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CN103418756B - Automatic iron mold sand lined production line - Google Patents

Automatic iron mold sand lined production line Download PDF

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Publication number
CN103418756B
CN103418756B CN201210145977.3A CN201210145977A CN103418756B CN 103418756 B CN103418756 B CN 103418756B CN 201210145977 A CN201210145977 A CN 201210145977A CN 103418756 B CN103418756 B CN 103418756B
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CN
China
Prior art keywords
track
fixed
cylinder
former
sand
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CN201210145977.3A
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Chinese (zh)
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CN103418756A (en
Inventor
陈友昌
王正松
陈旭升
周宏�
杨福生
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LIAOYANG FUXIANG CRANKSHAFT Co Ltd
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LIAOYANG FUXIANG CRANKSHAFT Co Ltd
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Priority to CN201210145977.3A priority Critical patent/CN103418756B/en
Publication of CN103418756A publication Critical patent/CN103418756A/en
Application granted granted Critical
Publication of CN103418756B publication Critical patent/CN103418756B/en
Expired - Fee Related legal-status Critical Current
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Abstract

An automatic iron mold sand lined production line relates to a production line which is used when the iron mold sand is lined on a female mold in the production process of a crankshaft, and mainly aims at solving the problems that the conventional iron sand lined production line for producing the crankshaft is large in land occupation area, low in working efficiency and the like. The automatic iron mold sand lined production line comprises a double-station sand ejector, three mold turnover machines, two mold opening-closing machines, a perforation sand shakeout machine, a shifting machine, a female mold cooling device and a vibration sand shakeout machine; and the automatic iron mold sand lined production line also comprises a plurality of sections of tracks, a plurality of sections of casting line tracks and three sections of cart tracks, each section of tracks is fixedly disposed on a track support, each section of tracks is provided with a plurality of driving wheels and a plurality of driven wheels, the driving wheels are connected with one another through a chain, the driving wheels and the driven wheels are disposed at intervals, a plurality of motors are fixedly dispsed on the track support, and the driving wheels are connected with chain wheels which are disposed on power output shafts of the motors through chains. The automatic iron mold sand lined production line has the advantages of small land occupation area, low labor intensity of workers, good safety and fast production speed.

Description

Iron Mould Coated Sand automatic production line
Technical field:
The present invention relates to a kind of in Production of Crankshaft process to the streamline that uses during former Iron Mould Coated Sand.
Background technology:
Double on the Iron Mould Coated Sand streamline of current production bent axle is penetrated between the former support of sand machine top box station and the former support of nowel station certain distance, so Iron Mould Coated Sand streamline also needs arrange top box injection and nowel disorbit, make occupation area of equipment large, investment is many, inefficiency; Carry out Temperature fall to top box former and nowel former, cooling rate is slow, weak effect; The oil cylinder bar frangibility of punching shakeout, what impact was produced normally carries out; Track between vibratory shakeout machine and punching shakeout only has reducing gear, top box former and nowel former cannot be delivered to vibrating shakeout station; Artificial to swage sandbox opening and closing case, labour intensity is large, dangerous; Artificial top box former and the nowel former given overturns 180 °, top box former and nowel former reversal rate slow.
Summary of the invention:
Technical problem to be solved by this invention is to provide a kind of Iron Mould Coated Sand automatic production line, and its floor space is little, and labor strength is low, and security is good, and speed of production is fast.
Above-mentioned purpose is achieved in that it comprises a double and penetrates sand machine, three turnover machines, two opening and closing punch-out equipments, a punching shakeout, dials punch-out equipment, a former cooling device, a vibratory shakeout machine for one; Also comprise some joint tracks and cast line rail and three sections of motorcycle rails, often save track to be all fixed on track support, often save on track and be all provided with several driving wheels and several driven pulleys, connect with chain between driving wheel, driving wheel and driven pulley interval are arranged, several motors are fixed on track support, and driving wheel is connected with the sprocket wheel on motor power output shaft by chain;
The former support head end that double penetrates sand machine is connected with first segment track, the former support tail end that double penetrates sand machine is connected with the head end of second section track, the tail end of second section track aims at the former entrance of turnover machine, the head end of former outlet aligning Section of three track of turnover machine, section three, the tail end of track and opening, the carriage of closing machine is connected, open, the framework of closing machine tail end is fixed with casting line rail, also has one section of carriage return rail be set up in parallel with casting line rail, the head end of casting line rail is all relative with first paragraph motorcycle rail with the tail end of carriage return rail, the tail end of casting line rail is all relative with second segment motorcycle rail with the head end of carriage return rail, second segment motorcycle rail and casting line rail there is motorcycle, casting line rail end and the next one are opened, the framework of closing machine connects, open, the carriage of closing machine is connected with the head end of Section of four track, section four, the tail end of track aims at the former entrance of next turnover machine, the head end of former outlet aligning Section of five track of turnover machine, section five, the tail end of track is connected with one end of the rolling wheel support of punching shakeout, the rolling wheel support other end of punching shakeout is connected with the head end of Section of six track, section six, track is fixed with and dials punch-out equipment, section six, the tail end of track is connected with the former track head end on vibratory shakeout machine (vibratory shakeout machine is buied from market), the former track tail end of vibratory shakeout machine is connected with the head end of Section of seven track, section seven, the tail end of track aims at the former entrance of next turnover machine, the head end of former outlet aligning Section of eight track of turnover machine, section eight, the tail end of track is connected with track one end of former cooling device, the track other end of former cooling device is connected with the head end of Section of nine track, section nine, the tail end of track is relative with the 3rd section of motorcycle rail with the head end of first segment track, 3rd section of motorcycle rail also there is motorcycle,
Described double is penetrated sand machine and is comprised top box station and nowel station and penetrate sand device, wherein top box station is identical with the structure of nowel station, top box station and nowel station are conveniently positioned at the both sides penetrating sand device, top box station, nowel station and penetrate sand device and be all fixed on framework;
Described top box station and the structure of nowel station are: they all comprise two the former supports be set up in parallel, every bar former support there are several rollers, every bar former support is all fixed on framework by beam, framework is also fixed with matched moulds lifting cylinder, the cylinder cap of matched moulds lifting cylinder there is guide pin bushing, the cylinder masthead end of matched moulds lifting cylinder is connected with the sport car bracket of the side of being located thereon, sport car bracket there is guide pillar, guide pillar on sport car bracket is contained in the guide pin bushing on matched moulds lifting cylinder cylinder cap, several rollers sport car bracket are equipped with, formpiston sport car is placed on sport car bracket, sport car bracket is fixed with walking cylinder,
Penetrate sand device to comprise being fixed on framework penetrates sand clamping cylinder, there is supporting plate the top penetrating sand clamping cylinder, supporting plate is connected and fixed with the cylinder masthead end penetrating sand clamping cylinder, supporting plate there is guide pillar, the cylinder cap penetrating sand clamping cylinder there is guide pin bushing, guide pillar on supporting plate is contained in the guide pin bushing penetrating sand clamping cylinder cylinder cap, supporting plate also have several columns, sport car fixed frame is positioned at directly over supporting plate, sport car fixed frame is fixed on air reservoir support, air reservoir support is fixed on framework, air reservoir is fixed on air reservoir support, help and penetrate cylinder and be fixed on air reservoir, help to penetrate to have above cylinder and add sand device, adding sand device is fixed on air reservoir, the sand passage that adds adding sand device is penetrated cylinder be communicated with being helped, help the sand-shooting head penetrated and have below cylinder and be connected with its inside, sand-shooting head there is air bleeding valve, sand-shooting head is positioned at directly over sport car fixed frame, one section of former support is set up between the former support and the former support of nowel station of top box station, the former support two ends set up are connected and fixed with the former support of top box station and the former support of nowel station respectively, become an overall former support, the former support set up also is provided with several rollers,
Described turnover machine comprises framework, two synchronizing shafts are contained on framework by a watt seat, active roller station is all equipped with in one end of every root synchronizing shaft, the other end is all equipped with driven support roller, initiatively guide wheel holder is on active roller station, driven guide wheel holder is on driven support roller, initiatively there are two pieces of roller connecting plates between guide wheel and driven guide wheel, the two ends of two pieces of roller connecting plates are connected and fixed with active guide wheel and driven guide wheel all respectively, all correspondingly on the inner side of two pieces of roller connecting plates be provided with several rollers, motor is fixed on framework, sprocket wheel on motor power output shaft is connected by chain with active guide wheel, initiatively guide wheel there is former entrance, driven guide wheel there is former to export,
Described opens, closing machine comprises framework, the bottom of framework is fixed with carriage, carriage there are several active rollers and return idler, several active rollers are connected by chain, track is fixed on the top of framework, one end of frame roof is fixed with fortune case cylinder, the cylinder boom end of fortune case cylinder is fixed with arm-tie, the wheel dress of fortune case sport car in orbit, arm-tie and the fortune case sport car of the cylinder boom end of fortune case cylinder are connected and fixed, fortune case sport car there is guide pin bushing, lift cylinder is contained on fortune case sport car, the cylinder bar lower end of lift cylinder is connected with lifting and connects dish, lifting connects on dish guide pillar, the guide pillar that lifting connects dish is contained in the guide pin bushing of fortune case sport car, lifting connects on dish and is fixed with connecting plate, connecting plate is fixed with several clamping cylinders, the cylinder boom end of clamping cylinder is connected with claw, claw is also connected with connecting plate by pin,
Described punching shakeout comprises framework, and framework is fixed with sand catcher, the framework above sand catcher is fixed with two rolling wheel supports, correspondingly on two rolling wheel supports is provided with several rollers, and during work, former is placed on roller; Framework between two rolling wheel supports is fixed with dividing plate, dividing plate there is guide pillar, framework there is guide pin bushing, the guide pillar of dividing plate is contained in the guide pin bushing of framework, framework above dividing plate is fixed with oil cylinder, the lower end of oil cylinder bar is connected with dividing plate, and the bottom of dividing plate is fixed with perforated board, perforated board is fixed with several drifts;
Described punch-out equipment of dialling comprises two pieces of gripper shoes, swinging axle is contained in the top of two pieces of gripper shoes by watt seat, gripper shoe is fixed with oscillating cylinder, the cylinder bar of oscillating cylinder is connected with swinging axle, and swinging axle is equipped with Shifting rack, and shift fork cylinder is contained on Shifting rack, the cylinder bar of shift fork cylinder is connected with shift fork, have feather key inside Shifting rack, shift fork and feather key are slidably connected, and the opening passed through for shift fork is arranged at the bottom of Shifting rack;
Described former cooling device it comprise track support, track is fixed on track support, track there are several road wheels, cooling water tank is had below track, the water inlet pipe of cooling water tank is for being connected with extraneous cooling water source, the outlet pipe of cooling water tank is fixed on track support, outlet pipe is communicated with upper spray header, outlet pipe there is water pump, outlet pipe also have a point branching pipe be communicated with lower spray header, wherein go up the top that spray header is positioned at track, lower spray header is positioned at the below of track, and upper spray header and lower spray header have several spray heads; Also comprise guard shield, guard shield is contained on track support, by upper spray header, lower spray header and track cover.
Advantage of the present invention is: floor space is little, and labor strength is low, and security is good, and speed of production is fast.
Accompanying drawing illustrates:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation that in the Fig. 1 amplified, double penetrates sand machine;
Fig. 3 is the structural representation of turnover machine in the Fig. 1 amplified;
Fig. 4 is the structural representation of opening and closing punch-out equipment in the Fig. 1 amplified;
Fig. 5 is the structural representation of shakeout of punching in the Fig. 1 amplified;
Fig. 6 is the structural representation dialling punch-out equipment in the Fig. 1 amplified;
Fig. 7 is the main TV structure schematic diagram of former cooling device in the Fig. 1 amplified;
Fig. 8 is the side-looking structural representation of former cooling device in the Fig. 1 amplified.
Detailed description of the invention:
With reference to Fig. 1, it comprises a double and penetrates sand machine 1, three turnover machines 2, two opening and closing punch-out equipments 3, punching shakeout 4, group punch-out equipment 5, former cooling device 6, vibratory shakeout machine 7; Also comprise some joint tracks 8 and cast line rail 9 and three sections of motorcycle rails 12, often save track to be all fixed on track support, often save on track and be all provided with several driving wheels and several driven pulleys, connect with chain between driving wheel, driving wheel and driven pulley interval are arranged, several motors 13 are fixed on track support, and driving wheel is connected with the sprocket wheel on motor power output shaft by chain;
The former support head end that double penetrates sand machine 1 is connected with first segment track, the former support tail end that double penetrates sand machine is connected with the head end of second section track, the tail end of second section track aims at the former entrance of turnover machine 2, the head end of former outlet aligning Section of three track of turnover machine, section three, the tail end of track and opening, the carriage of closing machine 3 is connected, open, the framework of closing machine tail end is fixed with casting line rail 9, also has one section of carriage return rail 11 be set up in parallel with casting line rail, the head end of casting line rail 9 is all relative with first paragraph motorcycle rail 12 with the tail end of carriage return rail 11, the tail end of casting line rail 9 is all relative with second segment motorcycle rail 12 with the head end of carriage return rail, second segment motorcycle rail and casting line rail there is motorcycle 10, casting line rail end and the next one are opened, the framework of closing machine 3 connects, open, the carriage of closing machine is connected with the head end of Section of four track, section four, the tail end of track aims at the former entrance of next turnover machine 2, the head end of former outlet aligning Section of five track of turnover machine, section five, the tail end of track is connected with one end of the rolling wheel support of punching shakeout 4, the rolling wheel support other end of punching shakeout is connected with the head end of Section of six track, section six, track is fixed with and dials punch-out equipment 5, section six, the tail end of track is connected with the former track head end on the vibratory shakeout machine 7 buied from market, the former track tail end of vibratory shakeout machine is connected with the head end of Section of seven track, section seven, the tail end of track aims at the former entrance of next turnover machine 2, the head end of former outlet aligning Section of eight track of turnover machine, section eight, the tail end of track is connected with track one end of former cooling device 6, the track other end of former cooling device is connected with the head end of Section of nine track, section nine, the tail end of track is relative with the 3rd section of motorcycle rail 12 with the head end of first segment track, 3rd section of motorcycle rail also there is motorcycle 10,
With reference to Fig. 2, described double is penetrated sand machine 1 and is comprised top box station and nowel station and penetrate sand device, wherein top box station is identical with the structure of nowel station, top box station and nowel station are conveniently positioned at the both sides penetrating sand device, top box station, nowel station and penetrate sand device and be all fixed on framework 1-1;
Described top box station and the structure of nowel station are: they all comprise two the former support 1-2 be set up in parallel, every bar former support there are several rollers, every bar former support 1-2 is fixed on framework 1-1 by beam 1-3, framework is also fixed with matched moulds lifting cylinder 1-4, the cylinder cap of matched moulds lifting cylinder there is guide pin bushing, the cylinder masthead end of matched moulds lifting cylinder is connected with the sport car bracket 1-5 of the side of being located thereon, sport car bracket there is guide pillar 1-6, guide pillar on sport car bracket is contained in the guide pin bushing on matched moulds lifting cylinder cylinder cap, several rollers sport car bracket are equipped with, formpiston sport car 1-7 is placed on sport car bracket, sport car bracket is fixed with walking cylinder 1-8,
Penetrate sand device to comprise being fixed on framework 1-1 penetrates sand clamping cylinder 1-9, there is supporting plate 1-10 the top penetrating sand clamping cylinder, supporting plate is connected and fixed with the cylinder masthead end penetrating sand clamping cylinder, supporting plate there is guide pillar, the cylinder cap penetrating sand clamping cylinder there is guide pin bushing, guide pillar on supporting plate is contained in the guide pin bushing penetrating sand clamping cylinder cylinder cap, supporting plate also has several columns 1-11, sport car fixed frame 1-12 is positioned at directly over supporting plate, sport car fixed frame is fixed on air reservoir support 1-14, air reservoir support 1-14 is fixed on framework 1-1, air reservoir 1-13 is fixed on air reservoir support 1-14, help and penetrate a 1-15 and be fixed on air reservoir, help to penetrate to have above cylinder and add sand device 1-16, adding sand device is fixed on air reservoir, the sand passage that adds adding sand device is penetrated cylinder be communicated with being helped, help the sand-shooting head 1-17 penetrating and have below cylinder and be connected with its inside, sand-shooting head there is air bleeding valve 1-18, sand-shooting head is positioned at directly over sport car fixed frame, one section of former support is set up between the former support and the former support of nowel station of top box station, the former support two ends set up are connected and fixed with the former support of top box station and the former support of nowel station respectively, become an overall former support, the former support set up also is provided with several rollers,
With reference to Fig. 3, described turnover machine 2 comprises framework 2-1, two synchronizing shaft 2-2 are contained on framework by a watt seat 2-3, active roller station 2-4 is all equipped with in one end of every root synchronizing shaft, the other end is all equipped with driven support roller 2-5, initiatively guide wheel 2-6 holder is on active roller station, driven guide wheel 2-7 holds in the palm on driven support roller, initiatively there are two pieces of roller connecting plate 2-8 between guide wheel and driven guide wheel, the two ends of two pieces of roller connecting plates are connected and fixed with active guide wheel and driven guide wheel all respectively, all correspondingly on the inner side of two pieces of roller connecting plates be provided with several rollers 2-9, motor 2-10 is fixed on framework, sprocket wheel on motor power output shaft is connected by chain with active guide wheel, initiatively guide wheel there is former entrance, driven guide wheel there is former to export,
With reference to Fig. 4, described opens, closing machine 3 comprises framework 3-1, the bottom of framework 3-1 is fixed with carriage 3-2, carriage there is several active rollers 3-3 and return idler 3-4, several active rollers are connected by chain, track 3-5 is fixed on the top of framework, one end of frame roof is fixed with fortune case cylinder 3-6, the cylinder boom end of fortune case cylinder is fixed with arm-tie 3-7, the wheel dress of fortune case sport car 3-8 in orbit, arm-tie and the fortune case sport car of the cylinder boom end of fortune case cylinder 3-6 are connected and fixed, fortune case sport car there is guide pin bushing, lift cylinder 3-9 is contained on fortune case sport car, the cylinder bar lower end of lift cylinder is connected with lifting and meets dish 3-10, lifting connects on dish guide pillar 3-11, the guide pillar that lifting connects dish is contained in the guide pin bushing of fortune case sport car, lifting connects on dish and is fixed with connecting plate 3-12, connecting plate is fixed with several clamping cylinders 3-13, the cylinder boom end of clamping cylinder is connected with claw 3-14, claw is also connected with connecting plate 3-12 by pin,
With reference to Fig. 5, described punching shakeout 4 comprises framework 4-1, framework is fixed with sand catcher 4-2, framework above sand catcher is fixed with two rolling wheel support 4-3, correspondingly on two rolling wheel supports be provided with several rollers 4-4, during work, former is placed on roller; Framework between two rolling wheel support 4-3 is fixed with dividing plate 4-5, dividing plate there is guide pillar 4-6, framework there is guide pin bushing, the guide pillar of dividing plate is contained in the guide pin bushing of framework, framework above dividing plate is fixed with oil cylinder 4-7, the lower end of oil cylinder bar is connected with dividing plate, and the bottom of dividing plate is fixed with perforated board 4-8, perforated board is fixed with several drifts 4-9;
With reference to Fig. 6, described punch-out equipment 5 of dialling comprises two pieces of gripper shoe 5-1, swinging axle 5-2 is contained in the top of two pieces of gripper shoes by watt seat 5-3, gripper shoe is fixed with oscillating cylinder 5-4, and the cylinder bar of oscillating cylinder is connected with swinging axle, Shifting rack 5-5 swinging axle is equipped with, shift fork cylinder 5-6 is contained on Shifting rack 5-5, and the cylinder bar of shift fork cylinder is connected with shift fork 5-8, has feather key 5-7 inside Shifting rack, shift fork and feather key are slidably connected, and the opening passed through for shift fork is arranged at the bottom of Shifting rack;
With reference to Fig. 7 and Fig. 8, described former cooling device 6 it comprise track support 6-1, track 6-2 is fixed on track support, track there is several road wheels 6-3, cooling water tank 6-4 is had below track, the water inlet pipe of cooling water tank is for being connected with extraneous cooling water source, the outlet pipe 6-5 of cooling water tank is fixed on track support, outlet pipe is communicated with upper spray header 6-6, outlet pipe there is water pump 6-7, outlet pipe also have a point branching pipe be communicated with lower spray header 6-8, wherein go up the top that spray header is positioned at track, lower spray header is positioned at the below of track, upper spray header and lower spray header there is several spray heads 6-9, also comprise guard shield 6-10, guard shield is contained on track support, by upper spray header, lower spray header and track cover.
The course of work: first, the top box of swage sandbox is transported on first segment track by the motorcycle on the 3rd section of motorcycle rail, be fixed on several machine operation on track support, the driving wheel on track is driven to rotate, top box enters into double and penetrates the top box station of sand machine (top box station is penetrating the rear of sand device, nowel station is penetrating the front of sand device), the formpiston of top box is placed on the formpiston sport car of top box station, the former of top box enters on the roller of former support of top box station through the former support of nowel station with the former support newly established, start matched moulds lifting cylinder, sport car bracket rises, formpiston and former are combined, walking cylinder operation, promoting sport car enters into immediately below sand-shooting head, penetrate the work of sand clamping cylinder, promote formpiston sport car to rise, former and sand-shooting head are adjacent to, carry out penetrating sand, penetrate after sand completes, penetrate the work of sand clamping cylinder, formpiston sport car is driven to decline, walking cylinder works on, formpiston sport car is withdrawn into original position, treat resin sand curing and demolding, the nowel of swage sandbox is delivered on first segment track by the motorcycle subsequently on the 3rd section of motorcycle rail, nowel enters into the nowel station that double penetrates sand machine, carry out penetrating sand (core-shooting process is identical with the core-shooting process of top box),
Top box enters into initiatively between guide wheel and driven guide wheel through second section track from the former entrance of turnover machine, and be placed on the roller of two pieces of roller connecting plates, now be fixed on the machine operation on turnover machine framework, initiatively guide wheel and driven guide wheel is driven to rotate 180 °, leave from the former outlet driven guide wheel after top box upset, now the former support of the former support of nowel through newly establishing and top box station and second section track also enter in turnover machine and carry out mould turnover;
Enter on the carriage of opening and closing punch-out equipment through Section of three track after top box upset, fortune case cylinder operation, give fortune case sport car location, lift cylinder works, adjustment upper and lower position, clamping cylinder work, claw clamps top box, and top box picks up by lift cylinder work, and now nowel is also come on carriage, lift cylinder and clamping cylinder work, be placed on by top box on nowel, lift cylinder and clamping cylinder work on, and top box and nowel are picked up, fortune case cylinder operation, is combined top box and nowel, the top box be combined and nowel enter in the motorcycle on casting line rail and cast, after operation completes, the top box be combined and nowel enter into the next one and open, closing machine, now top box and nowel are all placed on carriage, fortune case cylinder operation, give fortune case sport car location, lift cylinder works, in adjustment, upper/lower positions, clamping cylinder works, claw clamps top box, lift cylinder cylinder bar rises, fortune case cylinder works on, top box is delivered on Section of four track, transport case cylinder and lift cylinder and clamping cylinder all to work on, nowel is also delivered on Section of four track, top box passes through from turnover machine, nowel then overturns in turnover machine, nowel after top box and upset to enter into through Section five track first and punches on the roller of shakeout, the cylinder bar of oil cylinder drives perforated board to move downward, sand in top box former sand-spraying hole and nowel former sand-spraying hole is driven in sand catcher by the drift on perforated board, top box and nowel more first after group punch-out equipment on Section six track be pushed in vibratory shakeout machine, the course of work dialling punch-out equipment is: shift fork cylinder operation, shift fork stretches out from the bottom opening of Shifting rack, oscillating cylinder works, drive swinging axle rotates, swinging axle rotates and drives Shifting rack to rotate, promotion top box or nowel travel forward, oscillating cylinder works on, drive Shifting rack playbacks.In vibratory shakeout machine after knockout, top box and nowel to enter in turnover machine through Section of seven track first and overturn, and then first after on road wheel on the track that Section eight track enters into the upper and lower spray header centre of former cooling device, cooling water sprays from spray head, top box former and nowel former are lowered the temperature, then enter in the motorcycle in the 3rd lengths of rail through Section of nine track, transport.

Claims (1)

1. Iron Mould Coated Sand automatic production line, it is characterized in that: comprise a double and penetrate sand machine (1), three turnover machines (2), two opening and closing punch-out equipments (3), a punching shakeout (4), dial punch-out equipment (5), a former cooling device (6), a vibratory shakeout machine (7) for one; Also comprise some joint tracks (8) and cast line rail (9) and three sections of motorcycle rails (12), often save track to be all fixed on track support, often save on track and be all provided with several driving wheels and several driven pulleys, connect with chain between driving wheel, driving wheel and driven pulley interval are arranged, several motors (13) are fixed on track support, and driving wheel is connected with the sprocket wheel on motor power output shaft by chain;
The former support head end that double penetrates sand machine (1) is connected with first segment track, the former support tail end that double penetrates sand machine is connected with the head end of second section track, the tail end of second section track aims at the former entrance of turnover machine (2), the head end of former outlet aligning Section of three track of turnover machine, section three, the tail end of track and opening, the carriage of closing machine (3) is connected, open, the framework of closing machine tail end is fixed with casting line rail (9), also has one section of carriage return rail (11) be set up in parallel with casting line rail, the head end of casting line rail (9) is all relative with first paragraph motorcycle rail (12) with the tail end of carriage return rail (11), the tail end of casting line rail (9) is all relative with second segment motorcycle rail (12) with the head end of carriage return rail, second segment motorcycle rail and casting line rail there is motorcycle (10), casting line rail end and the next one are opened, the framework of closing machine (3) connects, open, the carriage of closing machine is connected with the head end of Section of four track, section four, the tail end of track aims at the former entrance of next turnover machine (2), the head end of former outlet aligning Section of five track of turnover machine, section five, the tail end of track is connected with one end of the rolling wheel support of punching shakeout (4), the rolling wheel support other end of punching shakeout is connected with the head end of Section of six track, section six, track is fixed with and dials punch-out equipment (5), section six, the tail end of track is connected with the former track head end on the vibratory shakeout machine buied from market (7), the former track tail end of vibratory shakeout machine is connected with the head end of Section of seven track, section seven, the tail end of track aims at the former entrance of next turnover machine (2), the head end of former outlet aligning Section of eight track of turnover machine, section eight, the tail end of track is connected with track one end of former cooling device (6), the track other end of former cooling device is connected with the head end of Section of nine track, section nine, the tail end of track is relative with the 3rd section of motorcycle rail (12) with the head end of first segment track, 3rd section of motorcycle rail also there is motorcycle (10),
Described double is penetrated sand machine (1) and is comprised top box station and nowel station and penetrate sand device, wherein top box station is identical with the structure of nowel station, top box station and nowel station are conveniently positioned at the both sides penetrating sand device, top box station, nowel station and penetrate sand device and be all fixed on framework (1-1), described top box station and the structure of nowel station are: they all comprise two the former supports (1-2) be set up in parallel, every bar former support there are several rollers, every bar former support (1-2) is all passed through beam (1-3) and is fixed on framework (1-1), framework is also fixed with matched moulds lifting cylinder (1-4), the cylinder cap of matched moulds lifting cylinder there is guide pin bushing, the cylinder masthead end of matched moulds lifting cylinder is connected with the sport car bracket (1-5) of the side of being located thereon, sport car bracket there is guide pillar (1-6), guide pillar on sport car bracket is contained in the guide pin bushing on matched moulds lifting cylinder cylinder cap, several rollers sport car bracket are equipped with, formpiston sport car (1-7) is placed on sport car bracket, sport car bracket is fixed with walking cylinder (1-8), penetrate sand device to comprise being fixed on framework (1-1) penetrates sand clamping cylinder (1-9), there is supporting plate (1-10) top penetrating sand clamping cylinder, supporting plate is connected and fixed with the cylinder masthead end penetrating sand clamping cylinder, supporting plate there is guide pillar, the cylinder cap penetrating sand clamping cylinder there is guide pin bushing, guide pillar on supporting plate is contained in the guide pin bushing penetrating sand clamping cylinder cylinder cap, supporting plate also have several columns (1-11), sport car fixed frame (1-12) is positioned at directly over supporting plate, sport car fixed frame is fixed on air reservoir support (1-14), air reservoir support (1-14) is fixed on framework (1-1), air reservoir (1-13) is fixed on air reservoir support (1-14), help and penetrate cylinder (1-15) and be fixed on air reservoir, help to penetrate to have above cylinder and add sand device (1-16), adding sand device is fixed on air reservoir, the sand passage that adds adding sand device is penetrated cylinder be communicated with being helped, help the sand-shooting head (1-17) penetrated and have below cylinder and be connected with its inside, sand-shooting head there is air bleeding valve (1-18), sand-shooting head is positioned at directly over sport car fixed frame, one section of former support is set up between the former support and the former support of nowel station of top box station, the former support two ends set up are connected and fixed with the former support of top box station and the former support of nowel station respectively, become an overall former support, the former support set up also is provided with several rollers,
Described turnover machine (2) comprises framework (2-1), two synchronizing shafts (2-2) are contained on framework by a watt seat (2-3), active roller station (2-4) is all equipped with in one end of every root synchronizing shaft, the other end is all equipped with driven support roller (2-5), initiatively guide wheel (2-6) holder is on active roller station, driven guide wheel (2-7) holder is on driven support roller, initiatively there are two pieces of roller connecting plates (2-8) between guide wheel and driven guide wheel, the two ends of two pieces of roller connecting plates are connected and fixed with active guide wheel and driven guide wheel all respectively, all correspondingly on the inner side of two pieces of roller connecting plates be provided with several rollers (2-9), motor (2-10) is fixed on framework, sprocket wheel on motor power output shaft is connected by chain with active guide wheel, initiatively guide wheel there is former entrance, driven guide wheel there is former to export,
Described opens, closing machine (3) comprises framework (3-1), the bottom of framework (3-1) is fixed with carriage (3-2), carriage there are several active rollers (3-3) and return idler (3-4), several active rollers are connected by chain, track (3-5) is fixed on the top of framework, one end of frame roof is fixed with fortune case cylinder (3-6), the cylinder boom end of fortune case cylinder is fixed with arm-tie (3-7), the wheel dress of fortune case sport car (3-8) in orbit, arm-tie and the fortune case sport car of the cylinder boom end of fortune case cylinder (3-6) are connected and fixed, fortune case sport car there is guide pin bushing, lift cylinder (3-9) is contained on fortune case sport car, the cylinder bar lower end of lift cylinder is connected with lifting and connects dish (3-10), lifting connects on dish guide pillar (3-11), the guide pillar that lifting connects dish is contained in the guide pin bushing of fortune case sport car, lifting connects on dish and is fixed with connecting plate (3-12), connecting plate is fixed with several clamping cylinders (3-13), the cylinder boom end of clamping cylinder is connected with claw (3-14), claw is also connected with connecting plate (3-12) by pin,
Described punching shakeout (4) comprises framework (4-1), framework is fixed with sand catcher (4-2), framework above sand catcher is fixed with two rolling wheel supports (4-3), correspondingly on two rolling wheel supports is provided with several rollers (4-4); Framework between two rolling wheel supports (4-3) is fixed with dividing plate (4-5), dividing plate there is guide pillar (4-6), framework there is guide pin bushing, the guide pillar of dividing plate is contained in the guide pin bushing of framework, framework above dividing plate is fixed with oil cylinder (4-7), the lower end of oil cylinder bar is connected with dividing plate, and the bottom of dividing plate is fixed with perforated board (4-8), perforated board is fixed with several drifts (4-9);
Described punch-out equipment (5) of dialling comprises two pieces of gripper shoes (5-1), swinging axle (5-2) is contained in the top of two pieces of gripper shoes by watt seat (5-3), gripper shoe is fixed with oscillating cylinder (5-4), the cylinder bar of oscillating cylinder is connected with swinging axle, Shifting rack (5-5) swinging axle is equipped with, shift fork cylinder (5-6) is contained on Shifting rack (5-5), the cylinder bar of shift fork cylinder is connected with shift fork (5-8), feather key (5-7) is had inside Shifting rack, shift fork and feather key are slidably connected, the opening passed through for shift fork is arranged at the bottom of Shifting rack,
Described former cooling device (6) comprises track support (6-1), track (6-2) is fixed on track support, track there are several road wheels (6-3), cooling water tank (6-4) is had below track, the water inlet pipe of cooling water tank is for being connected with extraneous cooling water source, the outlet pipe (6-5) of cooling water tank is fixed on track support, outlet pipe is communicated with upper spray header (6-6), outlet pipe there is water pump (6-7), outlet pipe also have a point branching pipe be communicated with lower spray header (6-8), wherein go up the top that spray header is positioned at track, lower spray header is positioned at the below of track, upper spray header and lower spray header there are several spray heads (6-9), also comprise guard shield (6-10), guard shield is contained on track support, by upper spray header, lower spray header and track cover.
CN201210145977.3A 2012-05-14 2012-05-14 Automatic iron mold sand lined production line Expired - Fee Related CN103418756B (en)

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