CN103404777B - A kind of brown rice vinegar pepper and processing method thereof - Google Patents
A kind of brown rice vinegar pepper and processing method thereof Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种酢辣椒,特别是一种以糙米粉和辣椒为主原料,采用瓶/袋装发酵制备的新型酢辣椒及其加工方法。 The invention relates to a kind of vinegar pepper, in particular to a novel vinegar pepper prepared by bottle/bag fermentation with brown rice powder and pepper as main raw materials and a processing method thereof. the
背景技术 Background technique
随着人们生活水平提高和对健康食品的不断追求,全谷食物在欧美等国越来越受青睐,并引发了全谷食物热潮。糙米作为全谷物食品原料之一,因其来源丰富、营养价值高而成为各国营养专家向民众推荐的健康食品。据文献报道,糙米中膳食纤维、VB1、VB2和Fe分别为精米的4倍、3.47倍、2.34倍和4.32倍,特别是其中具有健脑、降血压、神经镇定等作用的游离γ-氨基丁酸为精米的3.94倍。糙米的粗蛋白、粗脂肪、必需氨基酸和谷蛋白的含量平均比玉米分别高39.41%、69.73%、76.45%和218.37%。但由于糙米的外围被一层粗纤维组织包裹,在一般炊煮条件下,纤维素和半纤维素不易煮烂,咀嚼有粗渣感,使消费者难以接受糙米作为主食而广泛食用。因此,糙米新型食品的开发对于增加我国食物供应总量和提高国民营养保健水平意义重大。 With the improvement of people's living standards and the continuous pursuit of healthy food, whole grain food is becoming more and more popular in Europe, America and other countries, which has triggered a boom in whole grain food. As one of the raw materials of whole grain food, brown rice has become a healthy food recommended by nutrition experts from all over the world because of its rich source and high nutritional value. According to literature reports, the dietary fiber, VB1, VB2 and Fe in brown rice are 4 times, 3.47 times, 2.34 times and 4.32 times that of polished rice respectively, especially the free γ-aminobutyric acid which has the functions of strengthening the brain, lowering blood pressure and calming nerves. The acid is 3.94 times that of polished rice. The average content of crude protein, crude fat, essential amino acid and gluten in brown rice is 39.41%, 69.73%, 76.45% and 218.37% higher than that of corn. However, because the periphery of brown rice is wrapped by a layer of crude fiber tissue, under normal cooking conditions, cellulose and hemicellulose are not easy to be boiled, and chewing has a coarse residue feeling, which makes it difficult for consumers to accept brown rice as a staple food and eat it widely. Therefore, the development of brown rice new food is of great significance for increasing the total food supply in my country and improving the level of national nutrition and health care. the
酢辣椒是川、鄂、湘、黔等地区的一种传统特色食品。由于其风味独特、香辣突出、醇绵爽口而倍受消费者的欢迎。目前,加工酢辣椒的原料以玉米粉和辣椒为主,加工工艺仍沿用传统的作坊式工艺,即将新鲜红辣椒洗净,剁碎,与玉米粉拌合,加一定的辅料拌匀后装进陶坛之中,密封20~30天而成。这种传统加工方法主要靠辣椒、水和空气中存在的乳酸菌等自然发酵而成,发酵周期长,生产效率不高;由于菌种和发酵条件的不稳定性,制出的酢辣椒产品品质不能保证,生产的每一批产品质量和风味不统一;厂家扩大规模生产时需大量的陶坛,占地面积广,投资大;成品作为商品流通时,还要再次将酢辣椒分装到玻璃瓶、塑料瓶或塑料袋中,工艺繁琐。此外,所用原料玉米中蛋白质的氨基酸构成比例不合理,综合营养价值不够理想。因此,酢辣椒的传统加工方法不利于工厂化、规模化和标准化生产,所用原料单一,成品营养价值低。因而探索经济有效的发酵方式和容器,生产营养丰富的酢辣椒仍是企业极为关注的问题。近年来有专家开展了酢辣椒工业化生产工艺条件的摸索。如《中国调味品》2001年第3期收录的论文“传统酢辣椒制作工艺改进”,中国酿造2000年第1期收录的论文“多菌种混合发酵生产酢辣椒工艺初探”,都是采用了人工接种发酵加工酢辣椒,但所用的原料都是鲜辣椒和玉米粉,而不是糙米粉;接入的发酵菌种和制作工艺流程都 与本发明不同;发酵容器都是陶坛,发酵成熟后再分装到塑料袋、塑料瓶或玻璃瓶中,设备投资大,操作复杂费时繁琐;发酵完成后未杀菌终止发酵,导致产品储藏一定时间后酒味和酸味过重,影响风味。由此可见,用糙米粉和辣椒为主原料,以食品级包装塑料袋、塑料瓶或玻璃瓶兼作发酵和包装容器,采用多菌纯种控温发酵来加工酢辣椒,且发酵完成后杀菌终止发酵的技术还没有。 Vinegar pepper is a traditional specialty food in Sichuan, Hubei, Hunan, Guizhou and other regions. Because of its unique flavor, prominent spicy, mellow and refreshing taste, it is very popular among consumers. At present, the raw materials for processing vinegar peppers are mainly corn flour and peppers, and the processing technology still follows the traditional workshop-style process, that is, fresh red peppers are washed, chopped, mixed with corn flour, mixed with certain auxiliary materials, and then put into In the pottery altar, it is sealed for 20 to 30 days. This traditional processing method is mainly formed by the natural fermentation of capsicum, water and lactic acid bacteria present in the air. The fermentation cycle is long and the production efficiency is not high; Guaranteed, the quality and flavor of each batch of products produced are not uniform; when the manufacturer expands the scale of production, a large number of pottery jars are needed, which cover a large area and require a large investment; , plastic bottles or plastic bags, the process is cumbersome. In addition, the proportion of amino acids in the protein used as raw material corn is unreasonable, and the comprehensive nutritional value is not ideal. Therefore, the traditional processing method of vinegar capsicum is unfavorable for industrialization, large-scale and standardized production, and used raw material is single, and finished product nutritional value is low. Thereby exploring cost-effective fermentation method and container, the production of nutrient-rich vinegar capsicum is still a problem that enterprises pay close attention to. In recent years, some experts have carried out the exploration of the industrial production process conditions of vinegar pepper. For example, the paper "Improvement of Traditional Vinegar Pepper Production Process" included in the third issue of "Chinese Condiments" in 2001, and the paper "A Preliminary Study on the Production of Vinegar Pepper Process by Mixed Fermentation of Multiple Strains" included in the first issue of China Brewing in 2000, all adopted Artificial inoculation of fermented and processed vinegar peppers, but the raw materials used are all fresh peppers and corn flour, rather than brown rice flour; the fermented strains inserted and the production process flow are all different from the present invention; Then it is packed into plastic bags, plastic bottles or glass bottles. The equipment investment is large, and the operation is complicated, time-consuming and cumbersome. After the fermentation is completed, the fermentation is not sterilized to stop the fermentation, resulting in excessive wine and sour taste after the product is stored for a certain period of time, which affects the flavor. It can be seen that brown rice flour and chili are used as the main raw materials, food-grade packaging plastic bags, plastic bottles or glass bottles are used as fermentation and packaging containers, and pure-bred multi-bacteria temperature-controlled fermentation is used to process vinegar chili, and the sterilization is terminated after fermentation The technology of fermentation is not there yet. the
发明内容 Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种以糙米粉代替玉米粉制备的新型酢辣椒及其加工方法。本发明用食品级塑料袋、塑料瓶或玻璃瓶兼作发酵和包装容器,采用多菌纯种控温发酵方式加工,本发明酢辣椒所用原料来源丰富、营养全面并具保健作用,所采用的制备方法生产周期短、操作方便,所得产品保存期长。 The purpose of the present invention is to provide a kind of novel vinegar pepper and its processing method that are prepared with brown rice flour instead of corn flour for the deficiencies in the prior art. The present invention uses food-grade plastic bags, plastic bottles or glass bottles as both fermentation and packaging containers, and is processed by multi-bacteria purebred temperature-controlled fermentation. The method has the advantages of short production cycle, convenient operation and long shelf life of the obtained product. the
本发明所述糙米酢辣椒是由以下重量份的原料混合发酵而成的: The brown rice vinegar pepper of the present invention is formed by mixing and fermenting the raw materials of the following parts by weight:
糙米粉100份; 100 parts of brown rice flour;
碎鲜红辣椒70-150份; 70-150 parts of crushed fresh red pepper;
食盐6-12份; 6-12 parts of table salt;
由发酵乳杆菌、乳酸片球菌、植物乳杆菌和鲁氏酵母菌四种菌液按体积比1:1:1:0.5混合制成的发酵菌悬液7-13份; 7-13 parts of fermented bacteria suspension prepared by mixing four bacterial liquids of Lactobacillus fermentum, Pediococcus lactis, Lactobacillus plantarum and Saccharomyces luteus in a volume ratio of 1:1:1:0.5;
还原糖2-6份; 2-6 parts of reducing sugar;
水1-20份。 1-20 parts of water. the
优选地,本发明所述糙米酢辣椒是由以下重量份的原料混合发酵而成的: Preferably, the brown rice vinegar pepper of the present invention is formed by mixing and fermenting the raw materials of the following parts by weight:
糙米粉100份; 100 parts of brown rice flour;
碎鲜红辣椒90-110份; 90-110 parts of crushed fresh red pepper;
食盐8-10份; 8-10 portions of table salt;
发酵菌悬液9-11份; 9-11 parts of fermentation bacteria suspension;
还原糖3-5份; 3-5 parts of reducing sugar;
水5-15份。 5-15 parts of water. the
最优选地,本发明所述糙米酢辣椒是由以下重量份的原料混合发酵而成的: Most preferably, the brown rice vinegar pepper of the present invention is formed by mixing and fermenting the raw materials of the following parts by weight:
糙米粉100份; 100 parts of brown rice flour;
碎鲜红辣椒100份; 100 parts of crushed fresh red pepper;
食盐9份; 9 portions of table salt;
发酵菌悬液10份; 10 parts of fermentation bacteria suspension;
还原糖4份; 4 parts of reducing sugar;
水10份。 10 parts of water. the
所述重量份可以是μg、mg、g、kg等本领域公知的重量单位,也可以是其倍数,如1/10、1/100、10倍、100倍等。 Said parts by weight may be μg, mg, g, kg and other well-known weight units in the art, and may also be multiples thereof, such as 1/10, 1/100, 10 times, 100 times, etc. the
所述糙米粉为过60-80目分样筛的筛下物,所用原料是籼米、粳米或糯米中的一种或几种的混合物;既可以是整米,也可以是碎米。可通过常规方法制得。 The brown rice flour is the sieved product passed through a 60-80 mesh sieve, and the raw material used is one or a mixture of indica rice, japonica rice or glutinous rice; it can be whole rice or broken rice. Can be prepared by conventional methods. the
所述碎鲜红辣椒是指将新鲜红辣椒切碎得到的小块状辣椒。 The crushed fresh red pepper refers to small pieces of pepper obtained by chopping fresh red pepper. the
所述发酵菌悬液为发酵乳杆菌、乳酸片球菌、植物乳杆菌和鲁氏酵母四种菌混合制成。 The fermentation bacteria suspension is prepared by mixing four kinds of bacteria: Lactobacillus fermentum, Pediococcus lactis, Lactobacillus plantarum and Saccharomyces rouxii. the
所述还原糖为果糖、葡萄糖、乳糖和麦芽糖中的一种或多种。 The reducing sugar is one or more of fructose, glucose, lactose and maltose. the
本发明还提供了所述糙米酢辣椒的加工方法,所述方法包括如下步骤: The present invention also provides the processing method of described brown rice vinegar pepper, described method comprises the steps:
(1)发酵菌悬液的制备:将发酵乳杆菌、乳酸片球菌、植物乳杆菌和鲁氏酵母菌按照通用方法分别逐级扩大培养,制备成活菌数达到108cfu/mL以上的菌液,再将这四种菌液按体积比1:1:1:0.5的比例混合制成发酵菌悬液; (1) Preparation of fermented bacteria suspension: Lactobacillus fermentum, Pediococcus lactis, Lactobacillus plantarum and Saccharomyces ruckeri were expanded and cultivated step by step according to the general method, and prepared into a bacterial solution with a viable count of more than 10 8 cfu/mL , and then these four kinds of bacterial liquids are mixed in a volume ratio of 1:1:1:0.5 to make a fermented bacterial suspension;
(2)拌料:按配方量称取糙米粉、碎鲜红辣椒、食盐、还原糖、水充分拌匀; (2) Mixing material: take brown rice flour, crushed fresh red pepper, salt, reducing sugar and water according to the formula and mix well;
(3)接种:按配方量在步骤(2)拌好的料中接入步骤(1)中所得发酵菌悬液,充分拌匀; (3) Inoculation: insert the fermented bacteria suspension obtained in step (1) into the material mixed in step (2) according to the formula amount, and mix well;
(4)装瓶/袋、发酵:将步骤(3)中所得物料装入食品级包装塑料袋中,或将物料层层压实装入食品级包装塑料/玻璃瓶中,真空封口后控温发酵,发酵温度为35-40℃,发酵时间40~45小时; (4) Bottling/bag, fermentation: put the material obtained in step (3) into a food-grade packaging plastic bag, or compact the material layer by layer into a food-grade packaging plastic/glass bottle, and control the temperature after vacuum sealing Fermentation, the fermentation temperature is 35-40°C, and the fermentation time is 40-45 hours;
(5)杀菌,即得。 (5) Sterilization, that is to say. the
步骤(2)中的碎鲜红辣椒制备方法为:选取色泽鲜红、成熟度适宜、硬度好、肉质较厚、无虫蛀、无疤痕的新鲜辣椒,经分选、去蒂柄、清洗干净、沥干水后用斩拌机切碎成0.3~0.5cm×0.3~0.5cm的小块,即得。 The preparation method of the crushed fresh red pepper in step (2) is as follows: select fresh peppers with bright red color, appropriate maturity, good hardness, thick meat, no moths, and no scars, sort, remove the stems, clean, drain After drying the water, use a chopping machine to chop into small pieces of 0.3 to 0.5 cm × 0.3 to 0.5 cm. the
步骤(2)中的糙米粉的制备方法为:选取无霉变、无虫蛀的糙米,经去杂、淘洗、烘干后用粉碎机粉碎过60-80目筛,即得。 The preparation method of the brown rice flour in the step (2) is as follows: select brown rice without mildew and moth, after removing impurities, elutriating, and drying, use a pulverizer to pulverize through a 60-80 mesh sieve to obtain final product. the
步骤(5)中的杀菌为:采用巴氏杀菌终止发酵并杀灭微生物,即将发酵完毕后的产品放入水浴杀菌锅中,在65℃-70℃条件下恒温保持12-15min,然后在凉水中快速冷却至室温。 The sterilization in step (5) is: use pasteurization to terminate fermentation and kill microorganisms, put the product after fermentation into a water bath sterilizer, keep it at a constant temperature of 65°C-70°C for 12-15min, and then put it in cold water Cool rapidly to room temperature. the
在上述加工方法中: In the above processing method:
1、所述发酵乳杆菌(L.fermentium)、乳酸片球菌(P.acidilactici)、植物乳杆菌(L.plantrum)和鲁氏酵母菌(S.rouxii)为公知常用微生物,均可从中国科学院微生物研究所 购买得到。 1. The Lactobacillus fermentum (L.fermentium), Pediococcus lactici (P.acidilactici), Lactobacillus plantarum (L.plantrum) and Saccharomyces rouxii (S.rouxii) are known and commonly used microorganisms, all of which can be obtained from the Chinese Academy of Sciences Purchased from Institute of Microbiology. the
2、所述食品级包装塑料袋、塑料瓶或玻璃瓶的大小不同,每袋/瓶可装200克或250克或300克或500克不等。 2. The food-grade packaging plastic bags, plastic bottles or glass bottles are of different sizes, and each bag/bottle can hold 200 grams or 250 grams or 300 grams or 500 grams. the
本发明的酢辣椒及其加工方法具有如下优点: Vinegar capsicum of the present invention and processing method thereof have following advantage:
(1)以糙米粉和辣椒为主原料加工酢辣椒,不仅丰富了酢辣椒品种,而且扩大了稻米的应用范围,其产品也别有一番风味。 (1) Processing vinegar pepper with brown rice flour and pepper as the main raw material not only enriches the varieties of vinegar pepper, but also expands the application range of rice, and its products also have a special flavor. the
(2)将糙米粉碎后加工成菜肴食用,不会有糙米作主食食用时的粗渣感,改善了糙米的口感。 (2) After the brown rice is pulverized, it is processed into dishes for consumption, and there is no coarse residue feeling when the brown rice is eaten as a staple food, and the mouthfeel of the brown rice is improved. the
(3)加工酢辣椒对糙米的粒度无要求,碎的糙米也可用来制粉,提高了稻米的利用率。 (3) The grain size of brown rice is not required for processing vinegar pepper, and broken brown rice can also be used to make flour, which improves the utilization rate of rice. the
(4)配方中添加了还原糖,既可作为乳酸菌和酵母菌生长、发酵用的营养成分,从而更好地抑制杂菌生长,还可增加产品风味。 (4) Reducing sugar is added to the formula, which can be used as nutrients for the growth and fermentation of lactic acid bacteria and yeast, so as to better inhibit the growth of miscellaneous bacteria and increase the flavor of the product. the
(5)采用巴氏杀菌终止发酵、杀灭微生物,可使产品在室温下得以长期储藏,产品保持期长,可达一年以上。 (5) Use pasteurization to terminate fermentation and kill microorganisms, so that the product can be stored for a long time at room temperature, and the product has a long shelf life, which can reach more than one year. the
(6)本发明用食品级塑料袋、塑料瓶或玻璃瓶兼作发酵和包装容器,不仅减少了固定资产投资,还简化了工艺流程。多菌纯种控温发酵,提高了生产效率;既能保留传统酢辣椒浓郁风味,又适合工业化生产。 (6) The present invention uses food-grade plastic bags, plastic bottles or glass bottles as fermentation and packaging containers, which not only reduces investment in fixed assets, but also simplifies the process flow. The temperature-controlled fermentation of multi-bacteria purebred improves production efficiency; it can not only retain the strong flavor of traditional vinegar pepper, but also be suitable for industrial production. the
具体实施方式 Detailed ways
以下实施例用于说明本发明,但不用来限制本发明的范围。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改或替换,均属于本发明的范围。 The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention. Without departing from the spirit and essence of the present invention, any modifications or substitutions made to the methods, steps or conditions of the present invention fall within the scope of the present invention. the
若未特别指明,本发明实施例中所用的实验材料和仪器设备等均可市售获得,若未具体指明,实施例中所用的技术手段均为本领域技术人员所熟知的常规手段。 If not specified, the experimental materials, instruments and equipment used in the examples of the present invention are commercially available. If not specified, the technical means used in the examples are conventional means well known to those skilled in the art. the
下述实施例中发酵菌悬液的制备为:将发酵乳杆菌、乳酸片球菌、植物乳杆菌和鲁氏酵母菌按照通用方法分别逐级扩大培养,制备成活菌数达到108cfu/mL以上的菌液,再将这四种菌液按体积比1:1:1:0.5的比例混合制成。 The preparation of the fermented bacteria suspension in the following examples is as follows: Lactobacillus fermentum, Pediococcus lactis, Lactobacillus plantarum and Saccharomyces luteus were respectively expanded and cultured step by step according to the general method, and the number of viable bacteria was prepared to reach 10 8 cfu/mL or more Bacterial liquid, and then these four bacterial liquids are mixed according to the volume ratio of 1:1:1:0.5.
实施例1 Example 1
称取制备好的糙米粉10kg,碎鲜红辣椒10kg,加入食盐0.9kg,葡萄糖0.4kg,水1kg,投入拌料缸中充分拌匀,接入发酵菌悬液1kg,充分拌匀后装入食品级包装塑料袋中,真空密封后在35℃条件下发酵45小时。将发酵完毕后的产品放入水浴杀菌锅中,在65℃条件下恒温保持15min,然后在凉水中快速冷却成为产品。本实施例产品香气特殊、回味醇厚,总酸含量1.31%、氨基酸态氮含量0.35%,蛋白质含量3.79%。 Weigh 10kg of prepared brown rice flour, 10kg of crushed fresh red pepper, add 0.9kg of salt, 0.4kg of glucose, and 1kg of water, put them into the mixing tank and mix well, add 1kg of fermentation bacteria suspension, mix well and put them into food Grade packaging plastic bags, vacuum-sealed and fermented at 35°C for 45 hours. Put the fermented product into a water-bath sterilizer, keep it at a constant temperature of 65°C for 15 minutes, and then quickly cool it in cold water to become the product. The product of this embodiment has a special aroma and a mellow aftertaste, with a total acid content of 1.31%, an amino acid nitrogen content of 0.35%, and a protein content of 3.79%. the
实施例2 Example 2
称取制备好的糙米粉10kg,碎鲜红辣椒11kg,加入食盐1kg,果糖0.5kg,水0.5kg,投入拌料缸中充分拌匀,接入发酵菌悬液1.1kg,充分拌匀后装入食品级包装塑料袋中,真空密封后在40℃条件下发酵40小时。将发酵完毕后的产品放入水浴杀菌锅中,在70℃条件下恒温保持12min,然后在凉水中快速冷却成为产品。本实施例产品香味浓郁、酸辣适中,总酸含量1.14%、氨基酸态氮含量0.32%。,蛋白质含量3.92%。 Weigh 10kg of prepared brown rice flour, 11kg of crushed fresh red pepper, add 1kg of salt, 0.5kg of fructose, and 0.5kg of water, put them into the mixing tank and mix well, add 1.1kg of fermentation bacteria suspension, mix well and put in Food-grade packaging plastic bags, vacuum-sealed and fermented at 40°C for 40 hours. Put the fermented product into a water bath sterilizer, keep it at a constant temperature of 70°C for 12 minutes, and then quickly cool it in cold water to become the product. The product of this embodiment has a strong fragrance, moderate hot and sour, a total acid content of 1.14%, and an amino acid nitrogen content of 0.32%. , protein content 3.92%. the
实施例3 Example 3
称取制备好的糙米粉10kg,碎鲜红辣椒9kg,加入食盐0.8kg,麦芽糖0.3kg,水0.5kg,投入拌料缸中充分拌匀,接入发酵菌悬液0.9kg,充分拌匀后装入食品级包装塑料袋中,真空密封后在35℃条件下发酵40小时。将发酵完毕后的产品放入水浴杀菌锅中,在65℃条件下恒温保持12min,然后在凉水中快速冷却成为产品。本实施例产品香味浓郁、醇绵爽口,总酸含量1.09%、氨基酸态氮含量0.33%。,蛋白质含量3.61%。 Weigh 10kg of the prepared brown rice flour, 9kg of crushed fresh red pepper, add 0.8kg of salt, 0.3kg of maltose, and 0.5kg of water, put them into the mixing tank and mix well, add 0.9kg of fermentation bacteria suspension, mix well before loading Put it into a food-grade packaging plastic bag, and ferment at 35°C for 40 hours after being vacuum-sealed. Put the fermented product into a water-bath sterilizer, keep it at a constant temperature of 65°C for 12 minutes, and then quickly cool it in cold water to become the product. The product of this embodiment has strong fragrance, mellow and refreshing taste, with a total acid content of 1.09% and an amino acid nitrogen content of 0.33%. , protein content 3.61%. the
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