig. 1 is cutting device of the present invention
The structural representation of the driving mechanism that Fig. 2 is cutting device of the present invention
The disk hob cutaway view that Fig. 3 is cutting device of the present invention
In figure, 1. cut-off knife underframe; 2. installing rack; 3. drive sprocket; 4. nylon sheet; 5. chain; 6. driven sprocket; 7. reducing motor; 8. line slideway; 9. tool rest; 10. pressing plate; 11. cutter shaft; 12. bearing; 13. disk hob; 14. secondary knife plate; 15. cylinder; 16. slide block.
The specific embodiment
The present invention for the mechanization that realizes the banded tyre semi-finished products severings such as zero-degree belt, increase work efficiency, its total design is such: severing when realizing many zero-degree belts, the present invention is by being improved the disk hob assembly, other equipment and frame etc. are made to corresponding assembling adjustment simultaneously, optimize concrete combination, finally realize the present invention.
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described:
As shown in Figure 1, a kind of zero-degree belt cutting device, comprise frame, rack-mounted driving mechanism and the cut-off knife assembly slided by driving mechanisms control; Two disk hobs 13 at least are installed on the cut-off knife assembly.
Frame comprises cut-off knife underframe 1 and is arranged on the installing rack 2 on cut-off knife underframe 1.
Cutting device also comprises that, for the fixation kit that fixedly zero-degree belt moves, fixation kit is arranged on installing rack; Fixation kit comprises that the cylinder 15 that is arranged on installing rack and cylinder 15 control the pressing plate 10 of liftings.
Cutting device also comprises and coordinates the cutter groove cut with disk hob 13, and the cutter groove is positioned at disk hob 13 belows; The cutter groove is comprised of the secondary knife plate 14 that is arranged on the nylon sheet 4 on cut-off knife underframe 1 and is positioned at nylon sheet 4 both sides; The composition material of cutter groove can be changed according to actual conditions, as long as can complete its function.
As shown in Figure 2, driving mechanism comprises the reducing motor 7 be arranged on installing rack 2, the drive sprocket 3 be connected with reducing motor 7 output shafts, at the other end of installing rack 2, driven sprocket 6 is installed, driving and driven sprocket wheel is in transmission connection by chain 5, on installing rack 2 line slideway 8 is housed, be embedded with a slide block 16 on line slideway 8, the top of slide block 16 has two to coordinate the bulge-structure slided with line slideway, specifically the upper surface of bulge-structure arranges slideway, and slide block 16 is inlaid on line slideway 8 by this slideway.In order to realize that the severing assembly slides on line slideway 8, tool rest 9 is fixedly connected with conveyer belt, realize the driving control of conveyer belt to tool rest 9.Conveyer belt preferably uses chain 5, and the mode of being fixedly connected with can be: at tool rest 9 two ends, connecting portion is set, is connected with chain 5 respectively; Being fixedly connected with mode can be also: in the tool rest upper end, attaching parts are set, by attaching parts, realize being connected of tool rest 9 and chain 5, slideway, the chain 5 of this connected mode is closed.The connection realized by attaching parts, facilitate I&M, especially during parts damages, only needs local part replacement.Drive unit can need to install according to actual design, as long as can complete its function.
As shown in Figure 3, the cut-off knife assembly also comprises the tool rest 9 be placed on driving mechanism, and tool rest 9 is provided with bearing 12, the inner setting-in cutter shaft 11 of bearing 12.The part cross-sectional area that cutter shaft 11 does not embed bearing 12 is slightly larger than the part that embeds bearing 12 inboards, disk hob 13 is fixed on the part that cutter shaft 11 cross-sectional areas are large, contribute to like this to strengthen the contact area of disk hob 13 and cutter shaft 11, make disk hob 13 be difficult for shaking in the severing process.In Fig. 3, disk hob 13 is arranged on respectively the both sides of tool rest 9, is unsymmetric structure.In actual installation, can design according to specific requirement, as long as can complete its function.
Using method of the present invention: two above zero-degree belt sizing materials are sent on the secondary knife plate and nylon sheet of cutting device, and corresponding one by one with disk hob respectively; The cylinder of fixation kit stretches out, and drives pressing plate to push down the zero-degree belt sizing material, and the reducing motor of driving mechanism rotates, and drive installation disk hob on tool rest moves along line slideway, realizes the severing of zero-degree belt sizing material.
Claims (10)
1. a zero-degree belt cutting device, comprise frame, rack-mounted driving mechanism and the cut-off knife assembly slided by driving mechanisms control, it is characterized in that: two disk hobs at least are installed on described cut-off knife assembly.
2. a kind of zero-degree belt cutting device according to claim 1, it is characterized in that: described cut-off knife assembly also comprises the tool rest be placed on driving mechanism, and tool rest is provided with bearing, the inner setting-in cutter shaft of bearing, disk hob is fixed on cutter shaft.
3. a kind of zero-degree belt cutting device according to claim 1 and 2, it is characterized in that: described frame comprises the cut-off knife underframe and is arranged on the installing rack on the cut-off knife underframe.
4. a kind of zero-degree belt cutting device according to claim 1 and 2, it is characterized in that: described driving mechanism comprises reducing motor, the line slideway be arranged on installing rack and the driving-belt driven by reducing motor, the cut-off knife assembly is fixed on driving-belt, and is inlaid on line slideway by slide block.
5. a kind of zero-degree belt cutting device according to claim 1 and 2, is characterized in that: also comprise that fixation kit is arranged on frame for the fixation kit that fixedly zero-degree belt moves.
6. a kind of zero-degree belt cutting device according to claim 1 and 2 is characterized in that: also comprise and coordinate the cutter groove cut with disk hob, the cutter groove is positioned at the disk hob below.
7. a kind of zero degree belt speed layer cutting device according to claim 4, it is characterized in that: described tool rest is bolted on slide block.
8. a kind of zero-degree belt cutting device according to claim 5 is characterized in that: fixation kit comprises that rack-mounted cylinder and cylinder control the pressing plate of lifting.
9. a kind of zero-degree belt cutting device according to claim 6, it is characterized in that: described cutter groove is comprised of nylon sheet and secondary knife plate.
10. the method that right to use requires 1 described cutting device to be cut, is characterized in that: comprise
By two above zero-degree belt fixed and arranged on cutting device, and corresponding one by one with disk hob respectively; The cut-off knife assembly by disk hob by being pressed on zero-degree belt; Driving mechanisms control cut-off knife assembly slides zero-degree belt is implemented to cut.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2013103323927A CN103433953A (en) | 2013-08-02 | 2013-08-02 | Zero band beam layer cutting device and using method thereof |
PCT/CN2013/082264 WO2015014001A1 (en) | 2013-08-02 | 2013-08-26 | Zero-degree belted layer cutting apparatus and using method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2013103323927A CN103433953A (en) | 2013-08-02 | 2013-08-02 | Zero band beam layer cutting device and using method thereof |
Publications (1)
Publication Number | Publication Date |
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CN103433953A true CN103433953A (en) | 2013-12-11 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2013103323927A Pending CN103433953A (en) | 2013-08-02 | 2013-08-02 | Zero band beam layer cutting device and using method thereof |
Country Status (2)
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CN (1) | CN103433953A (en) |
WO (1) | WO2015014001A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107498614A (en) * | 2017-10-18 | 2017-12-22 | 广东元科技实业有限公司 | Cutting device for laying non-metallic composite materials on the girder of wind power blades |
CN111360908A (en) * | 2020-04-10 | 2020-07-03 | 李春荣 | Intelligent panel cutting equipment |
CN111673817A (en) * | 2020-06-11 | 2020-09-18 | 新乐市祥瑞机械设备有限公司 | Cutting machine |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112359899B (en) * | 2020-11-25 | 2022-04-22 | 中铁工程装备集团有限公司 | Wheel type cutter head hard rock trencher |
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US5907984A (en) * | 1995-04-19 | 1999-06-01 | Cutting Edge Inc. | Parallel cutting assembly for cutting sheet material |
CN201046580Y (en) * | 2007-04-27 | 2008-04-16 | 铨麦企业股份有限公司 | Cutting mechanism of toast skin cutter |
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CN202029165U (en) * | 2010-12-24 | 2011-11-09 | 江苏闳业机械有限公司 | Synchronous transverse cutting device |
CN202097760U (en) * | 2011-04-22 | 2012-01-04 | 昆山新至升塑胶电子有限公司 | Cutting jig |
CN202572459U (en) * | 2011-12-09 | 2012-12-05 | 苏州华日金菱机械有限公司 | Ultra-wide flexible glue cutter device |
CN202684966U (en) * | 2012-06-15 | 2013-01-23 | 亳州市国一堂中药饮片有限公司 | Double-blade slicing device |
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CN201224846Y (en) * | 2008-07-20 | 2009-04-22 | 杨建忠 | Horizontal fabric cutting machine |
CN101537717B (en) * | 2009-04-27 | 2010-12-29 | 天津赛象科技股份有限公司 | Joint feeding device of inner liner layer and cord fabric layer in radial ply tire building machine |
CN201537953U (en) * | 2009-12-07 | 2010-08-04 | 沈阳蓝英工业自动化装备有限公司 | Sidewall cutting machine |
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2013
- 2013-08-02 CN CN2013103323927A patent/CN103433953A/en active Pending
- 2013-08-26 WO PCT/CN2013/082264 patent/WO2015014001A1/en active Application Filing
Patent Citations (9)
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US5907984A (en) * | 1995-04-19 | 1999-06-01 | Cutting Edge Inc. | Parallel cutting assembly for cutting sheet material |
CN201046580Y (en) * | 2007-04-27 | 2008-04-16 | 铨麦企业股份有限公司 | Cutting mechanism of toast skin cutter |
CN101643996A (en) * | 2008-08-08 | 2010-02-10 | 天津市宝嘉服装机械有限公司 | Automatic belt cutting machine |
CN201283663Y (en) * | 2008-08-21 | 2009-08-05 | 山东银宝轮胎集团有限公司 | Giant engineering radial tire heavy wire circular cutting disc cutting machine |
CN201456063U (en) * | 2009-06-16 | 2010-05-12 | 临安市青山纸业有限公司 | Cutter of rewinder |
CN202029165U (en) * | 2010-12-24 | 2011-11-09 | 江苏闳业机械有限公司 | Synchronous transverse cutting device |
CN202097760U (en) * | 2011-04-22 | 2012-01-04 | 昆山新至升塑胶电子有限公司 | Cutting jig |
CN202572459U (en) * | 2011-12-09 | 2012-12-05 | 苏州华日金菱机械有限公司 | Ultra-wide flexible glue cutter device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107498614A (en) * | 2017-10-18 | 2017-12-22 | 广东元科技实业有限公司 | Cutting device for laying non-metallic composite materials on the girder of wind power blades |
CN111360908A (en) * | 2020-04-10 | 2020-07-03 | 李春荣 | Intelligent panel cutting equipment |
CN111360908B (en) * | 2020-04-10 | 2021-06-29 | 天津优视津阳金属制品有限公司 | Intelligent panel cutting equipment |
CN111673817A (en) * | 2020-06-11 | 2020-09-18 | 新乐市祥瑞机械设备有限公司 | Cutting machine |
Also Published As
Publication number | Publication date |
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WO2015014001A1 (en) | 2015-02-05 |
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Application publication date: 20131211 |