CN103433723B - A kind of oscillating bearing is installed and fixing roll riveting device - Google Patents
A kind of oscillating bearing is installed and fixing roll riveting device Download PDFInfo
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Abstract
本发明涉及一种关节轴承安装及固定的滚铆装置,包括关节轴承座圈夹具(5)、滚铆头 (1)及滚铆头(8)组成,其中,滚铆头(1)上加工三条均布的滚铆滚轮安装槽(18)和三条均布的滚柱安装槽(19),滚铆滚轮安装槽(18)内安装由两个推动支架(3)支承的带有凸台的横轴(16),所述横轴(16)上依次安装推力轴承(11)、滚针轴承(13)、推力轴承(14)和弹簧(15),滚针轴承(13)上安装滚铆滚轮(12);所述滚柱安装槽(19)内安装滚柱(9)。本发明采用自调节装置实现了关节轴承的自动安装和自调整固定,并使关节轴承两侧同时滚铆固定,在提高关节轴承装配质量的同时大大提高了装配效率。
The invention relates to a rolling riveting device for installing and fixing a joint bearing, comprising a joint bearing seat ring clamp (5), a rolling riveting head (1) and rolling rivet head (8) Composition, wherein, the rolling rivet head (1) Process three uniformly distributed roller mounting grooves (18) and three uniformly distributed roller mounting grooves (19), and install the rollers supported by two push brackets (3) in the rolling riveting roller mounting grooves (18). There is a horizontal shaft (16) with a boss, and thrust bearings are installed in sequence on the horizontal shaft (16) (11), needle roller bearing (13), thrust bearing (14) and spring (15), the rolling riveting roller (12) is installed on the needle bearing (13); the roller (9) is installed in the described roller mounting groove (19). The invention adopts the self-adjusting device to realize the automatic installation and self-adjustment and fixation of the joint bearing, and makes both sides of the joint bearing roll riveted and fixed at the same time, which greatly improves the assembly efficiency while improving the assembly quality of the joint bearing.
Description
技术领域 technical field
本发明涉及一种关节轴承安装及固定的滚铆装置,采用自调节装置实现了关节轴承的自动安装和自调整固定,并使关节轴承两侧同时滚铆固定,提高了关节轴承装配质量的同时大大提高了装配效率。 The invention relates to a rolling riveting device for installing and fixing a joint bearing. The self-adjusting device is used to realize the automatic installation and self-adjustment and fixing of the joint bearing, and the two sides of the joint bearing are rolled and fixed at the same time, which improves the assembly quality of the joint bearing and at the same time The assembly efficiency is greatly improved.
背景技术 Background technique
关节轴承也称为球面滑动轴承,在航空航天、工程机械、水利水电等领域有着广泛的应用。而关节轴承的安装固定又直接影响其服役寿命,若关节轴承安装固定不当,容易产生轴承内外圈抱死的现象,因此对关节轴承安装工艺展开研究,具有重要的意义。 Joint bearings, also known as spherical plain bearings, are widely used in aerospace, engineering machinery, water conservancy and hydropower and other fields. The installation and fixation of spherical plain bearings directly affects its service life. If the installation and fixation of spherical plain bearings is improper, it is easy to cause the phenomenon of locking of the inner and outer rings of the bearing. Therefore, it is of great significance to study the installation process of spherical plain bearings.
《中国专利》公开的“一种装配关节轴承的滚铆固定装置” (专利号:201110083785. X)披露了一种将关节轴承安装固定在轴承座孔内的工装。该工装能够将安装好的关节轴承精确翻边,使之固定于轴承座圈上,保证了关节轴承游隙、启动力矩、和推出力等重要工艺参数。但是,随着对工业标准要求的提高,对关节轴承装配质量和装配效率提出了更高的要求。 "A Rolling Riveting and Fixing Device for Assembling a Joint Bearing" disclosed in "Chinese Patent" (Patent No.: 201110083785. X) discloses a tool for installing and fixing a joint bearing in a bearing housing hole. The tooling can accurately flang the installed joint bearing and fix it on the bearing seat ring, ensuring important process parameters such as the joint bearing clearance, starting torque, and push-out force. However, with the improvement of industrial standard requirements, higher requirements are put forward for the assembly quality and assembly efficiency of spherical plain bearings.
发明内容 Contents of the invention
为了能高质量高效率的安装固定关节轴承,本发明提供一种关节轴承安装及固定的滚铆装置。该发明采用自调节装置实现了关节轴承的自动安装和固定过程中滚铆滚轮的自动调整,并使关节轴承两侧同时滚铆固定,提高了关节轴承装配质量的同时大大提高了装配效率。 In order to install and fix joint bearings with high quality and high efficiency, the present invention provides a rolling riveting device for installing and fixing joint bearings. The invention uses a self-adjusting device to realize the automatic installation of the joint bearing and the automatic adjustment of the rolling riveting roller during the fixing process, and simultaneously rolls and fixes both sides of the joint bearing, which improves the assembly quality of the joint bearing and greatly improves the assembly efficiency.
本发明解决其技术问题所采用的技术方案是:一种关节轴承安装及固定的滚铆装置,包括推力轴承Ⅰ、滚铆滚轮、滚针轴承、推力轴承Ⅱ和弹簧。所述装置的关节轴承座圈夹具安装在工作台上,滚铆头Ⅰ、滚铆头Ⅱ和推力支架分别固定在关节轴承座圈夹具两侧的气动推力机上,推力机联接滚铆头底部圆周部分,推力支架底部联接另一小型推力机,小型推力机与滚铆头联接。所述滚铆头Ⅰ与滚铆头Ⅱ的轴线重合并垂直关节轴承座圈夹具的中间平面,所述关节轴承座圈夹具的中心与滚铆头Ⅰ与滚铆头Ⅱ的轴线重合。 The technical solution adopted by the present invention to solve the technical problem is: a rolling riveting device for installing and fixing joint bearings, including thrust bearing I, rolling riveting rollers, needle bearings, thrust bearing II and springs. The joint bearing seat ring fixture of the device is installed on the workbench, and the rolling riveting head I, rolling riveting head II and thrust bracket are respectively fixed on the pneumatic thrusters on both sides of the joint bearing seat ring fixture, and the thrust machine is connected to the bottom circumference of the rolling riveting head part, the bottom of the thrust bracket is connected with another small thrust machine, and the small thrust machine is connected with the rolling riveting head. The axes of the rolling riveting head I and the rolling riveting head II coincide and are perpendicular to the middle plane of the jig of the joint bearing race, and the center of the jig of the joint bearing race coincides with the axes of the rolling riveting head I and the rolling riveting head II.
所述滚铆头Ⅰ和滚铆头Ⅱ的结构相同,其中,滚铆头Ⅰ上加工三条均布的滚铆滚轮安装槽和三条均布的滚柱安装槽。滚铆滚轮安装槽内安装由两个推动支架支承的带有凸台的横轴,所述横轴上依次安装推力轴承Ⅰ、滚针轴承、推力轴承Ⅱ和弹簧,滚针轴承上安装滚铆滚轮。所述滚柱安装槽内安装滚柱。 The rolling riveting head I and the rolling riveting head II have the same structure, wherein, the rolling riveting head I is processed with three evenly distributed rolling riveting roller mounting grooves and three uniformly distributed roller mounting grooves. A horizontal shaft with a boss supported by two push brackets is installed in the installation groove of the rolling riveting roller. scroll wheel. Rollers are installed in the roller installation grooves.
所述横轴可在两个推动支架的安装孔内轴向移动,横轴一端的端部为半球面,横轴的圆弧面与调节柱的轨迹面相接触,同时横轴又与推动支架联接段固定。 The horizontal shaft can move axially in the installation holes of the two push brackets, one end of the horizontal shaft is a hemispherical surface, the arc surface of the horizontal shaft is in contact with the track surface of the adjustment column, and the horizontal shaft is connected with the push bracket at the same time segment fixed.
所述滚铆头Ⅰ与调节柱Ⅰ焊接在一起,滚铆头Ⅰ的轴线与调节柱Ⅰ的轴线重合,调节柱Ⅰ直径较大的一端的长度为关节轴承厚度的2/3。所述滚铆头Ⅱ与调节柱Ⅱ焊接在一起,滚铆头Ⅱ的轴线与调节柱Ⅱ的轴线重合,调节柱Ⅱ直径较大的一端的长度为关节轴承厚度的1/3,所述调节柱Ⅰ和调节柱Ⅱ的调节面相同。 The rolling riveting head I and the adjusting column I are welded together, the axis of the rolling riveting head I coincides with the axis of the adjusting column I, and the length of the end with a larger diameter of the adjusting column I is 2/3 of the thickness of the joint bearing. The rolling riveting head II and the adjusting column II are welded together, the axis of the rolling riveting head II coincides with the axis of the adjusting column II, and the length of the end with a larger diameter of the adjusting column II is 1/3 of the thickness of the joint bearing. The adjustment surfaces of the column I and the adjustment column II are the same.
本发明的有益效果是:本发明采用自调节装置实现了关节轴承的自动安装和固定过程中滚铆滚轮的自动调整,并使关节轴承两侧同时滚铆固定,提高了关节轴承装配质量的同时大大提高了装配效率。 The beneficial effects of the present invention are: the present invention adopts the self-adjusting device to realize the automatic installation of the joint bearing and the automatic adjustment of the rolling riveting roller during the fixing process, and simultaneously rolls and fixes both sides of the joint bearing, improving the assembly quality of the joint bearing at the same time The assembly efficiency is greatly improved.
附图说明 Description of drawings
图1是一种轴承安装及固定的滚铆装置A-A剖视图; Fig. 1 is a sectional view A-A of a rolling riveting device for bearing installation and fixing;
图2是滚柱的局部放大图; Figure 2 is a partial enlarged view of the roller;
图3是左侧滚铆头A-A剖视图; Fig. 3 is a cross-sectional view of the left rolling riveting head A-A;
图4是滚铆头I与调节柱I的安装位置示意图; Fig. 4 is a schematic diagram of the installation position of the rolling riveting head I and the adjusting column I;
图5是关节轴承安装及固定的滚铆装置的仰视图; Fig. 5 is the bottom view of the rolling riveting device installed and fixed by the joint bearing;
图6是滚铆头三维效果示意图; Fig. 6 is a schematic diagram of the three-dimensional effect of the rolling riveting head;
图7是滚铆头I的安装固定三维效果示意图; Fig. 7 is the three-dimensional schematic diagram of the installation and fixation of rolling riveting head 1;
图8是关节轴承安装及固定的滚铆装置的滚轮轮系安装示意图。 Fig. 8 is a schematic diagram of the installation of the roller train of the rolling riveting device where the joint bearing is installed and fixed.
图中:1-滚铆头Ⅰ,2-调节柱Ⅰ,3-推动支架,4-关节轴承内圈,5-关节轴承座圈夹具,6-关节轴承座圈,7-关节轴承外圈,8-滚铆头Ⅱ,9-滚柱,10-关节轴承外圈Ⅴ型槽,11-推力轴承Ⅰ,12-滚铆滚轮,13-滚针轴承,14-推力轴承Ⅱ,15-弹簧,16-横轴,17-调节柱Ⅴ,18-滚铆滚轮安装槽,19-滚柱安装槽。 In the figure: 1-Rolling riveting head Ⅰ, 2-Adjusting column Ⅰ, 3-Pushing bracket, 4-Inner ring of joint bearing, 5-Joint bearing seat ring fixture, 6-Joint bearing seat ring, 7-Joint bearing outer ring, 8-roller riveting head Ⅱ, 9-roller, 10-joint bearing outer ring V-shaped groove, 11-thrust bearing Ⅰ, 12-roller riveting roller, 13-needle roller bearing, 14-thrust bearing Ⅱ, 15-spring, 16-horizontal shaft, 17-adjustment column V, 18-roller riveting roller installation groove, 19-roller installation groove.
具体实施方式 Detailed ways
实施例 Example
下面通过实施例进一步说明该关节轴承安装及固定的滚铆装置的结构和工作原理: The structure and working principle of the rolling riveting device for installing and fixing the joint bearing are further described below through examples:
如图1、图3、图4所示,关节轴承安装及固定的滚铆装置主要包括滚铆头Ⅰ1、调节柱Ⅰ2、推动支架3、滚铆头Ⅱ8、滚柱9、推力轴承Ⅰ11、滚铆滚轮12、滚针轴承13、推力轴承Ⅱ14、弹簧15、横轴16和调节柱Ⅱ17。滚铆头Ⅰ1与调节柱Ⅰ2焊接在一起,滚铆头Ⅰ1的轴线与调节柱Ⅰ2的轴线重合,调节柱Ⅰ2的长度为关节轴承厚度的2/3。滚铆头Ⅱ8与调节柱Ⅱ17焊接在一起,滚铆头Ⅱ8的轴线与调节柱Ⅱ17的轴线重合,调节柱Ⅱ17的长度为关节轴承厚度的1/3。滚铆头Ⅰ1的调节柱Ⅰ2与滚铆头Ⅱ8的调节柱Ⅱ17的调节面相同。滚铆头Ⅰ1与滚铆头Ⅱ8上各有三条均布的滚铆滚轮安装槽18和三条均布的滚柱安装槽19,滚铆头Ⅰ1与滚铆头Ⅱ8的结构相同。其中,滚铆滚轮安装槽18内安装由两个推动支架3支承的带有凸台的横轴16,横轴16可在两个推动支架3的安装孔内轴向移动,横轴16一端的端部加工为半球面。横轴16上依次安装推力轴承Ⅰ11、滚针轴承13、推力轴承Ⅱ14和弹簧15,滚针轴承13上安装滚铆滚轮12。所述滚柱安装槽19内安装滚柱9。 As shown in Fig. 1, Fig. 3 and Fig. 4, the rolling riveting device for installing and fixing joint bearings mainly includes rolling riveting head I1, adjusting column I2, pushing bracket 3, rolling riveting head II8, roller 9, thrust bearing I11, roller Riveting roller 12, needle roller bearing 13, thrust bearing II 14, spring 15, transverse shaft 16 and adjustment column II 17. Rolling riveting head I1 and adjusting column I2 are welded together, the axis of rolling riveting head I1 coincides with the axis of adjusting column I2, and the length of adjusting column I2 is 2/3 of the thickness of joint bearing. Rolling riveting head II8 is welded together with adjusting column II17, the axis of rolling riveting head II8 coincides with the axis of adjusting column II17, and the length of adjusting column II17 is 1/3 of the thickness of joint bearing. The adjusting surface of the adjusting column I2 of the rolling riveting head I1 is the same as that of the adjusting column II17 of the rolling riveting head II8. Roller riveting head I1 and roller riveting head II8 each have three evenly distributed roller mounting grooves 18 and three evenly distributed roller mounting grooves 19. Roller riveting head I1 and roller riveting head II8 have the same structure. Wherein, the rolling riveting roller mounting groove 18 is installed with a horizontal shaft 16 with a boss supported by two push brackets 3, and the horizontal shaft 16 can move axially in the mounting holes of the two push brackets 3, and the horizontal shaft 16 at one end The end is machined as a hemisphere. Thrust bearing I11, needle roller bearing 13, thrust bearing II14 and spring 15 are installed successively on the transverse shaft 16, and rolling riveting roller 12 is installed on the needle roller bearing 13. The rollers 9 are installed in the roller installation grooves 19 .
将关节轴承座圈6固定在工作台关节轴承座圈夹具5中,再将装配好的滚铆头Ⅰ1和滚铆头Ⅱ8借助各自的推力支架3分别固定在关节轴承座圈夹具5两侧的气动推力机上,同时要保证滚铆头Ⅰ1与滚铆头Ⅱ8的轴线重合并垂直关节轴承座圈夹具5的中间平面的中心,所述关节轴承座圈夹具5的中心与滚铆头Ⅰ1与滚铆头Ⅱ8的轴线重合。 Fix the joint bearing seat ring 6 in the joint bearing seat ring fixture 5 of the workbench, and then fix the assembled rolling riveting head I1 and rolling riveting head II8 on both sides of the joint bearing seat ring fixture 5 by means of their respective thrust brackets 3 On the pneumatic thrust machine, at the same time, it is necessary to ensure that the axes of the rolling riveting head I1 and the rolling riveting head II8 are coincident and perpendicular to the center of the middle plane of the joint bearing seat fixture 5, and the center of the joint bearing seat fixture 5 is in line with the rolling riveting head I1 and the roller The axes of the rivet head II8 are coincident.
关节轴承的安装:如图1、图2所示,先将关节轴承内圈4安装在左侧调节柱Ⅰ2上,开启气动推力机,左右两侧的滚铆头Ⅰ1和滚铆头Ⅱ8同时向关节轴承座圈夹具5推进;左侧的调节柱Ⅰ2先带动关节轴承外圈7缓慢的推入到已固定的关节轴承座圈6中,随后右侧的调节柱Ⅱ17也推入到关节轴承内圈4中相应的位置,此时停止推进,关节轴承安装过程完毕; Installation of joint bearings: as shown in Figure 1 and Figure 2, first install the inner ring 4 of the joint bearing on the left adjustment column I2, turn on the pneumatic thruster, and roll the riveting head I1 and rolling riveting head II8 on the left and right sides at the same time. The spherical plain bearing race jig 5 is advanced; the left adjusting column I2 first drives the spherical plain bearing outer ring 7 and slowly pushes it into the fixed spherical plain bearing race 6, and then the right adjusting column II17 is also pushed into the spherical plain bearing Corresponding position in ring 4, stop advancing at this time, and the joint bearing installation process is completed;
关节轴承的固定:如图1所示,开启电机,左侧滚铆头Ⅰ1绕顺时针方向匀速转动,右侧滚铆头Ⅱ8绕逆时针方向匀速转动;另外一个气动推力机推动左右两侧滚铆头Ⅰ1与滚铆头Ⅱ8上的推动支架3向关节轴承方向进给,安装在横轴16上的滚铆滚轮12也以均匀的速度向关节轴承外圈7上的Ⅴ型槽10方向进给,即在滚铆头Ⅰ1与滚铆头Ⅱ8的带动下实现滚铆滚轮12向关节轴承Ⅴ型槽10方向的旋转进给;当滚铆滚轮12接触到关节轴承Ⅴ型槽10时,横轴16的端部半球面也分别与左右两侧的调节柱Ⅰ2和调节柱Ⅱ17轨迹面相接触,此时推力轴承Ⅰ11、滚铆滚轮12、滚针13、推力轴承Ⅱ14、弹簧15、横轴16、调节柱Ⅰ2和调节柱Ⅱ17形成了自动调整系统,在自调整系统的作用下,滚铆滚轮12使关节轴承外圈Ⅴ型槽10外边沿产生塑性变形,使其均匀贴合在关节轴承座圈6倒角斜面上,此时电机停止转动,推出左右两侧滚铆头Ⅰ1与滚铆头Ⅱ8,完成关节轴承的固定工艺。 Fixing of joint bearings: As shown in Figure 1, turn on the motor, the left rolling riveting head Ⅰ1 rotates clockwise at a constant speed, and the right rolling riveting head II 8 rotates counterclockwise at a constant speed; another pneumatic thruster pushes the left and right rollers The push bracket 3 on the riveting head I1 and the rolling riveting head II8 feeds towards the direction of the joint bearing, and the rolling riveting roller 12 installed on the horizontal shaft 16 also advances towards the V-shaped groove 10 on the outer ring 7 of the joint bearing at a uniform speed. Feed, that is, driven by the rolling riveting head I1 and the rolling riveting head II8, the rolling feed of the rolling riveting roller 12 to the direction of the joint bearing V-shaped groove 10 is realized; when the rolling riveting roller 12 touches the joint bearing V-shaped groove 10, the horizontal The hemispherical surface at the end of the shaft 16 is also in contact with the track surface of the adjustment column I2 and the adjustment column II17 on the left and right sides respectively. At this time, the thrust bearing I11, the riveting roller 12, the needle roller 13, the thrust bearing II14, the spring 15, and the horizontal shaft 16 , Adjusting column I2 and adjusting column II17 form an automatic adjustment system. Under the action of the self-adjusting system, the riveting roller 12 makes the outer edge of the V-shaped groove 10 of the outer ring of the joint bearing plastically deformed, so that it fits evenly on the joint bearing seat On the chamfering slope of circle 6, the motor stops rotating at this time, and the rolling riveting head I1 and rolling riveting head II8 on the left and right sides are pushed out to complete the fixing process of the joint bearing.
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