A kind of iron-base amorphous alloy material
Technical field
The invention belongs to functional materials and manufacture field, be specifically related to a kind of performance by the iron-base amorphous alloy material that humidity effect is less, resistance of oxidation is stronger.
Background technology
Fe-based amorphous alloy after suitable thermal treatment process due to its uniqueness nanocrystalline/amorphous double structure and have that high saturation magnetic flux density, high magnetic permeability, iron loss are little, the soft magnetic performance of the high excellence of resistivity concurrently, be widely used in substation transformer industry at present, along with national energy-saving reduces discharging the release of policy, its consumption is also increasing year by year.
Fe-based amorphous alloy is based on Fe element, and add a small amount of amorphous formation elements Si, B forms a kind of amorphous material through rapid condensation technique, wherein the mass percent of Fe accounts for more than 90%.General manufacturing process is according to Chemical Composition configuration mother alloy, obtained amorphous band after melting, rapid condensation, then through shearing, piling up, overlap, shaping, thermal treatment, be prepared into required specification iron core after solidification.
In actual production, the mother alloy even above this main equipment of induction furnace of 1t that adopts carries out melting more, and the output of band is also very high; The weight major part weight of iron core concentrates between 50-200kg, and processing step prepared by iron core is loaded down with trivial details, use duration, as piled up, overlapping, shaping, curing schedule all needs the process operation that manually carries out one by one, and thermal treatment simultaneously and curing schedule also need to heat 4 ~ 12h in a device respectively.Such band manufactures iron core need through time of at least 2 days from piling up to, wherein most of the time band all exposes in atmosphere, in actual production, usually because other resources such as artificial, equipment such as not to possess at the reason, the band that same stove is produced needs points of multiple batches ability to enter the production line of iron core completely, and this just causes band to expose the longer time in atmosphere.
And manufacturing environment has very important impact, if composition in prior art is Fe to performances such as the losses of amorphous iron core
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13band to deposit under humidity is 20-40% environment and the core loss prepared is 0.16-0.19W/kg, and the core loss >0.20W/kg prepared under humidity is 65-85%, this is due in air during high humidity, moisture content in air very easily causes amorphous band surface oxidation, cause the core loss of manufacture to increase, the increase of loss will cause the transformer power consumption be assembled into significantly to increase.Therefore the moisture content reduced in air has great importance for the performance of raising amorphous iron core, the consistence of raising Various Seasonal different batches iron core on the impact of band performance.
Summary of the invention
For solving the problem, the amorphous iron core performance the object of the present invention is to provide a kind of performance to be subject to the Fe-based amorphous material that humidity effect is less, the amorphous band be made up of this material is not easily oxidized by the moisture content in air, be made up of this material has good consistence.
Technical scheme provided by the invention is: a kind of iron-base amorphous alloy material, and its specific chemical composition by atom number percentage calculation is: Fe79% ~ 81%; Si8.5% ~ 9.5%; B10% ~ 12%; Mn0.1% ~ 0.15%; Cu0.05% ~ 0.1%; Cr0.05% ~ 0.1%.
Fe is the ferromagnetic element in present component, and its content a is 79.00 to 81.00at%, and when the content of Fe is less than 79at%, Fe-based amorphous do not have enough large saturation induction density Bs.On the other hand, when it is more than 81at%, iron-based amorphous alloy ribbon has poor amorphous formation ability, and therefore a is preferably 79.00 to 81.00at%.
Si and B is amorphous formation element, and Si content is 8.50 to 9.50at%, contributes on the one hand, mainly effectively improve the initial permeability of alloy on the other hand for Fe-based amorphous alloy fusing point reduces; B content is conducive to when being 10.00 to 12.00at% falling low-alloyed fusing point, is conducive to forming amorphous ribbon.
Mn is good reductor and sweetening agent, has best antioxygenation when Mn content is 0.10-0.15%; Cu is present in steel and has resistance to atmospheric corrosion, and Cu also has positive effect to S in counteracting steel, in this alloying constituent, have good resistance to atmospheric corrosion when Cu content is 0.05-0.10%; Cr can improve oxidation-resistance and the brittle transition temperature of steel, and add the Cr of appropriateness, content is that the resistance of oxidation of 0.05-0.10% to steel accomplishes good contribution.
The present invention has following beneficial effect: 1, the performance of iron-base amorphous alloy material provided by the invention is less by humidity effect, atmospheric moisture is less to performance impacts such as the losses of the iron core manufactured, thus less on the transformer power consumption impact be assembled into, therefore the present invention improves the consistence of Various Seasonal different batches iron core by the impact of moisture content on band performance reduced in air.2, iron-base amorphous alloy material provided by the invention has stronger resistance of oxidation, the band be made up of this material is not easily oxidized by the moisture content in air, it is at the higher environment of humidity, if humidity is up under the environment of 85%, still can keep excellent performance, this reduces amorphous alloy strips and iron core to the requirement of preservation condition, extend the quality guaranteed period, improve its range of application.3, amorphous alloy material provided by the invention has excellent magnetic property, is suitable for being widely used in substation transformer industry.
Embodiment
The present invention is illustrated below in conjunction with embodiment.
The form of iron-base amorphous alloy material provided by the invention can be band, and also can be iron core, concrete preparation method be as described below.
First configure mother alloy, its specific chemical composition by atom number percentage calculation is: Fe79% ~ 81%; Si8.5% ~ 9.5%; B10% ~ 12%; Mn0.1% ~ 0.15%; Cu0.05% ~ 0.1%; Cr0.05% ~ 0.1%, above-mentioned each composition summation is 100%, is accompanied with the inevitable impurity of minute quantity in alloy.
Then spray band, by the mother alloy of above-mentioned configuration, the induction furnace being greater than 1t by furnace capacity carries out melting, controlling smelting temperature is between 1350-1500 DEG C, smelting time is 40-60min, and by molten alloy through tundish, spray band temperature is 1300-1400 DEG C, crystallizer roll surface speed is 20-25m/s, and under non-vacuum environment, obtained thickness is 20-30 μm, width is the amorphous thin ribbon of 142mm, 170mm, 213mm.
Finally prepare iron core, to gained amorphous thin ribbon by shearing, pile up, overlap, be shapingly prepared into required specification iron core work in-process, heat-treat under certain temperature and longitudinal magnetic field, wherein during insulation, iron core temperature is 350-400 DEG C, folding longitudinal magnetic field intensity added by thick center at iron core is 1400A/m-1500A/m, obtain the alloy-iron core of the two phase structure that nanocrystal is formed with residue noncrystal substrate, iron core makes end face solidification be prepared from through painting 3M glue or epoxy resin.
Embodiment 1
The iron-base amorphous alloy material that the present embodiment provides, its specific chemical composition by atom number percentage calculation is: Fe80.35%; Si9.1%; B10.3%; Mn0.12%; Cu0.06%; Cr0.07%.The iron-based amorphous alloy ribbon material of the present embodiment and the preparation method of iron core as follows:
First configure alloy, configure according to above-mentioned chemical composition.
Then spray band, the medium-frequency induction furnace being 2t by the mother alloy furnace capacity of above-mentioned configuration carries out melting, controlling smelting temperature is between 1350-1500 DEG C, and smelting time is 50min, by molten alloy through tundish, spray band temperature is 1300-1400 DEG C, crystallizer roll surface speed is 20-25m/s, and under non-vacuum environment, obtained width is 142 ± 0.5mm, and mean thickness is 22-25 micron, band transverse gage deviation≤3.0 micron, the iron-based amorphous thin ribbon of lamination coefficient >=86%.
Finally prepare iron core, getting two parts of above-mentioned obtained amorphous thin ribbons is in the environment of 20-40% respectively in humidity and humidity is exposedly in the environment of 65-85% deposit two days later, pass through respectively to shear in corresponding humidity environment, pile up, overlap joint, shapingly be prepared into two iron core work in-process, its capacity is 400kVA, iron core window height is 185mm, window width is 130mm, folded thick is 107mm, weight is 93kg, iron core work in-process are heat-treated, thermal treatment holding temperature is 350-400 DEG C (iron core temperature), thick center longitudinal magnetic field intensity 1400-1500A/m is folded at iron core, obtained amorphous iron core after glue curing.
By in humidity be 20-40% environment in deposit and be prepared into two iron core performances are averaged, be labeled as S1-A; By in humidity be 65-85% environment in deposit and be prepared into two iron core performances are averaged, be labeled as S1-B.
Embodiment 2
The difference of the iron-base amorphous alloy material that the present embodiment provides and embodiment 1 with, its specific chemical composition by atom number percentage calculation is: Fe79.35%; Si9.3%; B11.1%; Mn0.11%; Cu0.08%; Cr0.06%.When the difference of the iron-based amorphous alloy ribbon material of the present embodiment and the preparation method of iron core and embodiment 1 is only to configure alloy, configure according to above-mentioned chemical composition.
The present embodiment by humidity be 20-40% environment in deposit and be prepared into two iron core magnetic performances are averaged, be labeled as S2-A; By in humidity be 65-85% environment in deposit and be prepared into two iron core magnetic performances are averaged, be labeled as S2-B.
Comparative example 1
The iron-base amorphous alloy material that this comparative example provides, its specific chemical composition by atom number percentage calculation is: Fe78%; Si9%; B13%.
The iron-based amorphous alloy ribbon material of this comparative example and the preparation method of iron core as follows:
First configure alloy, configure according to above-mentioned chemical composition.
Then spray band, the medium-frequency induction furnace being 2t by the mother alloy furnace capacity of above-mentioned configuration carries out melting, controlling smelting temperature is between 1350-1500 DEG C, and smelting time is 50min, by molten alloy through tundish, spray band temperature is 1300-1400 DEG C, crystallizer roll surface speed is 20-25m/s, and under non-vacuum environment, obtained width is 142 ± 0.5mm, and mean thickness is 22-25 micron, band transverse gage deviation≤3.0 micron, the iron-based amorphous thin ribbon of lamination coefficient >=86%.
Finally prepare iron core, getting two parts of above-mentioned obtained amorphous thin ribbons is in the environment of 20-40% respectively in humidity and humidity is exposedly in the environment of 65-85% deposit two days, then pass through respectively to shear in the environment of corresponding humidity, pile up, overlap joint, shapingly be prepared into two iron core work in-process, its capacity is 400kVA, iron core window height is 185mm, window width is 130mm, folded thick is 107mm, weight is 93kg, iron core work in-process are heat-treated, thermal treatment holding temperature is 350-400 DEG C (iron core temperature), thick center longitudinal magnetic field intensity 1400-1500A/m is folded at iron core, obtained amorphous iron core after glue curing.
By in humidity be 20-40% environment in deposit and be prepared into two iron core performances are averaged, be labeled as D1-A; By in humidity be 65-85% environment in deposit and be prepared into two iron core performances are averaged, be labeled as D1-B.
Described in present embodiment, exposed depositing refers to: do not take to hide, add other any safeguard procedures such as siccative, packaging, by obtained amorphous thin ribbon in the mode of rolling, leaves standstill in the environment of regulation.
Performance test: 4 iron cores got in each example are 50Hz, the close lower loss of its unit mass of detection of certain magnetic and the exciting power of unit mass in frequency.Two embodiments and a comparative example get 12 iron cores altogether, take off data by corresponding mean value record in Table 1.The exciting power value of loss and unit mass is less, and the magnetic property of illustrative material is better; In same example, the iron core performance difference being labeled as A and B is less, and the performance of illustrative material is less by humidity effect, and its resistance of oxidation is stronger.
Table 1
Contrasted from upper table, the exciting power of embodiment unit mass provided by the invention is between 0.268 ~ 0.276, be less than the exciting power value of comparative example between 0.315 ~ 0.352, embodiment loss provided by the invention is between 0.158 ~ 0.169, be less than the loss value of comparative example between 0.176 ~ 0.219, illustrate that the magnetic property of amorphous alloy material of the present invention is better, be better than comparative example.
Calculating in humidity is deposit in the environment of 65-85% and the increased value of the iron core prepared loss and exciting power compared with the environment at 20-40%, namely the increased value of iron core than A of B is labeled as in same example, in embodiment 1, exciting power increased value is-0.002, and loss increases by 0.001; In embodiment 2, exciting power increases by 0, and loss increases by 0.001; In comparative example 1, exciting power increases by 0.037, and loss increases by 0.043; After being increased by humidity in the known embodiment provided by the invention of above-mentioned contrast, loss and the exciting power value of obtained iron core do not change substantially, its performance is not subject to obvious impact due to the change of humidity, and it is not easily oxidized by the moisture content in air, and resistance of oxidation is stronger; And the core loss that in comparative example, the iron core of B mark mark than A and exciting power value obviously increase, illustrate that its performance is subject to humidity effect and obviously worsens, resistance of oxidation is more weak.
The iron core performance that embodiment 1 and 2 provided by the invention makes can be obtained, do not change with the change of humidity, and Pe, P value of the iron core of Fe-based amorphous classical composition to be subject to after humidity effect all severe exacerbations in comparative example, illustrate that amorphous alloy iron core of the present invention resistance of oxidation compared with comparative example composition is stronger, its performance is less with humidity change.
In sum, the present invention has and has advantage below: 1, the performance of iron-base amorphous alloy material provided by the invention is less by humidity effect, atmospheric moisture is less to performance impacts such as the losses of the iron core manufactured, thus less on the transformer power consumption impact be assembled into, therefore the present invention improves the consistence of Various Seasonal different batches iron core by the impact of moisture content on band performance reduced in air.2, iron-base amorphous alloy material provided by the invention has stronger resistance of oxidation, the band be made up of this material is not easily oxidized by the moisture content in air, it is at the higher environment of humidity, if humidity is up under the environment of 85%, still can keep excellent performance, this reduces amorphous alloy strips and iron core to the requirement of preservation condition, extend the quality guaranteed period, improve its range of application.3, amorphous alloy material provided by the invention has excellent magnetic property, is suitable for being widely used in substation transformer industry.