Summary of the invention
The object of the invention is to overcome the above-mentioned defect that prior art exists, cold-resistance super tough reinforced nylon 6 material for a kind of automobile is provided, it is strong that it had both had stronger toughness, has again higher rigidity, and cold tolerance is good.
Another object of the present invention is to provide the preparation method of a kind of automobile with cold-resistance super tough reinforced nylon 6 material, make toughner and glass fibre interface, toughner and nylon 6 interfaces all obtain consistency preferably, thereby make material of the present invention when toughness strengthens, rigidity also is improved greatly.
The technical solution adopted for the present invention to solve the technical problems is:
Cold-resistance super tough reinforced nylon 6 material for a kind of automobile, by weight, described automobile is mixed by following component with cold-resistance super tough reinforced nylon 6 material: Nylon 6 20-90 part, modification precursor 10-80 part, oxidation inhibitor 0.1-0.5 part, lubricant 0.1-0.5 part; Wherein said modification precursor is mixed by polyolefin resin, graft copolymerization monomer and glass fibre.
Said modification precursor is that polyolefin resin, graft copolymerization monomer, glass fibre three melt blending extruding pelletization form.Polyolefin resin reacts with the graft copolymerization molten monomer and forms toughner, toughner forms the modification precursor with the glass fibre melting again, the modification precursor forms product with other component melts blend such as Nylon 6 again, this kind of differential modification technology, both can allow fully activation after polyolefin resin and copolymerization monomer reaction, can allow again the surface of glass fibre reach functionalization and hydrophobization effect, glass fibre and polyolefine form " candle wick structure ", for follow-up, with blend Nylon 6, carry out the technology place mat.Obtain toughner and glass fibre interface, toughner and nylon 6 interfaces and all obtain consistency preferably, thereby make material of the present invention when toughness strengthens, rigidity also is improved greatly.
As preferably, by weight, described modification precursor is mixed by polyolefin resin 40-90 part, graft copolymerization monomer 0.5-30 part and glass fibre 5-50 part.
As preferably, described polyolefin resin is mixed by the component of following weight part: linear low density polyethylene (LLDPE) 5-60 part, vinyl-vinyl acetate copolymer (EVA) 10-90 part, ethylene-octene copolymer (POE) 5-40 part.
As preferably, described graft copolymerization monomer is one or more the mixture in methyl methacrylate, maleic anhydride, glycidyl methacrylate, dicumyl peroxide.
As preferably, the viscosity of described Nylon 6 is 2.4 ~ 3.6.
As preferably, described oxidation inhibitor is one or more the mixture in antioxidant 1010, irgasfos 168, antioxidant 264, oxidation inhibitor 1045.
As preferably, described lubricant is one or more mixtures in amine hydroxybenzene, stearylamide, ethylene bis stearic amide.
The preparation method of cold-resistance super tough reinforced nylon 6 material for a kind of automobile, described preparation method's step is as follows:
(1) by weight ratio, polyolefin resin, graft copolymerization monomer are fully mixed in high mixer, enter in twin screw extruder, at 140 ℃ ~ 220 ℃ temperature, melt blending is extruded, after normally extruding 0.5 ~ 5 minute, to twin-screw extrusion pusher side spout, add glass fibre, glass fibre with the melt melt blending after extruding pelletization, dry, obtain the modification precursor;
(2) by weight ratio, dried Nylon 6, modification precursor, oxidation inhibitor and lubricant are fully mixed in high mixer, enter in twin screw extruder, at 180 ℃ ~ 248 ℃ temperature, melt extrude granulation, dry, obtain cold-resistance super tough reinforced nylon 6 material for automobile.
As preferably, by weight, described automobile is mixed by following component with cold-resistance super tough reinforced nylon 6 material: Nylon 6 20-90 part, modification precursor 10-80 part, oxidation inhibitor 0.1-0.5 part, lubricant 0.1-0.5 part; Wherein said modification precursor is mixed by polyolefin resin 40-90 part, graft copolymerization monomer 0.5-30 part and glass fibre 5-50 part.
As preferably, described polyolefin resin is mixed by the component of following weight part: linear low density polyethylene 5-60 part, vinyl-vinyl acetate copolymer 10-90 part, ethylene-octene copolymer 5-40 part.
The invention has the beneficial effects as follows:
1, the present invention adopts and first polyolefin resin is reacted to toughner and the glass fibre blend granulation in advance formed with the graft copolymerization molten monomer, by differential modification technology advantage, both can allow fully activation after polyolefin resin and copolymerization monomer reaction, can allow again the surface of glass fibre reach functionalization and hydrophobization effect, glass fibre and polyolefine form " candle wick structure ", make toughner and glass fibre interface, toughner and nylon 6 interfaces all obtain consistency preferably, thereby make material of the present invention when toughness strengthens, rigidity also is improved greatly.
2, cold tolerance is good, and the impact property of-40 ℃ of low temperature is better and stable.
Embodiment
Below by specific embodiment, technical scheme of the present invention is described in further detail.
In the present invention, if not refer in particular to, the raw material adopted and equipment etc. all can be buied from market or this area is commonly used.Method in following embodiment, if no special instructions, be the ordinary method of this area.In following examples, part of indication is weight part.The viscosity of the Nylon 6 that following examples are used is 2.4 ~ 3.6.
Embodiment 1
(1) polyolefin resin, graft copolymerization monomer are fully mixed and (stir in high mixer 6 ~ 10 minutes in high mixer, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder to melt extrude the raw material mixed, after normally extruding 0.5 ~ 5 minute, add twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation in 7 strands of glass fibre (long glass fibres of commercially available routine), 7 strands is just 30 parts of weight parts), glass fibre with the melt melt blending after extruding pelletization, dry, obtain the modification precursor; The expressing technique of twin screw extruder is: 300 rev/mins of ,Ge district Heating temperatures of screw speed are: 190 ℃, 140 150 165 175 175 180 190 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
The component of modification precursor forms: 50 parts of polyolefin resines (wherein LLDPE is 20 parts, 20 parts of EVA, 10 parts of POE), 20 parts of maleic anhydrides, 30 parts, glass fibre.
(2) dried Nylon 6, modification precursor, oxidation inhibitor and lubricant are fully mixed and (stir in high mixer 5 ~ 20 minutes in high mixer, mixing speed is 400 ~ 1000 rev/mins), send twin screw extruder to melt extrude the raw material mixed, granulation, dry, obtain cold-resistance super tough reinforced nylon 6 material for automobile.The expressing technique of twin screw extruder is: 400 rev/mins of ,Ge district Heating temperatures of screw speed are: 235 ℃, 180 190 200 220 235 235 240 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Automobile forms by the component of cold-resistance super tough reinforced nylon 6 material: 29.5 parts of Nylon 6s, 70 parts of modification precursors, 0.2 part of antioxidant 1010,0.3 part of lubricant oleic acid acid amides.
Embodiment 2
(1) polyolefin resin, graft copolymerization monomer are fully mixed and (stir in high mixer 6 ~ 10 minutes in high mixer, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder to melt extrude the raw material mixed, after normally extruding 0.5 ~ 5 minute, add twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation in 10 strands of glass fibre (long glass fibres of commercially available routine), 10 strands is just 50 parts of weight parts), glass fibre with the melt melt blending after extruding pelletization, dry, obtain the modification precursor; The expressing technique of twin screw extruder is: 350 rev/mins of ,Ge district Heating temperatures of screw speed are: 180 ℃, 140 145 160 170 170 175 180 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
The component of modification precursor forms: 40 parts of polyolefin resines (wherein LLDPE is 20 parts, 10 parts of EVA, 10 parts of POE), 10 parts of methyl methacrylate and glycidyl methacrylate compounds (mass ratio 1:1), 50 parts, glass fibre.
(2) dried Nylon 6, modification precursor, oxidation inhibitor and lubricant are fully mixed and (stir in high mixer 5 ~ 20 minutes in high mixer, mixing speed is 400 ~ 1000 rev/mins), send twin screw extruder to melt extrude the raw material mixed, granulation, dry, obtain cold-resistance super tough reinforced nylon 6 material for automobile.The expressing technique of twin screw extruder is: 450 rev/mins of ,Ge district Heating temperatures of screw speed are: 240 ℃, 180 195 205 225 240 245 245 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Automobile forms by the component of cold-resistance super tough reinforced nylon 6 material: 39.5 parts of Nylon 6s, 60 parts of modification precursors, 0.25 part of irgasfos 168,0.25 part of lubricant ethylene bis stearic amide.
Embodiment 3
(1) polyolefin resin, graft copolymerization monomer are fully mixed and (stir in high mixer 6 ~ 10 minutes in high mixer, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder melting (forming toughness reinforcing melt) to extrude the raw material mixed, after normally extruding 0.5 ~ 5 minute, add twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation in 9 strands of glass fibre (long glass fibres of commercially available routine), 9 strands is just 40 parts of weight parts), glass fibre with the melt melt blending after extruding pelletization, dry, obtain the modification precursor; The expressing technique of twin screw extruder is: 360 rev/mins of ,Ge district Heating temperatures of screw speed are: 210 ℃, 150 160 180 190 200 220 210 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
The component of modification precursor forms: 40 parts of polyolefin resines (wherein LLDPE is 10 parts, 10 parts of EVA, 20 parts of POE), 20 parts of glycidyl methacrylate, 40 parts, glass fibre.
(2) dried Nylon 6, modification precursor, oxidation inhibitor and lubricant are fully mixed and (stir in high mixer 5 ~ 20 minutes in high mixer, mixing speed is 400 ~ 1000 rev/mins), send twin screw extruder to melt extrude the raw material mixed, granulation, dry, obtain cold-resistance super tough reinforced nylon 6 material for automobile.The expressing technique of twin screw extruder is: 450 rev/mins of ,Ge district Heating temperatures of screw speed are: 240 ℃, 185 195 225 225 245 248 248 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Automobile forms by the component of cold-resistance super tough reinforced nylon 6 material: 24.5 parts of Nylon 6s, 75 parts of modification precursors, 0.3 part of antioxidant 264 and 1045 1:1 quality compound, lubricant: 0.2 part of the 1:1 quality compound of stearylamide and amine hydroxybenzene.
Comparative Examples 1
The component of comparative sample: 29.5 parts of Nylon 6s, 50 parts of polyolefin resines (wherein LLDPE is 20 parts, 20 parts of EVA, 10 parts of POE), 20 parts of maleic anhydrides, 30 parts, glass fibre, 0.2 part of antioxidant 1010,0.3 part of lubricant oleic acid acid amides.
The preparation method of comparative sample: Nylon 6, polyolefin resin, graft copolymerization monomer, oxidation inhibitor and lubricant are added in high mixer successively fully mix and (stir in high mixer 6 ~ 10 minutes, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder to melt extrude the raw material mixed; After normally extruding 0.5 ~ 5 minute, extruding pelletization after the melt melt blending that adds twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation, 7 strands is just 30 parts of weight parts) and front component to form in 7 strands of glass fibre.The expressing technique of twin screw extruder is: 400 rev/mins of ,Ge district Heating temperatures of screw speed are: 235 ℃, 180 190 200 220 235 235 240 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Comparative Examples 2
The component of comparative sample: 39.5 parts of Nylon 6s, (wherein LLDPE is 20 parts for 40 parts of polyolefin resines, 10 parts of EVA, 10 parts of POE), 10 parts of methyl methacrylate and glycidyl methacrylate compounds (mass ratio 1:1), 50 parts, glass fibre, 0.25 part of irgasfos 168,0.25 part of lubricant ethylene bis stearic amide.
The preparation method of comparative sample: Nylon 6, polyolefin resin, graft copolymerization monomer, oxidation inhibitor and lubricant are added in high mixer successively fully mix and (stir in high mixer 6 ~ 10 minutes, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder to melt extrude the raw material mixed; After normally extruding 0.5 ~ 5 minute, extruding pelletization after the melt melt blending that adds twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation, 10 strands is just 50 parts of weight parts) and front component to form in 10 strands of glass fibre.The expressing technique of twin screw extruder is: 450 rev/mins of ,Ge district Heating temperatures of screw speed are: 240 ℃, 180 195 205 225 240 245 245 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Comparative Examples 3
The component of comparative sample: 24.5 parts of Nylon 6s, (wherein LLDPE is 10 parts for 40 parts of polyolefin resines, 10 parts of EVA, 20 parts of POE), 20 parts of glycidyl methacrylate, 40 parts, glass fibre, 0.3 part of antioxidant 264 and 1045 1:1 quality compound, 0.2 part of the 1:1 quality compound of lubricant stearylamide and amine hydroxybenzene.
The preparation method of comparative sample: Nylon 6, polyolefin resin, graft copolymerization monomer, oxidation inhibitor and lubricant are added in high mixer successively fully mix and (stir in high mixer 6 ~ 10 minutes, mixing speed is 200 ~ 800 rev/mins), send twin screw extruder to melt extrude the raw material mixed; After normally extruding 0.5 ~ 5 minute, extruding pelletization after the melt melt blending that adds twin-screw extrusion pusher side spout (according to the rotating speed Accurate Estimation, 9 strands is just 40 parts of weight parts) and front component to form in 9 strands of glass fibre.The expressing technique of twin screw extruder is: 450 rev/mins of ,Ge district Heating temperatures of screw speed are: 240 ℃, 185 195 225 225 245 248 248 ℃, 8th district, ℃, 7th district, ℃, 6th district, ℃, 5th district, ℃, 4th district, ℃, 3rd district, ℃, 2nd district, a district.
Mechanics Performance Testing:
The product prepared is placed in 110 ℃ of baking ovens under condition and dries 4 ~ 6 hours, and then injection moulding prepares batten, and embodiment 1,2,3 is identical with corresponding Comparative Examples 1,2,3 Shooting Techniques respectively.
The test of tensile property, bending property, impact property, undertaken by national standard fully.Draw speed is 20mm/min, rate of bending 5mm/min, and shock strength is undertaken by socle girder breach method, and the low temperature impact test condition is that-40 ℃, the 24h status adjustment, regulate rear taking-up and test immediately.
Various test performances are as shown in table 1.
From finding out with table 1, with the material that same composition is prepared with the usual way under condition, to compare, the prepared material property of the present invention has the lifting of certain amplitude, is specially:
1) to the bending property index of reflection strength of materials rigidity, 10% raising is approximately arranged;
2) to the normal temperature impact property index of reflection toughness of material, 10 ~ 20% raising is approximately arranged;
3) to the low temperature impact strength of reaction material cold tolerance, the increase rate maximum surpasses 70%.
Hence one can see that, adopts the prepared novel material of method of the present invention, on rigidity and toughness, all is greatly improved, and particularly cold tolerance has larger breakthrough.
The proportioning of following each feed composition of the present invention:
Automobile with cold-resistance super tough reinforced nylon 6 material prescription is: Nylon 6 20-90 part, modification precursor 10-80 part, oxidation inhibitor 0.1-0.5 part, lubricant 0.1-0.5 part.The modification precursor is mixed by polyolefin resin 40-90 part, graft copolymerization monomer 0.5-30 part and glass fibre 5-50 part.Polyolefin resin was comprised of the mixing of linear low density polyethylene 5-60 part, vinyl-vinyl acetate copolymer 10-90 part and ethylene-octene copolymer 5-40 part.
During the invention process, the amount of each feed composition all can rationally change in above-mentioned scope, adopts the method for embodiment 1-3 to obtain product as resulting as embodiment 1-3.The performance of the performance of products obtained therefrom and the resulting product of embodiment 1-3 is similar, and therefore therefore not to repeat here.
Above-described embodiment is a kind of preferably scheme of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.