CN103426950B - Solar cell system and installation method thereof - Google Patents
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/10—Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
- F24S25/16—Arrangement of interconnected standing structures; Standing structures having separate supporting portions for adjacent modules
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/20—Peripheral frames for modules
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
- F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
- F24S25/61—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/47—Mountings or tracking
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
公开了一种太阳能电池系统,包括:太阳能电池模块,其具有第一和第二横向延伸边缘;至少一个第一支座,其包括第一底板和由第一底板承载的第一支持部,第一支持部具有位于第一底板的底表面上方第一高度处的第一支持面,用以支撑第一横向延伸边缘;以及至少一个第二支座,其包括第二底板和由第二底板承载的第二支持部,第二支持部具有位于第二底板的底表面上方第二高度处的第二支持面,用以支撑第二横向延伸边缘;其中,第一高度小于或等于第二高度,太阳能电池模块的安装倾斜角为0至65度,优选5至20度,安装方位角为0至30度。还公开了上述太阳能电池系统的安装方法。本申请操作简单、灵活,且容易获得所需的安装角度。
A solar cell system is disclosed comprising: a solar cell module having first and second laterally extending edges; at least one first support comprising a first base plate and a first support portion carried by the first base plate, the first A support portion has a first support surface positioned at a first height above the bottom surface of the first base for supporting the first laterally extending edge; and at least one second support comprising the second base and carried by the second base The second support portion has a second support surface located at a second height above the bottom surface of the second bottom plate to support the second laterally extending edge; wherein the first height is less than or equal to the second height, The installation inclination angle of the solar battery module is 0 to 65 degrees, preferably 5 to 20 degrees, and the installation azimuth angle is 0 to 30 degrees. Also disclosed is a method for installing the above solar cell system. The application is simple and flexible in operation, and it is easy to obtain the required installation angle.
Description
技术领域technical field
本申请涉及一种太阳能电池系统及其安装方法。The present application relates to a solar cell system and an installation method thereof.
背景技术Background technique
在商业、工业和市政建筑物上安装的屋顶太阳能电池系统具有巨大且快速成长的市场前景。根据总部位于美国科罗拉多州的信息咨询公司IHS的研究报告,2011年全球的太阳能电池系统总安装量为2760万千瓦,而安装在商业、工业和市政建筑物上的太阳能电池系统总安装量高达899万千瓦。There is a large and rapidly growing market for rooftop solar cell systems installed on commercial, industrial and municipal buildings. According to the research report of IHS, an information consulting company headquartered in Colorado, the total installed capacity of solar battery systems in the world in 2011 was 27.6 million kilowatts, and the total installed capacity of solar battery systems installed on commercial, industrial and municipal buildings was as high as 899. Ten thousand kilowatts.
太阳能电池系统包括太阳能电池模块和安装结构。通常,有两种途径将太阳能电池系统安装到商业、工业和市政建筑物上,一种是轨架安装方法,另一种是粘合安装方法。A solar cell system includes a solar cell module and a mounting structure. Generally, there are two ways to install solar cell systems on commercial, industrial and municipal buildings, one is the rail mounting method, and the other is the adhesive mounting method.
轨架安装方法通常包括下述步骤:组装轨架,规划太阳能电池系统的排布,将轨架的支杆置于屋顶上,在屋顶上打安装孔(通常会穿入防水层),利用锚固在安装孔中的螺栓将轨架固定在屋顶上,将太阳能电池模块安装到轨架上,连接地线,以及将太阳能电池系统连接到逆变器。利用轨架,可以使太阳能电池模块获得所需的安装角度。The rail installation method usually includes the following steps: assembling the rail, planning the arrangement of the solar cell system, placing the poles of the rail on the roof, drilling mounting holes in the roof (usually through the waterproofing layer), using anchor Bolts in the mounting holes secure the rail frame to the roof, mount the solar cell modules to the rail frame, connect the ground wire, and connect the solar cell system to the inverter. By using the rail frame, the solar cell module can obtain a required installation angle.
在轨架安装方法中,要组装并固定轨架于屋顶,因此操作麻烦且耗时,并且轨架本身构成了太阳能电池系统成本的相当大的部分。In the rail installation method, the rail is assembled and fixed to the roof, so the operation is cumbersome and time-consuming, and the rail itself constitutes a considerable part of the cost of the solar cell system.
此外,现有的轨架安装方法通常穿透建筑物的防水层。防水层通常包括沥青类防水材料(含天然沥青、石油沥青和煤沥青等为主要原料制成的油毡、橡胶类涂料、油膏等),橡胶塑料类防水材料(含氯丁橡胶、丁基橡胶、三元乙丙橡胶、聚氯乙烯、聚异丁烯和聚氨酯等制成的卷材、薄膜、涂料、涂膜材料及油膏、胶泥、止水带等密封材料),水泥类防水材料以及金属类防水材料(包括薄钢板、镀锌钢板、压型钢板、涂层钢板等)。穿入防水层会导致建筑物的防水性能下降,从而导致渗漏等现象。Additionally, existing rail mounting methods typically penetrate the building's waterproofing. The waterproof layer usually includes asphalt waterproof materials (including linoleum, rubber paint, ointment, etc. made of natural asphalt, petroleum asphalt and coal tar pitch as the main raw materials), rubber and plastic waterproof materials (including neoprene rubber, butyl rubber, etc.) , EPDM rubber, polyvinyl chloride, polyisobutylene, polyurethane, etc. Waterproof materials (including thin steel sheets, galvanized steel sheets, profiled steel sheets, coated steel sheets, etc.). Penetration of the waterproof layer will lead to a decrease in the waterproof performance of the building, which will lead to phenomena such as leakage.
对于粘合安装方法,太阳能电池模块的结构通常包括聚合物前膜和纤维增强塑料(FRP)背板(不同于具有玻璃前膜和聚合物背膜的标准组件结构)。这种形式的薄且半刚性的太阳能电池模块的背侧被粘上双面胶,然后将离型膜从双面胶去除,并且利用双面胶将太阳能电池模块粘附在平坦屋顶上。相对于轨架安装方法而言,粘合安装方法操作简单,成本较低,并且不会破坏防水层。For the adhesive mounting method, the structure of a solar cell module typically includes a polymer front film and a fiber-reinforced plastic (FRP) backsheet (as opposed to a standard module structure with a glass front film and a polymer backsheet). The back side of this form of thin and semi-rigid solar cell module is glued with double-sided tape, then the release film is removed from the double-sided tape, and the solar cell module is adhered on the flat roof with the double-sided tape. Compared with the rail installation method, the adhesive installation method is simple to operate, has lower cost, and will not damage the waterproof layer.
在粘合安装方法中,由于太阳能电池模块直接贴附在屋顶上,因此要求屋顶具有很高的平面度,也不能满足太阳能电池模块工作所需的最佳安装角度(例如在长江中下游,最佳安装角度为25度到30度)。并且,安装后太阳能电池系统覆盖了屋顶表面的相当大的部分,而这也会影响屋顶防水层的质保(因为防水层的保障通常要求防水层未被大面积覆盖)。此外,太阳能电池模块与屋顶之间没有供空气流通的空间,因此太阳能电池模块的散热性能较差。In the adhesive installation method, since the solar cell module is directly attached to the roof, the roof is required to have a high degree of flatness, and it cannot meet the best installation angle required for the solar cell module to work (for example, in the middle and lower reaches of the Yangtze River, the most The best installation angle is 25 degrees to 30 degrees). Moreover, the solar cell system covers a considerable part of the roof surface after installation, and this will also affect the quality assurance of the roof waterproof layer (because the protection of the waterproof layer usually requires that the waterproof layer is not covered by a large area). In addition, there is no space for air circulation between the solar cell module and the roof, so the heat dissipation performance of the solar cell module is poor.
因此,需要有一种改进的太阳能电池系统安装措施,以解决前面提到的现有技术中存在的问题。Therefore, there is a need for an improved solar cell system installation measure to solve the aforementioned problems in the prior art.
发明内容Contents of the invention
本申请的一个目的是提供一种新颖的太阳能电池系统,其安装操作简单、灵活,且容易获得所需的安装角度。An object of the present application is to provide a novel solar cell system, which is simple and flexible to install and operate, and can easily obtain the required installation angle.
本申请进一步的目的是在太阳能电池系统安装过程中避免在安装过程中破坏建筑物的防水层。A further object of the present application is to avoid damaging the waterproofing layer of the building during the installation of the solar cell system.
本申请的附带目的包括减低太阳能电池系统安装结构的成本。Ancillary objects of the present application include reducing the cost of solar cell system mounting structures.
为此,根据本申请的一个方面,提供了一种太阳能电池系统,包括:太阳能电池模块,其具有第一横向延伸边缘和相反的第二横向延伸边缘;至少一个第一支座,其包括第一底板和由第一底板承载的第一支持部,所述第一支持部具有位于所述第一底板的底表面上方第一高度处的第一支持面,用以支撑所述第一横向延伸边缘;以及至少一个第二支座,其包括第二底板和由第二底板承载的第二支持部,所述第二支持部具有位于所述第二底板的底表面上方第二高度处的第二支持面,用以支撑所述第二横向延伸边缘;其中,所述第一高度小于或等于所述第二高度;并且所述第一高度和第二高度被选择成使得,在所述太阳能电池模块通过所述第一支座和所述第二支座被安装到支撑表面上的状态下,所述太阳能电池模块的安装倾斜角为0至65度,优选5至20度,所述太阳能电池模块的安装方位角为0至30度。To this end, according to one aspect of the present application, there is provided a solar cell system comprising: a solar cell module having a first laterally extending edge and an opposite second laterally extending edge; at least one first support comprising a first a base plate and a first support portion carried by the first base plate, the first support portion has a first support surface located at a first height above the bottom surface of the first base plate for supporting the first laterally extending an edge; and at least one second seat comprising a second base plate and a second support portion carried by the second base plate, the second support portion having a second height above the bottom surface of the second base plate. Two support surfaces for supporting the second laterally extending edge; wherein the first height is less than or equal to the second height; and the first height and the second height are selected such that, during the solar When the battery module is installed on the support surface through the first support and the second support, the installation inclination angle of the solar battery module is 0 to 65 degrees, preferably 5 to 20 degrees, and the solar battery module The installation azimuth angle of the battery module is 0 to 30 degrees.
根据本申请的一个优选实施方式,所述第一支座和第二支座分别由绝缘塑料制成。这样,支座则不需要绝缘和/或接地处理,并且耐蚀性好,重量较小。According to a preferred embodiment of the present application, the first support and the second support are respectively made of insulating plastic. In this way, the support does not require insulation and/or grounding, has good corrosion resistance, and is light in weight.
根据本申请的一个优选实施方式,所述第一底板和第二底板被构造成通过配重压持和/或粘合剂粘接而固定在支撑表面上。According to a preferred embodiment of the present application, the first bottom plate and the second bottom plate are configured to be fixed on the supporting surface by pressing with a weight and/or bonding with an adhesive.
根据本申请的一个优选实施方式,所述粘合剂选自聚醋酸乙烯粘合剂,聚氨酯粘合剂,以及环氧树脂粘合剂等。例如总部位于美国俄亥俄州哥伦布市的富兰科林国际(Franklin International)生产的TitebondTMII聚醋酸乙烯酯防水粘合剂,美国GorillaGlue公司的聚氨酯防水粘合剂,以及德国汉高公司的环氧防水快干型粘合剂。According to a preferred embodiment of the present application, the adhesive is selected from polyvinyl acetate adhesives, polyurethane adhesives, and epoxy resin adhesives. For example, the Titebond TM II polyvinyl acetate waterproof adhesive produced by Franklin International headquartered in Columbus, Ohio, the polyurethane waterproof adhesive of Gorilla Glue of the United States, and the Henkel company of Germany Epoxy waterproof quick-drying adhesive.
根据本申请的一个优选实施方式,所述第一支座的第一支持部直接设置在第一底板上或是由第一加高部分支撑于第一底板上;所述第二支座的第二支持部由第二加高部分支撑于第二底板上。According to a preferred embodiment of the present application, the first support part of the first support is directly arranged on the first bottom plate or is supported on the first bottom plate by the first raised part; the first support part of the second support The two supporting parts are supported on the second bottom plate by the second raised part.
根据本申请的一个优选实施方式,所述第一高度在0.01米至1米范围内,和/或所述第二高度在0.01米至1.5米范围内。According to a preferred embodiment of the present application, the first height is within a range of 0.01 m to 1 m, and/or the second height is within a range of 0.01 m to 1.5 m.
根据本申请的一个优选实施方式,所述第一加高部分和/或第二加高部分的高度可调。According to a preferred embodiment of the present application, the height of the first raised portion and/or the second raised portion is adjustable.
根据本申请的一个优选实施方式,所述第一支座还包括用于加强第一加高部分与第一底板之间的连接的至少一个加强构件,和/或所述第二支座还包括用于加强第二加高部分与第二底板之间的连接的至少一个加强构件。According to a preferred embodiment of the present application, the first support further includes at least one reinforcing member for strengthening the connection between the first raised portion and the first bottom plate, and/or the second support further includes At least one reinforcement member for strengthening the connection between the second raised portion and the second floor.
根据本申请的一个优选实施方式,所述第一高度和/或第二高度被选择成使太阳能电池模块与所述支撑表面形成0至40度、优选5至20度的角度。According to a preferred embodiment of the present application, the first height and/or the second height are selected such that the solar cell modules form an angle of 0 to 40 degrees, preferably 5 to 20 degrees, with the support surface.
根据本申请的一个优选实施方式,所述第一底板和第二底板中的每一个的底表面具有太阳能电池模块在支撑表面上投影面积的1%-50%之间范围内的与支撑表面接触的接触面积。上述范围内的接触面积足够大到可确保太阳能电池系统具有足够的安装强度,以抵抗风力或其它负荷;而这一接触面积又足够小到不影响防水层的质保。According to a preferred embodiment of the present application, the bottom surface of each of the first bottom plate and the second bottom plate has a contact with the support surface within the range of 1%-50% of the projected area of the solar cell module on the support surface. the contact area. The contact area within the above range is large enough to ensure that the solar cell system has sufficient installation strength to resist wind or other loads; and this contact area is small enough not to affect the quality assurance of the waterproof layer.
根据本申请的一个优选实施方式,所述第一支座包括支撑第一横向延伸边缘的横向相反两端的一对第一支座,和/或所述第二支座包括支撑第二横向延伸边缘的横向相反两端的一对第二支座。According to a preferred embodiment of the present application, the first support includes a pair of first supports supporting the laterally opposite ends of the first laterally extending edge, and/or the second support includes a pair of supporting the second laterally extending edge A pair of second supports at transversely opposite ends of .
根据本申请的一个优选实施方式,第一和第二支持面分别相对于第一和第二底板的底表面倾斜设置,从而具有各自的较低横向延伸边缘和较高横向延伸边缘;所述第一支持部具有沿着所述第一支持面的较低横向延伸边缘形成的止挡,所述第二支持部具有沿着所述第二支持面的较高横向延伸边缘形成的止挡。According to a preferred embodiment of the present application, the first and second support surfaces are arranged obliquely relative to the bottom surfaces of the first and second bottom plates, so as to have respective lower laterally extending edges and higher laterally extending edges; A support portion has a stop formed along a lower laterally extending edge of the first support surface, and the second support portion has a stop formed along a higher laterally extending edge of the second support surface.
根据本申请的一个优选实施方式,所述太阳能电池系统还包括用于将太阳能电池模块锁定在所述第一支座和/或第二支座上的锁定结构。According to a preferred embodiment of the present application, the solar cell system further includes a locking structure for locking the solar cell module on the first support and/or the second support.
根据本申请的一个优选实施方式,所述锁定结构包括插块-插槽型锁定结构、卡扣型锁定结构或螺纹型锁定结构。According to a preferred embodiment of the present application, the locking structure includes a plug-socket type locking structure, a buckle type locking structure or a thread type locking structure.
根据本申请的一个优选实施方式,所述插块-插槽型锁定结构包括:形成在第一支持部和/或第二支持部上的插块,以及形成在太阳能电池模块边缘的适于与所述插块插接配合的插槽。According to a preferred embodiment of the present application, the plug-socket type locking structure includes: a plug formed on the first support part and/or the second support part, and a plug formed on the edge of the solar cell module suitable for The insert block is plugged into a matching slot.
根据本申请的一个优选实施方式,所述插块-插槽型锁定结构包括:形成在太阳能电池模块边缘的插槽,形成在第一支持部和/或第二支持部上的插槽,以及锁定件,所述锁定件具有适于与所述太阳能电池模块边缘的插槽插接配合的插块和适于与所述第一支持部和/或第二支持部上的插槽插接配合的插块。According to a preferred embodiment of the present application, the plug-socket type locking structure includes: a slot formed on the edge of the solar cell module, a slot formed on the first supporting part and/or the second supporting part, and A locking piece, the locking piece has a plug suitable for plugging and fitting with the slot on the edge of the solar cell module and a plug fitting for plugging and fitting with the slot on the first supporting part and/or the second supporting part plug-in.
根据本申请的一个优选实施方式,所述插块和插槽沿太阳能电池模块的横向、纵向或垂直于太阳能电池模块主平面的方向延伸。According to a preferred embodiment of the present application, the insert block and the slot extend along the horizontal direction, the longitudinal direction or the direction perpendicular to the main plane of the solar cell module.
根据本申请的一个优选实施方式,所述太阳能电池系统还包括安装在支撑着太阳能电池模块第二横向延伸边缘的两个第二支座之间的挡风板。According to a preferred embodiment of the present application, the solar cell system further includes a windshield mounted between the two second supports supporting the second laterally extending edge of the solar cell module.
根据本申请的一个优选实施方式,所述挡风板的两端设有与第二支座相配合以便将挡风板的两端固定在所述两个第二支座上的结构。According to a preferred embodiment of the present application, both ends of the windshield are provided with structures that cooperate with the second supports so as to fix the two ends of the windshield on the two second supports.
根据本申请的一个优选实施方式,所述太阳能电池模块至少包括两个纵向相邻的太阳能电池模块,这两个纵向相邻的太阳能电池模块的相邻横向延伸边缘分别由第一支座和第二支座支撑,其中,至少一对纵向相邻的第一和第二支座形成一体而构成一个组合式支座。According to a preferred embodiment of the present application, the solar cell module includes at least two longitudinally adjacent solar cell modules, and the adjacent laterally extending edges of the two longitudinally adjacent solar cell modules are respectively supported by the first support and the second support. Two supports are supported, wherein at least one pair of longitudinally adjacent first and second supports are integrated to form a combined support.
根据本申请的一个优选实施方式,所述太阳能电池模块至少包括两个纵向相邻的太阳能电池模块,这两个纵向相邻的太阳能电池模块的相邻横向延伸边缘分别由第一支座和第二支座支撑,其中,至少一对纵向相邻的第一和第二支座彼此连接在一起。According to a preferred embodiment of the present application, the solar cell module includes at least two longitudinally adjacent solar cell modules, and the adjacent laterally extending edges of the two longitudinally adjacent solar cell modules are respectively supported by the first support and the second support. Two support supports, wherein at least one pair of longitudinally adjacent first and second supports are connected to each other.
根据本申请的一个优选实施方式,所述一对纵向相邻的第一和第二支座通过第一和第二底板的延伸段上形成的配合部分之间的配合而彼此连接在一起。According to a preferred embodiment of the present application, the pair of longitudinally adjacent first and second supports are connected to each other through cooperation between matching portions formed on the extension sections of the first and second bottom plates.
根据本申请的一个优选实施方式,所述一对纵向相邻的第一和第二支座通过将第一和第二底板相连的互连件而彼此连接在一起。According to a preferred embodiment of the present application, the pair of longitudinally adjacent first and second supports are connected to each other by an interconnection member connecting the first and second bottom plates.
所述第一支座、第二支座和互连件中的至少一个可以通过配重压持在支撑表面上,从而将太阳能电池系统固定在支撑表面上。如有必要,可同时采用配重压持和粘合剂粘接两种方式。At least one of the first support, the second support and the interconnector may be pressed against the support surface by a counterweight, thereby fixing the solar cell system on the support surface. If necessary, two methods of weight pressing and adhesive bonding can be used at the same time.
根据本申请的一个优选实施方式,所述第一底板和第二底板的底表面被粗糙化处理,以增强第一底板和第二底板与所述支撑表面间的粘接强度。According to a preferred embodiment of the present application, the bottom surfaces of the first bottom plate and the second bottom plate are roughened to enhance the bonding strength between the first bottom plate and the second bottom plate and the support surface.
根据本申请的一个优选实施方式,所述太阳能电池模块包括至少两个沿纵向相邻排布的太阳能电池模块;所述第一支座的第一支持部支撑于各太阳能电池模块的最低横向延伸边缘,所述第二支座的第二支持部支撑于各太阳能电池模块的最高横向延伸边缘;所述太阳能电池系统还包括中间支座,所述中间支座包括中间底板和由中间底板承载的中间支持部,所述中间支持部具有位于所述中间底板的底表面上方中间高度处的中间支持面,所述中间支持面支撑各太阳能电池模块的位于最高和最低横向延伸边缘之间的中间横向延伸边缘;其中,所述中间高度大于或等于所述第一高度但小于或等于所述第二高度。According to a preferred embodiment of the present application, the solar cell module includes at least two solar cell modules arranged adjacently in the longitudinal direction; the first supporting portion of the first support is supported on the lowest lateral extension of each solar cell module Edge, the second supporting portion of the second support is supported on the highest laterally extending edge of each solar cell module; the solar cell system also includes an intermediate support, the intermediate support includes an intermediate base plate and a an intermediate support having an intermediate support surface at an intermediate height above the bottom surface of the intermediate base plate, the intermediate support surface supporting an intermediate lateral of each solar cell module between the highest and lowest laterally extending edges An extended edge; wherein the intermediate height is greater than or equal to the first height but less than or equal to the second height.
根据本申请的一个优选实施方式,所述中间底板被构造成通过粘合剂固定在支撑表面上。According to a preferred embodiment of the present application, the intermediate bottom plate is configured to be fixed on the support surface by an adhesive.
根据本申请的另一个方面,提供了一种将前面描述的太阳能电池系统安装到支撑表面上的方法,包括下述步骤:According to another aspect of the present application, there is provided a method of mounting the solar cell system described above on a support surface, comprising the steps of:
1)在支撑表面上规划将要布置第一支座、第二支座和可能有的中间支座的安装位置;1) Plan the installation positions of the first support, the second support and possible intermediate supports on the support surface;
2)将第一支座、第二支座和可能有的中间支座在各自的安装位置固定在支撑表面上;以及2) securing the first support, the second support and possibly intermediate supports to the support surface in their respective mounting positions; and
3)将太阳能电池模块安装到所述第一支座、第二支座和可能有的中间支座上,以使得所述太阳能电池模块的安装倾斜角为0至65度,优选5至20度,所述太阳能电池模块的安装方位角为0至30度。3) Install the solar cell module on the first support, the second support and possibly the intermediate support, so that the installation inclination angle of the solar cell module is 0 to 65 degrees, preferably 5 to 20 degrees , the installation azimuth of the solar cell module is 0 to 30 degrees.
根据本申请的一个优选实施方式,所述第一底板、第二底板和可能有的中间底板通过粘合剂固定在支撑表面上,所述粘合剂被预先施加在所述第一底板、第二底板和可能有的中间底板上和/或施加在支撑表面的所述安装位置上。According to a preferred embodiment of the present application, the first base plate, the second base plate and possibly the intermediate base plate are fixed on the supporting surface by an adhesive, and the adhesive is pre-applied on the first base plate, the second base plate The second base plate and possibly the intermediate base plate and/or are applied at said installation location on the support surface.
根据本申请的一个优选实施方式,所述方法还包括在施加粘合剂之前预处理支撑表面的所述安装位置的步骤。According to a preferred embodiment of the present application, said method further comprises the step of pre-treating said mounting location of the support surface prior to applying the adhesive.
根据本申请的一个优选实施方式,所述预处理包括下述处理中的至少一个:做标记、清洗、粗糙化、加热、弄干、弄湿、化学处理、开设适于容纳第一和第二底板的凹坑。According to a preferred embodiment of the present application, the pretreatment includes at least one of the following treatments: marking, cleaning, roughening, heating, drying, wetting, chemical treatment, opening suitable for accommodating the first and second Dimples in the floor.
根据本申请,一种新型的太阳能电池系统及其安装方法被提供,其中,支座以简单的方式支靠于支撑表面例如屋顶,例如通过配重例如压舱块或通过粘接等。According to the present application, a new type of solar cell system and its installation method is provided, wherein the support rests in a simple manner against a supporting surface such as a roof, for example by counterweights such as ballast blocks or by gluing or the like.
此外,不需要对支撑表面进行打孔操作,因此,不会破坏支撑表面下面的防水层。此外,也不需要随后利用螺栓进行固定,因此操作简单、方便,安装过程得以简化。In addition, the supporting surface does not need to be perforated, thus, the waterproof layer under the supporting surface will not be damaged. In addition, there is no need for subsequent fixing with bolts, so the operation is simple and convenient, and the installation process is simplified.
此外,太阳能电池系统的安装结构可以由彼此独立的支座形成,而不需要采用框架形式的轨架,因此,同现有技术中的安装轨架相比,本申请的太阳能电池系统的安装结构的成本能够降低。In addition, the mounting structure of the solar cell system can be formed by mutually independent supports without using frame-shaped rails. Therefore, compared with the mounting rails in the prior art, the mounting structure of the solar cell system of the present application costs can be reduced.
此外,通过具有不同高度的支座的组合,可以将太阳能电池系统设置在理想的安装角度,因此太阳能电池系统安装的灵活性提高。同时,在太阳能电池系统与支撑表面之间留有供空气流通的空间,因此该太阳能电池系统的散热性能较好。同时,可以通过安装挡风板避免流入该空间中的风量过大。In addition, the solar battery system can be set at an ideal installation angle through the combination of supports with different heights, so the flexibility of solar battery system installation is improved. At the same time, there is a space for air circulation between the solar cell system and the supporting surface, so the solar cell system has better heat dissipation performance. At the same time, it is possible to avoid excessive air volume flowing into the space by installing a windshield.
附图说明Description of drawings
下面将参照附图描述本申请的优选实施方式,在附图中:Preferred embodiments of the application will be described below with reference to the accompanying drawings, in which:
图1是根据本申请的第一基本实施方式的太阳能电池系统的示意性立体图。FIG. 1 is a schematic perspective view of a solar cell system according to a first basic embodiment of the present application.
图2是图1所示太阳能电池系统中使用的支座的示意性立体图。FIG. 2 is a schematic perspective view of a stand used in the solar cell system shown in FIG. 1 .
图3是根据本申请的太阳能电池系统的一种可行横向排布方式的示意性立体图。Fig. 3 is a schematic perspective view of a possible lateral arrangement of the solar cell system according to the present application.
图4是根据本申请的太阳能电池系统的一种可行阵列式排布方式的示意性立体图。Fig. 4 is a schematic perspective view of a possible array arrangement of the solar cell system according to the present application.
图5是根据本申请的太阳能电池系统的另一种可行阵列式排布方式的示意性立体图。Fig. 5 is a schematic perspective view of another possible array arrangement of the solar cell system according to the present application.
图6是图5所示太阳能电池系统中使用的支座的示意性立体图。FIG. 6 is a schematic perspective view of a stand used in the solar cell system shown in FIG. 5 .
图7是根据本申请的第二基本实施方式的太阳能电池系统的示意性立体图。FIG. 7 is a schematic perspective view of a solar cell system according to a second basic embodiment of the present application.
图8是图7所示太阳能电池系统中使用的支座的示意性放大立体图。Fig. 8 is a schematic enlarged perspective view of a holder used in the solar cell system shown in Fig. 7 .
图9是根据本申请的第三基本实施方式的太阳能电池系统中的第一支座的示意性立体图。Fig. 9 is a schematic perspective view of a first support in a solar cell system according to a third basic embodiment of the present application.
图10是图9所示第一支座从另一方向所作的示意性立体图。Fig. 10 is a schematic perspective view of the first support shown in Fig. 9 from another direction.
图11是根据本申请的第三基本实施方式的太阳能电池系统中的第二支座的示意性立体图。Fig. 11 is a schematic perspective view of a second holder in a solar cell system according to a third basic embodiment of the present application.
图12是根据本申请的第三基本实施方式的太阳能电池系统中的锁定件的示意性立体图。Fig. 12 is a schematic perspective view of a locking member in a solar cell system according to a third basic embodiment of the present application.
图13是根据本申请的第三基本实施方式的太阳能电池系统中的太阳能电池模块的示意性立体图。13 is a schematic perspective view of a solar cell module in a solar cell system according to a third basic embodiment of the present application.
图14是图13所示太阳能电池模块的示意性分解立体图。FIG. 14 is a schematic exploded perspective view of the solar cell module shown in FIG. 13 .
图15-17是根据本申请的第三基本实施方式的太阳能电池系统的安装过程示意图。15-17 are schematic diagrams of the installation process of the solar cell system according to the third basic embodiment of the present application.
图18是一种可用于本申请的太阳能电池系统中的挡风板的示意性立体图。Fig. 18 is a schematic perspective view of a windshield that can be used in the solar cell system of the present application.
图19是一种可以承载图18所示挡风板的第二支座的示意性立体图。Fig. 19 is a schematic perspective view of a second support capable of carrying the wind deflector shown in Fig. 18 .
图20是在本申请的太阳能电池系统中装有挡风板时的示意性立体图。Fig. 20 is a schematic perspective view when a windshield is installed in the solar cell system of the present application.
图21-23是一种能够将纵向相邻的第一和第二支座彼此组合在一起的可行结构的示意性立体图。Figures 21-23 are schematic perspective views of a possible configuration for combining longitudinally adjacent first and second supports with each other.
图24-27是另一种能够将纵向相邻的第一和第二支座彼此组合在一起的可行结构的示意性立体图。24-27 are schematic perspective views of another possible configuration for combining longitudinally adjacent first and second supports with each other.
图28是根据本申请的第四基本实施方式的太阳能电池系统中的组合式支座的示意性立体图。Fig. 28 is a schematic perspective view of a combined support in a solar cell system according to a fourth basic embodiment of the present application.
图29是另一种可用于本申请的太阳能电池系统中的挡风板的示意性立体图。Fig. 29 is a schematic perspective view of another windshield that can be used in the solar cell system of the present application.
图30-36是根据本申请的第四基本实施方式的太阳能电池系统的安装过程示意图。30-36 are schematic diagrams of the installation process of the solar cell system according to the fourth basic embodiment of the present application.
具体实施方式detailed description
下面参照附图来描述本申请的各种优选实施方式。Various preferred embodiments of the present application are described below with reference to the accompanying drawings.
首先,图1中显示了根据本申请的第一基本实施方式的太阳能电池系统,其包括太阳能电池模块1和用于将太阳能电池模块安装到支撑表面(未示出)上的支座。First, a solar cell system according to a first basic embodiment of the present application is shown in FIG. 1 , which includes a solar cell module 1 and a stand for mounting the solar cell module on a supporting surface (not shown).
太阳能电池模块1具有第一横向延伸边缘11和相反的第二横向延伸边缘12。此时,第一横向延伸边缘11低于第二横向延伸边缘12。The solar cell module 1 has a first laterally extending edge 11 and an opposite second laterally extending edge 12 . At this time, the first laterally extending edge 11 is lower than the second laterally extending edge 12 .
为了尽可能接收到更多的阳光S,需要考虑太阳能电池模块的安装角度。首先,太阳能电池模块所在的平面与水平面之间的夹角称为安装倾斜角。对于一般应用,该安装倾斜角可以为0至65度、优选5至20度,例如,安装倾斜角为5度或10度。In order to receive as much sunlight S as possible, the installation angle of the solar cell module needs to be considered. First, the angle between the plane where the solar cell module is located and the horizontal plane is called the installation inclination angle. For general applications, the installation inclination angle can be 0 to 65 degrees, preferably 5 to 20 degrees, for example, the installation inclination angle is 5 degrees or 10 degrees.
另一方面,太阳能电池模块安装时的另一个重要安装角度是安装方位角。太阳能电池模块的安装方位角是太阳能电池模块的指向地心的垂直面与地球经线之间的夹角。当太阳能电池模块的安装倾斜角为0度时,所谓太阳能电池模块的指向地心的垂直面是指其与地球经线平行的那个垂直面。一般太阳能电池模块的指向地心的垂直面为正南(在南半球为正北)时,安装方位角为0度。在该安装方位角为30度时,太阳能电池模块的发电量将减少10%~15%。On the other hand, another important installation angle when solar cell modules are installed is the installation azimuth. The installation azimuth of the solar cell module is the angle between the vertical plane of the solar cell module pointing to the center of the earth and the longitude of the earth. When the installation inclination angle of the solar cell module is 0 degree, the so-called vertical plane of the solar cell module pointing to the center of the earth refers to the vertical plane parallel to the meridian of the earth. Generally, when the vertical plane pointing to the center of the earth of the solar cell module is due south (due north in the southern hemisphere), the installation azimuth is 0 degrees. When the installation azimuth angle is 30 degrees, the power generation of the solar cell module will be reduced by 10% to 15%.
太阳能电池模块1在其第一横向延伸边缘11和第二横向延伸边缘12由支座支撑。在图1所示例子中,四个支座支撑着太阳能电池模块1的四个角部,其中两个较低的第一支座10a支撑于第一横向延伸边缘11的横向两端,两个较高的第二支座10b支撑于第二横向延伸边缘12的横向两端。然而,可以理解,第一和第二支座的数量和排布位置可以根据需要而任意选择。例如,第一和第二横向延伸边缘之一可以由一个支座支撑,另一个可由两个或更多个支座支撑。此外,第一和第二横向延伸边缘被支座支撑的位置可以位于两端之间。The solar cell module 1 is supported at its first laterally extending edge 11 and at its second laterally extending edge 12 by supports. In the example shown in FIG. 1, four supports support the four corners of the solar cell module 1, wherein two lower first supports 10a are supported on the lateral ends of the first laterally extending edge 11, two The taller second support 10b is supported on two lateral ends of the second laterally extending edge 12 . However, it can be understood that the number and arrangement positions of the first and second supports can be selected arbitrarily according to needs. For example, one of the first and second laterally extending edges may be supported by one stand and the other by two or more stands. Additionally, the location where the first and second laterally extending edges are supported by the stand may be located between the two ends.
如图1所示,第一支座10a包括第一底板2a和设在第一底板上(例如与第一底板一体)的第一支持部,所述第一支持部具有位于所述第一底板2a的底表面上方第一高度处的第一支持面,用于支撑所述第一横向延伸边缘11,并且第一支持部由第一支杆3支撑于所述第一底板2a上。As shown in FIG. 1, the first support 10a includes a first bottom plate 2a and a first support portion arranged on the first bottom plate (for example, integrated with the first bottom plate), and the first support portion has a The first support surface at the first height above the bottom surface of 2a is used to support the first laterally extending edge 11 , and the first support portion is supported on the first bottom plate 2a by the first strut 3 .
第二支座10b包括第二底板2b和设在第二底板上(例如与第二底板一体)的第二支持部,所述第二支持部具有位于所述第二底板2b的底表面上方第二高度处的第二支持面,用于支撑所述第二横向延伸边缘12,并且第二支持部由第二支杆4支撑于所述第二底板2b上。The second support 10b includes a second bottom plate 2b and a second support portion arranged on the second bottom plate (for example, integrated with the second bottom plate), and the second support portion has a second support portion located above the bottom surface of the second bottom plate 2b. The second support surface at the second height is used to support the second laterally extending edge 12 , and the second support portion is supported on the second bottom plate 2 b by the second support rod 4 .
出于倾斜支撑所述太阳能电池模块1的要求,并且考虑到支撑表面本身是否有斜度,所述第一高度小于或等于所述第二高度。Due to the requirement of supporting the solar cell module 1 obliquely and considering whether the supporting surface itself has a slope, the first height is less than or equal to the second height.
所述第一和第二底板具有适于与支撑表面贴合的平坦底表面。例如,第一和第二底板为平板状。并且,第一和第二底板优选具有相同的尺寸和形状,以便于制造和安装。在图示的例子中,第一和第二底板呈大致矩形形状,然而,其它形状,例如圆形、椭圆形、多边形、正方形、三角形、组合形状、不规则形状等,也可以采用。The first and second base plates have planar bottom surfaces adapted to conform to a support surface. For example, the first and second bottom plates are flat. Also, the first and second base plates preferably have the same size and shape for ease of manufacture and installation. In the illustrated example, the first and second base plates have a generally rectangular shape, however, other shapes, such as circular, oval, polygonal, square, triangular, composite shapes, irregular shapes, etc., may also be used.
同样,第一和第二支杆的横截面形状可以是圆形、椭圆形、多边形、正方形、三角形、组合形状、不规则形状等。Likewise, the cross-sectional shapes of the first and second struts may be circular, elliptical, polygonal, square, triangular, combined shapes, irregular shapes, and the like.
图2中示出了图1所示太阳能电池系统中使用的第一和第二支座。可以看到,在第一支杆3的上端设有第一支持部6-1。在图示的例子中,第一支持部6-1包括支撑太阳能电池模块第一横向延伸边缘处底表面的支持面(图中所示为平坦表面的形式,也可以采用其它形式)6a以及从支持面6a的较低横向延伸边缘大体向上延伸的用于保持太阳能电池模块第一横向延伸边缘的止挡6b。支持面6a以一斜角相对于第一底板2a的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。止挡6b优选垂直于支持面6a伸出。The first and second mounts used in the solar cell system shown in FIG. 1 are shown in FIG. 2 . It can be seen that a first support portion 6-1 is provided on the upper end of the first support rod 3 . In the illustrated example, the first supporting portion 6-1 includes a supporting surface (in the form of a flat surface shown in the figure, other forms may also be used) 6a supporting the bottom surface at the first laterally extending edge of the solar cell module and from The lower laterally extending edge of the supporting surface 6a generally extends upwardly with a stop 6b for holding the first laterally extending edge of the solar cell module. The support surface 6a is inclined at an oblique angle relative to the bottom surface of the first bottom plate 2a so as to adapt to the installation inclination angle for supporting the solar cell module. The stop 6b projects preferably perpendicularly to the support surface 6a.
类似地,第二支杆4的上端设有第二支持部6-2。在图示的例子中,第二支持部6-2包括支撑太阳能电池模块第二横向延伸边缘处底表面的支持面(图中所示为平坦表面的形式,也可以采用其它形式)6a以及从支持面6a的较高横向延伸边缘大体向上延伸的用于保持太阳能电池模块第二横向延伸边缘的止挡6b。支持面6a以前述斜角相对于第二底板2b的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。止挡6b优选垂直于支持面6a伸出。Similarly, the upper end of the second pole 4 is provided with a second supporting portion 6-2. In the illustrated example, the second supporting portion 6-2 includes a supporting surface (in the form of a flat surface shown in the figure, other forms may also be used) 6a supporting the bottom surface at the second laterally extending edge of the solar cell module and from The upper laterally extending edge of the support surface 6a generally extends upwards with a stop 6b for holding the second laterally extending edge of the solar cell module. The support surface 6a is inclined relative to the bottom surface of the second bottom plate 2b at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module. The stop 6b projects preferably perpendicularly to the support surface 6a.
作为所述支持部的替代或附加措施,可以在第一和/或第二支杆上设置适于锁定太阳能电池模块的第一或第二横向延伸边缘的锁定结构。所述锁定结构也可以设置在所述第一支杆和/或第二支杆的不同高度位置上。As an alternative or in addition to said support portion, a locking structure adapted to lock the first or second laterally extending edge of the solar cell module may be provided on the first and/or second strut. The locking structure can also be arranged at different height positions of the first pole and/or the second pole.
作为示例,所述锁定结构可以是形状配合结构,例如插块-插槽型锁定结构、卡扣型锁定结构、螺纹型锁定结构(例如利用穿过或拧入图2中所示形成在支持面6a中的孔6c的螺栓或螺钉)等等。As an example, the locking structure may be a form-fitting structure, such as a plug-socket type locking structure, a snap-type locking structure, a threaded locking structure (for example, by passing through or screwing into the support surface shown in FIG. 2 bolt or screw in hole 6c in 6a) and so on.
所述支持部、锁定结构可以是第一和第二支座的一体部分,也可以是单独形成、然后组装到第一和第二支座上的元件。The supporting part and the locking structure may be integral parts of the first and second supports, or components formed separately and then assembled on the first and second supports.
如图2所示,为了提高支杆与底板之间的连接强度,所述第一支座10a包括用于加强第一支杆3与第一底板2a之间的连接的至少一个加强构件(例如加强筋)5,所述第二支座10b包括用于加强第二支杆4与第二底板3之间的连接的至少一个加强构件(例如加强筋)5。As shown in Figure 2, in order to improve the connection strength between the pole and the bottom plate, the first support 10a includes at least one reinforcing member (such as reinforcement ribs) 5, the second support 10b includes at least one reinforcement member (such as reinforcement ribs) 5 for strengthening the connection between the second strut 4 and the second bottom plate 3 .
每个支座上的加强构件5的数量和排布位置可以根据需要而具体选择。The quantity and arrangement position of the reinforcement members 5 on each support can be specifically selected according to needs.
在图1所示例子中,第一支座10a的第一底板2a和第二支座10b的第二底板2b的底表面共面。这样,整个太阳能电池系统能够被安装在平坦的支撑表面上。然而,本申请并不排除第一支座10a的第一底板2a和第二支座10b的第二底板2b的底表面不共面的实施方式,在这种情况下,整个太阳能电池系统能够被安装在非平坦(例如具有台阶或高低起伏)的支撑表面上。In the example shown in FIG. 1, the bottom surfaces of the first bottom plate 2a of the first support 10a and the second bottom plate 2b of the second support 10b are coplanar. In this way, the entire solar cell system can be mounted on a flat support surface. However, the present application does not exclude the embodiment that the bottom surfaces of the first bottom plate 2a of the first support 10a and the bottom surface of the second bottom plate 2b of the second support 10b are not coplanar, in this case, the entire solar cell system can be Mounting on a non-flat support surface such as steps or undulations.
根据本申请的一种未示出的可行实施方式,为了提高第一和第二支座的支撑强度,可以设置将第一和第二支杆中的一些或全部连接起来的连接杆。如果利用连接杆将第一和第二支杆全部连接起来,可以形成一体的框架。然而,需要指出,这种连接杆并非必不可少的。在第一和第二支座本身的支撑强度足够的情况下,完全不必设置这样的连接杆。According to an unshown feasible implementation manner of the present application, in order to improve the supporting strength of the first and second supports, connecting rods may be provided to connect some or all of the first and second support rods. If the first and second struts are all connected by connecting rods, an integral frame can be formed. However, it should be pointed out that such connecting rods are not essential. Under the condition that the supporting strength of the first and second support itself is sufficient, there is absolutely no need to arrange such a connecting rod.
在图1、2所示的例子中,所述第一支杆3垂直于第一底板2a延伸,所述第二支杆4垂直于第二底板2b延伸。这种配置有利于支座自身竖立在支撑表面上而不至于歪倒。然而,本申请并不排除支杆与相应的底板不垂直的实施方式。In the example shown in Figures 1 and 2, the first strut 3 extends perpendicular to the first bottom plate 2a, and the second strut 4 extends perpendicular to the second bottom plate 2b. This configuration is beneficial to stand itself upright on the support surface without tipping over. However, the present application does not exclude embodiments in which the struts are not perpendicular to the corresponding bottom plate.
根据本申请的一种可行实施方式,所述第一和第二底板各自的底表面具有一定的与支撑表面接触的接触面积。该接触面积的选择应确保太阳能电池系统具有足够的安装强度,以抵抗风力或其它负荷(例如雪载荷以及被异物碰撞等)。According to a possible implementation manner of the present application, each bottom surface of the first and second bottom plates has a certain contact area with the supporting surface. The selection of the contact area should ensure that the solar cell system has sufficient installation strength to resist wind or other loads (such as snow loads and collisions by foreign objects, etc.).
根据本申请的一种可行实施方式,第一和/或第二支座可以由金属或塑料材料形成,优选分别形成为单件结构。According to a possible embodiment of the present application, the first and/or the second support can be formed from metal or plastic material, preferably each as a one-piece structure.
当第一和/或第二支座由金属制成时,支座具有较高的强度和较长的使用寿命,但支座本身重量较大,并且整个太阳能电池系统需要绝缘和/或接地处理。相反,由塑料(例如绝缘塑料)制成的支座则可能不需要绝缘和/或接地处理,并且耐蚀、重量较小。当然,塑料支座的强度和寿命低于金属支座。When the first and/or second support is made of metal, the support has high strength and long service life, but the support itself is heavy, and the entire solar cell system needs insulation and/or grounding treatment . In contrast, standoffs made of plastic, such as insulating plastic, may not require insulation and/or grounding, are corrosion resistant, and weigh less. Of course, the strength and lifespan of plastic standoffs is lower than that of metal standoffs.
如前所述,第一支杆3的高度小于或等于第二支杆4。第一支杆3的高度可以在0.01米至1米的范围内,优选在0.01米至0.1米的范围内。第二支杆4的高度可以在0.01米至1.5米的范围内,优选在0.02米至0.4米的范围内。第一和第二支杆的高度差优选在组件长度的0.2倍的范围内。As mentioned above, the height of the first pole 3 is less than or equal to the height of the second pole 4 . The height of the first strut 3 may be in the range of 0.01m to 1m, preferably in the range of 0.01m to 0.1m. The height of the second pole 4 may be in the range of 0.01m to 1.5m, preferably in the range of 0.02m to 0.4m. The difference in height between the first and second struts is preferably within 0.2 times the length of the assembly.
根据本申请的一种可行实施方式,所述第一支杆3和/或第二支杆4具有可调的高度(例如,由伸缩型杆件构成),并可锁定调节后的高度。这样,通过调节第一和/或第二支杆的高度,可以改变电池模块的安装倾斜角。支杆的高度调节可以电动或手动实现。According to a feasible implementation manner of the present application, the first pole 3 and/or the second pole 4 has an adjustable height (for example, constituted by a telescopic rod), and the adjusted height can be locked. In this way, by adjusting the height of the first and/or the second pole, the installation inclination angle of the battery module can be changed. The height adjustment of the pole can be realized electrically or manually.
根据本申请,所述第一和第二支座可以直接安放在支撑表面上。为了固定第一和第二支座在支撑表面上的位置,可以利用配重例如压舱块等将第一和第二支座压住。According to the application, said first and second seats may rest directly on the support surface. In order to fix the positions of the first and second supports on the support surface, the first and second supports may be pressed by counterweights such as ballast blocks.
根据本申请的一个重要思想,所述第一和第二支座(更具体地讲,是所述第一和第二底板)可以被构造成通过粘合剂固定在支撑表面上。在这种情况下,在安装本申请的太阳能电池系统时,先在第一和第二支座的第一和第二底板的底表面和/或支撑表面上的相应安装位置(例如图3或4所示的安装位置)上施加粘合剂。然后,利用粘合剂将第一和第二支座固定在支撑表面上。然后,将太阳能电池模块安装到所述第一支座和第二支座上,这样就形成了图1所示的太阳能电池系统。According to an important idea of the present application, the first and second supports (more specifically, the first and second bottom plates) may be configured to be fixed on a supporting surface by adhesive. In this case, when installing the solar cell system of the present application, first install the corresponding installation positions on the bottom surfaces and/or supporting surfaces of the first and second bottom plates of the first and second supports (such as FIG. 3 or Apply adhesive to the installation location shown in 4). Then, the first and second mounts are secured to the support surface using an adhesive. Then, install the solar cell module on the first support and the second support, thus forming the solar cell system shown in FIG. 1 .
粘合剂可以采用结实耐用的材料,例如具备抗阳光辐射、耐水等性能的粘合材料。此外,粘合剂应提供第一和第二支座与支撑表面之间的足够结合强度和寿命,以避免第一和第二支座从支撑表面脱落。The adhesive can be made of strong and durable materials, such as adhesive materials with properties such as resistance to solar radiation and water resistance. Furthermore, the adhesive should provide sufficient bond strength and longevity between the first and second mounts and the support surface to avoid detachment of the first and second mounts from the support surface.
为了提高第一和第二支座与支撑表面之间的结合强度,可以在施加粘合剂之前对第一和第二底板的底表面进行处理,例如粗糙化处理。In order to improve the bonding strength between the first and second mounts and the supporting surface, the bottom surfaces of the first and second bottom plates may be treated, eg roughened, before the adhesive is applied.
此外,可以在施加粘合剂之前对支撑表面的安装位置进行预处理,以有助于提高支座与支撑表面之间的结合强度和/或用于其它目的。例如,对支撑表面的安装位置的预处理可以包括下述处理中的至少一个:做标记、清洗、粗糙化、加热、弄干、弄湿、化学处理、开设适于容纳第一和第二底板的凹坑。Additionally, the mounting location of the support surface may be pretreated prior to application of the adhesive to help improve the bond strength between the mount and the support surface and/or for other purposes. For example, pre-treatment of the mounting location of the support surface may include at least one of the following: marking, cleaning, roughening, heating, drying, wetting, chemical treatment, opening suitable for receiving the first and second base plates pits.
需要指出,在支撑表面的安装位置开设出适于容纳第一和第二底板的凹坑,可以方便第一和第二支座相对于支撑表面的定位和定向。此外,在这种情况下,第一和第二底板的底表面和边缘都可以被施加粘合剂,因而可以进一步提高支座与支撑表面之间的结合强度。It should be pointed out that opening a recess suitable for receiving the first and second bottom plates at the installation position of the support surface can facilitate the positioning and orientation of the first and second supports relative to the support surface. Furthermore, in this case, both the bottom surfaces and the edges of the first and second base plates can be applied with adhesive, so that the bonding strength between the stand and the support surface can be further improved.
前面参照图1描述了一种根据本申请可行实施方式的太阳能电池系统及其安装方法,该太阳能电池系统包括由支座支撑的一个太阳能电池模块1。根据本申请的其它可行实施方式,太阳能电池系统包括由支座支撑的多个太阳能电池模块。例如,图3中显示的太阳能电池系统包括横向并排布置的一行多个(图示了两个)太阳能电池模块1,每个太阳能电池模块在其边缘由图2所示的第一支座10a和第二支座10b支撑。可以看到,在两个太阳能电池模块1相互邻接的角部处,可由公共的第一和第二支座支撑着两个太阳能电池模块1。通过这种方式,可沿横向形成一行太阳能电池模块1。这些太阳能电池模块在其较低的第一横向延伸边缘通过第一支座10a支撑,在其较高的第二横向延伸边缘通过第二支座10b支撑。各第一支座的高度基本相等,各第二支座的高度也基本相等,从而使得一行中的太阳能电池模块基本共面,如图3所示。A solar cell system and its installation method according to a possible embodiment of the present application have been described above with reference to FIG. 1 , the solar cell system includes a solar cell module 1 supported by a support. According to a further possible embodiment of the present application, the solar cell system comprises a plurality of solar cell modules supported by a support. For example, the solar cell system shown in FIG. 3 includes a row of a plurality (two are shown) of solar cell modules 1 arranged side by side in a lateral direction, and each solar cell module is bounded at its edge by a first support 10a shown in FIG. supported by the second support 10b. It can be seen that at the corners where the two solar cell modules 1 adjoin each other, the two solar cell modules 1 can be supported by common first and second supports. In this way, a row of solar cell modules 1 can be formed in the lateral direction. The solar cell modules are supported at their first lower transversely extending edge by a first support 10a and at their second higher transversely extending edge by a second support 10b. The heights of the first supports are substantially equal, and the heights of the second supports are also substantially equal, so that the solar cell modules in a row are substantially coplanar, as shown in FIG. 3 .
进一步地,太阳能电池系统包括纵向并排布置的多行太阳能电池模块,例如,图4中显示了太阳能电池系统一种可行阵列式排布方式,其中多个太阳能电池模块1横向排成行、纵向排成列,其中,支撑前一行太阳能电池模块的第二支座10b与支撑相邻后一行太阳能电池模块的第一支座10a相邻。这样,各行太阳能电池模块错落(不共面)布置,并且指向大致相同的方向。Further, the solar cell system includes multiple rows of solar cell modules arranged side by side vertically. For example, a possible array arrangement of the solar cell system is shown in FIG. In a row, wherein the second support 10b supporting the solar cell modules in the previous row is adjacent to the first support 10a supporting the solar cell modules in the adjacent row. In this way, the solar battery modules in each row are arranged in random order (not in the same plane), and point in roughly the same direction.
图5中显示了太阳能电池系统另一种可行阵列式排布方式,其中多个太阳能电池模块1横向排成行、纵向排成列。太阳能电池系统的最低横向延伸边缘(处于最低位置的太阳能电池模块的第一横向延伸边缘)和最高横向延伸边缘(处于最高位置的太阳能电池模块的第二横向延伸边缘)分别由前述第一支座10a和第二支座10b支撑,而沿纵向位于最低横向延伸边缘和最高横向延伸边缘之间的各中间太阳能电池模块边缘,则由图6中示意性显示的中间支座10c支撑。如图6所示,中间支座10c包括中间底板2c和设在中间底板上(例如与中间底板一体)的中间支持部,所述中间支持部具有位于所述中间底板2c的底表面上方中间高度处的中间支持面,用于支撑中间太阳能电池模块边缘,并且中间支持部由中间支杆7支撑于中间底板2c上。FIG. 5 shows another possible array arrangement of the solar cell system, in which a plurality of solar cell modules 1 are arranged in rows horizontally and in columns vertically. The lowest laterally extending edge of the solar cell system (the first laterally extending edge of the solar cell module at the lowest position) and the highest laterally extending edge (the second laterally extending edge of the solar cell module at the highest position) are respectively supported by the aforementioned first support 10a and the second support 10b, while the respective intermediate solar cell module edges located longitudinally between the lowest transversely extending edge and the highest transversely extending edge are supported by the intermediate support 10c shown schematically in FIG. 6 . As shown in Fig. 6, the intermediate support 10c includes an intermediate bottom plate 2c and an intermediate support portion provided on the intermediate bottom plate (for example, integrated with the intermediate bottom plate), and the intermediate support portion has an intermediate height above the bottom surface of the intermediate bottom plate 2c. The middle support surface at is used to support the edge of the middle solar cell module, and the middle support part is supported by the middle support rod 7 on the middle bottom plate 2c.
中间支座10c的高度介于第一支座10a和第二支座10b之间,即所述中间高度大于或等于所述第一高度但小于或等于所述第二高度。根据太阳能电池模块阵列中的行数,可以提供具有级差中间高度的不同型号的中间支座10c。The height of the intermediate support 10c is between the first support 10a and the second support 10b, that is, the intermediate height is greater than or equal to the first height but less than or equal to the second height. Depending on the number of rows in the solar cell module array, different types of intermediate support 10c can be provided with stepped intermediate heights.
此外,为了更好地支撑中间太阳能电池模块边缘,在中间支杆7的上端设有中间支持部6-3。在图6所示的例子中,中间支持部6-3包括支撑中间太阳能电池模块边缘处底表面的中间支持面6a以及从支持面6a的横向中心线大体向上延伸的用于保持太阳能电池模块边缘的止挡6b。支持面6a以前述斜角相对于第一或第二底板的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。止挡6b优选垂直于支持面6a伸出。In addition, in order to better support the edge of the middle solar cell module, a middle supporting part 6 - 3 is provided at the upper end of the middle support rod 7 . In the example shown in FIG. 6, the intermediate support portion 6-3 includes an intermediate support surface 6a supporting the bottom surface at the edge of the intermediate solar cell module, and an intermediate support surface 6a extending generally upward from the lateral centerline of the support surface 6a for holding the edge of the solar cell module. stop 6b. The support surface 6a is inclined relative to the bottom surface of the first or second bottom plate at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module. The stop 6b projects preferably perpendicularly to the support surface 6a.
通过采用上述第一、第二和第三支座,成阵列排布的各太阳能电池模块基本共面,如图5所示。By using the above-mentioned first, second and third supports, the solar battery modules arranged in an array are basically coplanar, as shown in FIG. 5 .
前面描述了每个支座都具有支杆的实施方式。根据本申请的第二基本实施方式,第一支座可以不具有支杆。如图7中示意性显示,太阳能电池模块1的第一横向延伸边缘11由不具有支杆的第一支座10a支撑,第二横向延伸边缘1由具有前述结构的第二支座10b支撑。这种第一支座10a包括第一底板22和设在第一底板上(例如与第一底板一体)的第一支持部,该第一支持部由所述第一底板22的上表面结构构成,用于支撑所述第一横向延伸边缘11。Embodiments in which each support has a strut have been described above. According to a second basic embodiment of the present application, the first support may not have struts. As schematically shown in FIG. 7 , the first laterally extending edge 11 of the solar cell module 1 is supported by a first support 10 a without struts, and the second laterally extending edge 1 is supported by a second support 10 b having the aforementioned structure. This first support 10a includes a first bottom plate 22 and a first support portion arranged on the first bottom plate (for example, integrated with the first bottom plate), the first support portion is composed of the upper surface structure of the first bottom plate 22 , for supporting the first laterally extending edge 11 .
图8中示出了第一支座10a的一种可行实施方式,其中,所述第一底板22的上表面结构构成用于支撑电池模块的第一支持部,该第一支持部包括斜坡26和从该斜坡的较低边缘大致向上延伸的止挡24。所述斜坡26限定出相对于第一底板22的底表面倾斜(例如以前述斜角)的支持面26a,用于支撑太阳能电池模块第一横向延伸边缘处底表面。所述止挡24限定出从所述支持面26a的下边缘大致垂直于所述支持面26a延伸的止挡面24a,用于保持太阳能电池模块的第一横向延伸边缘。A possible implementation of the first support 10a is shown in FIG. 8 , wherein the upper surface structure of the first bottom plate 22 constitutes a first supporting portion for supporting the battery module, and the first supporting portion includes a slope 26 and a stop 24 extending generally upwardly from the lower edge of the ramp. The slope 26 defines a supporting surface 26a inclined (for example, at the aforementioned oblique angle) relative to the bottom surface of the first bottom plate 22 for supporting the bottom surface at the first laterally extending edge of the solar cell module. The stop 24 defines a stop surface 24a extending substantially perpendicular to the support surface 26a from a lower edge of the support surface 26a for holding a first laterally extending edge of the solar cell module.
可以理解,由第一支座10a的上表面结构限定的第一支持部并不局限于图中所示的。此外,所述上表面结构和/或第一支座10a的其它部位可以形成或设有前面描述锁定结构等。It can be understood that the first supporting portion defined by the upper surface structure of the first support 10a is not limited to what is shown in the figure. In addition, the upper surface structure and/or other parts of the first support 10a may form or be provided with the aforementioned locking structure and the like.
利用图8中所示的第一支座10a以及前面描述的第二支座10b,可将太阳能电池模块1更靠近支撑表面安装。前面描述的各种特征,尤其是参照图1-6中的第一基本实施方式描述的特征,同样适用于本申请的第二至第四基本实施方式。With the first support 10a shown in FIG. 8 and the previously described second support 10b, the solar cell module 1 can be mounted closer to the supporting surface. The various features described above, in particular those described with reference to the first basic embodiment in FIGS. 1-6 , also apply to the second to fourth basic embodiments of the present application.
下面参照图9-27描述根据本申请的第三基本实施方式的太阳能电池系统。A solar cell system according to a third basic embodiment of the present application will be described below with reference to FIGS. 9-27 .
在本申请的第三基本实施方式中,用于支撑太阳能电池模块的第一支座10a和第二支座10b在图9-11中示出。In a third basic embodiment of the present application, a first support 10a and a second support 10b for supporting a solar cell module are shown in FIGS. 9-11 .
如图9、10所示,第一支座10a优选为一体成型的单件,例如由塑料(例如绝缘塑料)制成,并且包括第一底板2a和设在第一底板上的第一支持部,所述第一支持部由从所述第一底板2a的底表面以第一高度向上伸出的第一台阶16构成,用于支撑太阳能电池模块的第一横向延伸边缘。As shown in Figures 9 and 10, the first support 10a is preferably an integrally formed single piece, for example, made of plastic (such as insulating plastic), and includes a first bottom plate 2a and a first support portion arranged on the first bottom plate , the first support portion is formed by a first step 16 protruding upward at a first height from the bottom surface of the first bottom plate 2a, for supporting a first laterally extending edge of the solar cell module.
为了提高第一台阶16与第一底板2a之间的连接强度,可在二者之间形成至少一个加强构件(例如加强筋)5。In order to improve the connection strength between the first step 16 and the first bottom plate 2a, at least one reinforcing member (eg reinforcing rib) 5 may be formed between the two.
第一台阶16限定成大致平坦的上表面,凸台6d从该上表面向上伸出并将该上表面划分成两个支持面6a,用于支撑两个太阳能电池模块的第一横向延伸边缘上的相邻角部。这样,一个第一支座可以同时支撑两个横向相邻的太阳能电池模块。The first step 16 is defined as a substantially flat upper surface from which a boss 6d protrudes upwards and divides the upper surface into two supporting surfaces 6a for supporting the first laterally extending edges of the two solar cell modules. adjacent corners of . In this way, one first support can simultaneously support two laterally adjacent solar cell modules.
可以理解,第一台阶16的上表面也可以只形成一个支持面6a,用于支撑一个太阳能电池模块的第一横向延伸边缘上的一个角部。这样的第一支座可以在太阳能电池系统的外周边缘处支撑一个太阳能电池模块的角部。It can be understood that the upper surface of the first step 16 can also form only one supporting surface 6a for supporting a corner on the first laterally extending edge of a solar cell module. Such a first support can support a corner of a solar cell module at the peripheral edge of the solar cell system.
支持面6a以前述斜角相对于第一底板2a的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。The support surface 6a is inclined relative to the bottom surface of the first bottom plate 2a at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module.
在第一台阶16上还形成有从支持面6a的较低横向延伸边缘大体向上延伸的用于保持太阳能电池模块第一横向延伸边缘的止挡6b。止挡6b优选垂直于支持面6a伸出。此外,凸台6d的侧面(图示为两个侧面)限定出用于保持太阳能电池模块纵向延伸边缘的止挡面6e。A stop 6b for holding the first laterally extending edge of the solar cell module is also formed on the first step 16 and generally extends upward from the lower laterally extending edge of the supporting surface 6a. The stop 6b projects preferably perpendicularly to the support surface 6a. Furthermore, the sides (two sides are shown) of the boss 6d define a stop surface 6e for holding the longitudinally extending edge of the solar cell module.
如图11所示,类似地,第二支座10b优选为一体成型的单件,例如由塑料(例如绝缘塑料)制成,并且包括第二底板2b和设在第二底板上的第二支持部,所述第二支持部由从所述第二底板2b的底表面以第二高度向上伸出的第二台阶18构成,用于支撑太阳能电池模块的第二横向延伸边缘。As shown in Figure 11, similarly, the second support 10b is preferably a single piece integrally formed, for example made of plastic (such as insulating plastic), and includes a second bottom plate 2b and a second support on the second bottom plate The second supporting portion is composed of a second step 18 protruding upwards at a second height from the bottom surface of the second bottom plate 2b for supporting the second laterally extending edge of the solar cell module.
出于倾斜支撑所述太阳能电池模块1的要求,并且考虑到支撑表面本身是否有斜度,所述第一高度小于或等于所述第二高度。Due to the requirement of supporting the solar cell module 1 obliquely and considering whether the supporting surface itself has a slope, the first height is less than or equal to the second height.
同样,可第二台阶18与第二底板2b之间形成至少一个加强构件(例如加强筋)5,以提高它们之间的连接强度。Likewise, at least one reinforcement member (eg reinforcement rib) 5 may be formed between the second step 18 and the second bottom plate 2b to improve the connection strength between them.
第二台阶18限定成大致平坦的上表面,凸台6d从该上表面向上伸出并将该上表面划分成左右两个支持面6a,用于支撑两个太阳能电池模块的第二横向延伸边缘上的相邻角部。可以理解,第二台阶18的上表面也可以只形成一个支持面6a,用于支撑一个太阳能电池模块的第二横向延伸边缘上的一个角部。The second step 18 is defined as a substantially flat upper surface from which the boss 6d protrudes upwards and divides the upper surface into two left and right support surfaces 6a for supporting the second laterally extending edges of the two solar cell modules. Adjacent corners on . It can be understood that the upper surface of the second step 18 can also form only one supporting surface 6a for supporting a corner on the second laterally extending edge of a solar cell module.
支持面6a以前述斜角相对于第二底板2b的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。The support surface 6a is inclined relative to the bottom surface of the second bottom plate 2b at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module.
在第二台阶18上还形成有从支持面6a的较高横向延伸边缘大体向上延伸的用于保持太阳能电池模块第一横向延伸边缘的止挡6b。止挡6b优选垂直于支持面6a伸出。此外,凸台6d的侧面限定出用于保持太阳能电池模块纵向延伸边缘的止挡面6e。A stopper 6b for holding the first laterally extending edge of the solar cell module is also formed on the second step 18 and generally extends upward from the higher laterally extending edge of the supporting surface 6a. The stop 6b projects preferably perpendicularly to the support surface 6a. Furthermore, the sides of the boss 6d define a stop surface 6e for holding the longitudinally extending edge of the solar cell module.
此外,在第一和第二支座的凸台6d中形成有插槽6f,其作用和设置方式将在后面介绍。In addition, slots 6f are formed in the bosses 6d of the first and second supports, and their function and arrangement will be described later.
可以看出,每个太阳能电池模块可以在其四个角部由第一和第二支座支撑。利用第一和第二支座的凸台上的支持面6a,并且借助于止挡6b,可以将太阳能电池模块倾斜地支撑在支撑表面上。It can be seen that each solar cell module may be supported at its four corners by first and second supports. Using the supporting surfaces 6a on the bosses of the first and second supports, and by means of the stops 6b, the solar cell module can be supported obliquely on the supporting surfaces.
图13中示出了一种可被这种第一和第二支座支撑的太阳能电池模块1,其包括边框和由边框支撑的电池板。Fig. 13 shows a solar cell module 1 that can be supported by such first and second supports, which includes a frame and battery panels supported by the frame.
根据本申请的一种可行实施方式,太阳能电池模块1的边框可以是拼接式边框,如图14所示,其包括直边框段42和角接头44,各角接头44将这些直边框段42组合起来而形成完整边框,用于承载电池板48。根据本申请的一种可行实施方式,太阳能电池模块1的接线盒集成在一或多个所述角接头44中和/或一或多个所述直边框段42中。According to a feasible implementation manner of the present application, the frame of the solar cell module 1 can be a spliced frame, as shown in FIG. rise to form a complete frame for carrying the battery board 48 . According to a possible embodiment of the present application, the junction box of the solar cell module 1 is integrated in one or more of the corner joints 44 and/or in one or more of the straight frame segments 42 .
所述直边框段42和角接头44优选由绝缘塑料制成。The straight frame segments 42 and corner joints 44 are preferably made of insulating plastic.
角接头44中形成有与第一和第二支座的插槽6f类似的插槽46,其作用和设置方式将在后面介绍。A slot 46 similar to the slot 6f of the first and second supports is formed in the corner joint 44, and its function and arrangement will be described later.
为了将太阳能电池模块牢固地保持在第一和第二支座上以避免松脱,可以提供锁定结构。如前面针对第一基本实施方式所作描述中,所述锁定结构可以是形状配合结构,例如插块-插槽型锁定结构、卡扣型锁定结构、螺纹型锁定结构等等。In order to securely hold the solar cell module on the first and second supports to avoid loosening, a locking structure may be provided. As described above for the first basic embodiment, the locking structure may be a form-fitting structure, such as a plug-socket type locking structure, a buckle type locking structure, a screw type locking structure, and the like.
锁定结构可以是第一和第二支座的一体部分,也可以是单独形成、然后组装到第一和第二支座上的元件。The locking structure may be an integral part of the first and second mounts, or it may be a separately formed element which is then assembled to the first and second mounts.
根据本申请的一种示例性实施方式中,锁定结构包括图12所示的锁定件30,其优选为一体形成的元件,例如塑料件,并且包括基部32和从基部32伸出的插块34,所述插块34用于以紧配合(但可拆卸)的方式插入第一和第二支座的插槽6f和角接头44的插槽46中,以便将太阳能电池模块锁定在第一和第二支座上。According to an exemplary embodiment of the present application, the locking structure includes a locking member 30 as shown in FIG. , the insert block 34 is used to be inserted into the slot 6f of the first and second supports and the slot 46 of the corner joint 44 in a tightly fitting (but detachable) manner, so as to lock the solar cell module in the first and second brackets. on the second stand.
在图示的例子中,第一和第二支座的插槽6f和角接头44的插槽46分别沿太阳能电池模块的纵向朝向背离太阳能电池模块的方向开口(即这些插槽都是纵向插槽)。此外,插槽6f相对于支持面6a的高度与插槽46相对于角接头44底表面的高度大致相等。此外,插槽6f与插槽46的形状和尺寸大致相同。在这种情况下,可以形成在基部32上大致横向平齐设置且外形大致相同的三个插块34。然而,需要指出,第一和第二支座的插槽6f和角接头44的插槽46(以及相应的锁定件30上的插块34)的数量、位置、朝向、尺寸、形状并不局限于图中所示的,而是可以根据需要而任意设置。例如,插槽6f和/或插槽46可以朝向上方甚至下方开口,每个第一和第二支座以及角接头可以设有一个以上的插槽,等等。In the illustrated example, the slots 6f of the first and second supports and the slots 46 of the corner joints 44 are respectively opened along the longitudinal direction of the solar cell module in a direction away from the solar cell module (that is, these slots are inserted longitudinally). groove). Furthermore, the height of the slot 6 f relative to the support surface 6 a is approximately equal to the height of the slot 46 relative to the bottom surface of the corner joint 44 . Furthermore, the slot 6f is substantially the same shape and size as the slot 46 . In this case, three inserts 34 may be formed on the base 32 to be substantially horizontally aligned and have substantially the same shape. However, it should be pointed out that the number, position, orientation, size and shape of the slots 6f of the first and second supports and the slots 46 of the corner joint 44 (and the corresponding plugs 34 on the locking piece 30) are not limited. As shown in the figure, but can be set arbitrarily according to needs. For example, the slots 6f and/or the slots 46 may open upwards or even downwards, each first and second support and corner joint may have more than one slot, etc.
下面参照图15-17简要描述根据本申请的第三基本实施方式的太阳能电池系统的安装过程。The installation process of the solar cell system according to the third basic embodiment of the present application will be briefly described below with reference to FIGS. 15-17 .
首先,在支撑表面上规划将要布置第一和第二支座的安装位置(例如前面图3或4所示的安装位置),并将第一和第二支座在各自的安装位置固定在支撑表面上(例如利用粘合剂,如前所述)。First, plan the installation position where the first and second supports will be placed on the support surface (such as the installation positions shown in Figure 3 or 4 above), and fix the first and second supports on the support at their respective installation positions on the surface (e.g. by means of an adhesive, as previously described).
然后,如图15所示,将太阳能电池模块1支靠在第一支座10a和第二支座10b上。在图示的例子中,每个支座上形成有两个支持面6a,因此每个支座可以支撑两个太阳能电池模块1的相邻角部。在这种状况下,插槽6f和左右两侧的插槽46大致平齐且朝向同一方向。Then, as shown in FIG. 15, the solar cell module 1 is supported on the first support 10a and the second support 10b. In the illustrated example, two support surfaces 6 a are formed on each support, so each support can support adjacent corners of two solar cell modules 1 . In this state, the slots 6f and the slots 46 on the left and right sides are substantially flush and face the same direction.
然后,如图16所示,沿着箭头F的方向将一个锁定件30的插块34向一个支座(图示为第一支座10a)的插槽6f和横向两侧的太阳能电池模块1的角部中的插槽46中插入。Then, as shown in FIG. 16 , insert the plug 34 of a locking member 30 to the slot 6f of a support (the first support 10a in the figure) and the solar cell modules 1 on both lateral sides in the direction of the arrow F. Insert it into the slot 46 in the corner.
在将插块34插入各插槽中后,该锁定件30就将两个横向相邻太阳能电池模块1的角部锁定在相应的支座上了,如图17所示。After the plugs 34 are inserted into the respective slots, the locking member 30 locks the corners of two laterally adjacent solar cell modules 1 on the corresponding supports, as shown in FIG. 17 .
在将全部太阳能电池模块的角部通过锁定件锁定在相应的支座上并且对各太阳能电池模块的接线盒进行接线操作后,就安装好了整个太阳能电池系统。该太阳能电池系统具有前面参照前面图3或4所描述的成行或成阵列的排布模式。After the corners of all the solar battery modules are locked on the corresponding supports by the locking pieces and the junction box of each solar battery module is connected, the whole solar battery system is installed. The solar cell system has a row or array arrangement as previously described with reference to FIG. 3 or 4 above.
对于本申请的第三基本实施方式,也可以像第一基本实施方式中那样添加中间支座,以便实现类似于图5的排布模式。For the third basic embodiment of the present application, it is also possible to add an intermediate support as in the first basic embodiment, so as to realize an arrangement pattern similar to that of FIG. 5 .
如前所述,根据本申请,在太阳能电池模块与支撑表面之间留下供空气流通的空间。然而,如果该空间太大的话,可能会在太阳能电池模块下面产生过大的风负荷,这对于太阳能电池系统的安装稳定性来说是不利的。为了应对这一问题,根据本申请的一种实施方式,在太阳能电池系统中添加挡风板,所述挡风板优选安装在第二支座上。As previously mentioned, according to the present application, a space is left for air circulation between the solar cell modules and the supporting surface. However, if the space is too large, an excessive wind load may be generated under the solar cell module, which is detrimental to the installation stability of the solar cell system. In order to deal with this problem, according to an embodiment of the present application, a wind deflector is added to the solar cell system, and the wind deflector is preferably installed on the second support.
图18-20中示出了一种可行的挡风板形式,其中,挡风板40为矩形板材的形式,可以安装于两个横向相邻第二支座10b之间(参看图20)。挡风板40可在端部处设有与第二支座10b配合的结构,例如,图18所示的挡风板40中具有特定形状的配合孔40a以及第二支座10b上具有对应形状的配合突起6g。配合突起6g可以插入配合孔40a中并且在二者之间形成紧配合。当然,其它配合结构也是可行的。并且,配合突起6g与配合孔40a的形状可以不同,只要能够在二者之间形成紧配合即可。A possible wind deflector form is shown in FIGS. 18-20 , wherein the wind deflector 40 is in the form of a rectangular plate and can be installed between two laterally adjacent second supports 10 b (see FIG. 20 ). The windshield 40 may be provided with a structure at the end to cooperate with the second support 10b, for example, the windshield 40 shown in FIG. The fitting protrusion is 6g. The fitting protrusion 6g can be inserted into the fitting hole 40a and form a tight fit therebetween. Of course, other cooperating structures are also possible. Also, the shape of the fitting protrusion 6g and the fitting hole 40a may be different, as long as a tight fit can be formed therebetween.
在太阳能电池系统具有类似于图4的排布方式时,可将彼此纵向相邻的第一和第二支座相连,以便于二者之间的相对定位以及提高系统的稳定性。When the solar cell system has an arrangement similar to that shown in FIG. 4 , the first and second supports that are longitudinally adjacent to each other can be connected to facilitate relative positioning between the two and improve the stability of the system.
可以通过多种结构将第一和第二支座相连,例如,图21-23中示出了一种可行的互连结构,其主要由第一支座10a的第一底板2a和第二支座10b的第二底板2b各自的水平延伸段组成。第一底板2a的水平延伸段形成上凸的折曲部50a,第二底板2b的水平延伸段形成上凸的折曲部50b。这两个折曲部50a、50b可以相互嵌套,以将第一和第二支座相连,如图23所示。折曲部50a、50b中可以分别形成锁定部,例如通孔或螺纹孔52a、52b,以便利用螺纹坚固件将两个折曲部锁紧在一起。The first and second supports can be connected by various structures. For example, a feasible interconnection structure is shown in FIGS. The second bottom plate 2b of the seat 10b is composed of respective horizontal extensions. The horizontal extending section of the first bottom plate 2a forms an upwardly convex bending portion 50a, and the horizontally extending section of the second bottom plate 2b forms an upwardly convex bending portion 50b. The two bending parts 50a, 50b can be nested with each other to connect the first and second supports, as shown in FIG. 23 . Locking parts, such as through holes or threaded holes 52a, 52b, may be respectively formed in the bending parts 50a, 50b, so that the two bending parts can be locked together by a threaded fastener.
图24-27中示出了另一种可行的互连结构,其主要由第一支座10a的第一底板2a上的竖直弯折部54a、第二支座10b的第二底板2b上的竖直弯折部54b、互连件56组成。互连件56两端与竖直弯折部54a、54b之间设有相互配合的结构,例如,图中所示的竖直弯折部54a、54b中的狭缝和互连件56两端的折回部56a。这两个折回部56a可以钩挂于竖直弯折部54a、54b中的狭缝中,以将第一和第二支座相连,如图27所示。Another possible interconnection structure is shown in FIGS. 24-27, which mainly consists of a vertical bending portion 54a on the first bottom plate 2a of the first support 10a, a vertical bending portion 54a on the second bottom plate 2b of the second support 10b The vertical bending part 54b and the interconnection piece 56 are composed. Between the two ends of the interconnection member 56 and the vertical bending parts 54a, 54b, there is a structure that cooperates with each other, for example, the slits in the vertical bending parts 54a, 54b shown in the figure and the slits at the two ends of the interconnection member 56 Turn-back portion 56a. The two folded portions 56a can be hooked into slots in the vertical bends 54a, 54b to connect the first and second mounts, as shown in FIG. 27 .
所述第一支座、第二支座和互连件中的至少一个可以通过配重压持在支撑表面上,从而将太阳能电池系统固定在支撑表面上。也可同时采用配重压持和粘合剂粘接两种方式,以提高太阳能电池系统的固定强度。At least one of the first support, the second support and the interconnector may be pressed against the support surface by a counterweight, thereby fixing the solar cell system on the support surface. It is also possible to simultaneously adopt two methods of weight pressing and adhesive bonding to improve the fixing strength of the solar cell system.
本申请的第三基本实施方式的其它方面与前面描述的第一和第二基本实施方式类似,这里不再重复描述。Other aspects of the third basic embodiment of the present application are similar to those of the first and second basic embodiments described above, and will not be repeated here.
下面参照图28-36描述根据本申请的第四基本实施方式的太阳能电池系统。A solar cell system according to a fourth basic embodiment of the present application will be described below with reference to FIGS. 28-36 .
在本申请的第四基本实施方式中,用于支撑太阳能电池模块的第一支座10a和第二支座10b公用单一的底板2,从而形成组合式支座10,如图28所示。In the fourth basic embodiment of the present application, the first support 10 a and the second support 10 b for supporting the solar cell module share a single bottom plate 2 to form a combined support 10 , as shown in FIG. 28 .
在该组合式支座10中,第一支座10a包括直接形成在底板2上的第一支持部,第一支持部限定出用于支撑太阳能电池模块第一横向延伸边缘处底表面的支持面6a以及从支持面6a的较低横向延伸边缘大体向上延伸的用于保持太阳能电池模块第一横向延伸边缘的止挡6b。该支持面6a以前述斜角相对于底板2的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。支持面6a的较低横向延伸边缘基本上位于底板2的上表面上,或仅仅略高于底板2的上表面。第一支座10a的支持面6a的较低横向延伸边缘比其较高横向延伸边缘更靠近第二支座10b。In the combined support 10, the first support 10a includes a first support portion formed directly on the bottom plate 2, the first support portion defines a support surface for supporting the bottom surface at the first laterally extending edge of the solar cell module 6a and a stop 6b extending generally upwards from the lower laterally extending edge of the supporting surface 6a for holding the first laterally extending edge of the solar cell module. The support surface 6a is inclined relative to the bottom surface of the bottom plate 2 at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module. The lower laterally extending edge of the support surface 6 a lies substantially on the upper surface of the base plate 2 , or only slightly above the upper surface of the base plate 2 . The lower transversely extending edge of the support surface 6a of the first support 10a is closer to the second support 10b than its upper transversely extending edge.
第一支座10a还设有锁定结构,其在图示的例子中由插块64构成。该插块64连接于或一体地形成在第一支持部上,例如,形成在从支持面6a向上延伸的支柱62的上端并且沿横向朝向两侧伸出,用于插入太阳能电池模块上的相应横向插槽中,如后文所述。The first support 10a is also provided with a locking structure, which in the illustrated example is constituted by a plug 64 . The plug 64 is connected to or integrally formed on the first supporting part, for example, formed on the upper end of the support 62 extending upward from the supporting surface 6a and protruding towards both sides in the lateral direction, for inserting into the corresponding corresponding solar cell module. in the horizontal slot, as described later.
另一方面,第二支座10b包括由竖直壁60支撑于底板2上一定高度处的第二支持部,第二支持部限定出用于支撑太阳能电池模块第二横向延伸边缘处底表面的支持面6a以及从支持面6a的较高横向延伸边缘大体向上延伸的用于保持太阳能电池模块第二横向延伸边缘的止挡6b。该支持面6a以前述斜角相对于底板2的底表面倾斜,以便适应于支撑太阳能电池模块的安装倾斜角。第二支座10b的支持面6a的较高横向延伸边缘比其较低横向延伸边缘更靠近第一支座10a。On the other hand, the second support 10b includes a second support portion supported by the vertical wall 60 at a certain height on the bottom plate 2, and the second support portion defines a bottom surface for supporting the second laterally extending edge of the solar cell module. A supporting surface 6a and a stopper 6b extending generally upward from the higher laterally extending edge of the supporting surface 6a for holding the second laterally extending edge of the solar cell module. The support surface 6a is inclined relative to the bottom surface of the bottom plate 2 at the aforementioned oblique angle so as to adapt to the installation inclination angle for supporting the solar cell module. The upper transversely extending edge of the support surface 6a of the second support 10b is closer to the first support 10a than its lower transversely extending edge.
第二支座10b还设有锁定结构,其在图示的例子中由插块64构成。该插块64连接于或一体地形成在第二支持部上,例如,形成在从支持面6a向上延伸的支柱62的上端并且沿横向朝向两侧伸出,用于插入太阳能电池模块上的相应横向插槽中,如后文所述。The second support 10b is also provided with a locking structure, which is constituted by an insert block 64 in the illustrated example. The plug 64 is connected to or integrally formed on the second supporting portion, for example, formed on the upper end of the support 62 extending upward from the supporting surface 6a and protruding toward both sides in the lateral direction, for inserting into the corresponding corresponding solar cell module. in the horizontal slot, as described later.
此外,可以在第二支座10b上安装挡风板,例如图29所示的挡风板40。该挡风板40与第二支座10b之间设有配合结构,以便将挡风板40附连于第二支座10b,例如图中所示的位于挡风板40两端的折回边缘40b和第二支座10b上的用于与所述折回边缘40b钩挂配合的卡槽部66。In addition, a wind deflector, such as the wind deflector 40 shown in FIG. 29 , can be installed on the second support 10b. A matching structure is provided between the windshield 40 and the second support 10b so as to attach the windshield 40 to the second support 10b, for example, the folded edges 40b and 40b at both ends of the windshield 40 shown in the figure The engaging groove portion 66 on the second support 10b is used for hooking and fitting with the folded edge 40b.
下面参照图30-36简要描述根据本申请的第四基本实施方式的太阳能电池系统的安装过程。The installation process of the solar cell system according to the fourth basic embodiment of the present application will be briefly described below with reference to FIGS. 30-36 .
首先,在支撑表面上规划将要布置组合式支座的安装位置,并将组合式支座在各自的安装位置固定在支撑表面上(例如利用粘合剂,如前所述)。Firstly, the mounting locations where the modular supports are to be arranged are planned on the supporting surface, and the modular mountings are fixed on the supporting surface at the respective mounting locations (for example by means of an adhesive, as described above).
然后,如图30所示,将太阳能电池模块1的一侧纵向延伸边缘安装在纵向相邻的两个组合式支座10上,从而该纵向延伸边缘与第一横向延伸边缘相交的角部由一个组合式支座10的第一支座10a支撑,该纵向延伸边缘与第二横向延伸边缘相交的角部由另一个组合式支座10的第二支座10b支撑。Then, as shown in FIG. 30 , install one side of the longitudinally extending edge of the solar cell module 1 on two longitudinally adjacent combined supports 10 , so that the corner where the longitudinally extending edge intersects with the first transversely extending edge is defined by The first support 10a of one modular support 10 is supported by the second support 10b of the other modular support 10 at the corner where the longitudinally extending edge meets the second transversely extending edge.
如图31所示,将太阳能电池模块1的纵向延伸边缘向组合式支座10上的安装是这样实现的,即沿着图中箭头F1所示方向将该纵向边缘沿横向方向朝向第一支座10a或第二支座10b移动,以使该支座上的插块64以紧配合的方式插入纵向延伸边缘端部处的横向插槽46中。这样,纵向延伸边缘的端部被相应支座的支持面承载,并且通过插块64与横向插槽46的配合而将该纵向延伸边缘的端部锁定在该支座上。接下来,如图32所示,将两个组合式支座10沿箭头F2所示方向沿横向朝向太阳能电池模块1的另一侧纵向延伸边缘移动,以将两个组合式支座10上的插块插入所述另一侧纵向延伸边缘两端的横向插槽中,这样,一个太阳能电池模块1在其四个角部由四个组合式支座10支撑。As shown in FIG. 31 , the installation of the longitudinally extending edge of the solar cell module 1 on the combined support 10 is realized in such a way that the longitudinal edge faces the first support along the direction indicated by the arrow F1 in the transverse direction. The seat 10a or second support 10b is moved so that the insert 64 on the support inserts in a tight fit into the transverse slot 46 at the end of the longitudinally extending edge. In this way, the end of the longitudinally extending edge is carried by the supporting surface of the corresponding seat and is locked to the seat by the cooperation of the plug 64 with the transverse slot 46 . Next, as shown in FIG. 32 , move the two combined supports 10 along the direction indicated by the arrow F2 along the transverse direction toward the longitudinally extending edge of the other side of the solar cell module 1 , so as to move the two combined supports 10 Inserting blocks are inserted into the transverse slots at both ends of the longitudinally extending edge on the other side, so that a solar cell module 1 is supported by four combined supports 10 at its four corners.
通过这种方式,可以形成太阳能电池模块1的阵列,如图33所示,其中图中以虚线框的方式标出的横向和纵向相邻的四个太阳能电池模块1之间的彼此相邻的四个角部由同一组合式支座10支撑。In this way, an array of solar cell modules 1 can be formed, as shown in FIG. 33 , where four solar cell modules 1 that are adjacent to each other in the horizontal and vertical directions marked by dotted lines in the figure The four corners are supported by the same combined support 10 .
接下来,如图34所示安装挡风板40,每个挡风板40在其两端附连于横向相邻的两个组合式支座10的第二支座上。挡风板40是这样实现的,即如图35所示,将挡风板40端部的折回边缘40b沿图中以箭头F3所示的方向插入第二支座10b上的卡槽部66中。Next, as shown in FIG. 34 , the wind deflectors 40 are installed, and each wind deflector 40 is attached at its two ends to the second support of the two laterally adjacent combined supports 10 . The windshield 40 is realized in this way, that is, as shown in FIG. 35 , the folded edge 40b at the end of the windshield 40 is inserted into the groove 66 on the second support 10b along the direction shown by the arrow F3 in the figure. .
接下来,对太阳能电池进行接线操作,如图36所示。对于接线盒集成在太阳能电池模块1的边框的角接头和/或直边框段中的情况来说,容易实现相邻太阳能电池模块1的电连接以及将太阳能电池模块1通过外部引线69实现外部电连接。Next, wire the solar cells, as shown in Figure 36. For the case where the junction box is integrated in the corner joint and/or straight frame segment of the frame of the solar cell module 1, it is easy to realize the electrical connection of the adjacent solar cell modules 1 and realize the external electrical connection of the solar cell module 1 through the external lead 69. connect.
这样,就完成了整个太阳能电池系统。In this way, the entire solar cell system is completed.
本申请的第四基本实施方式的其它方面与前面描述的第一至第三基本实施方式类似,这里不再重复描述。Other aspects of the fourth basic embodiment of the present application are similar to those of the first to third basic embodiments described above, and will not be repeated here.
需要指出,尽管前面针对不同的侧重点分别描述了本申请的第一至第四基本实施方式,但需要指出,各基本实施方式中的各种特征是通用的,因此能够彼此组合或替换。例如,在各基本实施方式中,支座都可采用配重压持或粘合剂粘接或同时采用这两种方式固定在支撑表面上。It should be pointed out that although the first to fourth basic implementation modes of the present application have been described above with different emphases, it should be pointed out that various features in each basic implementation mode are common and thus can be combined or replaced with each other. For example, in each of the basic embodiments, the support may be fixed to the support surface by weights, adhesive bonding, or both.
本领域技术人员可以理解,不论是采用本申请的哪种基本实施方式,都能通过前面描述的本申请的安装方法以简便的方式将太阳能电池系统安装到支撑表面上,以使得太阳能电池模块相对于支撑表面具有所需的斜度,同时在太阳能电池模块与支撑表面之间留下供空气流通的空间。如果需要避免该空间中的风流量太大,可以安装挡风板以减小风向该空间中的流入。Those skilled in the art can understand that no matter which basic implementation mode of the application is adopted, the solar cell system can be installed on the supporting surface in a simple manner through the above-described installation method of the application, so that the solar cell modules are relatively The supporting surface has a required slope while leaving a space for air circulation between the solar cell module and the supporting surface. If it is necessary to avoid too much wind flow in the space, a windshield can be installed to reduce the inflow of wind into the space.
根据本申请,支座可以通过简单的方式固定在到支撑表面例如屋顶上,而不需要破坏支撑表面下面的防水层,例如通过配重例如压舱块或通过粘接等。此外,由于不需要对支撑表面进行打孔操作,也不需要随后利用螺栓进行固定,因此操作更为简单、方便,安装过程得以简化。According to the application, the bearing can be fastened to the supporting surface, eg a roof, in a simple manner without destroying the waterproof layer below the supporting surface, for example by means of counterweights such as ballast blocks or by gluing or the like. Furthermore, the installation process is simplified due to the ease and convenience of handling as no drilling of the support surface is required and subsequent bolting is not required.
此外,太阳能电池系统的安装结构可以由彼此独立的支座形成,而不需要采用围绕电池模块四周的整体框架形式的轨架,因此,同现有技术中的安装轨架相比,本申请的太阳能电池系统的安装结构的制造和安装成本能够降低。In addition, the installation structure of the solar battery system can be formed by mutually independent supports without using a rail frame in the form of an integral frame around the battery module. Therefore, compared with the mounting rail frame in the prior art, the present application Manufacturing and installation costs of the mounting structure of the solar cell system can be reduced.
此外,通过具有不同高度的支座的组合,可以将太阳能电池系统设置在理想的安装倾斜角,因此太阳能电池系统安装的灵活性提高。同时,在太阳能电池系统与支撑表面之间留有供空气流通的空间,因此太阳能电池系统的散热性能较好。In addition, through the combination of supports with different heights, the solar battery system can be arranged at an ideal installation inclination angle, so the flexibility of solar battery system installation is improved. At the same time, there is a space for air circulation between the solar battery system and the supporting surface, so the heat dissipation performance of the solar battery system is better.
首先需要指出,本申请的方案既适用于块状太阳能电池系统(如晶体硅太阳能电池系统),也有可能适用于薄膜太阳能电池系统(如果薄膜太阳能电池模块本身的强度足够的话)。First of all, it should be pointed out that the solution of this application is applicable to bulk solar cell systems (such as crystalline silicon solar cell systems), and may also be applicable to thin-film solar cell systems (if the strength of the thin-film solar cell module itself is sufficient).
此外,尽管前面描述的本申请的太阳能电池系统特别适合于在屋顶安装,但本申请的太阳能电池系统能够利用支座方便地安装在其它各式各样的支撑表面上,例如地面、墙壁、固定或移动设备的表面等等上。因此,本申请的太阳能电池系统及其安装方法并不局限于屋顶型应用。In addition, although the solar cell system of the present application described above is particularly suitable for installation on roofs, the solar cell system of the present application can be easily installed on other various supporting surfaces, such as the ground, wall, fixed Or on the surface of a mobile device, etc. Therefore, the solar cell system and its installation method of the present application are not limited to rooftop-type applications.
此外,虽然前面针对可行实施方式显示和描述了本申请,但本领域技术人员可以理解,在不脱离权利要求书中限定的本申请范围的前提下,可以做出各种变化和修改。Furthermore, while the present application has been shown and described with respect to possible embodiments, it will be understood by those skilled in the art that various changes and modifications can be made without departing from the scope of the present application as defined in the claims.
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