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CN103413887A - LED packaging structure - Google Patents

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Publication number
CN103413887A
CN103413887A CN2013103664476A CN201310366447A CN103413887A CN 103413887 A CN103413887 A CN 103413887A CN 2013103664476 A CN2013103664476 A CN 2013103664476A CN 201310366447 A CN201310366447 A CN 201310366447A CN 103413887 A CN103413887 A CN 103413887A
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heat dissipation
led
bracket
structure according
led chip
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彭海林
梁鸣娟
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Dongguan Kingsun Optoelectronic Co Ltd
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Dongguan Kingsun Optoelectronic Co Ltd
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Abstract

本发明涉及LED灯芯片封装技术领域,具体涉及一种LED封装结构,包括支架单体和设置于支架单体上的LED芯片,还包括罩设于LED芯片上的光学透镜,所述支架单体包括胶体支架和金属支架,所述金属支架包括由一金属片折叠形成的散热功能体和金属片延伸出的电极支脚,散热功能体的一侧设有镜面的LED芯片安装座,散热功能体的另一侧为金属片折叠而成的散热片;所述胶体支架包围住LED芯片安装座和散热片,所述电极支脚穿透胶体支架向外伸出。本发明的LED封装结构不仅出光效果较好,而且结构简单、散热功能较佳。

Figure 201310366447

The present invention relates to the technical field of LED lamp chip packaging, and specifically to an LED packaging structure, including a bracket monomer and an LED chip arranged on the bracket monomer, and also including an optical lens covered on the LED chip, the bracket monomer includes a colloid bracket and a metal bracket, the metal bracket includes a heat dissipation function body formed by folding a metal sheet and an electrode support leg extending from the metal sheet, a mirrored LED chip mounting seat is provided on one side of the heat dissipation function body, and a heat sink formed by folding a metal sheet is provided on the other side of the heat dissipation function body; the colloid bracket surrounds the LED chip mounting seat and the heat sink, and the electrode support leg penetrates the colloid bracket and extends outward. The LED packaging structure of the present invention not only has a good light output effect, but also has a simple structure and good heat dissipation function.

Figure 201310366447

Description

一种LED封装结构A kind of LED packaging structure

技术领域 technical field

本发明涉及LED灯芯片封装技术领域,具体涉及一种LED封装结构。 The invention relates to the technical field of LED lamp chip packaging, in particular to an LED packaging structure.

背景技术 Background technique

发光二极管(Light Emitting Diode,LED)是一种能够将电能转化为可见光的固态的半导体器件,其被广泛应用于显示屏、交通信号、显示光源、汽车车灯、LED背光源、照明光源等领域,LED半导体照明具有寿命长、节能、绿色环保、色彩丰富、微型化等显著特点。 Light Emitting Diode (LED) is a solid-state semiconductor device that can convert electrical energy into visible light. It is widely used in display screens, traffic signals, display light sources, automotive lights, LED backlights, lighting sources, etc. , LED semiconductor lighting has the remarkable characteristics of long life, energy saving, green environmental protection, rich colors, miniaturization and so on.

LED封装结构一般是将LED芯片安装于支架单体上的封装结构,这样的LED封装结构的散热通常是在支架单体上设置散热铜柱,这种结构组装较为复杂,耗费人力物力,而且散热效果较差;另外,现有的LED封装结构为了实现光效的均匀反射,通常会在支架单体上设置反光杯,以使得LED芯片的光效能够均匀分布,这样的结构较为复杂,安装也较为不便,生产过程中会浪费大量的人力物力,生产效率较低,成本较高。 The LED packaging structure is generally a packaging structure in which the LED chip is mounted on a single bracket. The heat dissipation of such an LED packaging structure is usually provided with a heat dissipation copper column on the single bracket. The effect is poor; in addition, in order to realize the uniform reflection of light effect in the existing LED packaging structure, reflector cups are usually arranged on the stand alone, so that the light effect of the LED chip can be evenly distributed. Such a structure is more complicated and installation is also difficult It is relatively inconvenient, a large amount of manpower and material resources will be wasted in the production process, the production efficiency is low, and the cost is high.

发明内容 Contents of the invention

本发明的目的在于针对现有技术的不足,提供一种结构简单、制作方便的LED封装结构。该LED封装结构散热效果较好、光效分布较为均匀。 The object of the present invention is to provide an LED packaging structure with simple structure and convenient manufacture in view of the deficiencies of the prior art. The LED packaging structure has better heat dissipation effect and relatively uniform light effect distribution.

一种LED封装结构,包括支架单体和设置于支架单体上的LED芯片,还包括罩设于LED芯片上的光学透镜,所述支架单体包括胶体支架和金属支架,所述金属支架包括由一金属片折叠形成的散热功能体和金属片延伸出的电极支脚,散热功能体的一侧设有镜面的LED芯片安装座,散热功能体的另一侧为金属片折叠而成的散热片;所述胶体支架包围住LED芯片安装座和散热片,所述电极支脚穿透胶体支架向外伸出。 An LED packaging structure, comprising a single bracket and an LED chip arranged on the single bracket, and an optical lens covered on the LED chip, the single bracket includes a colloid bracket and a metal bracket, and the metal bracket includes The heat dissipation function body formed by folding a metal sheet and the electrode legs extended from the metal sheet, one side of the heat dissipation function body is equipped with a mirror surface LED chip mounting seat, and the other side of the heat dissipation function body is a heat sink formed by folding a metal sheet ; The colloidal support surrounds the LED chip mounting seat and the heat sink, and the electrode legs protrude outward through the colloidal support.

其中,所述光学透镜为硅胶透镜。 Wherein, the optical lens is a silicone lens.

其中,所述光学透镜为半球形或圆柱形。 Wherein, the optical lens is hemispherical or cylindrical.

其中,所述LED芯片安装座的表面镀有镜面的电镀银层。 Wherein, the surface of the LED chip mounting seat is plated with a mirror electroplated silver layer.

其中,所述金属支架上设有焊接区,所述焊接区被胶体支架包围住。 Wherein, the metal support is provided with a welding area, and the welding area is surrounded by the colloidal support.

其中,所述焊接区设有经过沉金工艺处理的导电层。 Wherein, the welding area is provided with a conductive layer that has been processed by an immersion gold process.

其中,所述焊接区包括正极焊接区、负极焊接区和焊二级保护管区。 Wherein, the welding area includes a positive electrode welding area, a negative electrode welding area and a welding secondary protection tube area.

其中,所述散热功能体的散热片为两层结构。 Wherein, the heat dissipation fins of the heat dissipation function body have a two-layer structure.

其中,所述散热功能体的散热片为三层结构。 Wherein, the heat dissipation fins of the heat dissipation function body have a three-layer structure.

其中,所述散热片上设有多个散热孔。 Wherein, the heat dissipation fin is provided with a plurality of heat dissipation holes.

本发明的有益效果:本发明的LED芯片上罩设有光学透镜,可以对该LED封装结构的出光角度进行调整,扩大了其发光面,从而提高了显示质量,增强了观看效果;LED芯片安装座设置成镜面,具有反光杯的作用,镜面安装座使得光效分布较为均匀,LED芯片出光效果更好;另外,散热片与支架单体为一体结构,在保证散热效果的基础上,减少了安装散热铜柱的工序,提高了生产效率,降低了生产成本。 Beneficial effects of the present invention: the LED chip of the present invention is covered with an optical lens, which can adjust the light-emitting angle of the LED package structure, expand its light-emitting surface, thereby improving the display quality and enhancing the viewing effect; LED chip installation The seat is set as a mirror surface, which has the function of a reflector. The mirror mounting seat makes the light distribution more uniform, and the LED chip light output effect is better; The process of installing the heat dissipation copper pillar improves the production efficiency and reduces the production cost.

附图说明 Description of drawings

图1是本发明的LED封装结构的示意图。 Fig. 1 is a schematic diagram of the LED packaging structure of the present invention.

图2为图1的A—A向的剖面结构示意图。 Fig. 2 is a schematic cross-sectional structure diagram along the line A-A of Fig. 1 .

图3为图1的反面结构示意图。 FIG. 3 is a schematic diagram of the reverse structure of FIG. 1 .

图4为制作本发明的金属支架的金属片的结构示意图。 Fig. 4 is a schematic structural view of the metal sheet for making the metal stent of the present invention.

1—支架单体;          2—LED芯片; 1—stent monomer; 2—LED chip;

3—光学透镜;          11—电极支脚; 3—optical lens; 11—electrode legs;

12—LED芯片安装座;    13—散热片; 12—LED chip mount; 13—heat sink;

14—胶体支架;         15—正极焊接区; 14—colloid support; 15—positive electrode welding area;

16—负极焊接区;       17—焊二级保护管区; 16—Negative electrode welding area; 17—Welding secondary protection tube area;

18—散热孔。 18—cooling holes.

具体实施方式 Detailed ways

下面结合实施例对本发明作进一步的说明。 The present invention will be further described below in conjunction with embodiment.

参见图1至图4,一种LED封装结构,包括支架单体1和设置于支架单体1上的LED芯片2,还包括罩设于LED芯片2上的光学透镜3,所述支架单体1包括胶体支架14和金属支架,所述金属支架包括由一金属片折叠形成的散热功能体和金属片延伸出的电极支脚11,散热功能体的一侧设有镜面的LED芯片安装座12,散热功能体的另一侧为金属片折叠而成的散热片13;所述胶体支架14包围住LED芯片安装座12和散热片13,所述电极支脚11穿透胶体支架14向外伸出。 Referring to Fig. 1 to Fig. 4, an LED packaging structure includes a stand unit 1 and an LED chip 2 arranged on the stand unit 1, and also includes an optical lens 3 covered on the LED chip 2, and the stand unit 1 includes a colloid support 14 and a metal support. The metal support includes a heat dissipation function body formed by folding a metal sheet and electrode legs 11 extending from the metal sheet. One side of the heat dissipation function body is provided with a mirror LED chip mounting seat 12. The other side of the heat dissipation function body is a heat sink 13 formed by folding metal sheets; the colloid support 14 surrounds the LED chip mount 12 and the heat dissipation fin 13 , and the electrode legs 11 protrude outward through the colloid support 14 .

该LED封装结构的LED芯片2上罩设有光学透镜3,可以对该LED封装结构的出光角度进行调整,扩大了其发光面,从而提高了显示质量,增强了观看效果;LED芯片安装座12设置成镜面,具有反光杯的作用,镜面安装座使得光效分布较为均匀,LED芯片2出光效果更好;另外,散热片13与支架单体1为一体结构,在保证散热效果的基础上,减少了安装散热铜柱的工序,提高了生产效率,降低了生产成本。 The LED chip 2 of the LED packaging structure is covered with an optical lens 3, which can adjust the light emitting angle of the LED packaging structure, expand its light-emitting surface, thereby improving the display quality and enhancing the viewing effect; the LED chip mounting seat 12 It is set as a mirror surface, which has the function of a reflector. The mirror mounting seat makes the light effect distribution more uniform, and the LED chip 2 has a better light output effect; in addition, the heat sink 13 and the bracket unit 1 are integrally structured. On the basis of ensuring the heat dissipation effect, The process of installing the heat dissipation copper pillar is reduced, the production efficiency is improved, and the production cost is reduced.

其中,所述光学透镜3为硅胶透镜。当然也可以采用其他透明材质的透镜作为光学透镜3。 Wherein, the optical lens 3 is a silicone lens. Of course, lenses of other transparent materials can also be used as the optical lens 3 .

其中,所述光学透镜3为半球形或圆柱形。 Wherein, the optical lens 3 is hemispherical or cylindrical.

其中,所述LED芯片安装座12的表面镀有镜面的电镀银层。电镀银层一方面可以起到反射光线的作用,另一方面还可以防止氧化,保证线路的安全。 Wherein, the surface of the LED chip mounting seat 12 is plated with a mirror electroplated silver layer. On the one hand, the electroplated silver layer can reflect light, on the other hand, it can also prevent oxidation and ensure the safety of the circuit.

其中,所述金属支架上设有焊接区,所述焊接区被胶体支架14包围住。 Wherein, the metal support is provided with a welding area, and the welding area is surrounded by the colloidal support 14 .

其中,所述焊接区设有经过沉金工艺处理的导电层。经过沉金工艺处理过的导电层可以有效防止腐蚀,导电性较好,稳定性较强。 Wherein, the welding area is provided with a conductive layer that has been processed by an immersion gold process. The conductive layer treated by the immersion gold process can effectively prevent corrosion, has good conductivity and strong stability.

其中,所述焊接区包括正极焊接区15、负极焊接区16和焊二级保护管区17。根据不同LED芯片2的封装工艺或者芯片功能的不同,可以将电极支脚11的正极连接端或负极连接端与焊二级保护管区17连通,实现对LED芯片2的保护。 Wherein, the welding area includes a positive electrode welding area 15 , a negative electrode welding area 16 and a welding secondary protection tube area 17 . According to the packaging process of different LED chips 2 or different chip functions, the positive connection end or negative connection end of the electrode leg 11 can be connected with the welding secondary protection tube area 17 to realize the protection of the LED chip 2 .

其中,所述散热功能体的散热片13为两层结构或者三层结构。两层结构的散热片13折叠简单,但是散热相对于三层结构较差;而三层结构的散热片13散热效果较好,LED芯片2的使用寿命较长。 Wherein, the heat sink 13 of the heat dissipation function body has a two-layer structure or a three-layer structure. The heat sink 13 of the two-layer structure is easy to fold, but the heat dissipation is poorer than that of the three-layer structure; while the heat sink 13 of the three-layer structure has a better heat dissipation effect, and the service life of the LED chip 2 is longer.

其中,所述散热片13上设有多个散热孔18。散热孔18能够加速LED芯片2的散热,散热效果更好。 Wherein, the heat dissipation fin 13 is provided with a plurality of heat dissipation holes 18 . The heat dissipation holes 18 can accelerate the heat dissipation of the LED chip 2, and the heat dissipation effect is better.

本发明的LED封装结构不仅出光效果较好,而且结构简单、散热功能较佳。 The LED packaging structure of the present invention not only has better light emitting effect, but also has simple structure and better heat dissipation function.

以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technology of the present invention can be The scheme shall be modified or equivalently replaced without departing from the spirit and scope of the technical scheme of the present invention.

Claims (10)

1.一种LED封装结构,包括支架单体和设置于支架单体上的LED芯片,其特征在于:还包括罩设于LED芯片上的光学透镜,所述支架单体包括胶体支架和金属支架,所述金属支架包括由一金属片折叠形成的散热功能体和金属片延伸出的电极支脚,散热功能体的一侧设有镜面的LED芯片安装座,散热功能体的另一侧为金属片折叠而成的散热片;所述胶体支架包围住LED芯片安装座和散热片,所述电极支脚穿透胶体支架向外伸出。 1. A kind of LED package structure, comprise bracket monomer and be arranged on the LED chip on bracket monomer, it is characterized in that: also comprise the optical lens that cover is arranged on LED chip, described bracket monomer comprises colloid bracket and metal bracket , the metal bracket includes a heat dissipation function body formed by folding a metal sheet and electrode legs extending from the metal sheet, one side of the heat dissipation function body is provided with a mirror LED chip mounting seat, and the other side of the heat dissipation function body is a metal sheet A heat sink formed by folding; the colloid support surrounds the LED chip mounting seat and the heat sink, and the electrode legs protrude outward through the colloid support. 2.根据权利要求1所述的一种LED封装结构,其特征在于:所述光学透镜为硅胶透镜。 2. The LED packaging structure according to claim 1, wherein the optical lens is a silicone lens. 3.根据权利要求1所述的一种LED封装结构,其特征在于:所述光学透镜为半球形或圆柱形。 3. The LED packaging structure according to claim 1, wherein the optical lens is hemispherical or cylindrical. 4.根据权利要求1所述的一种LED封装结构,其特征在于:所述LED芯片安装座的表面镀有镜面的电镀银层。 4 . The LED packaging structure according to claim 1 , characterized in that: the surface of the LED chip mounting base is plated with a mirror electroplated silver layer. 5.根据权利要求1所述的一种LED封装结构,其特征在于:所述金属支架上设有焊接区,所述焊接区被胶体支架包围住。 5 . The LED packaging structure according to claim 1 , wherein a welding area is provided on the metal support, and the welding area is surrounded by a colloidal support. 6 . 6.根据权利要求5所述的一种LED封装结构,其特征在于:所述焊接区设有经过沉金工艺处理的导电层。 6 . The LED package structure according to claim 5 , wherein the soldering area is provided with a conductive layer processed by an immersion gold process. 7 . 7.根据权利要求6所述的一种LED封装结构,其特征在于:所述焊接区包括正极焊接区、负极焊接区和焊二级保护管区。 7 . The LED packaging structure according to claim 6 , wherein the soldering area includes a positive electrode soldering area, a negative electrode soldering area and a welding secondary protection tube area. 8 . 8.根据权利要求1所述的一种LED封装结构,其特征在于:所述散热功能体的散热片为两层结构。 8. The LED package structure according to claim 1, wherein the heat sink of the heat dissipation function body has a two-layer structure. 9.根据权利要求1所述的一种LED封装结构,其特征在于:所述散热功能体的散热片为三层结构。 9. The LED packaging structure according to claim 1, wherein the heat sink of the heat dissipation function body has a three-layer structure. 10.根据权利要求1至9任一项所述的一种LED封装结构,其特征在于:所述散热片上设有多个散热孔。 10. The LED package structure according to any one of claims 1 to 9, wherein a plurality of heat dissipation holes are provided on the heat dissipation sheet.
CN2013103664476A 2013-08-21 2013-08-21 LED packaging structure Pending CN103413887A (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
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CN102157508A (en) * 2011-01-26 2011-08-17 北京易光天元半导体照明科技有限公司 Novel LED packaging light-reflecting method and device
CN201975391U (en) * 2011-01-26 2011-09-14 永兴(漳州)电子科技有限公司 LED lamp bulb with radiating holes and double lamp cups
CN202019000U (en) * 2011-05-10 2011-10-26 吕能兵 A high-power LED bracket
CN202056570U (en) * 2011-01-20 2011-11-30 木林森股份有限公司 Surface-mounted LED (light-emitting diode) with lens

Patent Citations (5)

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Publication number Priority date Publication date Assignee Title
US20020163001A1 (en) * 2001-05-04 2002-11-07 Shaddock David Mulford Surface mount light emitting device package and fabrication method
CN202056570U (en) * 2011-01-20 2011-11-30 木林森股份有限公司 Surface-mounted LED (light-emitting diode) with lens
CN102157508A (en) * 2011-01-26 2011-08-17 北京易光天元半导体照明科技有限公司 Novel LED packaging light-reflecting method and device
CN201975391U (en) * 2011-01-26 2011-09-14 永兴(漳州)电子科技有限公司 LED lamp bulb with radiating holes and double lamp cups
CN202019000U (en) * 2011-05-10 2011-10-26 吕能兵 A high-power LED bracket

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周志敏,纪爱华: "《漫步LED世界(驱动电路设计篇)》", 31 January 2013, article "《漫步LED世界(驱动电路设计篇)》", pages: 55 *

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Application publication date: 20131127