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CN103416704B - Method for optimization of quality of soft saline fermentation radish cans in shelf life - Google Patents

Method for optimization of quality of soft saline fermentation radish cans in shelf life Download PDF

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CN103416704B
CN103416704B CN201310311595.8A CN201310311595A CN103416704B CN 103416704 B CN103416704 B CN 103416704B CN 201310311595 A CN201310311595 A CN 201310311595A CN 103416704 B CN103416704 B CN 103416704B
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radish
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soft
dehydrated
pickling
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CN103416704A (en
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华颖
沈国华
刘大群
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Zhejiang Academy of Agricultural Sciences
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    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract

本发明公开了一种优化盐渍发酵萝卜软罐头货架期品质的方法,包括以下步骤:先将萝卜进行首道腌制和二道腌制;然后进行清洗去杂及脱水,得脱水后萝卜;接着利用由调味腌制剂、复合护色剂和增脆剂组成的发酵调味剂对脱水后萝卜进行发酵处理;最后将腌制成熟的萝卜取出清洗,分切后抽真空包装,所得的软包装萝卜于70℃恒温杀菌12~16分钟,并速冷至室温,得作为成品的软包装萝卜。该方法操作简便、能够有效控制或延缓盐渍发酵萝卜软罐头在货架期内品质发生劣变。<!--1-->The invention discloses a method for optimizing the shelf-life quality of salted fermented soft-canned radish, which comprises the following steps: firstly pickling the radish in the first step and second step; then cleaning, removing impurities and dehydrating to obtain the dehydrated radish; Then, the dehydrated radish is fermented with a fermented flavoring agent composed of a seasoning pickling agent, a compound color-protecting agent and a brittle agent; finally, the pickled and mature radish is taken out and cleaned, cut and vacuum-packed, and the obtained soft-packed radish is Sterilize at a constant temperature of 70°C for 12 to 16 minutes, and quickly cool to room temperature to obtain soft-packaged radish as a finished product. The method is simple to operate and can effectively control or delay the quality deterioration of salted fermented radish soft cans during the shelf life. <!--1-->

Description

优化盐渍发酵萝卜软罐头货架期品质的方法Method to optimize shelf life quality of salted fermented radish soft cans

技术领域 technical field

本发明涉及盐渍发酵软包装食品技术领域,尤其涉及一种盐渍发酵萝卜软罐头货架期品质优化的方法。The invention relates to the technical field of salted fermented soft packaged food, in particular to a method for optimizing the shelf life quality of salted fermented radish soft cans.

背景技术 Background technique

蔬菜软罐头是指经前期系列工艺加工后采用软质塑料薄膜袋或硬质塑料薄膜容器包装及封口杀菌后制成的蔬菜软罐头类方便食品。该类包装形式不仅方便、卫生,更由于其弥补了硬质马口铁罐和玻璃瓶装罐头所具有的不便携带及易碎特性而广受消费者喜爱,也是目前应用最为广泛的包装形式之一。Soft canned vegetables refer to soft canned vegetable convenience foods that are packaged in soft plastic film bags or hard plastic film containers and sealed and sterilized after a series of pre-processing processes. This type of packaging is not only convenient and hygienic, but also popular among consumers because it makes up for the inconvenience and fragility of hard tinplate cans and glass bottled cans. It is also one of the most widely used packaging forms at present.

一种盐渍发酵萝卜的制备方法(专利号:200710071411.X)提供了采用不同于传统加工方法制成的具有浓郁发酵风味和口感的盐渍发酵萝卜加工产品。由于该产品此前主要以冷链冷藏方式储运和销售,尽管该方式能最大限度地保持产品固有品质和口感,但仅局限于小范围销售。而以软包装形式将该产品制成方便食品出售对于该产品的市场扩散及附加价值的提升均极为有利。然而该软罐头产品经普通OPP薄膜袋包装杀菌处理后,在商品阶段品质劣变显著,主要表现为色变及质地软化,由此成为阻碍市场扩大的一大瓶颈。A preparation method of salted fermented radish (patent number: 200710071411.X) provides processed salted fermented radish products with strong fermented flavor and mouthfeel which are different from traditional processing methods. Since the product was mainly stored, transported and sold in the cold chain, although this method can maintain the inherent quality and taste of the product to the greatest extent, it is only limited to a small range of sales. The sale of the product as a convenience food in the form of flexible packaging is extremely beneficial to the market diffusion of the product and the improvement of added value. However, after the soft cans are sterilized in ordinary OPP film bags, the quality deteriorates significantly in the commodity stage, mainly manifested in discoloration and texture softening, which has become a major bottleneck hindering market expansion.

控制及延缓盐渍发酵萝卜软罐头在货架期内的品质劣变程度与速度,优化盐渍萝卜软罐头的加工技术与工艺,对于扩大该软罐头产品的市场销售和满足消费需求具有重要的现实价值。Controlling and delaying the quality deterioration and speed of salted fermented soft canned radish during the shelf life, and optimizing the processing technology and technology of salted fermented soft canned radish are very important for expanding the market sales of this soft canned product and meeting consumer demand. value.

发明内容 Contents of the invention

本发明要解决的技术问题是提供一种优化盐渍发酵萝卜软罐头货架期品质的方法,该方法操作简便、能够有效控制或延缓盐渍发酵萝卜软罐头货架期内品质发生劣变,即对抗氧化变色及抗热杀菌软化的能力显著增强。The technical problem to be solved by the present invention is to provide a method for optimizing the shelf life quality of salted fermented soft canned radish, the method is easy to operate, can effectively control or delay the quality deterioration of salted fermented soft canned radish during the shelf life, that is, resist The ability of oxidative discoloration and anti-heat sterilization softening is significantly enhanced.

为了解决上述技术问题,本发明提供一种优化盐渍发酵萝卜软罐头货架期品质的方法,包括以下步骤:In order to solve the above-mentioned technical problems, the present invention provides a method for optimizing the shelf-life quality of salted fermented radish soft cans, comprising the following steps:

(1)萝卜原料:(1) Raw materials of radish:

以冬季产的实心、无病虫斑、无损伤、表面光滑、长度40~60cm、直经4~6cm、大小均一的萝卜为原料,选净、沥干后备用;Use solid, no pest spots, no damage, smooth surface, 40-60cm in length, 4-6cm in diameter, and uniform size radishes produced in winter as raw materials, clean and drain for later use;

(2)首道腌制:(2) First marinating:

将步骤(1)所得的萝卜与食盐按重量比100:7备料;先在腌渍容器底部撒液面高度为0.3~0.5厘米的水和占食盐总量的2~5%的食盐,然后均匀的排一层萝卜撒一层食盐,直至腌至容器4/5高度处止,将预留的占食盐总量的30%的食盐作为面盐撒于顶层,在顶层上设置重物,以加速萝卜渗透脱水;腌制3天(此时脱水量约占萝卜总重35%)后,及时翻缸弃液;Prepare the radish and salt obtained in step (1) in a weight ratio of 100:7; first sprinkle water with a height of 0.3-0.5 cm on the bottom of the pickling container and salt accounting for 2-5% of the total amount of salt, and then evenly Arrange a layer of radish and sprinkle a layer of salt until it is marinated to 4/5 of the height of the container. Sprinkle the reserved salt, which accounts for 30% of the total amount of salt, as surface salt on the top layer, and place heavy objects on the top layer to speed up the radish Osmotic dehydration; after marinating for 3 days (at this time, the dehydration amount accounts for about 35% of the total weight of radish), turn over the tank and discard the liquid in time;

重物是步骤(1)所得的萝卜重量的2~5倍;The weight is 2 to 5 times the weight of the radish obtained in step (1);

(3)二道腌制:(3) Second pickling:

将步骤(2)所得的首道腌渍后的萝卜与食盐按重量比100:3备料;其余按步骤(2)相同工艺完成二道腌渍并在顶层设置重物(即,也为:先在腌渍容器底部撒液面高度为0.3~0.5厘米的水和占食盐总量的2~5%的食盐,然后均匀的排一层萝卜撒一层食盐,然后将预留的占食盐总量的30%的食盐作为面盐撒于顶层,在顶层上设置重物,以加速萝卜渗透脱水);腌制6天(此时脱水约占首道腌渍后的萝卜总重15%),结束腌制;The first pickled radish and salt obtained in step (2) are prepared in a weight ratio of 100:3; Sprinkle water with a liquid level of 0.3-0.5 cm at the bottom of the container and salt that accounts for 2-5% of the total amount of table salt, then evenly arrange a layer of radish and sprinkle a layer of table salt, and then put the reserved amount of 30% of the total amount of table salt Salt is sprinkled on the top layer as surface salt, and heavy objects are placed on the top layer to accelerate the penetration and dehydration of radish); marinate for 6 days (at this time, dehydration accounts for about 15% of the total weight of the radish after the first pickling), and the pickling ends;

重物是首道腌渍后的萝卜重量的2~5倍;The weight is 2 to 5 times the weight of the first pickled radish;

(4)清洗去杂及脱水:(4) Cleaning, removing impurities and dehydration:

将步骤(3)所得的二道腌制后的萝卜去头、尾和须根,清洗后,进行压榨式脱水;脱水量为二道腌制后的萝卜总重的5~15%,得脱水后萝卜;Remove the head, tail and fibrous roots of the radish after the second pickling obtained in step (3), and then perform dehydration by pressing after cleaning; the amount of dehydration is 5-15% of the total weight of the radish after the second pickling. radish;

备注说明:进行压榨式脱水的目的是为强化该加工萝卜对热杀菌处理的耐受力;Remarks: The purpose of pressing dehydration is to strengthen the tolerance of the processed radish to heat sterilization;

(5)发酵调味剂的配制:(5) Preparation of fermented flavoring agent:

发酵调味剂由调味腌制剂、复合护色剂和增脆剂组成;The fermented flavoring agent is composed of seasoning pickling agent, compound color-protecting agent and embrittlement agent;

调味腌制剂由占步骤4)所得的脱水后萝卜重量5%的米糠或麸皮、占步骤4)所得的脱水后萝卜重量1%的味精、占步骤4)所得的脱水后萝卜重量0.2%的柠檬酸、占步骤4)所得的脱水后萝卜重量6%的白砂糖以及占步骤4)所得的脱水后萝卜重量0.12%的50倍蛋白糖组成;The seasoning and pickling preparation consists of rice bran or bran accounting for 5% of the weight of the dehydrated radish obtained in step 4), monosodium glutamate accounting for 1% of the weight of the dehydrated radish obtained in step 4), and accounting for 0.2% of the weight of the dehydrated radish obtained in step 4) citric acid, white granulated sugar accounting for 6% of the weight of dehydrated radish obtained in step 4) and 50 times protein sugar accounting for 0.12% of the weight of dehydrated radish obtained in step 4);

复合护色剂由以下重量%的成分组成:植酸(肌醇六磷酸)30%、EDTA-2Na (乙二胺四乙酸二钠)15%:亚硫酸氢钠15%:异Vc钠40%;The compound color protectant is composed of the following components by weight: phytic acid (phytic acid) 30%, EDTA-2Na (disodium ethylenediaminetetraacetic acid) 15%: sodium bisulfite 15%: sodium iso-Vc 40% ;

增脆剂为酱腌菜增脆剂;The brittle agent is a brittle agent for pickled vegetables;

在调味腌制剂中加入占步骤4)所得的脱水后萝卜重量0.03~0.05%(较佳为0.04%)的复合护色剂以及占步骤4)所得的脱水后萝卜重量0.15~0.25%(较佳为0.2%)的酱腌菜增脆剂,均匀混合后,得发酵调味剂;In the seasoning pickle preparation, add 0.03-0.05% (preferably 0.04%) compound color-protecting agent and 0.15-0.25% (preferably 0.04%) of the dehydrated radish weight obtained in step 4) in step 4). (preferably 0.2%) pickled vegetable embrittlement agent, after uniform mixing, fermented flavoring agent is obtained;

(6)萝卜发酵:(6) Radish fermentation:

  在用于发酵的容器中,按照一层脱水后萝卜撒一层发酵调味剂的方式,层层排紧(从而尽量减少空隙);然后覆盖上一层清洁、无毒的塑料布(以防蚊蝇及杂物侵入),再以为步骤4)所得的脱水后萝卜重量30~35%的重物压在塑料布上,以加速发酵调味剂的渗透和发酵作用的进行,于0~15℃的室温(基本属于秋冬季室温)发酵30~40天,得腌制成熟的萝卜;In the container used for fermentation, arrange the layers tightly in the same way that a layer of dehydrated radish is sprinkled with a layer of fermented seasoning (so as to minimize gaps); then cover with a layer of clean, non-toxic plastic cloth (to prevent mosquitoes Invasion of flies and sundries), then press the weight of 30-35% of the weight of the dehydrated radish obtained in step 4) on the plastic cloth to accelerate the penetration of fermented seasonings and the progress of fermentation. Ferment at room temperature (basically in autumn and winter) for 30 to 40 days to obtain pickled and mature radishes;

(7)将步骤(6)所得的腌制成熟的萝卜取出清洗(目的是为了洗去附着在表面的米糠或麸皮),分切后(可分切成片、块、条等不同形状),抽真空包装;得软包装萝卜;(7) Take out the pickled and mature radish obtained in step (6) and wash it (the purpose is to wash off the rice bran or bran attached to the surface), and cut it into pieces (it can be cut into different shapes such as slices, blocks, strips, etc.) , vacuum-packed; soft-packed radishes were obtained;

(8)将步骤(7)所得的软包装萝卜(即充填、封口完成后的软包装萝卜)于70℃恒温杀菌12~16分钟,并速冷(≤2分钟内完成冷却)至室温,得作为成品的软包装萝卜。(8) Sterilize the soft-packaged radish obtained in step (7) (that is, the soft-packaged radish after filling and sealing) at 70°C for 12-16 minutes, and quickly cool (cooling is completed within ≤2 minutes) to room temperature, and it can be used as a finished product soft pack radishes.

备注说明:本发明的步骤2)~8)均在0~15℃的室温下进行。Remarks: Steps 2)~8) of the present invention are all carried out at room temperature of 0~15°C.

作为本发明的优化盐渍发酵萝卜软罐头货架期品质的方法的改进:As the improvement of the method for optimizing the shelf-life quality of salted fermented radish soft cans of the present invention:

步骤7)的抽真空包装为:The vacuum packaging of step 7) is:

将分切后的萝卜充填至100g装透明EVOH袋(高阻隔透明EVOH袋)中,以不低于0.8kPa的真空条件抽气、封口。Fill the diced radish into a 100g transparent EVOH bag (high barrier transparent EVOH bag), pump and seal with a vacuum of not less than 0.8kPa.

作为本发明的优化盐渍发酵萝卜软罐头货架期品质的方法的进一步改进:As a further improvement of the method for optimizing the shelf-life quality of salted fermented radish soft cans of the present invention:

步骤8)的恒温杀菌为:将步骤(7)的软包装萝卜置于水浴杀菌机(例如为江苏南通裕盛食品机械有限公司DWLXSJ水浴杀菌机)中进行恒温杀菌。The constant temperature sterilization in step 8) is: put the soft-packed radish in step (7) in a water bath sterilizer (for example, DWLXSJ water bath sterilizer of Jiangsu Nantong Yusheng Food Machinery Co., Ltd.) for constant temperature sterilization.

作为本发明的优化盐渍发酵萝卜软罐头货架期品质的方法的进一步改进:As a further improvement of the method for optimizing the shelf-life quality of salted fermented radish soft cans of the present invention:

作为成品的软包装萝卜待包装袋的外表面干燥后,经检验合格,可装箱出售。After the outer surface of the packaging bag is dried, the soft-packed radish as a finished product can be packed and sold after passing the inspection.

作为本发明的优化盐渍发酵萝卜软罐头货架期品质的方法的进一步改进:As a further improvement of the method for optimizing the shelf-life quality of salted fermented radish soft cans of the present invention:

步骤(4)中,脱水量为二道腌制后的萝卜总重的10%;In step (4), the amount of dehydration is 10% of the total weight of the radish after the second pickling;

步骤(5)中,复合护色剂占步骤4)所得的脱水后萝卜重量的0.04%,酱腌菜增脆剂占步骤4)所得的脱水后萝卜重量的0.2%;In step (5), the composite color-protecting agent accounts for 0.04% of the weight of the dehydrated radish obtained in step 4), and the embrittlement agent for pickled vegetables accounts for 0.2% of the weight of the dehydrated radish obtained in step 4);

步骤(8)中,70℃恒温杀菌的时间为14分钟。In step (8), the time for constant temperature sterilization at 70°C is 14 minutes.

在本发明中,所用的材料及涉及的生产设备如下:In the present invention, used material and related production equipment are as follows:

材料:Material:

萝卜:市售大萝卜;Radish: commercially available large radish;

米糠或麸皮:碾米厂产;Rice bran or bran: from rice mills;

白砂糖:市售;White granulated sugar: commercially available;

味精:市售;Monosodium glutamate: commercially available;

复合护色剂:植酸:山东莱阳市万基威生物工程有限公司;EDTA-2Na:广州市食品工业研究所有限公司;亚硫酸氢钠:湖北省八峰药化股份有限公司;异Vc钠:江西省百勤异VC钠有限公司。Composite color protectant: phytic acid: Shandong Laiyang Wanjiwei Bioengineering Co., Ltd.; EDTA-2Na: Guangzhou Food Industry Research Institute Co., Ltd.; sodium bisulfite: Hubei Bafeng Pharmaceutical Co., Ltd.; iso-Vc sodium : Jiangxi Baiqin Iso-VC Sodium Co., Ltd.

酱腌菜增脆剂:广东阳江市白云香化有限公司;(一种以钙离子为主成分的增脆剂,型号6071);Embrittlement agent for pickled vegetables: Guangdong Yangjiang Baiyun Xianghua Co., Ltd.; (a embrittlement agent mainly composed of calcium ions, model 6071);

蛋白糖:深圳市郎氏实业有限公司,50倍;Protein sugar: Shenzhen Langshi Industrial Co., Ltd., 50 times;

透明EVOH袋(复合膜EVOH包装材料):江苏省昆山市华亿塑料有限公司;Transparent EVOH bag (composite film EVOH packaging material): Kunshan Huayi Plastic Co., Ltd., Jiangsu Province;

液压式压榨机:北京市洛克机械有限责任公司YYJ-80液压式压榨机;Hydraulic press: Beijing Locke Machinery Co., Ltd. YYJ-80 hydraulic press;

水浴杀菌机:江苏南通裕盛食品机械有限公司DWLXSJ水浴杀菌机。Water bath sterilizer: Jiangsu Nantong Yusheng Food Machinery Co., Ltd. DWLXSJ water bath sterilizer.

本发明的有益效果 :Beneficial effects of the present invention:

一、本产品经含水量优化、护色、增脆等系列技术协同处理后,产品对抗氧化变色及抗热杀菌软化的能力显著增强,产品货架期品质保持时间已由此前的常温1-2个月延长至6个月及以上,确保了该产品具有良好的商品货架期及品质。1. After the product has been co-treated with a series of technologies such as water content optimization, color protection, and brittleness enhancement, the product’s ability to resist oxidation, discoloration, and heat sterilization and softening has been significantly enhanced. The shelf life of the product has changed from the previous normal temperature. The month is extended to 6 months and above, which ensures that the product has a good shelf life and quality.

二、在确保该产品货架期商品性的前提下,产品的风味、口感基本不变,取得了品质稳定与货架期延长的双赢优化效果。2. On the premise of ensuring the commerciality of the product's shelf life, the flavor and taste of the product remain basically unchanged, achieving a win-win optimization effect of stable quality and extended shelf life.

三、将该产品进行软包装处理后,不仅小巧卫生、方便携带,而且非常有利于产品的市场扩散和远距离销售,这对企业的发展和满足消费需求都具有重要的现实意义和市场价值。3. After the product is processed with flexible packaging, it is not only small and hygienic, easy to carry, but also very conducive to the market diffusion and long-distance sales of the product, which has important practical significance and market value for the development of enterprises and meeting consumer demand.

具体实施方式 Detailed ways

下面结合实施例对本发明作进一步的具体描述:Below in conjunction with embodiment the present invention will be described further in detail:

实施例1、一种优化盐渍发酵萝卜软罐头货架期品质的方法,依次进行以下步骤:Embodiment 1, a method for optimizing the shelf-life quality of salted fermented radish soft cans, the following steps are carried out successively:

(1)萝卜原料:(1) Raw materials of radish:

以冬季产实心、无病虫斑、无损伤、表面光滑,优质、味美、长度40-60cm,直经4-6cm,大小均一的大型、整体萝卜100公斤为原料,选净、沥干后备用;Use 100 kg of large, whole radishes produced in winter that are solid, free of pest spots, non-damaged, smooth, high-quality, delicious, 40-60 cm in length, 4-6 cm in diameter, and uniform in size as raw materials. Clean and drain for later use ;

备注说明:选净、沥干后备用的萝卜总重仍为100公斤,即,洗净过程中被去除的杂质忽略不计;Remarks: The total weight of radishes that are selected and drained for later use is still 100 kg, that is, the impurities removed during the washing process are ignored;

(2)首道腌制:将步骤(1)所得的萝卜与食盐按重量比100:7备料;先在腌渍容器底部撒少量水(液面高度约0.3cm)和食盐(约200g),然后均匀的排一层萝卜撒一层盐,直至腌至容器4/5高度处止(共计为12层萝卜),将预留的30%(重量%)的盐量作面盐撒于顶层,再以200公斤石块压于顶层上,以加速萝卜渗透脱水;腌制3天(脱水约占萝卜总重35%时)后停止腌制,及时翻缸弃液;(2) First pickling: Prepare the radish and salt obtained in step (1) at a weight ratio of 100:7; first sprinkle a small amount of water (about 0.3cm in liquid level) and salt (about 200g) on the bottom of the pickling container, and then Arrange a layer of radish evenly and sprinkle a layer of salt until it is marinated to 4/5 of the height of the container (a total of 12 layers of radish), sprinkle the reserved 30% (weight %) salt on the top layer, and then Press 200 kg of stones on the top layer to accelerate the infiltration and dehydration of radish; stop pickling after 3 days (when dehydration accounts for about 35% of the total weight of radish), turn over the tank and discard the liquid in time;

(3)二道腌制:将步骤(2)所得的首道腌渍后的萝卜与食盐按重量比100:3备料;按步骤(2)相同工艺完成二道腌渍并施以重压;经6天完成腌制(脱水约占首道腌渍后的萝卜总重15%);重物是首道腌渍后的萝卜重量的3倍;(3) Second pickling: Prepare the first pickled radish obtained in step (2) and salt at a weight ratio of 100:3; complete the second pickling and apply heavy pressure according to the same process as step (2); after 6 The pickling is completed in 1 day (dehydration accounts for about 15% of the total weight of the radish after the first pickling); the weight is 3 times the weight of the radish after the first pickling;

(4)清洗去杂及脱水:(4) Cleaning, removing impurities and dehydration:

将步骤(3)所得的二道腌制后的萝卜捞出,去头、尾、须根,清洗后,为强化该加工萝卜对热杀菌处理的耐受力,进一步采用北京市洛克机械有限责任公司YYJ-80液压式压榨机压榨,再脱去占二道腌制后的萝卜总重10%的水分,得脱水后萝卜,备用;Take out the pickled radish obtained in step (3), remove the head, tail and fibrous root, and after cleaning, in order to strengthen the tolerance of the processed radish to heat sterilization treatment, Beijing Locke Machinery Co., Ltd. Squeeze with a YYJ-80 hydraulic press, and then remove 10% of the total weight of the radishes after the second pickling process to obtain dehydrated radishes for later use;

(5)发酵调味剂的配制:(5) Preparation of fermented flavoring agent:

发酵调味剂由调味腌制剂、复合护色剂和增脆剂组成;The fermented flavoring agent is composed of seasoning pickling agent, compound color-protecting agent and embrittlement agent;

所述调味腌制剂由占步骤4)所得的脱水后的萝卜重量5%的米糠或麸皮、占步骤4)所得的脱水后萝卜重量1%的味精、占步骤4)所得的脱水后萝卜重量0.2%的柠檬酸、占步骤4)所得的脱水后萝卜重量6%的白砂糖以及占步骤4)所得的脱水后的萝卜重量0.12%的50倍蛋白糖组成;The seasoning pickle preparation consists of rice bran or bran accounting for 5% of the weight of the dehydrated radish obtained in step 4), monosodium glutamate accounting for 1% of the weight of the dehydrated radish obtained in step 4), and accounting for 1% of the weight of the dehydrated radish obtained in step 4). 0.2% by weight of citric acid, white granulated sugar accounting for 6% of the weight of the dehydrated radish obtained in step 4) and 50 times protein sugar accounting for 0.12% of the weight of the dehydrated radish obtained in step 4);

复合护色剂由以下重量%的成分组成:植酸(肌醇六磷酸)30%、EDTA-2Na(乙二胺四乙酸二钠)15%:亚硫酸氢钠15%:异Vc钠40%;The compound color protectant is composed of the following components by weight: 30% phytic acid (phytic acid), 15% EDTA-2Na (disodium ethylenediaminetetraacetic acid), 15% sodium bisulfite: 40% sodium iso-Vc ;

增脆剂采用广东阳江白云香化有限公司生产的酱腌菜增脆剂,型号6071;The embrittlement agent adopts pickled vegetable embrittlement agent produced by Guangdong Yangjiang Baiyun Xianghua Co., Ltd., model 6071;

在调味腌制剂中加入占步骤4)所得的脱水后萝卜重量0.04%的复合护色剂以及占步骤4)所得的脱水后萝卜重量0.2%的酱腌菜增脆剂,均匀混合后,得发酵调味剂;Add 0.04% of the weight of the dehydrated radish obtained in step 4) to the seasoning pickle preparation, and add a pickle embrittlement agent accounting for 0.2% of the weight of the dehydrated radish obtained in step 4), and mix evenly to obtain fermented flavorings;

(6)萝卜发酵:在用于发酵的容器中,按照一层脱水后萝卜撒一层发酵调味剂的方式,层层排紧,尽量减少空隙;然后覆盖上一层清洁、无毒塑料布,以防蚊蝇及杂物侵入,再以相当于步骤4)所得的脱水后的萝卜重量30~35%的重物压在塑料布上,以加速发酵调味剂的渗透和发酵作用的进行,于0~5℃的室温(冬季室温)发酵40天,得腌制成熟的萝卜;(6) Fermentation of radish: In the container used for fermentation, according to the method of sprinkling a layer of fermented flavoring agent on a layer of dehydrated radish, arrange layers tightly to minimize gaps; then cover with a layer of clean, non-toxic plastic cloth, In order to prevent the invasion of mosquitoes, flies and sundries, press a weight equivalent to 30-35% of the weight of the dehydrated radish obtained in step 4) on the plastic cloth to accelerate the penetration of the fermented seasoning and the fermentation. Ferment for 40 days at room temperature (room temperature in winter) at 0-5°C to obtain pickled and mature radishes;

(7)将步骤(6)所得的腌制成熟的萝卜取出并洗去附着在表面的麸皮,分切成片、块、条等不同形状,充填至100g装高阻隔透明EVOH袋中,以不低于0.8kPa的真空条件抽气、封口后,备用;(7) Take out the pickled and mature radish obtained in step (6), wash off the bran attached to the surface, cut into slices, blocks, strips and other shapes, and fill them into 100g high-barrier transparent EVOH bags. After pumping and sealing under a vacuum condition of not less than 0.8kPa, it is ready for use;

(8)将步骤(7)充填、封口完成后的软包装萝卜置于江苏南通裕盛食品机械有限公司DWLXSJ水浴杀菌机70℃恒温杀菌14分钟,并速冷(≤2分钟内完成冷却)至室温,待袋面干燥,经检验合格后即为成品可装箱出售。(8) Place the soft-packed radish after filling and sealing in step (7) in a DWLXSJ water bath sterilizer of Jiangsu Nantong Yusheng Food Machinery Co., Ltd. at 70°C for 14 minutes at a constant temperature, and quickly cool (complete cooling within ≤2 minutes) to room temperature. After the surface of the bag is dry, the finished product can be boxed and sold after passing the inspection.

实施例2、一种优化盐渍发酵萝卜软罐头货架期品质的方法,依次进行以下步骤:Embodiment 2, a method for optimizing the shelf-life quality of salted fermented radish soft cans, the following steps are carried out successively:

(1)萝卜原料:以冬季产实心、无病虫斑、无损伤、表面光滑,优质、味美、长度40-60cm,直经4-6cm,大小均一的大型、整体萝卜150公斤为原料,选净、沥干后备用;(1) Raw materials of radish: 150 kg of large, whole radish that is solid in winter, has no pest spots, no damage, smooth surface, high quality, delicious taste, length 40-60 cm, diameter 4-6 cm, uniform size, and 150 kg as raw material. Clean and drain for later use;

(2)首道腌制:将步骤(1)所得的萝卜与食盐按重量比100:7备料;先在腌渍容器底部撒少量水(液面高度约0.5cm)和食盐(约300g),后均匀的排一层萝卜撒一层盐,直至腌至容器4/5高度处止(共计为20层萝卜),将预留约30%的盐量作面盐撒于顶层,再以300公斤石块压于顶层上,以加速萝卜渗透脱水;腌制3天(脱水约占萝卜总重35%)后停止腌制,及时翻缸弃液;(2) First pickling: Prepare the radish and salt obtained in step (1) in a weight ratio of 100:7; first sprinkle a small amount of water (about 0.5cm in liquid level) and salt (about 300g) on the bottom of the pickling container, and then Arrange a layer of radish evenly and sprinkle a layer of salt until it is marinated to 4/5 of the height of the container (a total of 20 layers of radish), and reserve about 30% of the salt as surface salt on the top layer, and then use 300 kg stone Press the block on the top layer to accelerate the osmosis and dehydration of the radish; stop pickling after 3 days (dehydration accounts for about 35% of the total weight of the radish), and turn over the tank in time to discard the liquid;

(3)二道腌制:将步骤(2)所得首道腌渍后的萝卜与食盐按重量比100:3备料;其余按步骤(2)相同工艺完成二道腌渍并施以重压;经6天完成腌制(脱水约占首道腌渍后的萝卜总重15%);(3) Second pickling: Prepare the first pickled radish obtained in step (2) and salt according to the weight ratio of 100:3; the rest is done in the same process as step (2) to complete the second pickling and apply heavy pressure; after 6 Complete the pickling in 1 day (dehydration accounts for about 15% of the total weight of the radish after the first pickling);

重物是首道腌渍后的萝卜重量的3倍;The heavy object is 3 times the weight of the radish after the first pickling;

(4)清洗去杂及脱水:(4) Cleaning, removing impurities and dehydration:

将步骤(3)所得的二道腌制后萝卜捞出,去头、尾、须根,清洗后,为强化该加工萝卜对热杀菌处理的耐受力,进一步采用北京市洛克机械有限责任公司YYJ-80液压式压榨机压榨,再脱去占二道腌制后的萝卜总重5%的水分,得脱水后萝卜,备用;Take out the pickled radish obtained in step (3), remove the head, tail and fibrous roots, and after cleaning, in order to strengthen the tolerance of the processed radish to heat sterilization, further adopt the YYJ method of Beijing Locke Machinery Co., Ltd. Squeeze with -80 hydraulic press, and remove 5% of the total weight of the radishes after the second pickling, to obtain dehydrated radishes for later use;

(5)发酵调味剂的配制:(5) Preparation of fermented flavoring agent:

发酵调味剂由调味腌制剂、复合护色剂和增脆剂组成;The fermented flavoring agent is composed of seasoning pickling agent, compound color-protecting agent and embrittlement agent;

所述调味腌制剂由占步骤4)所得的脱水后萝卜重量5%的米糠或麸皮、占步骤4)所得的脱水后萝卜重量1%的味精、占步骤4)所得的脱水后萝卜重量0.2%的柠檬酸、占步骤4)所得的脱水后萝卜重量6%的白砂糖以及占步骤4)所得的脱水后萝卜重量0.12%的50倍蛋白糖组成;The seasoning pickle preparation consists of rice bran or bran accounting for 5% of the weight of the dehydrated radish obtained in step 4), monosodium glutamate accounting for 1% of the weight of the dehydrated radish obtained in step 4), and accounting for the weight of the dehydrated radish obtained in step 4). 0.2% citric acid, white granulated sugar accounting for 6% of the weight of the dehydrated radish obtained in step 4) and 50 times protein sugar accounting for 0.12% of the weight of the dehydrated radish obtained in step 4);

复合护色剂由以下重量%的成分组成:植酸(肌醇六磷酸)30%、EDTA-2Na(乙二胺四乙酸二钠)15%:亚硫酸氢钠15%:异Vc钠40%;The compound color protectant is composed of the following components by weight: 30% phytic acid (phytic acid), 15% EDTA-2Na (disodium ethylenediaminetetraacetic acid), 15% sodium bisulfite: 40% sodium iso-Vc ;

增脆剂采用广东阳江白云香化有限公司生产的酱腌菜增脆剂,型号6071;The embrittlement agent adopts pickled vegetable embrittlement agent produced by Guangdong Yangjiang Baiyun Xianghua Co., Ltd., model 6071;

在调味腌制剂中加入占步骤4)所得的脱水后的萝卜重量0.03%的复合护色剂以及占步骤4)所得的脱水后的萝卜重量0.25%的酱腌菜增脆剂,均匀混合后,得发酵调味剂;Add 0.03% of the compound color-protecting agent and 0.25% of the dehydrated radish weight obtained in step 4) to the seasoning pickle preparation, and mix them evenly , to obtain fermented flavoring agent;

(6)萝卜发酵:在用于发酵的容器中,按照一层脱水后萝卜撒一层发酵调味剂的方式,层层排紧,尽量减少空隙;然后覆盖上一层清洁、无毒塑料布,以防蚊蝇及杂物侵入,再以相当于步骤4)所得的脱水的萝卜重量30-35%的重物压在塑料布上,以加速发酵调味剂的渗透和发酵作用的进行,于5~10℃的室温下发酵35天,得腌制成熟的萝卜;(6) Fermentation of radish: In the container used for fermentation, according to the method of sprinkling a layer of fermented flavoring agent on a layer of dehydrated radish, arrange layers tightly to minimize gaps; then cover with a layer of clean, non-toxic plastic cloth, In order to prevent the invasion of mosquitoes, flies and sundries, press the weight of 30-35% of the weight of the dehydrated radish obtained in step 4) on the plastic cloth to accelerate the penetration of the fermented seasoning and the fermentation. Ferment at ~10°C for 35 days to obtain pickled and mature radishes;

(7)将步骤(6)所得的腌制成熟的萝卜取出并洗去附着在表面的麸皮,分切成片、块、条等不同形状,充填至100g装高阻隔透明EVOH袋中,以不低于0.8kPa的真空条件抽气、封口后,备用;(7) Take out the pickled and mature radish obtained in step (6), wash off the bran attached to the surface, cut into slices, blocks, strips and other shapes, and fill them into 100g high-barrier transparent EVOH bags. After pumping and sealing under a vacuum condition of not less than 0.8kPa, it is ready for use;

(8)将步骤(7)充填、封口完成后的软包装萝卜置于江苏南通裕盛食品机械有限公司DWLXSJ水浴杀菌机70℃恒温杀菌12分钟,并速冷至室温,待袋面干燥,经检验合格后即为成品可装箱出售。(8) Place the soft-packed radish after filling and sealing in step (7) in a DWLXSJ water bath sterilizer of Jiangsu Nantong Yusheng Food Machinery Co., Ltd. for 12 minutes at 70°C, and then quickly cool to room temperature. After the bag surface is dry, it passes the inspection. After that, the finished product can be packed and sold.

实施例3、一种优化盐渍发酵萝卜软罐头货架期品质的方法,依次进行以下步骤:Embodiment 3, a method for optimizing the shelf-life quality of salted fermented radish soft cans, the following steps are carried out successively:

(1)萝卜原料:(1) Raw materials of radish:

以冬季产实心、无病虫斑、无损伤、表面光滑,优质、味美、长度40-60cm,直经4-6cm,大小均一的大型、整体萝卜120公斤为原料,选净、沥干后备用;Use 120 kg of large, whole radishes produced in winter that are solid, free of pest spots, non-damaged, smooth, high-quality, delicious, 40-60 cm in length, 4-6 cm in diameter, and uniform in size as raw materials. Clean and drain for later use ;

(2)首道腌制:(2) First marinating:

将步骤(1)所得的萝卜与食盐按重量比100:7备料;先在腌渍容器底部撒少量水(液面高度约0.4cm)和食盐(约250g),然后均匀的排一层萝卜撒一层盐,直至腌至容器4/5高度处止(共计为15层萝卜),将预留约30%的盐量作面盐撒于顶层,再以400公斤石块压于顶层上,以加速萝卜渗透脱水;腌制3天(脱水约占萝卜总重35%)停止腌制,及时翻缸弃液;Prepare the radish and salt obtained in step (1) according to the weight ratio of 100:7; first sprinkle a small amount of water (about 0.4cm in liquid level) and salt (about 250g) on the bottom of the pickling container, and then arrange a layer of radish evenly Layers of salt until 4/5 of the height of the container (a total of 15 layers of radishes), reserve about 30% of the salt as surface salt on the top layer, and then press 400 kg of stones on the top layer to speed up the process. The radish is osmotically dehydrated; marinate for 3 days (dehydration accounts for about 35% of the total weight of the radish), stop marinating, and turn over the tank in time to discard the liquid;

(3)二道腌制:(3) Second pickling:

将步骤(2)所得的首道腌渍后的萝卜与食盐按重量比100:3备料;其余按步骤(2)相同工艺完成二道腌渍并施以重压;经6天完成腌制(脱水约占首道腌渍后的萝卜总重15%时);The radish and salt after the first pickling obtained in step (2) are prepared according to the weight ratio of 100:3; the rest are pickled in the same process as step (2) and subjected to heavy pressure; the pickling is completed after 6 days (dehydration is about Accounting for 15% of the total weight of the first pickled radish);

重物是首道腌渍后的萝卜重量的3倍;The heavy object is 3 times the weight of the radish after the first pickling;

(4)清洗去杂:(4) Cleaning and removing impurities:

将步骤(3)所得的二道腌制后的萝卜捞出,去头、尾、须根,清洗后,为强化该加工萝卜对热杀菌处理的耐受力,进一步采用北京市洛克机械有限责任公司YYJ-80液压式压榨机压榨,再脱去占二道腌制后的萝卜总重15%的水分,得脱水后萝卜,备用;Take out the pickled radish obtained in step (3), remove the head, tail and fibrous root, and after cleaning, in order to strengthen the tolerance of the processed radish to heat sterilization treatment, Beijing Locke Machinery Co., Ltd. Squeeze with a YYJ-80 hydraulic press, and remove 15% of the total weight of the radishes after the second pickling process to obtain dehydrated radishes for later use;

(5)发酵调味剂的配制:(5) Preparation of fermented flavoring agent:

发酵调味剂由调味腌制剂、复合护色剂和增脆剂组成;The fermented flavoring agent is composed of seasoning pickling agent, compound color-protecting agent and embrittlement agent;

所述调味腌制剂由占步骤4)所得的脱水后的萝卜重量5%的米糠或麸皮、占步骤4)所得的脱水后的萝卜重量1%的味精、占步骤4)所得的脱水后的萝卜重量0.2%的柠檬酸、占步骤4)所得的脱水后的萝卜重量6%的白砂糖以及占步骤4)所得的脱水后的萝卜重量0.12%的50倍蛋白糖组成;The seasoning pickle preparation consists of rice bran or bran accounting for 5% of the weight of the dehydrated radish obtained in step 4), monosodium glutamate accounting for 1% of the weight of the dehydrated radish obtained in step 4), and accounting for the dehydrated radish obtained in step 4). 0.2% citric acid by weight of radish, 6% white granulated sugar by weight of radish after dehydration obtained in step 4) and 50 times protein sugar by 0.12% by weight of radish after dehydration obtained by step 4);

复合护色剂由以下重量%的成分组成:植酸(肌醇六磷酸)30%、EDTA-2Na(乙二胺四乙酸二钠)15%:亚硫酸氢钠15%:异Vc钠40%;The compound color protectant is composed of the following components by weight: 30% phytic acid (phytic acid), 15% EDTA-2Na (disodium ethylenediaminetetraacetic acid), 15% sodium bisulfite: 40% sodium iso-Vc ;

增脆剂采用广东阳江白云香化有限公司生产之酱腌菜增脆剂,型号6071;The embrittlement agent is pickled vegetable embrittlement agent produced by Guangdong Yangjiang Baiyun Xianghua Co., Ltd., model 6071;

在调味腌制剂中加入占步骤4)所得的脱水后萝卜重量0.05%的复合护色剂以及占步骤4)所得的脱水后的萝卜重量0.15%的酱腌菜增脆剂,均匀混合后,得发酵调味剂;Add 0.05% of the weight of the dehydrated radish obtained in step 4) to the seasoning pickle preparation and a pickle embrittlement agent accounting for 0.15% of the weight of the dehydrated radish obtained in step 4), and mix evenly. fermented flavoring agent;

(6)萝卜发酵:(6) Radish fermentation:

在用于发酵的容器中,按照一层脱水后萝卜撒一层发酵调味剂的方式,层层排紧,尽量减少空隙;然后覆盖上一层清洁、无毒塑料布,以防蚊蝇及杂物侵入,再以相当于步骤4)所得的脱水后萝卜重量30-35%的重物压在塑料布上,以加速发酵调味剂的渗透和发酵作用的进行,于10~15℃的室温发酵30天,得腌制成熟的萝卜;In the container used for fermentation, according to the method of one layer of dehydrated radish sprinkled with a layer of fermented flavoring agent, the layers are arranged tightly to minimize the gap; 30-35% of the weight of the dehydrated radish obtained in step 4) is pressed on the plastic cloth to accelerate the penetration of the fermented seasoning and the fermentation, and ferment at room temperature of 10-15°C 30 days, pickled mature radishes;

(7)将步骤(6)腌制成熟的萝卜取出并洗去附着在表面的麸皮,分切成片、块、条等不同形状,充填至100g装高阻隔透明EVOH袋中,以不低于0.8kPa的真空条件抽气、封口后,备用;(7) Take out the pickled and mature radish in step (6), wash off the bran attached to the surface, cut it into slices, blocks, strips and other shapes, and fill it into 100g high-barrier transparent EVOH bags. After pumping and sealing under the vacuum condition of 0.8kPa, it is ready for use;

(8)将步骤(7)充填、封口完成后的软包装萝卜置于江苏南通裕盛食品机械有限公司DWLXSJ水浴杀菌机70℃恒温杀菌16分钟,并速冷至常温,待袋面干燥,经检验合格后即为成品可装箱出售。(8) Place the soft-packed radish after filling and sealing in step (7) in a DWLXSJ water bath sterilizer of Jiangsu Nantong Yusheng Food Machinery Co., Ltd. at 70°C for 16 minutes at a constant temperature, and quickly cool to room temperature. After the bag surface is dry, it passes the inspection. After that, the finished product can be packed and sold.

实验一、将上述实施例1~实施例3所得的盐渍发酵萝卜在常温下保存6个月,每2个月进行一次检测;其脆度及色泽(褐变度)指标按照以下方法进行检测:Experiment 1. Store the salted fermented radish obtained in the above-mentioned Examples 1 to 3 at room temperature for 6 months, and test it every 2 months; its brittleness and color (browning degree) indicators are tested according to the following method :

(1)脆度测定:样品统一用自制打孔器处理成直径2cm,厚度1.5cm的柱形萝卜片。用英国SMS公司的TA-XT2i质构仪对萝卜进行压缩测试。测试条件为:力量感应元5kg,探头P/6,测前速率1mm/s,测试中速率1mm/s,测后速率10mm/s,压缩距离:9mm,数据采集率:500pps,触发力5g,每个样品测量重复5次。萝卜的脆度(坚实度)用3~7s之间平均力表示。检测结果如表1所示。(1) Determination of brittleness: the samples were uniformly processed into cylindrical radish slices with a diameter of 2 cm and a thickness of 1.5 cm with a self-made puncher. The compression test of radish was carried out with the TA-XT2i texture analyzer of British SMS company. The test conditions are: force sensor 5kg, probe P/6, pre-test speed 1mm/s, test speed 1mm/s, post-test speed 10mm/s, compression distance: 9mm, data acquisition rate: 500pps, trigger force 5g, Each sample measurement was repeated 5 times. The brittleness (firmness) of radish is expressed by the average force between 3 and 7s. The test results are shown in Table 1.

(2) 褐变度测定:用比色法。取样品 15 g,加入 95%的乙醇溶液30mL,混合均匀,2000 r/min 离心15 min,用 722s 分光光度计在 420 nm 处测上层清液的吸光度A,以吸光度 A 值来衡量样品褐变度的大小。检测结果如表2所示。(2) Determination of browning degree: by colorimetry. Take 15 g of the sample, add 30 mL of 95% ethanol solution, mix well, centrifuge at 2000 r/min for 15 min, measure the absorbance A of the supernatant at 420 nm with a 722s spectrophotometer, and use the absorbance A value to measure the browning of the sample degree size. The test results are shown in Table 2.

表1、实施例1-3样品脆度变化比较(数值为仪器测定值,单位为N)Table 1. Comparison of changes in brittleness of samples in Examples 1-3 (values are measured by instruments, and the unit is N)

0个月 0 months 2个月 2 months 4个月 4 months 6个月 6 months 实施例1 Example 1 14.7 14.7 13.4 13.4 12.7 12.7 11.8 11.8 实施例2 Example 2 15.1 15.1 12.8 12.8 11.6 11.6 11.2 11.2 实施例3 Example 3 13.3 13.3 12.7 12.7 10.7 10.7 9.8 9.8

表2、 实施例1-3样品褐变度变化比较(数值为吸光度,无单位)Table 2, Example 1-3 sample browning degree change comparison (value is absorbance, no unit)

0个月 0 months 2个月 2 months 4个月 4 months 6个月 6 months 实施例1 Example 1 0.027 0.027 0.031 0.031 0.065 0.065 0.178 0.178 实施例2 Example 2 0.042 0.042 0.069 0.069 0.098 0.098 0.211 0.211 实施例3 Example 3 0.039 0.039 0.046 0.046 0.084 0.084 0.184 0.184

对比例1-1、去除实施例1中的步骤4)中的脱水步骤,其余同实施例1(即,发酵调味剂的实际用量同实施例1)。Comparative example 1-1, removing the dehydration step in step 4) in Example 1, the rest is the same as Example 1 (that is, the actual dosage of the fermentation flavoring agent is the same as Example 1).

对比例1-2、将实施例1步骤4)中的脱水量由10%改成3%,其余同实施例1(即,发酵调味剂的实际用量同实施例1)。Comparative example 1-2, change the dehydration amount in step 4) of embodiment 1 from 10% to 3%, and the rest are the same as in embodiment 1 (that is, the actual amount of fermented flavoring agent is the same as in embodiment 1).

对比例1-3、将实施例1步骤4)中的脱水量由10%改成18%,其余同实施例1(即,发酵调味剂的实际用量同实施例1)。Comparative example 1-3, change the dehydration amount in step 4) of embodiment 1 from 10% to 18%, and the rest are the same as in embodiment 1 (that is, the actual amount of fermented flavoring agent is the same as in embodiment 1).

对比例2-1、将实施例1步骤5)中复合护色剂的成分组成(重量%)由“植酸(肌醇六磷酸)30%、EDTA-2Na(乙二胺四乙酸二钠)15%、亚硫酸氢钠15%、异Vc钠40%”改为“植酸(肌醇六磷酸)25%、EDTA-2Na(乙二胺四乙酸二钠)20%、亚硫酸氢钠20%、异Vc钠35%”;其余同实施例1。Comparative example 2-1, the composition (% by weight) of the composite color-protecting agent in step 5) of Example 1 is composed of "phytic acid (phytic acid) 30%, EDTA-2Na (disodium ethylenediaminetetraacetic acid) 15%, sodium bisulfite 15%, sodium iso-Vc 40%" was changed to "phytic acid (phytic acid) 25%, EDTA-2Na (disodium ethylenediaminetetraacetic acid) 20%, sodium bisulfite 20% %, different Vc sodium 35% "; all the other are with embodiment 1.

对比例2-2、将实施例1步骤5)中复合护色剂的成分组成(重量%)由“植酸(肌醇六磷酸)30%、EDTA-2Na(乙二胺四乙酸二钠)15%、亚硫酸氢钠15%、异Vc钠40%”改为“植酸(肌醇六磷酸)35%、EDTA-2Na(乙二胺四乙酸二钠)10%、亚硫酸氢钠10%、异Vc钠45%”;其余同实施例1。Comparative example 2-2, the composition (% by weight) of the composite color-protecting agent in step 5) of Example 1 is composed of "phytic acid (phytic acid) 30%, EDTA-2Na (disodium ethylenediaminetetraacetic acid) 15%, sodium bisulfite 15%, sodium iso-Vc 40%" was changed to "phytic acid (phytic acid) 35%, EDTA-2Na (disodium ethylenediaminetetraacetic acid) 10%, sodium bisulfite 10% %, different Vc sodium 45% "; all the other are with embodiment 1.

对比例3-1、将实施例1步骤5) 酱腌菜增脆剂的用量由0.2%改成0.25%,其余同实施例1。Comparative example 3-1, the consumption of embodiment 1 step 5) embrittlement-increasing agent of pickled vegetables is changed into 0.25% by 0.2%, and all the other are with embodiment 1.

对比例3-2、将实施例1步骤5) 酱腌菜增脆剂的由0.2%改成0.15%,其余同实施例1。Comparative example 3-2, change embodiment 1 step 5) into 0.15% of pickled vegetables embrittlement agent by 0.2%, all the other are with embodiment 1.

对比例4-1、将实施例1步骤8)的“70℃恒温杀菌14分钟”改成“60℃恒温杀菌16分钟”,其余同实施例1。Comparative example 4-1, change the "70°C constant temperature sterilization for 14 minutes" in step 8) of Example 1 to "60°C constant temperature sterilization for 16 minutes", and the rest are the same as in Example 1.

对比例4-2、、将实施例1步骤8)的“70℃恒温杀菌14分钟”改成“80℃恒温杀菌12分钟”,其余同实施例1。In comparative example 4-2, change "sterilize at 70°C for 14 minutes" in step 8) of Example 1 to "sterilize at 80°C for 12 minutes", and the rest are the same as in Example 1.

将上述所有的对比例所得的盐渍发酵萝卜在常温下保存6个月,每2个月进行一次检测;其脆度及色泽(褐变度)指标按照实验一的方法进行检测,实施例1及对比例样品脆度和色泽变化比较结果见表3、4。The salted fermented radish obtained in all the above-mentioned comparative examples was stored at room temperature for 6 months, and tested every 2 months; its brittleness and color (browning degree) indicators were tested according to the method of Experiment 1, Example 1 The comparison results of brittleness and color change of the samples of the comparative example are shown in Tables 3 and 4.

表3 、实施例1及对比例样品脆度变化比较(数值为仪器测定值,单位为N)Table 3. Comparison of the brittleness changes of the samples of Example 1 and the comparative example (values are measured by instruments, and the unit is N)

0个月 0 months 6个月 6 months 实施例1 Example 1 14.7 14.7 11.8 11.8 对比例1-1 Comparative example 1-1 16.2 16.2 7.9 7.9 对比例1-2 Comparative example 1-2 15.3 15.3 9.6 9.6 对比例1-3 Comparative example 1-3 13.9 13.9 10.6 10.6 对比例2-1 Comparative example 2-1 13.8 13.8 10.1 10.1 对比例2-2 Comparative example 2-2 15.4 15.4 8.7 8.7 对比例3-1 Comparative example 3-1 17.2 17.2 9.9 9.9 对比例3-2 Comparative example 3-2 13.5 13.5 8.4 8.4 对比例4-1 Comparative example 4-1 14.5 14.5 10.3 10.3 对比例4-2 Comparative example 4-2 15.2 15.2 10.9 10.9

表4 实施例1及对比例样品色泽变化比较(数值为吸光度,无单位)Table 4 Comparison of color changes between Example 1 and Comparative Examples (values are absorbance, no unit)

0个月 0 months 6个月 6 months 实施例1 Example 1 0.027 0.027 0.178 0.178 对比例1-1 Comparative example 1-1 0.036 0.036 0.286 0.286 对比例1-2 Comparative example 1-2 0.035 0.035 0.274 0.274 对比例1-3 Comparative example 1-3 0.020 0.020 0.301 0.301 对比例2-1 Comparative example 2-1 0.038 0.038 0.294 0.294 对比例2-2 Comparative example 2-2 0.044 0.044 0.341 0.341 对比例3-1 Comparative example 3-1 0.031 0.031 0.220 0.220 对比例3-2 Comparative example 3-2 0.037 0.037 0.289 0.289 对比例4-1 Comparative example 4-1 0.045 0.045 0.397 0.397 对比例4-2 Comparative example 4-2 0.039 0.039 0.229 0.229

最后,还需要注意的是,以上列举的仅是本发明的若干个具体实施例。显然,本发明不限于以上实施例,还可以有许多变形。本领域的普通技术人员能从本发明公开的内容直接导出或联想到的所有变形,均应认为是本发明的保护范围。Finally, it should be noted that the above examples are only some specific embodiments of the present invention. Obviously, the present invention is not limited to the above embodiments, and many variations are possible. All deformations that can be directly derived or associated by those skilled in the art from the content disclosed in the present invention should be considered as the protection scope of the present invention.

Claims (4)

1.优化盐渍发酵萝卜软罐头货架期品质--脆度及色泽的方法,其特征是包括以下步骤: 1. the method for optimizing the shelf-life quality of salted fermented radish soft cans--brittleness and color, is characterized in that it comprises the following steps: (1)萝卜原料: (1) Raw materials of radish: 以冬季产的实心、无病虫斑、无损伤、表面光滑、长度40~60cm、直径4~6cm、大小均一的萝卜为原料,选净、沥干后备用; Use the radish produced in winter as raw material, which is solid, free from disease and pest spots, without damage, smooth surface, 40-60 cm in length, 4-6 cm in diameter, and uniform in size, clean and drain for later use; (2)首道腌制: (2) The first pickling: 将步骤(1)所得的萝卜与食盐按重量比100:7备料;先在腌渍容器底部撒液面高度为0.3~0.5厘米的水和占食盐总量的2~5%的食盐,然后均匀的排一层萝卜撒一层食盐,直至腌至容器4/5高度处止,将预留的占食盐总量的30%的食盐作为面盐撒于顶层,再在顶层上设置重物,以加速萝卜渗透脱水;腌制3天后,及时翻缸弃液; Prepare the radish and salt obtained in step (1) in a weight ratio of 100:7; first sprinkle water with a liquid level height of 0.3 to 0.5 cm and 2 to 5% of the total amount of salt at the bottom of the pickling container, and then evenly Arrange a layer of radish and sprinkle a layer of salt until it is marinated to 4/5 of the height of the container. Sprinkle the reserved salt, which accounts for 30% of the total amount of salt, as surface salt on the top layer, and then set heavy objects on the top layer to speed up the process. The radish is osmotically dehydrated; after marinating for 3 days, turn over the tank and discard the liquid in time; 所述重物是步骤(1)所得的萝卜重量的2~5倍; The weight is 2 to 5 times the weight of the radish gained in step (1); (3)二道腌制: (3) Second pickling: 将步骤(2)所得的首道腌渍后的萝卜与食盐按重量比100:3备料;其余按步骤(2)相同工艺完成二道腌渍并在顶层设置重物;腌制6天后,结束腌制; The radish and salt after the first pickling obtained in step (2) are prepared according to the weight ratio of 100:3; the rest are pickled according to the same process of step (2) and a heavy object is placed on the top layer; after 6 days of pickling, the pickling is finished ; 所述重物是首道腌渍后的萝卜重量的2~5倍; The weight is 2 to 5 times the weight of the first pickled radish; (4)清洗去杂及脱水: (4) Cleaning and dehydration: 将步骤(3)所得的二道腌制后的萝卜去头、尾和须根,清洗后,进行压榨式脱水;脱水量为二道腌制后的萝卜总重的5~15%,得脱水后萝卜; Remove the head, tail and fibrous roots of the second-cured radish obtained in step (3), and perform dehydration by pressing after cleaning; radish; (5)发酵调味剂的配制: (5) Preparation of fermented seasoning: 发酵调味剂由调味腌制剂、复合护色剂和增脆剂组成; The fermented flavoring agent is composed of seasoning pickling agent, compound color-protecting agent and embrittlement agent; 所述调味腌制剂由占步骤4)所得的脱水后萝卜重量5%的米糠或麸皮、占步骤4)所得的脱水后萝卜重量1%的味精、占步骤4)所得的脱水后萝卜重量0.2%的柠檬酸、占步骤4)所得的脱水后萝卜重量6%的白砂糖以及占步骤4)所得的脱水后萝卜重量0.12%的50倍蛋白糖组成; The seasoning pickle preparation consists of rice bran or bran accounting for 5% of the weight of the dehydrated radish obtained in step 4), monosodium glutamate accounting for 1% of the weight of the dehydrated radish obtained in step 4), and accounting for the weight of the dehydrated radish obtained in step 4). 0.2% citric acid, white granulated sugar accounting for 6% of the weight of dehydrated radish obtained in step 4) and 50 times protein sugar accounting for 0.12% of the weight of dehydrated radish obtained in step 4); 复合护色剂由以下重量%的成分组成:植酸30%、EDTA-2Na 15%:亚硫酸氢钠15%:异Vc钠40%; The composite color-protecting agent is composed of the following components by weight: 30% phytic acid, 15% EDTA-2Na: 15% sodium bisulfite: 40% sodium iso-Vc; 增脆剂为酱腌菜增脆剂; The brittle agent is a brittle agent for pickled vegetables; 在调味腌制剂中加入占步骤4)所得的脱水后萝卜重量0.03~0.05%的复合护色剂以及占步骤4)所得的脱水后萝卜重量0.15~0.25%的酱腌菜增脆剂,均匀混合后,得发酵调味剂; Add 0.03-0.05% of the compound color-protecting agent and 0.15-0.25% of the weight of the dehydrated radish obtained in step 4) into the seasoning and pickling preparation, and evenly After mixing, a fermented flavoring agent is obtained; (6)萝卜发酵: (6) Radish fermentation: 在用于发酵的容器中,按照一层脱水后萝卜撒一层发酵调味剂的方式,层层排紧;然后覆盖上一层清洁、无毒的塑料布,再以为步骤4)所得的脱水后萝卜重量30~35%的重物压在塑料布上,以加速发酵调味剂的渗透和发酵作用的进行,于0~15℃的室温发酵30~40天,得腌制成熟的萝卜; In the container used for fermentation, according to the method of sprinkling a layer of fermented seasoning on a layer of dehydrated radish, the layers are arranged tightly; 30-35% of the weight of the radish is pressed on the plastic cloth to accelerate the penetration of the fermented flavoring agent and the fermentation, and ferment for 30-40 days at a room temperature of 0-15°C to obtain pickled mature radish; (7)将步骤(6)所得的腌制成熟的萝卜取出清洗,分切后抽真空包装;得软包装萝卜; (7) The pickled ripe radish obtained in step (6) is taken out and cleaned, vacuumized and packaged after cutting; soft-packed radish is obtained; 所述抽真空包装为: Described vacuum pack is: 将分切后的萝卜充填至100g装透明EVOH袋中,以不低于0.8kPa的真空条件抽气、封口; Fill the diced radish into a 100g transparent EVOH bag, pump and seal with a vacuum of not less than 0.8kPa; (8)将步骤(7)所得的软包装萝卜于70℃恒温杀菌12~16分钟,并速冷至室温,得作为成品的软包装萝卜。 (8) The soft-packaged radish obtained in step (7) was sterilized at a constant temperature of 70° C. for 12 to 16 minutes, and rapidly cooled to room temperature to obtain a finished soft-packaged radish. 2.根据权利要求1所述的优化盐渍发酵萝卜软罐头货架期品质--脆度及色泽的方法,其特征是: 2. the method for optimizing the shelf-life quality of salted fermented radish soft can according to claim 1---brittleness and color, is characterized in that: 所述步骤8)的恒温杀菌为:将步骤(7)的软包装萝卜置于水浴杀菌机中进行恒温杀菌。 The constant-temperature sterilization in the step 8) is: placing the soft-packaged radish in the step (7) in a water-bath sterilizer for constant-temperature sterilization. 3.根据权利要求2所述的优化盐渍发酵萝卜软罐头货架期品质--脆度及色泽的方法,其特征是:作为成品的软包装萝卜待包装袋的外表面干燥后,经检验合格,可装箱出售。 3. the method for optimizing the shelf-life quality of salted fermented radish soft can according to claim 2--brittleness and color, is characterized in that: after the outer surface of the package bag is dried as the finished product, the soft-packed radish is qualified after inspection, Available boxed for sale. 4.根据权利要求1~3任一所述的优化盐渍发酵萝卜软罐头货架期品质--脆度及色泽的方法,其特征是: 4. according to any one of claims 1 to 3, the method for optimizing the shelf-life quality of soft canned radish with salted fermented radish--brittleness and color, is characterized in that: 所述步骤(4)中,脱水量为二道腌制后的萝卜总重的10%; In the step (4), the amount of dehydration is 10% of the total weight of the radish after the second pickling; 所述步骤(5)中,复合护色剂占步骤4)所得的脱水后萝卜重量的0.04%,酱腌菜增脆剂占步骤4)所得的脱水后萝卜重量的0.2%; In the step (5), the composite color-protecting agent accounts for 0.04% of the weight of the dehydrated radish obtained in step 4), and the embrittlement agent for pickled vegetables accounts for 0.2% of the weight of the dehydrated radish obtained in step 4); 所述步骤(8)中,70℃恒温杀菌的时间为14分钟。 In the step (8), the time for constant temperature sterilization at 70° C. is 14 minutes.
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