CN103414160A - Motor automatic protection control device - Google Patents
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Abstract
本发明公开了一种电机温度保护装置,具体涉及一种电机自动保护控制装置,其中常闭温控开关KSD1和常开温控开关KSD2均安装在电机的U相定子线圈上,所述常闭温控开关KSD3和常开温控开关KSD4均安装在电机的V相定子线圈上,所述常闭温控开关KSD5和常开温控开关KSD6均安装在电机的W相定子线圈上。本发明可以从安装在电机的定子线圈上的温控开关来实时监控温度,当温度达到预定高度时,会自动断开电机的供电,避免了定子线圈温度继续上升而损坏定子线圈绝缘,另外电接点压力表也实时监控电机的压力,当电机压力过大时也会自动断开电机的供电,提高了电机的使用寿命。
The invention discloses a motor temperature protection device, in particular to a motor automatic protection control device, wherein a normally closed temperature control switch KSD1 and a normally open temperature control switch KSD2 are both installed on the U-phase stator coil of the motor, and the normally closed Both the temperature control switch KSD3 and the normally open temperature control switch KSD4 are installed on the V-phase stator coil of the motor, and the normally closed temperature control switch KSD5 and the normally open temperature control switch KSD6 are both installed on the W-phase stator coil of the motor. The present invention can monitor the temperature in real time from the temperature control switch installed on the stator coil of the motor. When the temperature reaches a predetermined height, it will automatically cut off the power supply of the motor, avoiding the damage of the stator coil insulation caused by the continuous rise of the temperature of the stator coil. The contact pressure gauge also monitors the pressure of the motor in real time. When the pressure of the motor is too high, it will automatically cut off the power supply of the motor, which improves the service life of the motor.
Description
技术领域 technical field
本发明涉及一种电机温度保护装置,具体涉及一种电机自动保护控制装置。 The invention relates to a motor temperature protection device, in particular to a motor automatic protection control device.
背景技术 Background technique
当电机在过载、缺相、卡堵等情况下继续运行时,电机却继续运行,如果不能快速停止运行中的电机,电机定子线圈的绝缘很容易损坏,从而出现了各种各样的温度保护装置。 When the motor continues to run under the conditions of overload, phase loss, jamming, etc., the motor continues to run. If the running motor cannot be stopped quickly, the insulation of the motor stator coil is easily damaged, and various temperature protections appear. device.
现市面上电机的温度保护装置繁多,各有优缺点,大致分为:1,灵敏度不够,保护温度不恒定,也许温度高于安全线也仍然没起到保护作用;2,装置结构复杂,成本过高。而且随着低成本的铝芯电机普及,由于铜芯线比相同型号的铝芯线的载流量大,在相同的使用条件下,铝芯电机的定子线圈更容量损坏。 At present, there are many temperature protection devices for motors on the market, each with its own advantages and disadvantages, which can be roughly divided into: 1. The sensitivity is not enough, and the protection temperature is not constant. Even if the temperature is higher than the safety line, it still does not play a protective role; 2. The structure of the device is complex and costly. too high. And with the popularity of low-cost aluminum core motors, since the copper core wire has a larger carrying capacity than the same type of aluminum core wire, under the same use conditions, the stator coil of the aluminum core motor is more likely to be damaged.
发明内容 Contents of the invention
本发明的目的在于提供一种电机自动保护控制装置,解决了目前的电机在高温运行时,温度保护装置的准确性和及时性都不足,而且结果过于复杂导致成本过高的问题。 The purpose of the present invention is to provide an automatic motor protection control device, which solves the problem that the current motor is running at high temperature, the accuracy and timeliness of the temperature protection device are insufficient, and the result is too complicated and the cost is too high.
为解决上述的技术问题,本发明采用以下技术方案:一种电机自动保护控制装置,包括连接在电源U相和电源W相之间的第一支路、第二支路和第三支路; In order to solve the above technical problems, the present invention adopts the following technical solutions: an automatic motor protection control device, including a first branch, a second branch and a third branch connected between the U phase of the power supply and the W phase of the power supply;
所述第一支路由从电源U相依次串接的电接点压力表的触点P、接触开关YX1、电接点压力表的触点P1、继电器1KV和接触器KM的常闭触点KM1构成,连接至电源W相,其中所述电接点压力表的触点P还另外依次串接有接触开关YX2、电接点压力表的触点P2、继电器2KV和接触器KM的常开触点KM3,连接至电源W相; The first branch is composed of the contact P of the electric contact pressure gauge, the contact switch YX1, the contact P1 of the electric contact pressure gauge, the relay 1KV and the normally closed contact KM1 of the contactor KM, which are sequentially connected in series from the U phase of the power supply, Connected to the W phase of the power supply, wherein the contact P of the electric contact pressure gauge is additionally connected in series with the contact switch YX2, the contact P2 of the electric contact pressure gauge, the relay 2KV and the normally open contact KM3 of the contactor KM. To the W phase of the power supply;
所述第二支路由从电源U相依次串接的实验按钮SB、停止按钮SA、接触器KM、继电器2KV的常闭触点2KV1、常闭温控开关KSD1、常闭温控开关KSD3和常闭温控开关KSD5构成,连接至电源W相,其中所述实验按钮SB并联有接触器KM的常开触点KM2、并联有继电器1KV的常开触点1KV2; The second branch consists of the experiment button SB, the stop button SA, the contactor KM, the normally closed contact 2KV1 of the relay 2KV, the normally closed temperature control switch KSD1, the normally closed temperature control switch KSD3 and the normally closed temperature control switch KSD1 connected in series from the U phase of the power supply. The closed temperature control switch KSD5 is connected to the W phase of the power supply, wherein the experimental button SB is connected in parallel with the normally open contact KM2 of the contactor KM, and is connected in parallel with the normally open contact 1KV2 of the relay 1KV;
所述第三支路由电源U相依次串接的分励跳闸线圈QA和常开温控器KSD2构成,其中所述常开温控器KSD2并联有常开温控器KSD4、并联有常开温控器KSD6; The third branch is composed of a shunt trip coil QA connected in series with the U phase of the power supply and a normally open thermostat KSD2, wherein the normally open thermostat KSD2 is connected in parallel with a normally open thermostat KSD4, and in parallel with a normally open thermostat Controller KSD6;
有分励跳闸线圈QA的常闭触点QA1和继电器KM的常开触点KM0串接在电机的电源线上; The normally closed contact QA1 of the shunt tripping coil QA and the normally open contact KM0 of the relay KM are connected in series to the power line of the motor;
所述常闭温控开关KSD1和常开温控开关KSD2均安装在电机的U相定子线圈上,所述常闭温控开关KSD3和常开温控开关KSD4均安装在电机的V相定子线圈上,所述常闭温控开关KSD5和常开温控开关KSD6均安装在电机的W相定子线圈上。 Both the normally closed temperature control switch KSD1 and the normally open temperature control switch KSD2 are installed on the U-phase stator coil of the motor, and the normally closed temperature control switch KSD3 and the normally open temperature control switch KSD4 are both installed on the V-phase stator coil of the motor Above, the normally closed temperature control switch KSD5 and the normally open temperature control switch KSD6 are both installed on the W-phase stator coil of the motor.
更进一步的技术方案是,本装置还包括连接在电源U相和电源W相之间的第四支路和第五支路,包括连接在电源V相和电源W相之间的第六支路; A further technical solution is that the device also includes a fourth branch and a fifth branch connected between the U phase of the power supply and the W phase of the power supply, including a sixth branch connected between the V phase of the power supply and the W phase of the power supply ;
所述第四支路由从电源U相依次串接的继电器KM的常闭触点KM4和停止提示灯LD1构成,连接至电源W相; The fourth branch is composed of the normally closed contact KM4 of the relay KM connected in series from the U phase of the power supply and the stop prompt lamp LD1, and is connected to the W phase of the power supply;
所述第五支路由从电源U相依次串接的继电器KM的常开触点KM5和启动提示灯LD2构成,连接至电源W相; The fifth branch is composed of the normally open contact KM5 of the relay KM connected in series from the U phase of the power supply and the start prompt light LD2, and is connected to the W phase of the power supply;
所述第六支路由从电源V相依次串接的继电器KM的常开触点KM0和工作提示灯HD构成,连接至电源W相。 The sixth branch is composed of the normally open contact KM0 of the relay KM connected in series from the V phase of the power supply and the work prompt lamp HD, and is connected to the W phase of the power supply.
更进一步的技术方案是,所述常闭温控开关KSD1、常开温控开关KSD2、常闭温控开关KSD3、常开温控开关KSD4、常闭温控开关KSD5和常开温控开关KSD6均为KSD9700型温控开关。 A further technical solution is that the normally closed temperature control switch KSD1, the normally open temperature control switch KSD2, the normally closed temperature control switch KSD3, the normally open temperature control switch KSD4, the normally closed temperature control switch KSD5 and the normally open temperature control switch KSD6 All are KSD9700 temperature control switches.
与现有技术相比,本发明的有益效果是:本发明可以从安装在电机的定子线圈上的温控开关来实时监控温度,当温度达到预定高度时,会自动断开电机的供电,避免了定子线圈温度继续上升而损坏定子线圈绝缘,另外电接点压力表也实时监控电机的压力,当电机压力过大时也会自动断开电机的供电,提高了电机的使用寿命。 Compared with the prior art, the beneficial effects of the present invention are: the present invention can monitor the temperature in real time from the temperature control switch installed on the stator coil of the motor, and when the temperature reaches a predetermined height, it will automatically cut off the power supply of the motor to avoid The temperature of the stator coil continues to rise and damage the insulation of the stator coil. In addition, the electric contact pressure gauge also monitors the pressure of the motor in real time. When the pressure of the motor is too high, it will automatically cut off the power supply of the motor, which improves the service life of the motor.
附图说明 Description of drawings
图1为本发明的电路连接图。 Fig. 1 is the circuit connection diagram of the present invention.
图2为本发明的温控开关在电机中的安装位置示意图。 Fig. 2 is a schematic diagram of the installation position of the temperature control switch of the present invention in the motor.
图3为本发明的电机电路连接图。 Fig. 3 is a motor circuit connection diagram of the present invention.
具体实施方式 Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
图1、图2和图3示出了本发明一种电机自动保护控制装置的一个实施例:包括连接在电源U相和电源W相之间的第一支路、第二支路和第三支路; Figure 1, Figure 2 and Figure 3 show an embodiment of an automatic motor protection control device of the present invention: it includes a first branch, a second branch and a third branch connected between the U phase of the power supply and the W phase of the power supply Branch road;
所述第一支路由从电源U相依次串接的电接点压力表的触点P、接触开关YX1、电接点压力表的触点P1、继电器1KV和接触器KM的常闭触点KM1构成,连接至电源W相,其中所述电接点压力表的触点P还另外依次串接有接触开关YX2、电接点压力表的触点P2、继电器2KV和接触器KM的常开触点KM3,连接至电源W相; The first branch is composed of the contact P of the electric contact pressure gauge, the contact switch YX1, the contact P1 of the electric contact pressure gauge, the relay 1KV and the normally closed contact KM1 of the contactor KM, which are sequentially connected in series from the U phase of the power supply, Connected to the W phase of the power supply, wherein the contact P of the electric contact pressure gauge is additionally connected in series with the contact switch YX2, the contact P2 of the electric contact pressure gauge, the relay 2KV and the normally open contact KM3 of the contactor KM. To the W phase of the power supply;
所述第二支路由从电源U相依次串接的实验按钮SB、停止按钮SA、接触器KM、继电器2KV的常闭触点2KV1、常闭温控开关KSD1、常闭温控开关KSD3和常闭温控开关KSD5构成,连接至电源W相,其中所述实验按钮SB并联有接触器KM的常开触点KM2、并联有继电器1KV的常开触点1KV2; The second branch consists of the experiment button SB, the stop button SA, the contactor KM, the normally closed contact 2KV1 of the relay 2KV, the normally closed temperature control switch KSD1, the normally closed temperature control switch KSD3 and the normally closed temperature control switch KSD1 connected in series from the U phase of the power supply. The closed temperature control switch KSD5 is connected to the W phase of the power supply, wherein the experimental button SB is connected in parallel with the normally open contact KM2 of the contactor KM, and is connected in parallel with the normally open contact 1KV2 of the relay 1KV;
所述第三支路由电源U相依次串接的分励跳闸线圈QA和常开温控器KSD2构成,其中所述常开温控器KSD2并联有常开温控器KSD4、并联有常开温控器KSD6; The third branch is composed of a shunt trip coil QA connected in series with the U phase of the power supply and a normally open thermostat KSD2, wherein the normally open thermostat KSD2 is connected in parallel with a normally open thermostat KSD4, and in parallel with a normally open thermostat Controller KSD6;
有分励跳闸线圈QA的常闭触点QA1和继电器KM的常开触点KM0串接在电机的电源线上; The normally closed contact QA1 of the shunt tripping coil QA and the normally open contact KM0 of the relay KM are connected in series to the power line of the motor;
所述常闭温控开关KSD1和常开温控开关KSD2均安装在电机的U相定子线圈上,所述常闭温控开关KSD3和常开温控开关KSD4均安装在电机的V相定子线圈上,所述常闭温控开关KSD5和常开温控开关KSD6均安装在电机的W相定子线圈上。 Both the normally closed temperature control switch KSD1 and the normally open temperature control switch KSD2 are installed on the U-phase stator coil of the motor, and the normally closed temperature control switch KSD3 and the normally open temperature control switch KSD4 are both installed on the V-phase stator coil of the motor Above, the normally closed temperature control switch KSD5 and the normally open temperature control switch KSD6 are both installed on the W-phase stator coil of the motor.
根据本发明一种电机自动保护控制装置的另一个实施例,本装置还包括连接在电源U相和电源W相之间的第四支路和第五支路,包括连接在电源V相和电源W相之间的第六支路; According to another embodiment of the automatic motor protection control device of the present invention, the device also includes a fourth branch and a fifth branch connected between the U phase of the power supply and the W phase of the power supply, including the connection between the V phase of the power supply and the power supply W phase. The sixth branch between phase W;
所述第四支路由从电源U相依次串接的继电器KM的常闭触点KM4和停止提示灯LD1构成,连接至电源W相; The fourth branch is composed of the normally closed contact KM4 of the relay KM connected in series from the U phase of the power supply and the stop prompt lamp LD1, and is connected to the W phase of the power supply;
所述第五支路由从电源U相依次串接的继电器KM的常开触点KM5和启动提示灯LD2构成,连接至电源W相; The fifth branch is composed of the normally open contact KM5 of the relay KM connected in series from the U phase of the power supply and the start prompt light LD2, and is connected to the W phase of the power supply;
所述第六支路由从电源V相依次串接的继电器KM的常开触点KM0和工作提示灯HD构成,连接至电源W相。 The sixth branch is composed of the normally open contact KM0 of the relay KM connected in series from the V phase of the power supply and the work prompt lamp HD, and is connected to the W phase of the power supply.
在该处值得指出的是,电源U相、电源W相和电源V相的顺序并不一定如上述的循序,其顺序可以颠倒。 It is worth pointing out here that the order of the power U phase, the power W phase and the power V phase is not necessarily the same as the above sequence, and the order can be reversed.
根据本发明一种电机自动保护控制装置的另一个实施例,所述常闭温控开关KSD1、常开温控开关KSD2、常闭温控开关KSD3、常开温控开关KSD4、常闭温控开关KSD5和常开温控开关KSD6均为KSD9700型温控开关,作为优选,其温控点可选在80℃。 According to another embodiment of the automatic motor protection control device of the present invention, the normally closed temperature control switch KSD1, the normally open temperature control switch KSD2, the normally closed temperature control switch KSD3, the normally open temperature control switch KSD4, the normally closed temperature control switch The switch KSD5 and the normally open temperature control switch KSD6 are both KSD9700 temperature control switches. As a preference, the temperature control point can be selected at 80°C.
本发明的工作原理是:可以通过电接点压力表的接触开关YX1连通触点P和触点P1,继电器KV1得电后,其常开触点1KV2闭合,第二支路连通,接触器KM通电,常开触点KM3闭合,接触开关YX2所在的支路待命,常闭触点KM4断开,停止提示灯LD1熄灭,常开触点KM5闭合,启动提示灯LD2点亮,常开触点KM0闭合,电机正常开启运作,也可以通过实验按钮SB来启动; The working principle of the present invention is: contact P and contact P1 can be connected through the contact switch YX1 of the electric contact pressure gauge. After the relay KV1 is energized, its normally open contact 1KV2 is closed, the second branch is connected, and the contactor KM is energized. , the normally open contact KM3 is closed, the branch where the contact switch YX2 is located is on standby, the normally closed contact KM4 is disconnected, the stop indicator light LD1 is off, the normally open contact KM5 is closed, the start indicator light LD2 is on, and the normally open contact KM0 Closed, the motor starts to operate normally, and can also be started by the experimental button SB;
当电机的压力过大时,电接点压力表的接触开关YX2连通触点P和触点P2,继电器2KV得电后,位于第二支路上的常闭触点2KV-1断开,接触器KM断开,常开触点KM0断开,电机停止运作,常闭触点KM4复位闭合,停止提示灯LD1点亮,常开触点KM5复位断开,启动提示灯LD2熄灭; When the pressure of the motor is too large, the contact switch YX2 of the electric contact pressure gauge connects the contact P and the contact P2. After the relay 2KV is energized, the normally closed contact 2KV-1 on the second branch is disconnected, and the contactor KM Open, the normally open contact KM0 is disconnected, the motor stops operating, the normally closed contact KM4 is reset and closed, the stop indicator light LD1 is lit, the normally open contact KM5 is reset and disconnected, and the start indicator light LD2 is off;
当安装在电机内的常闭温控开关KSD1、常闭温控开关KSD3和常闭温控开关KSD5,任何一个由于检测到电机内的温度过高而断开,则第二支路就会断开,接触器KM断开,常开触点KM0复位断开,电机停止运作,常闭触点KM4复位闭合,停止提示灯LD1点亮,常开触点KM5复位断开,启动提示灯LD2熄灭; When any of the normally closed temperature control switch KSD1, normally closed temperature control switch KSD3 and normally closed temperature control switch KSD5 installed in the motor is disconnected due to the detection of excessive temperature in the motor, the second branch will be disconnected. Open, the contactor KM is disconnected, the normally open contact KM0 is reset and disconnected, the motor stops operating, the normally closed contact KM4 is reset and closed, the stop indicator light LD1 is lit, the normally open contact KM5 is reset and disconnected, and the start indicator light LD2 is off ;
当安装在电机内的常开温控开关KSD2、常开温控开关KSD4和常开温控开关KSD6,任何一个由于检测到电机内的温度过高而闭合,则第三支路接通,分励跳闸线圈QA得电,则常闭触点QA1的断开而断电,电机停止运作,常闭触点KM4复位闭合,停止提示灯LD1点亮,常开触点KM5复位断开,启动提示灯LD2熄灭。 When any one of the normally open temperature control switch KSD2, normally open temperature control switch KSD4 and normally open temperature control switch KSD6 installed in the motor is closed due to the detection of excessive temperature in the motor, the third branch is connected and the branch When the excitation trip coil QA is energized, the normally closed contact QA1 is disconnected and the power is cut off, the motor stops running, the normally closed contact KM4 is reset and closed, the stop indicator light LD1 is lit, the normally open contact KM5 is reset and disconnected, and the start prompt Lamp LD2 goes out.
本发明中,常闭温控开关KSD1、常闭温控开关KSD3和常闭温控开关KSD5、常开温控开关KSD2、常开温控开关KSD4和常开温控开关KSD6在选择温控点时应相同,避免了当由于缺相造成保护回路不是保护回路L相时,就会存在保护回路断开后,当温度下降至一定温度后,保护回路因工作回路的气压或油压不足继续工作,但因缺相重复启动故障回路,无法切除主回路电机M电源。 In the present invention, the normally closed temperature control switch KSD1, the normally closed temperature control switch KSD3 and the normally closed temperature control switch KSD5, the normally open temperature control switch KSD2, the normally open temperature control switch KSD4 and the normally open temperature control switch KSD6 are selected at the temperature control point The time should be the same, avoiding that when the protection circuit is not the L phase of the protection circuit due to the lack of phase, there will be a problem that after the protection circuit is disconnected, when the temperature drops to a certain temperature, the protection circuit will continue to work due to insufficient air pressure or oil pressure of the working circuit , but due to the repeated start of the fault circuit due to the lack of phase, the power supply of the main circuit motor M cannot be cut off.
分励跳闸线圈QA的常闭触点QA1也可以为脱扣器,脱扣器方式为□+3340,当出现温度升高时如缺相故障的后备保护。直接跳开空开,切除故障电源。避免电机重复启动。 The normally closed contact QA1 of the shunt tripping coil QA can also be a release, and the release mode is □+3340, which is a backup protection for a phase loss fault when the temperature rises. Jump directly to the circuit breaker and cut off the faulty power supply. Avoid repeated starting of the motor.
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