CN103419192B - Four-degree-of-freedhybrid hybrid robot - Google Patents
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Abstract
本发明公开了一种四自由度混联机器人,属于机器人技术领域。本发明包括下底座,下底座的上部通过垂直转轴Ⅰ活动连接有回转箱体Ⅰ,回转箱体Ⅰ通过下部平行四边形机构串联铰接有上底座,上底座的上部通过垂直转轴Ⅱ活动连接有回转箱体Ⅱ,回转箱体Ⅱ通过上部平行四边形机构铰接有上部工作平台;每个平行四边形机构的两台驱动电机独立的并联布置在回转箱体内。本发明实现沿X、Y、Z轴的3个平动自由度和1个绕Z轴转动自由度。本发明结构简单,占用空间相对较小,抗扭刚度较高,工作面始终保持水平,工作空间对称,工作范围较大等优点,可用于大范围喷涂、测量等场合。
The invention discloses a four-degree-of-freedom hybrid robot, which belongs to the technical field of robots. The invention comprises a lower base, the upper part of the lower base is movably connected with a revolving box I through a vertical shaft I, the revolving box I is hinged in series with an upper base through a parallelogram mechanism at the lower part, and the upper part of the upper base is movably connected with a revolving box through a vertical shaft II Body II, rotary box II is hinged with an upper working platform through the upper parallelogram mechanism; two drive motors of each parallelogram mechanism are independently arranged in parallel in the rotary box. The present invention realizes three translational degrees of freedom along the X, Y, and Z axes and one rotational degree of freedom around the Z axis. The invention has the advantages of simple structure, relatively small occupied space, high torsional rigidity, horizontal working surface, symmetrical working space and large working range, and can be used for large-scale spraying, measuring and other occasions.
Description
技术领域 technical field
本发明涉及一种工业机器人,属于工业机器人技术领域。 The invention relates to an industrial robot and belongs to the technical field of industrial robots.
背景技术 Background technique
现有的常规四自由度机器人应该有四个动力装置。其布置方式有三种选择: The existing conventional four-degree-of-freedom robot should have four power devices. There are three options for its arrangement:
1、 串联机构:四个独立的铰链各自配置动力装置。 1. Series mechanism: four independent hinges are equipped with power devices.
2、 混合机构:部分动力装置串联,部分并联。 2. Hybrid mechanism: part of the power unit is connected in series, and part of it is connected in parallel.
3、 并联机构:四个驱动装置安装在同一个基础上。 3. Parallel mechanism: four driving devices are installed on the same foundation.
串联机构在SCARA形式的机器人系统中很普遍,从肩部到肘部到腕部,每个铰链都有一个动力元件。另外,腕部还有与转动副串联的移动副。 Tandem mechanisms are common in robotic systems in the form of SCARAs, with a powered element for each hinge from the shoulder to the elbow to the wrist. In addition, the wrist also has a moving pair connected in series with the rotating pair.
混合机构的一个例子就是Delta机器人。它拥有并联机构的特征,在作平面运动时,有三个方向的平动。三个电机驱动工作台运动,工作台连接在固定坐标系上(通常为天花板)。电机的轴线形成等边三角形,第四个电机驱动工作台的升降,围绕前面三个电机所形成的平面的法线旋转。 An example of a hybrid mechanism is the Delta robot. It has the characteristics of a parallel mechanism, and when it moves in a plane, it has translation in three directions. Three motors drive the movement of the table, which is attached to a fixed coordinate system (usually the ceiling). The axes of the motors form an equilateral triangle, and the fourth motor drives the lift of the worktable, which rotates around the normal of the plane formed by the first three motors.
串联机构提供了丰富、复杂的机构形式,并联机构提供了简单的结构形式。混合机构介于二者之间。 The series mechanism provides a rich and complex mechanism form, and the parallel mechanism provides a simple structure form. Hybrid agencies are somewhere in between.
如果仅从结构简单上考虑,可以选择并联机构。然而,并联机构在工作空间受到限制以及需要较大的工作范围及很高的灵活性时就有点力不从心。 If you only consider the simplicity of the structure, you can choose a parallel mechanism. However, the parallel mechanism is somewhat powerless when the working space is limited and a large working range and high flexibility are required.
发明内容 Contents of the invention
为了克服上述现有技术的不足之处,本发明提供一种四自由度混联机器人,对建立在并联基础上的两个平行四边形驱动模块进行串联连接,实现沿X、Y、Z轴的3个平动自由度和1个绕Z轴转动自由度。 In order to overcome the deficiencies of the above-mentioned prior art, the present invention provides a four-degree-of-freedom hybrid robot, which connects two parallelogram drive modules based on parallel connections in series to realize 3-axis motion along the X, Y, and Z axes. One translational degree of freedom and one rotational degree of freedom about the Z-axis.
本发明是通过如下技术方案实现的:一种四自由度混联机器人,它包括下底座,下底座的上部通过垂直转轴Ⅰ活动连接有回转箱体Ⅰ,回转箱体Ⅰ通过下部平行四边形机构串联铰接有上底座,上底座的上部通过垂直转轴Ⅱ活动连接有回转箱体Ⅱ,回转箱体Ⅱ通过上部平行四边形机构铰接有上部工作平台; The present invention is realized through the following technical scheme: a four-degree-of-freedom hybrid robot, which includes a lower base, the upper part of the lower base is movably connected with a rotary box I through a vertical shaft I, and the rotary box I is connected in series through a parallelogram mechanism at the lower part The upper base is hinged, and the upper part of the upper base is movably connected with the rotary box II through the vertical shaft II, and the rotary box II is hinged with the upper working platform through the upper parallelogram mechanism;
所述的下部平行四边形机构由平行的连杆Ⅰ和连杆Ⅱ、及两个平行的连杆Ⅳ铰接而成,连杆Ⅰ和连杆Ⅱ之间铰接有与连杆Ⅳ平行的连杆Ⅲ,两个所述的连杆Ⅳ与所述的连杆Ⅰ和连杆Ⅱ之间采用活动铰链Ⅰ连接,两个所述的连杆Ⅳ分别采用固定铰链Ⅰ和固定铰链Ⅱ与所述的回转箱体Ⅰ连接,所述的连杆Ⅳ的上端通过固定铰链Ⅲ连接所述的上底座,所述的回转箱体Ⅰ内并联布置有两台独立的下部驱动电机,其中一台下部驱动电机通过传动副连接所述的垂直转轴Ⅰ,另一台下部驱动电机连接动力输出轴Ⅰ,动力输出轴Ⅰ连接所述的连杆Ⅲ; The lower parallelogram mechanism is composed of parallel connecting rod I and connecting rod II, and two parallel connecting rods IV, and connecting rod III parallel to connecting rod IV is hinged between connecting rod I and connecting rod II , the two connecting rods IV are connected with the connecting rod I and the connecting rod II with the living hinge I, and the two connecting rods IV are respectively connected with the rotary hinge I and the fixed hinge II The box I is connected, the upper end of the connecting rod IV is connected to the upper base through the fixed hinge III, and two independent lower drive motors are arranged in parallel in the revolving box I, one of the lower drive motors passes through The transmission pair is connected to the vertical shaft I, another lower drive motor is connected to the power output shaft I, and the power output shaft I is connected to the connecting rod III;
所述的上部平行四边形机构由平行的连杆Ⅴ和连杆Ⅵ、及两个平行的连杆Ⅷ铰接而成,连杆Ⅴ和连杆Ⅵ之间铰接有与连杆Ⅷ平行的连杆Ⅶ,两个所述的连杆Ⅷ与所述的连杆Ⅴ和连杆Ⅵ之间采用活动铰链Ⅱ连接,两个所述的连杆Ⅷ分别采用固定铰链Ⅳ和固定铰链Ⅴ与所述的回转箱体Ⅱ连接,所述的连杆Ⅷ的上端通过固定铰链Ⅵ连接所述的上部工作平台,所述的回转箱体Ⅱ内并联布置有两台独立的上部驱动电机,其中一台上部驱动电机通过传动副连接所述的垂直转轴Ⅱ,另一台上部驱动电机连接动力输出轴Ⅱ,动力输出轴Ⅱ连接所述的连杆Ⅶ。 The upper parallelogram mechanism is hinged by parallel connecting rod V, connecting rod VI, and two parallel connecting rods VIII, and connecting rod VII parallel to connecting rod VIII is hinged between connecting rod V and connecting rod VI The two connecting rods VIII and the connecting rod V and VI are connected by a living hinge II, and the two connecting rods VIII are respectively connected by a fixed hinge IV and a fixed hinge V to the rotary The box II is connected, the upper end of the connecting rod VIII is connected to the upper working platform through the fixed hinge VI, and two independent upper drive motors are arranged in parallel in the rotary box II, one of which is the upper drive motor The vertical shaft II is connected through a transmission pair, another upper drive motor is connected to the power output shaft II, and the power output shaft II is connected to the connecting rod VII.
本发明的有益效果是:本发明对建立在并联基础上的两个平行四边形驱动模块进行串联连接,实现沿X、Y、Z轴的3个平动自由度和1个绕Z轴转动自由度。本发明结构简单,占用空间相对较小,抗扭刚度较高,工作面始终保持水平,工作空间对称,工作范围较大等优点,可用于大范围喷涂、测量等场合。 The beneficial effects of the present invention are: the present invention connects two parallelogram drive modules based on parallel connection in series, and realizes three translational degrees of freedom along the X, Y, and Z axes and one rotational degree of freedom around the Z axis . The invention has the advantages of simple structure, relatively small occupied space, high torsional rigidity, horizontal working surface, symmetrical working space and large working range, and can be used for large-scale spraying, measuring and other occasions.
附图说明 Description of drawings
下面根据附图和实施例对本发明进一步说明。 The present invention will be further described below according to the accompanying drawings and embodiments.
图1是本发明结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention.
图中,(1)下底座;(1-1)垂直转轴Ⅰ;(2)固定铰链Ⅰ ;(3)回转箱体Ⅰ;(4)连杆Ⅰ;(5)活动铰链Ⅰ;(6)固定铰链Ⅱ;(7)连杆Ⅱ;(8)动力输出轴Ⅰ;(9)连杆Ⅲ;(10)连杆Ⅳ;(11)固定铰链Ⅲ;(12)上底座;(12-1)垂直转轴Ⅱ;(13)连杆Ⅴ;(14)固定铰链Ⅳ;(15)活动铰链Ⅱ;(16)固定铰链Ⅴ;(17)动力输出轴Ⅱ;(18)回转箱体Ⅱ;(19)连杆Ⅵ;(20)连杆Ⅶ;(21)连杆Ⅷ;(22)固定铰链Ⅵ;(23)上部工作平台。 In the figure, (1) lower base; (1-1) vertical shaft Ⅰ; (2) fixed hinge Ⅰ; (3) revolving box Ⅰ; (4) connecting rod Ⅰ; (5) living hinge Ⅰ; (6) Fixed hinge II; (7) Connecting rod II; (8) PTO shaft I; (9) Connecting rod III; (10) Connecting rod IV; (11) Fixed hinge III; (12) Upper base; (12-1 ) vertical shaft Ⅱ; (13) connecting rod Ⅴ; (14) fixed hinge Ⅳ; (15) movable hinge Ⅱ; (16) fixed hinge Ⅴ; (17) power output shaft Ⅱ; (18) rotary box Ⅱ; ( 19) connecting rod Ⅵ; (20) connecting rod Ⅶ; (21) connecting rod Ⅷ; (22) fixed hinge Ⅵ; (23) upper working platform.
具体实施方式 Detailed ways
下面结合实施例对本发明进一步说明。 Below in conjunction with embodiment the present invention is further described.
一种四自由度混联机器人,其特征在于:它包括下底座1,下底座1的上部通过垂直转轴Ⅰ1-1活动连接有回转箱体Ⅰ3,回转箱体Ⅰ3通过下部平行四边形机构串联铰接有上底座12,上底座12的上部通过垂直转轴Ⅱ12-1活动连接有回转箱体Ⅱ18,回转箱体Ⅱ18通过上部平行四边形机构铰接有上部工作平台23; A four-degree-of-freedom hybrid robot, characterized in that it includes a lower base 1, the upper part of the lower base 1 is movably connected to a rotary box I3 through a vertical shaft I1-1, and the rotary box I3 is hinged in series through a lower parallelogram mechanism. The upper base 12, the upper part of the upper base 12 is movably connected with the rotary box II18 through the vertical shaft II12-1, and the rotary box II18 is hinged with the upper working platform 23 through the upper parallelogram mechanism;
所述的下部平行四边形机构由平行的连杆Ⅰ4和连杆Ⅱ7、及两个平行的连杆Ⅳ10铰接而成,连杆Ⅰ4和连杆Ⅱ7之间铰接有与连杆Ⅳ10平行的连杆Ⅲ9,两个所述的连杆Ⅳ10与所述的连杆Ⅰ4和连杆Ⅱ7之间采用活动铰链Ⅰ5连接,两个所述的连杆Ⅳ10分别采用固定铰链Ⅰ2和固定铰链Ⅱ6与所述的回转箱体Ⅰ3连接,所述的连杆Ⅳ10的上端通过固定铰链Ⅲ11连接所述的上底座12,所述的回转箱体Ⅰ3内并联布置有两台独立的下部驱动电机,其中一台下部驱动电机通过传动副连接所述的垂直转轴Ⅰ1-1,另一台下部驱动电机连接动力输出轴Ⅰ8,动力输出轴Ⅰ8连接所述的连杆Ⅲ9; The lower parallelogram mechanism is hinged by parallel connecting rod I4, connecting rod II7, and two parallel connecting rods IV10, and connecting rod III9 parallel to connecting rod IV10 is hinged between connecting rod I4 and connecting rod II7 , the two connecting rods IV10 are connected with the connecting rod I4 and the connecting rod II7 with the living hinge I5, and the two connecting rods IV10 are connected with the rotary hinge I2 and the fixed hinge II6 respectively. The box I3 is connected, the upper end of the connecting rod IV10 is connected to the upper base 12 through the fixed hinge III11, and two independent lower driving motors are arranged in parallel in the rotating box I3, one of which is the lower driving motor The vertical shaft I1-1 is connected through the transmission pair, another lower drive motor is connected to the power output shaft I8, and the power output shaft I8 is connected to the connecting rod III9;
所述的上部平行四边形机构由平行的连杆Ⅴ13和连杆Ⅵ19、及两个平行的连杆Ⅷ21铰接而成,连杆Ⅴ13和连杆Ⅵ19之间铰接有与连杆Ⅷ21平行的连杆Ⅶ20,两个所述的连杆Ⅷ21与所述的连杆Ⅴ13和连杆Ⅵ19之间采用活动铰链Ⅱ15连接,两个所述的连杆Ⅷ21分别采用固定铰链Ⅳ14和固定铰链Ⅴ16与所述的回转箱体Ⅱ18连接,所述的连杆Ⅷ21的上端通过固定铰链Ⅵ22连接所述的上部工作平台23,所述的回转箱体Ⅱ18内并联布置有两台独立的上部驱动电机,其中一台上部驱动电机通过传动副连接所述的垂直转轴Ⅱ12-1,另一台上部驱动电机连接动力输出轴Ⅱ17,动力输出轴Ⅱ17连接所述的连杆Ⅶ20。 The upper parallelogram mechanism is hinged by parallel connecting rod V13, connecting rod VI19, and two parallel connecting rods VIII21, and connecting rod VII20 parallel to connecting rod VIII21 is hinged between connecting rod V13 and connecting rod VI19 The two connecting rods Ⅷ21 are connected with the connecting rod V13 and the connecting rod VI19 using a living hinge II15, and the two connecting rods Ⅷ21 are respectively connected with the rotating hinge IV14 and V16. The box II18 is connected, the upper end of the connecting rod VIII21 is connected to the upper working platform 23 through the fixed hinge VI22, and two independent upper drive motors are arranged in parallel in the rotary box II18, one of which drives the upper part The motor is connected to the vertical shaft II12-1 through a transmission pair, another upper drive motor is connected to the power output shaft II17, and the power output shaft II17 is connected to the connecting rod VII20.
本发明的工作原理是:要求机器人要能够实现三个独立的平动和一个绕垂直轴的转动,而且必须能承受住较大的垂直和水平方向的受力,即较高的抗扭刚度,同时要求工作平台尽可能的保持在水平内。 The working principle of the present invention is: the robot is required to be able to realize three independent translations and one rotation around a vertical axis, and must be able to withstand larger vertical and horizontal forces, that is, higher torsional rigidity, At the same time, the working platform is required to be kept as horizontal as possible.
机器人的动力来自于两个方向的运动,一个是绕水平轴的倾转运动,另一个是绕垂直轴的旋转运动,从而使得上部工作平台23保持着如图1所示的水平状态。 The power of the robot comes from motion in two directions, one is tilting motion around the horizontal axis, and the other is rotation motion around the vertical axis, so that the upper working platform 23 maintains a horizontal state as shown in FIG. 1 .
为使电机在不同载荷情况下能产生独立的倾转和旋转运动,选用2组结构完全相同的平行四边形机构进行串联、而每组平行四边形机构动力元件并联的传动机构。每一组平行四边形单元由若干个长短不同的连杆通过铰链链接而成,如图1所示。每组平行四边形机构由布置在相应的回转箱体中的两台直流电机提供动力,以图1下部平行四边形机构为例,一台直流电机提供了绕Z轴的旋转运动,速率为 ,另一台电机通过动力输出轴Ⅰ8将动力传递给连杆Ⅲ9,再由连杆Ⅲ9通过连杆Ⅰ4和连杆Ⅱ7及活动铰链Ⅰ5将动力传递至整个平行四边形机构,使平行四边形以固定铰链Ⅰ2和固定铰链Ⅱ6为转动圆心进行旋转,从而提供绕水平轴的旋转运动,速率为。 In order to enable the motor to produce independent tilting and rotating motions under different load conditions, two sets of parallelogram mechanisms with the same structure are selected to be connected in series, and the power elements of each set of parallelogram mechanisms are connected in parallel. Each group of parallelogram units is composed of several connecting rods of different lengths connected by hinges, as shown in Figure 1. Each group of parallelogram mechanism is powered by two DC motors arranged in the corresponding rotary box. Taking the parallelogram mechanism in the lower part of Fig. 1 as an example, one DC motor provides the rotational motion around the Z axis at a rate of , another motor transmits the power to the connecting rod Ⅲ9 through the power output shaft Ⅰ8, and then the connecting rod Ⅲ9 transmits the power to the entire parallelogram mechanism through the connecting rod Ⅰ4, the connecting rod Ⅱ7 and the movable hinge Ⅰ5, so that the parallelogram can fix the hinge Ⅰ2 and fixed hinge Ⅱ6 rotate for the center of rotation, thus providing rotational motion around the horizontal axis at a rate of .
在布局上,每个平行四边形机构的两台驱动电机独立的并联布置在回转箱体内,通过齿轮传动分别提供绕Z轴(垂直转轴Ⅰ1-1、垂直转轴Ⅱ12-1)旋转的运动,速率为,以及绕水平轴旋转的运动,速率为。 In terms of layout, the two driving motors of each parallelogram mechanism are independently arranged in parallel in the revolving box, and are respectively provided with gears to rotate around the Z axis (vertical rotation axis I1-1, vertical rotation axis II12-1) at a rate of , and the motion around the horizontal axis with a rate of .
上部平行四边形机构和下部平行四边形机构通过串联连接,最终将运动传递给上部工作平台23。 The upper parallelogram mechanism and the lower parallelogram mechanism are connected in series, and finally transmit the motion to the upper working platform 23 .
在机构中,用,代表绕Z轴的旋转角度,直接生成;用,表示摆动角度,由平行四边形的角速度,间接生成,如图1所示。 In institutions, use , Represents the rotation angle around the Z axis, directly generated; use , Indicates the swing angle, by the angular velocity of the parallelogram , Indirect generation, as shown in Figure 1.
两个串联在一起的平行四边形机构,能够分别在相应的垂直平面内产生两个独立的运动(在两个相互垂直平面内绕垂直于相应平面的轴旋转),第一个运动通过一个转动副围绕固定在底座1上的垂直轴Z轴转动,即,;第二个运动为图1所示平行四边形平面围绕X轴或Y轴的旋转,即,。 Two parallelogram mechanisms connected in series can produce two independent movements in the corresponding vertical planes (rotation around the axis perpendicular to the corresponding plane in two mutually perpendicular planes), the first movement is through a rotary joint Rotate around the vertical axis Z fixed on the base 1, namely , ; The second movement is the rotation of the parallelogram plane shown in Figure 1 around the X-axis or the Y-axis, namely , .
图1机构在,,,的共同作用下即可产生4个自由度的运动,即绕Z轴的旋转和沿X、Y、Z轴的平动。 Figure 1 body in , , , Four degrees of freedom can be generated under the combined action of the motion, that is, the rotation around the Z axis and the translation along the X, Y, and Z axes.
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CN2693436Y (en) * | 2003-12-16 | 2005-04-20 | 广东工业大学 | Bi-free degree mobile flat surface parallel mechanism |
CN101564840A (en) * | 2009-01-21 | 2009-10-28 | 上海广茂达伙伴机器人有限公司 | Robot component based on parallel mechanism, optimum design method and robot |
DE102011105616A1 (en) * | 2011-06-28 | 2013-01-03 | Jozef Ezechias | Hybrid robot based on three linear axes whose axes intersect, a parellelity holder, a multifunctional space joint, a multi-axis space joint and a space orientation unit |
CN203427028U (en) * | 2013-08-23 | 2014-02-12 | 江苏建筑职业技术学院 | Four-degree-of-freedom hybrid robot |
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