CN103431942A - Aviation eye patch and manufacturing method thereof - Google Patents
Aviation eye patch and manufacturing method thereof Download PDFInfo
- Publication number
- CN103431942A CN103431942A CN2013103208670A CN201310320867A CN103431942A CN 103431942 A CN103431942 A CN 103431942A CN 2013103208670 A CN2013103208670 A CN 2013103208670A CN 201310320867 A CN201310320867 A CN 201310320867A CN 103431942 A CN103431942 A CN 103431942A
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- Prior art keywords
- main body
- eyeshield
- aviation
- eye patch
- nose pad
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 239000004744 fabric Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000007731 hot pressing Methods 0.000 claims description 12
- 229920004933 Terylene® Polymers 0.000 claims description 11
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 3
- 229920000728 polyester Polymers 0.000 abstract 2
- 238000007639 printing Methods 0.000 description 8
- 238000009958 sewing Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000037339 smooth wrinkles Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
The invention discloses an aviation eye patch which comprises a main body 9 and a rubber string, wherein the main body 9 is made of polyester-containing fabrics, rubber string positions 8 are reserved on the left and right sides of the main body 9, a heat sealing line 7 and a laser heat sealing line 6 are arranged on the periphery of the main body 9, the rubber string is connected with the main body 9 in the reserved rubber string positions 8 on both sides, a nose pad 10 is further arranged on the lower part of the main body 9, and the nose pad 10 is matched and connected with the main body 9 through heat sealing. A manufacturing method of the aviation eye patch comprises the following steps that (1) materials are prepared; (2) the main body 9 made of the polyester-containing fabrics passes through an eye patch machine, the materials are heat-sealed together by the eye patch machine through heat and pressure, and residual fabrics are cut, so as to form a surface patch of the eye patch; (3) a finished surface patch of the eye patch passes through a rubber string heat sealing machine, so as to heat-seal the rubber string on the back surface of the eye patch. The aviation eye patch and the manufacturing method have the advantages that (1) the eye patch is fully and automatically produced, so that the labor cost is reduced; (2) the finished product quality is improved, and the finished product rejection rate is reduced; (3) the productivity is increased.
Description
Technical field
The present invention designs a kind of eyeshield, in particular to a kind of eyeshield and to its improved manufacture method.
Background technology
Traditional aviation eyeshield, as shown in Figure 1, in figure, 1 is bound edge; 2 is thread; 3 is the nose pad; 4 is main body.The left and right sides of eyeshield main body 4 is the sewing elastic also, general elastic width 2mm, elastic length 360mm.The more cheap terylene eyeshield of take is example, producer price $ 0.12 U.S. dollar: the positive and negative cloth of eyeshield main body 4 is terylene, and inner clip is the 50gsm non-woven fabrics, 2.8mm black sponge, and nose shield material is identical, the bound edge terylene, surrounding is bound edge 1 and thread 2.The bottom of eyeshield main body 4 also is provided with nose pad 3.
The manufacturing step of traditional aviation eyeshield: 1) get the raw materials ready, terylene, 50gsm non-woven fabrics, 2.8mm black sponge, cut-parts respectively; 2) by the whole circle of above cut-parts (not comprising nose pad place) sewing periphery to fix; 3) sewing elastic; 4) sewing nose pad; 5) sewing bound edge.Take 70 chassis seam workshops, position (70 sewing works) as row, and every 12 hourly outputs are approximately 70,000.
Traditional aviation eyeshield production cost is high, productivity ratio is low, end product quality is poor.Must the sewing bound edge to cover the inclusions layer by layer in the eyeshield dough sheet.
Summary of the invention
For problems of the prior art, the flow work problem that the present invention mainly solves, realize low price, high-quality, efficient problem.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of aviation eyeshield, it comprises main body 9 and elastic (not shown in FIG.), described main body 9 is a kind of containing terylene fabric, reserved elastic position, described main body 9 left and right sides 8, the periphery of described main body 9 is provided with hot pressing line 7 and radium-shine hot-sealing line 6, and in both sides, reserved elastic position 8 is connected with described main body 9 described elastic.Described main body 9 bottoms also are provided with nose pad 10, and described nose pad 10 is formed in one with described main body 9, the reserved hot pressing of boundary position in the middle of described main body 9 and described nose pad 10, and hot pressing goes out a line to distinguish described main body 9 and nose pad 10.Main body 9 and nose pad 10 are to realize by the mould of change main body 9, be about to mould and make the shape that main body 9 adds nose pad 10, the reserved hot pressing of boundary position in the middle of main body 9 and nose pad 10, hot pressing goes out a line to distinguish main body 9 and nose pad 10, without forming respectively post heat-seal together.
The present invention discloses a kind of manufacture method of aviation eyeshield, it comprises step 1, gets the raw materials ready; Step 2, containing the main body 9 of terylene fabric, cross the eyeshield machines, the eyeshield machine by the material heat-sealing, and excises remaining fabric by heating power and pressure, forms the eyeshield dough sheet; Step 3, finished product eyeshield dough sheet are crossed elastic heat sealing machine heat-sealing elastic in the eyeshield back side.Main body 9 can be not to be with the shape of nose pad, can be also the shape with the nose pad, as long as can realize by the grinding tool that changes the eyeshield dough sheet.
The invention has the beneficial effects as follows: 1) full-automatic eyeshield production, reduced cost of labor.2) improve end product quality, separately make the eyeshield finished product more smooth wrinkle resistant, elastic nose pad position is unified fixing, has reduced elastic position error and finished product percent defective.3) boost productivity.Aviation eyeshield demand is large, and most of factory issues peasant household because considering cost of labor outward by eyeshield, and the eyeshield order of 2,000,000 often will be dealt into several different rural areas outward, and difficult quality is controlled.A set of full-automatic eyeshield unit moves 12 hours every day, moves per month 28 days, can manufacture 200 eight ten ten thousand eyeshields, only within one month, just can realize airline's annual requirement.4) another benefit of brand-new full-automatic eyeshield manufacture is, the tradition eyeshield is as needed printing, positioning printing (needing pure hand control printing position) and random decorative pattern pressroom cost differ very big, the location single color printing approximately needs additional 0.016 U.S. dollar, locate 4 color printings and need additional 0.085 U.S. dollar, random single color printing needs additional 0.003 U.S. dollar, and random 4 color printings approximately need additional 0.006 U.S. dollar.Due to full-automatic eyeshield production process, by apparatus control, speed is average, as long as will print picture proof according to the machine operating speed setting, printing effect can be realized accurate positioning, and error can be controlled at 5mm up and down, fully in industry is accepted scope.
The accompanying drawing explanation
Fig. 1 is the structural representation of traditional eyeshield in prior art.
Fig. 2 is the structural representation (without nose pad option) of eyeshield of the present invention.
Fig. 3 is the structural representation (nose pad option is arranged) of eyeshield of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.
The aviation eyeshield of the present embodiment, it comprises main body 9 and elastic (not shown in FIG.), described main body 9 is a kind of containing terylene fabric, reserved elastic position, described main body 9 left and right sides 8, the periphery of described main body 9 is provided with hot pressing line 7 and radium-shine hot-sealing line 6, and in both sides, reserved elastic position 8 is connected with described main body 9 described elastic.As shown in Figure 2, the structural representation of the eyeshield of the present embodiment (without nose pad option).Radium-shine hot-sealing line 6, the eyeshield outer rim, utilize laser to cut off after sheet fabric hot melt before and after eyeshield, and tangent plane is neatly level and smooth; Hot pressing line 7, can adopt the technique identical with radium-shine hot-sealing line 6 that the dough sheet hot melt is cut out to dotted line to fix, this fixed form is lower to the functional requirement of eyeshield machine, also can use heating power dough sheet is mixed but do not cut off, be space between radium-shine hot-sealing line 6, hot pressing line 7 by hot pressing together, this fixed form is more firm.
Substantially the same manner as Example 1.Just, main body 9 bottoms also are provided with nose pad 10, and nose pad 10 coincide and is connected with main body 9 by heat-sealing.As shown in Figure 3, the structural representation of the eyeshield of the present embodiment (nose pad option is arranged).
A kind of aviation eyeshield novel manufacturing method, the brand-new iceound empty eyeshield of full-automatic heat, can select the nose pad or, without nose pad option (mould difference), comprise that step is:
1, get the raw materials ready;
2,190T terylene (front), 2.8mm black sponge, the 50gsm non-woven fabrics, 190T terylene (reverse side) is crossed the eyeshield machine simultaneously, and the eyeshield machine by above material heat-sealing, and excises remaining fabric by heating power and pressure, forms the eyeshield dough sheet
3, finished product eyeshield dough sheet is crossed elastic heat sealing machine heat-sealing elastic in the eyeshield back side.
Full-automatic eyeshield manufacture process only needs 5 people left and right team to integrate machine maintenance, arranges machinery compartment to be connected, and 12 hourly outputs are 100,000, and producer price is down to 0.04 U.S. dollar left and right.
Above heat seal strength has enough been supported aviation eyeshield frequency of utilization, and has solved the problem that needs the use bound edge to hide all fabric tangent planes.
The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or equivalent step conversion that utilizes description of the present invention and accompanying drawing content to do; or directly or indirectly be used in other relevant technical fields, all in like manner be included in scope of patent protection of the present invention.For example the main body fabric is containing washing, and it is equal to substitute mode is that the mode that can pass through one deck PU or PVC film realizes heat-sealing.This belongs in scope of patent protection of the present invention equally.
Claims (4)
1. an aviation eyeshield, it comprises main body (9) and elastic, it is characterized in that: described main body (9) is a kind of terylene fabric that contains, elastic position (8) is reserved in described main body (9) left and right sides, the periphery of described main body (9) is provided with hot pressing line (7) and radium-shine hot-sealing line (6), and in both sides, reserved elastic position (8) is connected with described main body (9) described elastic.
2. aviation eyeshield according to claim 1, it is characterized in that: described main body (9) bottom also is provided with nose pad (10), and described nose pad (10) is formed in one with described main body (9).
3. aviation eyeshield according to claim 2 is characterized in that: the reserved hot pressing of boundary position in the middle of described main body (9) and described nose pad (10), hot pressing goes out a line to distinguish described main body (9) and nose pad (10).
4. the manufacture method of a claim 1,2 or 3 described aviation eyeshields is characterized in that: step 1, get the raw materials ready; Step 2, containing the main body (9) of terylene fabric, cross the eyeshield machine, the eyeshield machine by the material heat-sealing, and excises remaining fabric by heating power and pressure, forms the eyeshield dough sheet; Step 3, finished product eyeshield dough sheet are crossed elastic heat sealing machine heat-sealing elastic in the eyeshield back side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310320867.0A CN103431942B (en) | 2013-07-26 | 2013-07-26 | Aviation eye patch and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310320867.0A CN103431942B (en) | 2013-07-26 | 2013-07-26 | Aviation eye patch and manufacture method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103431942A true CN103431942A (en) | 2013-12-11 |
| CN103431942B CN103431942B (en) | 2015-10-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310320867.0A Expired - Fee Related CN103431942B (en) | 2013-07-26 | 2013-07-26 | Aviation eye patch and manufacture method thereof |
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| Country | Link |
|---|---|
| CN (1) | CN103431942B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1986000012A1 (en) * | 1984-06-07 | 1986-01-03 | Design & Industry Pty. Limited | Eyeshield |
| CN2253651Y (en) * | 1996-07-12 | 1997-05-07 | 田丰 | Eye cover for sleeping |
| CN2256716Y (en) * | 1996-06-14 | 1997-06-25 | 陈俊吉 | Improved Eye Shield |
| CN2517412Y (en) * | 2001-08-30 | 2002-10-23 | 李金兴 | Eye-shade |
| CN101791154A (en) * | 2010-03-05 | 2010-08-04 | 张发明 | Protective mask with antifogging function |
| CN202044411U (en) * | 2010-12-30 | 2011-11-23 | 李金兴 | Hot pressing eyeshade |
| CN102551954A (en) * | 2010-12-30 | 2012-07-11 | 李金兴 | Hot pressing type light shading eye shade piece and manufacture method thereof |
-
2013
- 2013-07-26 CN CN201310320867.0A patent/CN103431942B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1986000012A1 (en) * | 1984-06-07 | 1986-01-03 | Design & Industry Pty. Limited | Eyeshield |
| CN2256716Y (en) * | 1996-06-14 | 1997-06-25 | 陈俊吉 | Improved Eye Shield |
| CN2253651Y (en) * | 1996-07-12 | 1997-05-07 | 田丰 | Eye cover for sleeping |
| CN2517412Y (en) * | 2001-08-30 | 2002-10-23 | 李金兴 | Eye-shade |
| CN101791154A (en) * | 2010-03-05 | 2010-08-04 | 张发明 | Protective mask with antifogging function |
| CN202044411U (en) * | 2010-12-30 | 2011-11-23 | 李金兴 | Hot pressing eyeshade |
| CN102551954A (en) * | 2010-12-30 | 2012-07-11 | 李金兴 | Hot pressing type light shading eye shade piece and manufacture method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103431942B (en) | 2015-10-21 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Granted publication date: 20151021 Termination date: 20160726 |