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CN103400221A - Multidimensional multi-level productivity accounting method - Google Patents

Multidimensional multi-level productivity accounting method Download PDF

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CN103400221A
CN103400221A CN2013103081557A CN201310308155A CN103400221A CN 103400221 A CN103400221 A CN 103400221A CN 2013103081557 A CN2013103081557 A CN 2013103081557A CN 201310308155 A CN201310308155 A CN 201310308155A CN 103400221 A CN103400221 A CN 103400221A
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production
production capacity
equipment
workshop
capacity
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史海波
刘昶
孙德厂
张国辉
陈海赞
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Wuxi Cas Ui Information Technology Research & Development Center Co ltd
Shenyang Institute of Automation of CAS
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Shenyang Institute of Automation of CAS
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Abstract

The invention relates to a multidimensional multi-level productivity accounting method. The method comprises the following steps of 1, representing the productivity of equipment by using an equipment model; 2, representing the productivity of production lines by using a production line model, or representing the productivity of the production line consisting of the equipment on the basis of the productivity of the equipment; 3, representing the productivity of workshops by using a workshop model, or representing the productivity of the workshop consisting of the production lines on the basis of the productivity of the production lines; 4, representing the productivity of production plants by using a production plant model, or representing the productivity of the production plants consisting of the workshops on the basis of the productivity of the workshops; and 5, representing the productivity, which is changed along with the effective working hours of an enterprise and the rated labor hours of a product, of the enterprise by using an enterprise model, or representing the productivity of the enterprise consisting of the production plants on the basis of the productivity of the production plants. According to the method, the productivity of the enterprise can be accurately described.

Description

多维度层次化生产能力核算方法Multidimensional Hierarchical Production Capacity Accounting Method

技术领域technical field

本发明涉及一种多维度层次化生产能力核算方法,尤其是一种基于ISA-95标准(企业系统与控制系统集成国际标准),从资源、组织和时间三个维度建立生产模型,核算生产能力的方法。The present invention relates to a multi-dimensional hierarchical production capacity accounting method, especially one based on the ISA-95 standard (international standard for enterprise system and control system integration), which establishes a production model from the three dimensions of resources, organization and time, and calculates production capacity Methods.

背景技术Background technique

半导体封装测试企业属于典型的代工生产模式。作为电子产品元器件的半导体产品,具有很强的时效性,快速、准确的交付时间是下游厂商所渴望的。客户对产品需求的多样性,使企业的生产模式从标准化转变为定制化,从库存式转变为订单式。订单式生产模式下,企业出售的不再是严格意义上的产成品,而是企业的生产能力。由于生产能力的不可保存性,对生产能力的建模、优化控制显得尤为重要。Semiconductor packaging and testing companies are typical foundry production models. Semiconductor products, as components of electronic products, have strong timeliness, and fast and accurate delivery time is what downstream manufacturers desire. The diversity of customer demand for products has changed the production mode of the enterprise from standardization to customization, from inventory to order. Under the order-based production model, what the company sells is no longer the finished product in the strict sense, but the production capacity of the company. Due to the unpreservability of production capacity, the modeling and optimization control of production capacity is particularly important.

在柔性制造系统中,G.Liberopoulos在分析生产设备的可替代性、非等速性、灵活性等特点的基础上,根据设备生产不同零部件的生产率不同建立起生产能力模型。Ronald Buitenhek等建立了生产多个产品、机器并行、生产率固定情况下的生产能力模型,并用于仿真和分析迭代生产过程中的绩效。J.Q.HU等分析了单一产品制造系统中,由于外部需求变动导致的生产能力管理问题。WilhelmDangelmaier等采用面向对象的方法,建立了连续制造模型,在物料流、生产阶段、生产线、轮班时间等要素基础上建立了生产能力模型。In the flexible manufacturing system, G. Liberopoulos, based on the analysis of the substitutability, non-constant velocity, flexibility and other characteristics of the production equipment, established a production capacity model according to the different productivity of different parts produced by the equipment. Ronald Buitenhek et al. established a production capacity model for the production of multiple products, machines in parallel, and a fixed production rate, and used it to simulate and analyze the performance in the iterative production process. J.Q.HU et al. analyzed the production capacity management problems caused by external demand changes in a single product manufacturing system. WilhelmDangelmaier et al. used object-oriented methods to establish a continuous manufacturing model, and established a production capacity model based on elements such as material flow, production stages, production lines, and shift time.

作为企业重要资源的生产能力,在传统的ERP系统中主要通过工作中心进行管理。工作中心的设置虽然方便了生产成本收集,但生产能力缺乏基础数据的支撑,张乐敏等统计分析制造执行系统采集的数据对工作中心生产能力数据进行改善,从而提升ERP系统能力计划的准确性。易兴斌对组成无缝钢管生产机组的穿孔机、轧管机、顶管机等各种设备的能力核算基础上,构建机组的生产能力核算方法。李瑜等对企业能力模型的建模方法进行总结,并建立了企业能力模型原型系统。As an important resource of the enterprise, the production capacity is mainly managed through the work center in the traditional ERP system. Although the setting of the work center facilitates the collection of production costs, the production capacity lacks the support of basic data. Zhang Lemin and others statistically analyze the data collected by the manufacturing execution system to improve the production capacity data of the work center, thereby improving the accuracy of the capacity planning of the ERP system. Yi Xingbin constructed the production capacity accounting method of the unit based on the capacity accounting of various equipment such as piercing machines, pipe rolling machines, and pipe jacking machines that make up the seamless steel pipe production line. Li Yu et al. summarized the modeling methods of the enterprise capability model, and established a prototype system of the enterprise capability model.

上述文献对生产能力模型的构建进行了积极的尝试,有些已经用于生产实践。从生产计划与控制的角度看,这些能力模型对生产计划和控制的支撑尚不完善,缺乏统一性或者可操作性。一方面,这些模型仅从数量的维度描述了能够生产多少,都没有从质的角度考虑资源的资格能力。另一方面,也很少描述从底层生产资源到各级生产组织,生产能力是如何进行核算。The above literatures have made active attempts to construct production capacity models, some of which have been used in production practice. From the perspective of production planning and control, the support of these capability models for production planning and control is not perfect, and lacks unity or operability. On the one hand, these models only describe how much can be produced from a quantitative dimension, and do not consider the qualification capacity of resources from a qualitative perspective. On the other hand, it rarely describes how the production capacity is calculated from the bottom production resources to the production organizations at all levels.

ISA-95标准定义的生产能力模型是生产资源的集合,包括人员能力、设备能力、物料能力和工艺段能力,其中工艺段能力是人员能力、设备能力和物料能力的迭代。所以在ISA-95标准中定义的生产能力模型,重点只考虑了企业的人员能力、设备能力和物料能力这些生产资源。然而生产能力虽然建立在人、机、料等资源上,但是这些资源分属于某个组织,组织又分属于不同的层级。同时,同样的资源在不同的时间段上,由于能力计划、维护计划不同导致生产能力在时间维度上变化。所以,要准确的描述生产能力,就需要在生产组织、时间、资源三个维度上进行定义。The production capacity model defined by the ISA-95 standard is a collection of production resources, including personnel capabilities, equipment capabilities, material capabilities, and process section capabilities, where process section capabilities are iterations of personnel capabilities, equipment capabilities, and material capabilities. Therefore, the production capacity model defined in the ISA-95 standard only considers the production resources of the enterprise's personnel capacity, equipment capacity and material capacity. However, although production capacity is built on resources such as people, machines, and materials, these resources belong to a certain organization, and the organization belongs to different levels. At the same time, for the same resource in different time periods, the production capacity changes in the time dimension due to different capacity plans and maintenance plans. Therefore, to accurately describe production capacity, it is necessary to define it in three dimensions: production organization, time, and resources.

发明内容Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种多维度层次化生产能力核算方法,该方法在产品的质和量两个角角,资源、生产组织和时间三个维度建立生产模型,可以准确地描述企业的生产能力。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a multi-dimensional hierarchical production capacity accounting method, which establishes the production capacity in the two angles of product quality and quantity, and in the three dimensions of resources, production organization and time. The model can accurately describe the production capacity of the enterprise.

按照本发明提供的技术方案,所述多维度层次化生产能力核算方法,其特征是,所述方法包括以下步骤:According to the technical solution provided by the present invention, the multi-dimensional hierarchical production capacity accounting method is characterized in that the method includes the following steps:

步骤一:使用设备模型表征随设备有效工作时间、设备工作效率和额定工时或设备加工速度变化的设备生产能力;Step 1: Use the equipment model to characterize the equipment production capacity that changes with the effective working time of the equipment, the working efficiency of the equipment and the rated working hours or the processing speed of the equipment;

步骤二:使用生产线模型表征随生产线有效工作时间和生产线节拍变化的生产线生产能力;或,基于设备生产能力表征由设备组成的生产线生产能力;Step 2: Use the production line model to characterize the production capacity of the production line that changes with the effective working time of the production line and the takt of the production line; or, characterize the production capacity of the production line composed of equipment based on the production capacity of the equipment;

步骤三:使用车间模型表征随车间有效工作时间和产品额定工时变化的车间生产能力;或,基于生产线的生产能力表征由生产线组成的车间生产能力;Step 3: Use the workshop model to represent the workshop production capacity that changes with the effective working time of the workshop and the rated working hours of the product; or, based on the production capacity of the production line, characterize the production capacity of the workshop composed of production lines;

步骤四:使用生产工厂模型表征随生产工厂有效工作时间和产品额定工时变化的生产工厂生产能力;或,基于车间的生产能力表征由车间组成的生产工厂的生产能力;Step 4: Use the production plant model to represent the production capacity of the production plant that changes with the effective working time of the production plant and the rated working hours of the product; or, characterize the production capacity of the production plant composed of workshops based on the production capacity of the workshop;

步骤五:使用企业模型表征随企业有效工作时间和产品额定工时变化的企业生产能力;或,基于生产工厂的生产能力表征由生产工厂组成的企业的生产能力。Step 5: Use the enterprise model to characterize the enterprise production capacity that changes with the effective working time of the enterprise and the rated working hours of the product; or, characterize the production capacity of the enterprise composed of the production plants based on the production capacity of the production plants.

所述设备生产能力考虑设备有效工作时间、设备工作效率和额定工时,由设备模型

Figure BDA00003545392000021
来确定;所述设备生产能力考虑设备有效工作时间、设备工作效率和设备加工速度,由设备模型
Figure BDA00003545392000022
来确定;其中,PCeq为设备生产能力,Fe()为日历有效工作时间函数,Ceq为设备日历,t为计划周期,Fe(Ceq t)为设备有效工作时间,ε为设备工作效率,Ts为额定工时,Vs为设备加工速度。The production capacity of the equipment considers the effective working time of the equipment, the working efficiency of the equipment and the rated working hours, and is determined by the equipment model
Figure BDA00003545392000021
to determine; the equipment production capacity considers the effective working time of the equipment, the working efficiency of the equipment and the processing speed of the equipment, and is determined by the equipment model
Figure BDA00003545392000022
Among them, PC eq is the equipment production capacity, F e () is the calendar effective working time function, C eq is the equipment calendar, t is the planning period, F e (C eq t ) is the equipment effective working time, ε is the equipment Working efficiency, T s is the rated working hours, V s is the processing speed of the equipment.

所述生产线生产能力考虑生产线有效工作时间和生产线节拍,由生产线模型来确定;其中,PCpl为生产线生产能力,Fe()为日历有效工作时间函数,Cpl为生产线日历,t为计划周期,Fe(Cpl t)为生产线有效工作时间,Tt为生产线节拍。The production capacity of the production line considers the effective working time of the production line and the beat of the production line, and is determined by the production line model Among them, PC pl is the production capacity of the production line, F e () is the calendar effective working time function, C pl is the production line calendar, t is the planning period, F e (C pl t ) is the effective working time of the production line, T t is Production line beats.

所述生产线生产能力基于设备生产能力来表征,生产线生产能力为 PC eq = Σ j = 1 J F e ( C eq t ) × ϵ T sj PC eq = Σ j = J F e ( C eq t ) × ϵ × V s j ; 其中,PCeq为生产线内设备生产能力之和,j=1~J,j为生产线内设备数量,J为正整数。The production capacity of the production line is characterized based on the production capacity of the equipment, and the production capacity of the production line is PC eq = Σ j = 1 J f e ( C eq t ) × ϵ T sj or PC eq = Σ j = J f e ( C eq t ) × ϵ × V the s j ; Among them, PC eq is the sum of the production capacity of the equipment in the production line, j=1~J, j is the number of equipment in the production line, and J is a positive integer.

所述车间生产能力考虑车间有效工作时间和产品额定工时,由车间模型

Figure BDA00003545392000031
来确定;其中,PCsf为车间生产能力,Fe()为日历有效工作时间函数,Csf为车间日历,t为计划周期,
Figure BDA00003545392000032
为车间有效工作时间,Td为产品额定工时。The production capacity of the workshop considers the effective working time of the workshop and the rated working hours of the product, and is determined by the workshop model
Figure BDA00003545392000031
to determine; among them, PC sf is the production capacity of the workshop, Fe() is the calendar effective working time function, C sf is the workshop calendar, t is the planning period,
Figure BDA00003545392000032
is the effective working time of the workshop, and T d is the rated working time of the product.

所述车间生产能力基于生产线生产能力来表征时,考虑车间生产工序的数量;若车间生产工序为1,则车间生产能力为生产线生产能力之和;若车间生产工序大于1,则车间生产能力为 PC sf = Min ( Σ l = 1 L PC pl l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) , 其中,PCsf为车间生产能力,PCpl为生产线生产能力,l=1~L,l为生产线数量,L为正整数,O为工序数量。When the production capacity of the workshop is characterized based on the production capacity of the production line, the number of production processes in the workshop is considered; if the production process of the workshop is 1, the production capacity of the workshop is the sum of the production capacity of the production line; if the production process of the workshop is greater than 1, the production capacity of the workshop is PC sf = Min ( Σ l = 1 L PC pl l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) , Among them, PC sf is the production capacity of the workshop, PC pl is the production capacity of the production line, l=1~L, l is the number of production lines, L is a positive integer, and O is the number of processes.

所述生产工厂生产能力考虑生产工厂有效工作时间和产品额定工时,由生产工厂模型

Figure BDA00003545392000034
来确定;其中,PCfa为生产工厂生产能力,Fe()为日历有效工作时间函数,Cfa为生产工厂日历,t为计划周期,Fe(Cfa t)为生产工厂有效工作时间,Td为产品额定工时。The production capacity of the production plant considers the effective working time of the production plant and the rated working hours of the product, and is determined by the production plant model
Figure BDA00003545392000034
Among them, PC fa is the production capacity of the production plant, Fe() is the calendar effective working time function, C fa is the calendar of the production plant, t is the planning cycle, F e (C fa t ) is the effective working time of the production plant, T d is the rated working hours of the product.

所述生产工厂生产能力基于车间生产能力来表征时,生产工厂生产能力为

Figure BDA00003545392000036
其中,PCfa为生产工厂生产能力,PCsf为车间生产能力,s=1~S,s为车间数量,S为正整数,O为工序数量。When the production capacity of the production plant is characterized based on the production capacity of the workshop, the production capacity of the production plant is
Figure BDA00003545392000036
Among them, PC fa is the production capacity of the production plant, PC sf is the production capacity of the workshop, s=1~S, s is the number of workshops, S is a positive integer, and O is the number of processes.

所述企业生产能力考虑企业有效工作时间和产品额定工时,由企业模型

Figure BDA00003545392000037
来确定;其中,PCen为企业生产能力,Fe()为日历有效工作时间函数,Cen为企业日历,t为计划周期,Fe(Cen t)为企业有效工作时间,Td为产品额定工时。The production capacity of the enterprise considers the effective working hours of the enterprise and the rated working hours of the products, and is determined by the enterprise model
Figure BDA00003545392000037
Among them, PC en is the production capacity of the enterprise, Fe() is the calendar effective working time function, C en is the enterprise calendar, t is the planning period, F e (C en t ) is the effective working time of the enterprise, T d is the product Rated hours.

所述企业生产能力基于生产工厂生产能力来表征时,企业生产能力为

Figure BDA00003545392000039
其中,PCen为企业生产能力,PCfa为生产工厂生产能力,f=1~F,f为生产工厂数量,F为正整数,O为工序数量。When the production capacity of the enterprise is characterized based on the production capacity of the production plant, the production capacity of the enterprise is
Figure BDA00003545392000039
Among them, PC en is the production capacity of the enterprise, PC fa is the production capacity of the production plant, f=1~F, f is the number of production plants, F is a positive integer, and O is the number of processes.

本发明所述半导体封装测试生产线生产能力核算方法基于ISA-95标准,扩展了生产能力模型,基于该扩展的生产能力模型核算生产能力。该方法在产品的质和量两个角度,资源、组织和时间三个维度,建立生产模型,并且基于此模型进行生产能力核算。本文的的生产能力核算方法,可以准确的描述企业的生产能力,解决了资源分属于不同组织,不同层次,不同时间段的问题,同时解决了生产能力随时间随时变化的问题。The production capacity calculation method of the semiconductor packaging and testing production line in the present invention is based on the ISA-95 standard, which expands the production capacity model, and calculates the production capacity based on the expanded production capacity model. This method establishes a production model from two perspectives of product quality and quantity, and three dimensions of resources, organization and time, and calculates production capacity based on this model. The production capacity accounting method in this paper can accurately describe the production capacity of the enterprise, solve the problem that resources belong to different organizations, different levels, and different time periods, and solve the problem that production capacity changes with time.

附图说明Description of drawings

图1为本发明所述生产能力核算方法的三维空间模型示意图。Fig. 1 is a schematic diagram of a three-dimensional space model of the production capacity accounting method of the present invention.

图2为本发明所述生产能力核算方法的层级关系图。Fig. 2 is a hierarchical relationship diagram of the production capacity accounting method of the present invention.

具体实施方式Detailed ways

下面结合具体附图对本发明作进一步说明。The present invention will be further described below in conjunction with specific drawings.

本发明所述生产能力的核算方法基于扩展的三维生产能力模型,如图1所示,所述三维生产能力模型包括组织维度、时间维度和资源维度。The production capacity accounting method of the present invention is based on an extended three-dimensional production capacity model, as shown in FIG. 1 , the three-dimensional production capacity model includes an organization dimension, a time dimension and a resource dimension.

组织维度指的是企业的生产组织结构,包括集团、公司、工厂、车间、生产线/单元,生产线/单元再由具体的人、机、料等具体的企业资源组成,生产组织间存在并行、串行、同步等形式。The organizational dimension refers to the production organization structure of an enterprise, including groups, companies, factories, workshops, and production lines/units. The production line/unit is composed of specific enterprise resources such as people, machines, and materials. There are parallel and serial processes among production organizations. line, synchronization, etc.

时间维度是指将时间划分为年度、季度、月度、周、日、班次等生产时段,在不同的生产时段内进行生产能力核算,在企业中,为取得不同生产组织之间的能力平衡,不同组织执行不同的生产日历。The time dimension refers to the division of time into annual, quarterly, monthly, weekly, daily, shift and other production periods, and the production capacity accounting is carried out in different production periods. In an enterprise, in order to achieve the capacity balance between different production organizations, different Organizations implement different production calendars.

资源维度是生产能力的载体,人员、物料、设备,不但具有一定的能力等级,还有一定的加工速度;前者,如人员是熟练工、半熟练工还是新手,设备能够加工的精度、设备等级、改机时间、故障处理能力,物料的强度等等;后者,在不同的人员、设备、物料加工相同产品时的单位时间内加工的数量不同。The resource dimension is the carrier of production capacity. Personnel, materials, and equipment not only have a certain ability level, but also a certain processing speed; the former, such as whether the personnel are skilled workers, semi-skilled workers or novice, the processing accuracy of the equipment, equipment level , machine modification time, fault handling capability, material strength, etc.; the latter, the quantity processed per unit time is different when different personnel, equipment, and materials process the same product.

在扩展后的三维生产能力模型的组织维度的层级关系具体如图2所示,由人员、物料、设备等生产资源构成生产线/单元;再由多个生产线/单元以并行、串行或同步等形式构成车间,车间可以由柔性生产线/单元(即生产资源构成之间没有物理的装置进行连接,仅仅靠工艺加工顺序进行约束)构成,也可以由排列流水生产线/单元(即生产资源依靠传送带、铰链连接,依次分布在两边,工件或者产品按照一定的节拍在流水线上走过)构成;车间构成了工厂,工厂再构成企业。The hierarchical relationship of the organizational dimensions of the extended 3D production capacity model is specifically shown in Figure 2. Production lines/units are composed of production resources such as personnel, materials, and equipment; The form constitutes the workshop. The workshop can be composed of a flexible production line/unit (that is, there is no physical device to connect the production resources, and it is only constrained by the process sequence), or it can be composed of an arrangement of flow production lines/units (that is, the production resources rely on conveyor belts, Hinge connection, distributed on both sides in turn, the workpiece or product walks on the assembly line according to a certain rhythm); the workshop constitutes the factory, and the factory constitutes the enterprise.

本发明实施例中所涉及的各符号标如表1所示。The symbols involved in the embodiments of the present invention are shown in Table 1.

表1Table 1

符号symbol 定义definition 符号symbol 定义definition ff 工厂数量Number of factories PCen PC en 企业生产能力Enterprise production capacity sthe s 车间数量Number of workshops PCfa PC fa 生产工厂生产能力production plant production capacity ll 生产单元数量Number of production units PCsf PC sf 车间生产能力workshop production capacity oo 工序数量Process quantity PCpl PC pl 生产线生产能力Production line capacity tt 计划周期planning cycle PCpr PC pr 人员生产能力;human production capacity; ii 班组人数Team size PCeq PC eq 设备生产能力Equipment production capacity jj 设备组设备数量Device Group Device Quantity Fe()F e () 日历有效工作时间函数Calendar effective working hours function Cen C en 企业日历corporate calendar Ts T s 额定工时Rated working hours Cfa C fa 工厂日历factory calendar Vs V s 加工速度processing speed Csf C 车间日历workshop calendar Tt T t 生产线节拍Production line beat Cpl C pl 生产单元日历Production Unit Calendar Td T d 代表产品额定工时Represents the rated working hours of the product Cps C ps 人员班次Personnel shift ξξ 人员工作效率staff productivity Ceq C eq 设备日历Device Calendar εε 设备工作效率Equipment work efficiency

本发明所述生产能力的核算基于生产能力模型,采用自下而上的方法,其具体步骤为:The accounting of production capacity described in the present invention is based on production capacity model, adopts the method from bottom to top, and its concrete steps are:

步骤一:根据人员、设备、物料等资源的能力、轮班制度,核算人员、设备的生产能力;Step 1: Calculate the production capacity of personnel and equipment according to the capabilities of personnel, equipment, materials and other resources and the shift system;

a、计算人员生产能力时,如果人员是单人形式,那么在计划周期内,人员生产能力为有效工作时间乘以人员工作效率再除以额定工时,即

Figure BDA00003545392000051
或者,人员生产能力为有效工作时间乘以人员工作效率乘以单位时间加工速度,即 PC pr = F e ( C ps t ) × ξ × V s ; a. When calculating personnel production capacity, if the personnel is in the form of a single person, then within the planning period, the personnel production capacity is the effective working time multiplied by the personnel work efficiency and then divided by the rated working hours, that is
Figure BDA00003545392000051
Alternatively, the personnel productivity is the effective working time multiplied by the personnel work efficiency multiplied by the processing speed per unit time, that is PC pr = f e ( C ps t ) × ξ × V the s ;

如果人员是班组形式,那么班组生产能力是班组内每个人生产能力之和,即 PC pr = Σ i = 1 I F e ( C ps t ) × ξ T si PC pr = Σ i = 1 I F e ( C ps t ) × ξ × V s i ; If the personnel are in the form of a team, then the production capacity of the team is the sum of the production capacity of each person in the team, that is PC pr = Σ i = 1 I f e ( C ps t ) × ξ T the si or PC pr = Σ i = 1 I f e ( C ps t ) × ξ × V the s i ;

b、计算设备生产能力时,如果设备是单台形式的,那么设备生产能力为在计划周期内有效工作时间乘以设备工作效率再除以该设备生产单件产品的额定工时,即

Figure BDA00003545392000055
或者,设备生产能力为有效工作时间乘以设备工作效率乘以设备加工速度,即
Figure BDA00003545392000056
b. When calculating the production capacity of equipment, if the equipment is in the form of a single unit, then the production capacity of the equipment is the effective working time in the planning period multiplied by the working efficiency of the equipment and then divided by the rated working hours of the equipment to produce a single product, that is
Figure BDA00003545392000055
Alternatively, the equipment production capacity is the effective working time multiplied by the equipment working efficiency multiplied by the equipment processing speed, namely
Figure BDA00003545392000056

在实际生产中,往往按产品对象或工艺对象,将设备分组管理,此时不等速设备组的生产能力核算方法为设备组内所有设备的生产能力之和,即 PC eq = Σ j = 1 J F e ( C eq t ) × ϵ T sj PC eq = Σ j = 1 J F e ( C eq t ) × ϵ × V s j ; In actual production, equipment is often grouped and managed according to product objects or process objects. At this time, the production capacity calculation method of the non-uniform speed equipment group is the sum of the production capacities of all equipment in the equipment group, that is PC eq = Σ j = 1 J f e ( C eq t ) × ϵ T sj or PC eq = Σ j = 1 J f e ( C eq t ) × ϵ × V the s j ;

步骤二:根据生产线设备的配置核算生产线的生产能力;Step 2: Calculate the production capacity of the production line according to the configuration of the production line equipment;

如果生产线是排列流水线(即生产资源依靠传送带、铰链连接,依次分布在其两边,工件或者产品按照一定的节拍在流水线上走过),那么生产线的生产能力为生产线有效工作时间和生产线节拍的比值,即

Figure BDA00003545392000059
If the production line is an assembly line (that is, the production resources are connected by conveyor belts and hinges, and are distributed on both sides in turn, and the workpiece or product passes through the assembly line according to a certain beat), then the production capacity of the production line is the ratio of the effective working time of the production line to the beat of the production line ,Right now
Figure BDA00003545392000059

如果生产线是柔性流水线(生产资源之间没有物理的装置进行连接,仅仅靠工艺加工顺序进行约束),其生产能力等于瓶颈工序设备组的生产能力,即 PC eq = Σ j = 1 J F e ( C eq t ) × ϵ T sj PC eq = Σ j = 1 J F e ( C eq t ) × ϵ × V s j ; If the production line is a flexible assembly line (the production resources are not connected by physical devices, only restricted by the process sequence), its production capacity is equal to the production capacity of the bottleneck process equipment group, that is PC eq = Σ j = 1 J f e ( C eq t ) × ϵ T sj or PC eq = Σ j = 1 J f e ( C eq t ) × ϵ × V the s j ;

步骤三:根据生产车间生产线的数量核算车间生产能力;Step 3: Calculate the production capacity of the workshop according to the number of production lines in the production workshop;

如果车间内的生产线的生产能力未知,那么车间生产能力为车间的有效工作时间与代表性产品额定工时的比值,即

Figure BDA000035453920000512
If the production capacity of the production line in the workshop is unknown, then the production capacity of the workshop is the ratio of the effective working time of the workshop to the rated working hours of representative products, that is
Figure BDA000035453920000512

如果生产线的生产能力已知,则车间生产能力为该车间的生产线的生产能力之和,即 PC sf = Min ( Σ l = 1 L PC p 1 l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) ; If the production capacity of the production line is known, the production capacity of the workshop is the sum of the production capacity of the production line in the workshop, that is PC sf = Min ( Σ l = 1 L PC p 1 l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) ;

步骤四:根据生产工厂内部生产车间的数量核算生产工厂生产能力;Step 4: Calculate the production capacity of the production plant based on the number of internal production workshops of the production plant;

如果生产工厂内车间的生产能力未知,那么生产工厂的生产能力是该工厂的有效工作时间与代表性产品的额定工时的比值,即

Figure BDA00003545392000062
If the production capacity of the workshop in the production plant is unknown, then the production capacity of the production plant is the ratio of the effective working time of the factory to the rated working time of the representative product, that is,
Figure BDA00003545392000062

如果车间生产能力已知,则生产工厂的生产能力是组成该生产工厂的车间的生产能力之和,即 PC fa = Min ( Σ s = 1 S PC sf s 1 , Σ s = 1 S PC sf s 2 , . . . Σ s = 1 S PC sf sO ) ; If the production capacity of the workshop is known, the production capacity of the production plant is the sum of the production capacity of the workshops that make up the production plant, that is PC fa = Min ( Σ the s = 1 S PC sf the s 1 , Σ the s = 1 S PC sf the s 2 , . . . Σ the s = 1 S PC sf sO ) ;

步骤五:根据企业内部生产工厂间的供需关系、生产工厂的数量核算企业生产能力;Step 5: Calculate the production capacity of the enterprise according to the supply and demand relationship between the internal production plants and the number of production plants;

如果企业内各生产工厂的生产能力未知,则企业生产能力为 If the production capacity of each production plant in the enterprise is unknown, then the production capacity of the enterprise is

如果生产工厂的生产能力已知,则企业生产能力为 PC en = Min ( Σ f = 1 F PC fa f 1 , Σ f = 1 F PC fa f 2 , . . . Σ f = 1 F PC fa fO ) . If the production capacity of the production plant is known, the production capacity of the enterprise is PC en = Min ( Σ f = 1 f PC fa f 1 , Σ f = 1 f PC fa f 2 , . . . Σ f = 1 f PC fa fO ) .

下面根据某半导体封装测试企业的生产能力核算实例进行详细说明。该企业有三个工厂,分别是封装一厂、封装二厂和测试工厂(产品有三种生产方式,只组装,只测试,组装测试,对于最后一种生产方式,封装一厂和封装二厂生产的产品均可以进入测试工厂进行测试加工)。封装一厂按生产工艺划分为七个工艺段,分别是划片、装片、键合、塑封、电镀、打印和切筋。封装二厂按照产品品种的工艺路线将设备划分成四条虚拟的生产线,采用柔性流水线生产方式。The following is a detailed description based on the production capacity calculation example of a semiconductor packaging and testing company. The company has three factories, which are the first packaging factory, the second packaging factory and the testing factory (there are three production methods for products, only assembly, only testing, and assembly testing. For the last production method, the first packaging factory and the second packaging factory produce Products can enter the testing factory for testing and processing). The first packaging factory is divided into seven process sections according to the production process, namely scribing, chip loading, bonding, plastic packaging, electroplating, printing and rib cutting. The second packaging factory divides the equipment into four virtual production lines according to the process route of the product variety, and adopts the flexible assembly line production method.

对资源的资格能力属性要求不同生产阶段不同,如划片中的磨片阶段属于重要的环节,操作工人必须是国家认证的高级以上操作工才能承担,而磨具操作只需普通的操作工即可。同样键合阶段,键合机只需普通操作工即可,而整车车身必须是高级操作工。The requirements for the qualification and ability attributes of resources are different in different production stages. For example, the grinding stage in scribing is an important link. The operator must be a senior operator certified by the state to undertake it, and the abrasive tool operation only needs ordinary operators. Can. In the same bonding stage, the bonding machine only needs ordinary operators, while the vehicle body must be a senior operator.

每一个生产组织确切的生产能力,与组织日历密切相关,该企业采用自然年度为业务年度,日历模式主要有行政班、三班制两种。行政班,执行国家法定节假日制度,以2012年为例,除去双休日、节假日,公司核定该年度有效工作日为251日,每日8小时有效工作时间;三班制,早、中、晚三班,每班有效工作时间8小时。The exact production capacity of each production organization is closely related to the organizational calendar. The enterprise adopts the natural year as the business year, and the calendar mode mainly includes administrative shifts and three shifts. The administrative class implements the national statutory holiday system. Taking 2012 as an example, excluding weekends and holidays, the company has approved 251 effective working days for the year, and 8 hours of effective working time per day; three shifts, three shifts in the morning, middle and evening , The effective working time of each shift is 8 hours.

如表2所示,第三行为半导体封装测试生产线各工序的机器的单位时间产能UPH(Unit Per Hour)情况,后两行为半导体组装一厂和组装二厂的各个车间所包含的各种类型机器的数量。As shown in Table 2, the third line is the UPH (Unit Per Hour) of the machines in each process of the semiconductor packaging and testing production line, and the last two lines are the various types of machines included in the workshops of the first semiconductor assembly plant and the second assembly plant quantity.

表2Table 2

Figure BDA00003545392000065
Figure BDA00003545392000065

Figure BDA00003545392000071
Figure BDA00003545392000071

详细核算步骤如下:The detailed accounting steps are as follows:

步骤一、人员和设备能力核算:本步骤略;Step 1. Personnel and equipment capacity accounting: this step is omitted;

步骤二、车间生产能力核算:Step 2. Workshop production capacity calculation:

(1)因为封装一厂的各个车间的每台机器的生产能力已知,且车间不包含多道工序,所以各个车间的生产能力为车间内所有机器的生产能力之和,且设备的工作效率为1,都采用行政班;根据

Figure BDA00003545392000072
可知,封装一厂的各个车间(由多种设备组并列组成)的生产能力为:(1) Since the production capacity of each machine in each workshop of the packaging factory is known, and the workshop does not contain multiple processes, the production capacity of each workshop is the sum of the production capacities of all machines in the workshop, and the working efficiency of the equipment is 1, all use the administrative class; according to
Figure BDA00003545392000072
It can be seen that the production capacity of each workshop (composed of multiple equipment groups in parallel) in the first packaging factory is:

(a)封装一厂的划片车间:(a) The dicing workshop of the first packaging factory:

封装一厂机器M11的生产能力为 PC eq - h M 11 1 = 8 × 1 × 2800 × 5 = 112000 Unit , The production capacity of the machine M11 in the first packaging factory is PC eq - h m 11 1 = 8 × 1 × 2800 × 5 = 112000 unit ,

封装一厂机器M12的生产能力为 PC eq - h M 12 1 = 8 × 1 × 2400 × 12 = 230400 Unit , The production capacity of the machine M12 in the first packaging factory is PC eq - h m 12 1 = 8 × 1 × 2400 × 12 = 230400 unit ,

封装一厂划片车间的生产能力为 PC sf - h 1 = PC eq - h 1 = PC eq - h M 11 1 + PC eq - h M 12 1 = 342400 Unit ; The production capacity of the dicing workshop of the first packaging factory is PC sf - h 1 = PC eq - h 1 = PC eq - h m 11 1 + PC eq - h m 12 1 = 342400 unit ;

(b)封装一厂的装片车间:(b) Chip loading workshop of the first packaging factory:

封装一厂机器M21的生产能力为 PC eq - z M 21 1 = 8 × 1 × 4400 × 3 = 105600 Unit , The production capacity of the machine M21 in the first packaging factory is PC eq - z m twenty one 1 = 8 × 1 × 4400 × 3 = 105600 unit ,

封装一厂机器M22的生产能力为 PC eq - z M 22 1 = 8 × 1 × 5200 × 0 = 0 , The production capacity of the machine M22 in the first packaging factory is PC eq - z m twenty two 1 = 8 × 1 × 5200 × 0 = 0 ,

封装一厂机器M23的生产能力为 PC eq - z M 23 1 = 8 × 1 × 4700 × 6 = 225600 Unit , The production capacity of the machine M23 in the first packaging factory is PC eq - z m twenty three 1 = 8 × 1 × 4700 × 6 = 225600 unit ,

封装一厂装片车间的生产能力为The production capacity of the loading workshop of the first packaging factory is

PCPC sfsf -- zz 11 == PCPC eqeq -- zz 11 == PCPC eqeq -- zz Mm 21twenty one 11 ++ PCPC eqeq -- zz Mm 22twenty two 11 ++ PCPC eqeq -- zz Mm 23twenty three 11 == 331200331200 Unitunit ;;

(c)封装一厂机器M31、M32、M33以及键合车间的生产能力分别如下:(c) The production capacities of the machines M31, M32, M33 and the bonding workshop of the first packaging plant are as follows:

PCPC eqeq -- jj Mm 3131 11 == 88 ×× 11 ×× 22002200 ×× 66 == 105600105600 Unitunit

PCPC eqeq -- jj Mm 3232 11 == 88 ×× 11 ×× 23002300 ×× 1212 == 220800220800 Unitunit

PCPC eqeq -- jj Mm 3333 11 == 88 ×× 11 ×× 25002500 ×× 00 == 00 Unitunit

PCPC sfsf -- jj 11 == PCPC eqeq -- jj 11 == PCPC eqeq -- jj Mm 3131 11 ++ PCPC eqeq -- jj Mm 3232 11 ++ PCPC eqeq -- jj Mm 3333 11 == 326400326400 Unitunit ;;

(d)封装一厂机器M41、M42以及塑封车间的生产能力分别如下:(d) The production capacities of the machines M41 and M42 of the No. 1 packaging plant and the plastic sealing workshop are as follows:

PCPC eqeq -- sthe s Mm 4141 11 == 88 ×× 11 ×× 12001200 ×× 00 == 00 Unitunit

PCPC eqeq -- sthe s Mm 4242 11 == 88 ×× 11 ×× 13001300 ×× 3232 == 332800332800 Unitunit

PCPC sfsf -- sthe s 11 == PCPC eqeq -- sthe s Mm 4141 11 ++ PCPC eqeq -- sthe s Mm 4242 11 ++ == 332800332800 Unitunit ;;

(e)封装一厂机器51、52以及电镀车间的生产能力分别如下:(e) The production capacities of the machines 51, 52 and the electroplating workshop of the first packaging plant are as follows:

PCPC eqeq -- didi Mm 5151 11 == 88 ×× 11 ×× 33003300 ×× 1313 == 343200343200 Unitunit

PCPC eqeq -- didi Mm 5252 11 == 88 ×× 11 ×× 35003500 ×× 00 == 00 Unitunit

PCPC sfsf -- didi 11 == PCPC eqeq -- didi 11 == PCPC eqeq -- didi Mm 5151 11 ++ PCPC eqeq -- didi Mm 5252 11 ++ == 343200343200 Unitunit ;;

(f)封装一厂机器M6即为打印车间的生产能力:(f) The machine M6 of the first packaging factory is the production capacity of the printing workshop:

PCPC sfsf -- dada 11 == PCPC eqeq -- dada 11 == PCPC eqeq -- dada Mm 66 11 == 88 ×× 11 ×× 45004500 ×× 1010 == 360000360000 Unitunit ;;

(g)封装一厂机器M71、M72以及切筋车间的生产能力分别如下:(g) The production capacities of the machines M71, M72 and the rib cutting workshop of the first packaging plant are as follows:

PCPC eqeq -- qq Mm 7171 11 == 88 ×× 11 ×× 28002800 ×× 00 == 00 Unitunit

PCPC eqeq -- qq Mm 7272 11 == 88 ×× 11 ×× 32003200 ×× 1414 == 358400358400 Unitunit

PCPC sfsf -- qq 11 == PCPC eqeq -- qq 11 == PCPC eqeq -- qq Mm 7171 11 ++ PCPC eqeq -- qq Mm 7272 11 ++ == 358400358400 Unitunit ;;

2)封装二厂的情况和封装一厂的相同,因此得到封装二厂的各个车间的生产能力如下:2) The situation of the second packaging factory is the same as that of the first packaging factory, so the production capacity of each workshop of the second packaging factory is as follows:

(a)封装二厂的划片车间:(a) The dicing workshop of the second packaging factory:

封装二厂机器M11的生产能力为 PC eq - h M 11 2 = 8 × 1 × 2800 × 8 = 179200 Unit , The production capacity of the machine M11 of the second packaging plant is PC eq - h m 11 2 = 8 × 1 × 2800 × 8 = 179200 unit ,

封装二厂机器M12的生产能力为 PC eq - h M 12 2 = 8 × 1 × 2400 × 14 = 268800 Unit , The production capacity of the machine M12 of the second packaging factory is PC eq - h m 12 2 = 8 × 1 × 2400 × 14 = 268800 unit ,

封装二厂划片车间的生产能力为 PC sf - h 2 = PC eq - h 2 = PC eq - h M 11 2 + PC eq - h M 12 2 = 448000 Unit ; The production capacity of the dicing workshop of the second packaging factory is PC sf - h 2 = PC eq - h 2 = PC eq - h m 11 2 + PC eq - h m 12 2 = 448000 unit ;

(b)封装二厂的装片车间:(b) Chip loading workshop of the Second Packaging Factory:

封装二厂机器M21和生产能力为 PC eq - z M 21 2 = 8 × 1 × 4400 × 0 = 0 Unit , The second packaging factory machine M21 and the production capacity are PC eq - z m twenty one 2 = 8 × 1 × 4400 × 0 = 0 unit ,

封装二厂机器M22的生产能力为 PC eq - z M 22 2 = 8 × 1 × 5200 × 3 = 124800 Unit , The production capacity of the second packaging factory machine M22 is PC eq - z m twenty two 2 = 8 × 1 × 5200 × 3 = 124800 unit ,

封装二厂机器M23的生产能力为 PC eq - z M 23 2 = 8 × 1 × 4700 × 8 = 300800 Unit , The production capacity of the machine M23 of the Second Packaging Factory is PC eq - z m twenty three 2 = 8 × 1 × 4700 × 8 = 300800 unit ,

封装二厂装片车间的生产能力为The production capacity of the chip loading workshop of the Second Packaging Factory is

PCPC sfsf -- zz 22 == PCPC eqeq -- zz 22 == PCPC eqeq -- zz Mm 21twenty one 22 ++ PCPC eqeq -- zz Mm 22twenty two 22 ++ PCPC eqeq -- zz Mm 23twenty three 22 == 425600425600 Unitunit ;;

(c)封装二厂机器M31、M32、M33以及键合车间的生产能力分别如下:(c) The production capacities of the machines M31, M32, M33 and the bonding workshop of the Second Packaging Plant are as follows:

PCPC eqeq -- jj Mm 3131 22 == 88 ×× 11 ×× 22002200 ×× 1010 == 176000176000 Unitunit

PCPC eqeq -- jj Mm 3232 22 == 88 ×× 11 ×× 23002300 ×× 88 == 147200147200 Unitunit

PCPC eqeq -- jj Mm 3333 22 == 88 ×× 11 ×× 25002500 ×× 44 == 8000080000 Unitunit

PCPC sfsf -- jj 22 == PCPC eqeq -- jj 22 == PCPC eqeq -- jj Mm 3131 22 ++ PCPC eqeq -- jj Mm 3232 22 ++ PCPC eqeq -- jj Mm 3333 22 == 403200403200 Unitunit ;;

(d)封装二厂机器M41、M42以及塑封车间的生产能力分别如下:(d) The production capacities of the machines M41, M42 and the plastic sealing workshop of the Second Packaging Factory are as follows:

PCPC eqeq -- sthe s Mm 4141 22 == 88 ×× 11 ×× 12001200 ×× 2020 == 192000192000 Unitunit

PCPC eqeq -- sthe s Mm 4242 22 == 88 ×× 11 ×× 13001300 ×× 2020 == 208000208000 Unitunit

PCPC sfsf -- sthe s 22 == PCPC eqeq -- sthe s Mm 4141 22 ++ PCPC eqeq -- sthe s Mm 4242 22 ++ == 400000400000 Unitunit ;;

(e)封装二厂机器M51、M52以及电镀车间的生产能力分别如下:(e) The production capacities of the machines M51, M52 and the electroplating workshop of the Second Packaging Plant are as follows:

PCPC eqeq -- didi Mm 5151 22 == 88 ×× 11 ×× 33003300 ×× 00 == 00 Unitunit

PCPC eqeq -- didi Mm 5252 22 == 88 ×× 11 ×× 35003500 ×× 1515 == 420000420000 Unitunit

PCPC sfsf -- didi 22 == PCPC eqeq -- didi 22 == PCPC eqeq -- didi Mm 5151 22 ++ PCPC eqeq -- didi Mm 5252 22 == 420000420000 Unitunit ;;

(f)封装二厂机器M6即为打印车间的生产能力:(f) The machine M6 of the second packaging factory is the production capacity of the printing workshop:

PCPC sfsf -- dada 22 == PCPC eqeq -- dada 22 == PCPC eqeq -- dada Mm 66 22 == 88 ×× 11 ×× 45004500 ×× 1212 == 432000432000 Unitunit ;;

(g)封装二厂机器M71、M72以及切筋车间的生产能力分别如下:(g) The production capacities of the machines M71, M72 and the rib cutting workshop of the Second Packaging Factory are as follows:

PCPC eqeq -- qq Mm 7171 22 == 88 ×× 11 ×× 28002800 ×× 1010 == 224000224000 Unitunit

PCPC eqeq -- qq Mm 7272 22 == 88 ×× 11 ×× 32003200 ×× 88 == 204800204800 Unitunit

PCPC sfsf -- qq 22 == PCPC eqeq -- qq 22 == PCPC eqeq -- qq Mm 7171 22 ++ PCPC eqeq -- qq Mm 7272 22 ++ == 428800428800 Unitunit ;;

步骤三、工厂生产能力核算:Step 3. Factory production capacity calculation:

因为组装一厂和组装二厂的各个车间的生产能力已经求出,且工厂内各车间工序均为前后道工序的关系,且每个车间都没有并行车间,所以其生产能力是各个车间中生产能力最小的一个;根据

Figure BDA00003545392000098
可知,封装一厂的生产能力为:Because the production capacity of each workshop of the first assembly plant and the second assembly plant has been calculated, and the processes of each workshop in the factory are related to the previous and subsequent processes, and each workshop has no parallel workshops, so its production capacity is the production capacity of each workshop The least capable one; according to
Figure BDA00003545392000098
It can be seen that the production capacity of the first packaging factory is:

PCPC fafa 11 == MinMin (( PCPC sfsf -- qq 11 ,, PCPC sfsf -- zz 11 ,, .. .. .. ,, PCPC sfsf -- qq 11 )) == PCPC sfsf -- jj 11 == 326400326400 Unitunit ,,

封装二厂的生产能力为:The production capacity of the Second Packaging Factory is:

PCPC fafa 22 == MinMin (( PCPC sfsf -- qq 22 ,, PCPC sfsf -- zz 22 ,, .. .. .. ,, PCPC sfsf -- qq 22 )) == PCPC sfsf -- sthe s 22 == 400000400000 Unitunit ;;

步骤四、企业生产能力核算:Step 4. Enterprise production capacity calculation:

由于半导体封装测试企业其理论瓶颈在于封装机器的产能,测试工厂为人工生产,相对于组装工厂来说其生产能力可以通过临时加班或者招聘新员工来灵活地调节,所以不用考虑测试工厂的生产能力,企业的生产能力为封装一厂和封装二厂的生产能力之和;由 PC en = Min ( Σ f = 1 F PC fa f 1 , Σ f = 1 F PC fa f 2 , . . . Σ f = 1 F PC fa fO ) 可知:Since the theoretical bottleneck of semiconductor packaging and testing enterprises lies in the production capacity of packaging machines, the testing factory is manual production. Compared with the assembly factory, its production capacity can be flexibly adjusted by temporarily working overtime or recruiting new employees, so there is no need to consider the production capacity of the testing factory. , the production capacity of the enterprise is the sum of the production capacity of the first packaging factory and the second packaging factory; PC en = Min ( Σ f = 1 f PC fa f 1 , Σ f = 1 f PC fa f 2 , . . . Σ f = 1 f PC fa fO ) It can be seen that:

企业生产能力为 PC en = Min ( Σ i = 1 2 PC fa i ) = Σ i = 1 2 PC fa i = 726400 Unit . The production capacity of the enterprise is PC en = Min ( Σ i = 1 2 PC fa i ) = Σ i = 1 2 PC fa i = 726400 unit .

Claims (10)

1.一种多维度层次化生产能力核算方法,其特征是,所述方法包括以下步骤:1. A multi-dimensional hierarchical production capacity accounting method is characterized in that said method comprises the following steps: 步骤一:使用设备模型表征随设备有效工作时间、设备工作效率和额定工时或设备加工速度变化的设备生产能力;Step 1: Use the equipment model to characterize the equipment production capacity that varies with the effective working time of the equipment, the working efficiency of the equipment, the rated working hours or the processing speed of the equipment; 步骤二:使用生产线模型表征随生产线有效工作时间和生产线节拍变化的生产线生产能力;或,基于设备生产能力表征由设备组成的生产线生产能力;Step 2: Use the production line model to represent the production capacity of the production line that changes with the effective working time of the production line and the takt of the production line; or, characterize the production capacity of the production line composed of equipment based on the production capacity of the equipment; 步骤三:使用车间模型表征随车间有效工作时间和产品额定工时变化的车间生产能力;或,基于生产线的生产能力表征由生产线组成的车间生产能力;Step 3: Use the workshop model to represent the workshop production capacity that changes with the effective working time of the workshop and the rated working hours of the product; or, based on the production capacity of the production line, characterize the production capacity of the workshop composed of production lines; 步骤四:使用生产工厂模型表征随生产工厂有效工作时间和产品额定工时变化的生产工厂生产能力;或,基于车间的生产能力表征由车间组成的生产工厂的生产能力;Step 4: Use the production plant model to represent the production capacity of the production plant that changes with the effective working time of the production plant and the rated working hours of the product; or, based on the production capacity of the workshop, characterize the production capacity of the production plant composed of workshops; 步骤五:使用企业模型表征随企业有效工作时间和产品额定工时变化的企业生产能力;或,基于生产工厂的生产能力表征由生产工厂组成的企业的生产能力。Step 5: Use the enterprise model to represent the enterprise production capacity that changes with the effective working time of the enterprise and the rated working hours of the product; or, characterize the production capacity of the enterprise composed of the production plants based on the production capacity of the production plants. 2.如权利要求1所述的多维度层次化生产能力核算方法,其特征是:所述设备生产能力考虑设备有效工作时间、设备工作效率和额定工时,由设备模型
Figure FDA00003545391900011
来确定;所述设备生产能力考虑设备有效工作时间、设备工作效率和设备加工速度,由设备模型
Figure FDA00003545391900012
来确定;其中,PCeq为设备生产能力,Fe()为日历有效工作时间函数,Ceq为设备日历,t为计划周期,Fe(Ceq t)为设备有效工作时间,ε为设备工作效率,Ts为额定工时,Vs为设备加工速度。
2. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 1, characterized in that: said equipment production capacity considers the effective working time of equipment, equipment working efficiency and rated working hours, and is determined by the equipment model
Figure FDA00003545391900011
to determine; the equipment production capacity considers the effective working time of the equipment, the working efficiency of the equipment and the processing speed of the equipment, and is determined by the equipment model
Figure FDA00003545391900012
Among them, PC eq is the equipment production capacity, F e () is the calendar effective working time function, C eq is the equipment calendar, t is the planning period, F e (C eq t ) is the equipment effective working time, ε is the equipment Working efficiency, T s is the rated working hours, V s is the processing speed of the equipment.
3.如权利要求1所述的多维度层次化生产能力核算方法,其特征是:所述生产线生产能力考虑生产线有效工作时间和生产线节拍,由生产线模型
Figure FDA00003545391900013
来确定;其中,PCpl为生产线生产能力,Fe()为日历有效工作时间函数,Cpl为生产线日历,t为计划周期,Fe(Cpl t)为生产线有效工作时间,Tt为生产线节拍。
3. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 1, characterized in that: said production line production capacity considers production line effective working hours and production line beats, and is determined by the production line model
Figure FDA00003545391900013
Among them, PC pl is the production capacity of the production line, F e () is the calendar effective working time function, C pl is the production line calendar, t is the planning period, F e (C pl t ) is the effective working time of the production line, T t is Production line beats.
4.如权利要求2所述的多维度层次化生产能力核算方法,其特征是:所述生产线生产能力基于设备生产能力来表征,生产线生产能力为
Figure FDA00003545391900015
Figure FDA00003545391900016
其中,PCeq为生产线内设备生产能力之和,j=1~J,j为生产线内设备数量,J为正整数。
4. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 2, characterized in that: the production line production capacity is characterized based on the equipment production capacity, and the production line production capacity is
Figure FDA00003545391900015
or
Figure FDA00003545391900016
Among them, PC eq is the sum of the production capacity of the equipment in the production line, j=1~J, j is the number of equipment in the production line, and J is a positive integer.
5.如权利要求1所述的多维度层次化生产能力核算方法,其特征是:所述车间生产能力考虑车间有效工作时间和产品额定工时,由车间模型
Figure FDA00003545391900021
来确定;其中,PCsf为车间生产能力,Fe()为日历有效工作时间函数,Csf为车间日历,t为计划周期,为车间有效工作时间,Td为产品额定工时。
5. The multi-dimensional and hierarchical production capacity accounting method as claimed in claim 1, characterized in that: said workshop production capacity considers the effective working time of the workshop and the rated working hours of the product, and is determined by the workshop model
Figure FDA00003545391900021
to determine; among them, PC sf is the production capacity of the workshop, Fe() is the calendar effective working time function, C sf is the workshop calendar, t is the planning period, is the effective working time of the workshop, and T d is the rated working time of the product.
6.如权利要求3所述的多维度层次化生产能力核算方法,其特征是:所述车间生产能力基于生产线生产能力来表征时,考虑车间生产工序的数量;若车间生产工序为1,则车间生产能力为生产线生产能力之和;若车间生产工序大于1,则车间生产能力为 PC sf = Min ( Σ l = 1 L PC pl l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) , 其中,PCsf为车间生产能力,PCpl为生产线生产能力,l=1~L,l为生产线数量,L为正整数,O为工序数量。6. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 3, characterized in that: when the production capacity of the workshop is characterized based on the production capacity of the production line, the number of production processes in the workshop is considered; if the production process in the workshop is 1, then The production capacity of the workshop is the sum of the production capacity of the production line; if the production process of the workshop is greater than 1, the production capacity of the workshop is PC sf = Min ( Σ l = 1 L PC pl l 1 , Σ l = 1 L PC pl l 2 , . . . Σ l = 1 L PC pl lO ) , Among them, PC sf is the production capacity of the workshop, PC pl is the production capacity of the production line, l=1~L, l is the number of production lines, L is a positive integer, and O is the number of processes. 7.如权利要求1所述的多维度层次化生产能力核算方法,其特征是:所述生产工厂生产能力考虑生产工厂有效工作时间和产品额定工时,由生产工厂模型
Figure FDA00003545391900024
来确定;其中,PCfa为生产工厂生产能力,Fe()为日历有效工作时间函数,Cfa为生产工厂日历,t为计划周期,Fe(Cfa t)为生产工厂有效工作时间,Td为产品额定工时。
7. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 1, characterized in that: said production plant production capacity considers the effective working time of the production plant and the rated working hours of the product, and is determined by the production plant model
Figure FDA00003545391900024
Among them, PC fa is the production capacity of the production plant, Fe() is the calendar effective working time function, C fa is the calendar of the production plant, t is the planning cycle, F e (C fa t ) is the effective working time of the production plant, T d is the rated working hours of the product.
8.如权利要求5或6所述的多维度层次化生产能力核算方法,其特征是:所述生产工厂生产能力基于车间生产能力来表征时,生产工厂生产能力为
Figure FDA00003545391900026
其中,PCfa为生产工厂生产能力,PCsf为车间生产能力,s=1~S,s为车间数量,S为正整数,O为工序数量。
8. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 5 or 6, characterized in that: when the production capacity of the production plant is characterized based on the production capacity of the workshop, the production capacity of the production plant is
Figure FDA00003545391900026
Among them, PC fa is the production capacity of the production plant, PC sf is the production capacity of the workshop, s=1~S, s is the number of workshops, S is a positive integer, and O is the number of processes.
9.如权利要求1所述的多维度层次化生产能力核算方法法,其特征是:所述企业生产能力考虑企业有效工作时间和产品额定工时,由企业模型
Figure FDA00003545391900027
来确定;其中,PCen为企业生产能力,Fe()为日历有效工作时间函数,Cen为企业日历,t为计划周期,Fe(Cen t)为企业有效工作时间,Td为产品额定工时。
9. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 1, characterized in that: said enterprise production capacity considers the effective working time of the enterprise and the rated working hours of the product, and is determined by the enterprise model
Figure FDA00003545391900027
Among them, PC en is the production capacity of the enterprise, Fe() is the calendar effective working time function, C en is the enterprise calendar, t is the planning period, F e (C en t ) is the effective working time of the enterprise, T d is the product Rated hours.
10.如权利要求8所述的多维度层次化生产能力核算方法,其特征是:所述企业生产能力基于生产工厂生产能力来表征时,企业生产能力为
Figure FDA00003545391900029
其中,PCen为企业生产能力,PCfa为生产工厂生产能力,f=1~F,f为生产工厂数量,F为正整数,O为工序数量。
10. The multi-dimensional hierarchical production capacity accounting method as claimed in claim 8, characterized in that: when the production capacity of the enterprise is characterized based on the production capacity of the production plant, the production capacity of the enterprise is
Figure FDA00003545391900029
Among them, PC en is the production capacity of the enterprise, PC fa is the production capacity of the production plant, f=1~F, f is the number of production plants, F is a positive integer, and O is the number of processes.
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