CN103395774B - Reaction device and method for producing graphene or carbon nanotubes - Google Patents
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 294
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 128
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 58
- 239000002041 carbon nanotube Substances 0.000 title claims abstract description 57
- 229910021393 carbon nanotube Inorganic materials 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000009826 distribution Methods 0.000 claims abstract description 71
- 239000003054 catalyst Substances 0.000 claims abstract description 59
- 239000007790 solid phase Substances 0.000 claims abstract description 49
- 239000007789 gas Substances 0.000 claims description 134
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 86
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 44
- 229910052786 argon Inorganic materials 0.000 claims description 43
- 230000001681 protective effect Effects 0.000 claims description 25
- 229910052757 nitrogen Inorganic materials 0.000 claims description 19
- 229910052799 carbon Inorganic materials 0.000 claims description 13
- 238000009423 ventilation Methods 0.000 claims description 9
- 239000004215 Carbon black (E152) Substances 0.000 claims description 7
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims description 7
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 6
- 238000005229 chemical vapour deposition Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
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- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 14
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- 229910003294 NiMo Inorganic materials 0.000 description 4
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- 238000010924 continuous production Methods 0.000 description 2
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- 230000008021 deposition Effects 0.000 description 2
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Abstract
Description
技术领域technical field
本发明有关于一种反应装置及方法,尤其有关于一种化工设备技术领域中用于生产石墨烯或碳纳米管的反应装置及方法。The present invention relates to a reaction device and method, in particular to a reaction device and method for producing graphene or carbon nanotubes in the technical field of chemical equipment.
背景技术Background technique
碳纳米管和石墨烯等碳纳米材料是最近十年来碳材料领域的研究热点,因为其具有良好的导电性、物理化学稳定性和较高的机械强度,它们在导电添加剂、催化和复合增强增韧材料等方面具有良好的应用前景。Carbon nanomaterials such as carbon nanotubes and graphene have been research hotspots in the field of carbon materials in the past ten years, because of their good electrical conductivity, physical and chemical stability and high mechanical strength, they are used in conductive additives, catalysis and composite reinforcement. Tough materials and other aspects have good application prospects.
碳纳米材料得到广泛应用的前提是低成本批量技术的发展和成熟,目前在碳纳米管生产方面多采用气相化学沉积法,现有技术中提出的采用流化床生产碳纳米管的流程和反应器,并不能实现完全连续的生产过程,催化剂的加入或者最终产品的移除是分批进行的。而气相化学沉积法制备石墨烯的过程还未实现工业化实施,尚未有高效、可连续生产的装置和工艺流程的报道。The premise of the wide application of carbon nanomaterials is the development and maturity of low-cost batch technology. At present, the gas phase chemical deposition method is mostly used in the production of carbon nanotubes. The process and reaction of the fluidized bed production of carbon nanotubes proposed in the prior art However, a fully continuous production process cannot be realized, and the addition of catalyst or the removal of final product is carried out in batches. However, the process of preparing graphene by vapor phase chemical deposition has not yet been implemented industrially, and there are no reports on efficient and continuous production devices and process flows.
因此,有必要提供一种新的反应装置及方法,来克服上述缺陷。Therefore, it is necessary to provide a new reaction device and method to overcome the above-mentioned defects.
发明内容Contents of the invention
本发明的目的是提供一种生产石墨烯或碳纳米管的反应装置,其能够实现催化剂的不断加入和固相产品的不断采出,能够不间断进行生产,大大提高了生产流程效率。The object of the present invention is to provide a reaction device for producing graphene or carbon nanotubes, which can realize the continuous addition of catalysts and the continuous extraction of solid-phase products, and can carry out uninterrupted production, greatly improving the efficiency of the production process.
本发明的另一目的是提供一种生产石墨烯或碳纳米管的方法,采用该方法能够实现催化剂的不断加入和固相产品的不断采出,能够不间断进行生产,大大提高了生产流程效率。Another object of the present invention is to provide a method for producing graphene or carbon nanotubes, which can realize the continuous addition of catalysts and the continuous extraction of solid-phase products, and can produce without interruption, greatly improving the efficiency of the production process .
本发明的上述目的可采用下列技术方案来实现:Above-mentioned purpose of the present invention can adopt following technical scheme to realize:
本发明提供一种生产石墨烯或碳纳米管的反应装置,所述生产石墨烯或碳纳米管的反应装置包括:The invention provides a reaction device for producing graphene or carbon nanotubes, the reaction device for producing graphene or carbon nanotubes comprises:
扩大段,其上端连接有催化剂进料装置;An enlarged section, the upper end of which is connected with a catalyst feeding device;
反应段,其连接在所述扩大段的下端,所述反应段内可轴向移动地穿设有气体分布板,所述气体分布板上开设有多个通气孔,所述反应段的外部围设有电炉,所述反应段的下端连接有第一进气管;The reaction section is connected to the lower end of the expansion section, and a gas distribution plate is axially movable in the reaction section, and a plurality of air holes are opened on the gas distribution plate, and the outer circumference of the reaction section An electric furnace is provided, and a first air inlet pipe is connected to the lower end of the reaction section;
多个料仓,其通过入口管与所述反应段相连,所述入口管上设有阀门,所述料仓上开设有保护气入口;A plurality of feed bins, which are connected to the reaction section through inlet pipes, valves are provided on the inlet pipes, and protective gas inlets are opened on the feed bins;
其中,所述料仓为两个,两个所述料仓的入口管分别连接在所述反应段的第一位置与第二位置,所述第一位置位于所述第二位置的上方;在所述反应段内进行制备石墨烯或碳纳米管的反应的状态下,所述气体分布板位于所述反应段的第一位置上方。Wherein, there are two feed bins, and the inlet pipes of the two feed bins are respectively connected to the first position and the second position of the reaction section, and the first position is located above the second position; In the state where the reaction for preparing graphene or carbon nanotubes is carried out in the reaction section, the gas distribution plate is located above the first position of the reaction section.
在优选的实施方式中,所述反应段包括第一反应段和第二反应段,所述第一反应段连接在所述第二反应段的上端,所述第一反应段的直径大于所述第二反应段的直径。In a preferred embodiment, the reaction section includes a first reaction section and a second reaction section, the first reaction section is connected to the upper end of the second reaction section, and the diameter of the first reaction section is larger than the The diameter of the second reaction section.
在优选的实施方式中,所述扩大段上连接有第二进气管,所述第二进气管伸入所述反应段的第一反应段的底部,所述气体分布板可轴向移动地穿设在所述反应段的第二反应段内。In a preferred embodiment, the expansion section is connected with a second inlet pipe, and the second inlet pipe extends into the bottom of the first reaction section of the reaction section, and the gas distribution plate can axially move through It is located in the second reaction section of the reaction section.
本发明还提供一种生产石墨烯或碳纳米管的方法,所述生产石墨烯或碳纳米管的方法采用上述生产石墨烯或碳纳米管的反应装置,所述生产石墨烯或碳纳米管的方法包括如下步骤:The present invention also provides a method for producing graphene or carbon nanotubes, the method for producing graphene or carbon nanotubes adopts the above-mentioned reaction device for producing graphene or carbon nanotubes, and the method for producing graphene or carbon nanotubes The method includes the following steps:
a)提供催化剂,将所述催化剂放入催化剂进料装置内;a) providing a catalyst, placing said catalyst into a catalyst feeding device;
b)自连接在反应段下端的第一进气管注入氩气或氮气,所述氩气或氮气经所述反应段内的气体分布板上开设的多个通气孔注入所述反应段内,同时,开启围设在所述反应段外部的电炉;b) Inject argon or nitrogen from the first inlet pipe connected to the lower end of the reaction section, and inject the argon or nitrogen into the reaction section through a plurality of ventilation holes provided on the gas distribution plate in the reaction section, and at the same time , open the electric furnace surrounding the outside of the reaction section;
c)待电炉对所述反应段加热完毕后,将所述催化剂进料装置内的催化剂通过与所述催化剂进料装置相连的扩大段注入连接在所述扩大段下端的所述反应段内,此时,向所述反应段内注入烃类碳源气体,所述催化剂、所述氩气或氮气、以及所述烃类碳源气体在所述反应段内经化学气相沉积制备得到固相产品;c) After the electric furnace finishes heating the reaction section, inject the catalyst in the catalyst feeding device into the reaction section connected to the lower end of the expansion section through the expansion section connected with the catalyst feeding device, At this time, a hydrocarbon carbon source gas is injected into the reaction section, and the catalyst, the argon or nitrogen gas, and the hydrocarbon carbon source gas are prepared by chemical vapor deposition in the reaction section to obtain a solid phase product;
d)将所述固相产品排入连接在所述反应段下部的多个料仓中;d) discharging the solid phase product into a plurality of silos connected to the lower part of the reaction section;
其中,所述料仓为两个,两个所述料仓的入口管分别连接在所述反应段的第一位置与第二位置,所述第一位置位于所述第二位置的上方;在所述步骤c)中,所述反应段内的气体分布板位于所述反应段的第一位置上方。Wherein, there are two feed bins, and the inlet pipes of the two feed bins are respectively connected to the first position and the second position of the reaction section, and the first position is located above the second position; In the step c), the gas distribution plate in the reaction section is located above the first position of the reaction section.
在优选的实施方式中,在所述步骤d)之后还包括步骤e):对所述多个料仓中的固相产品进行纯化处理。In a preferred embodiment, step e) is further included after the step d): purifying the solid phase products in the plurality of silos.
在优选的实施方式中,在所述步骤d)中,将所述反应段内的气体分布板分别移动至所述第二位置的下方,或移动至所述第一位置与所述第二位置之间,所述固相产品分别排入相对应的所述料仓中。In a preferred embodiment, in the step d), the gas distribution plate in the reaction section is moved to below the second position, or to the first position and the second position Between, the solid phase products are respectively discharged into the corresponding storage bins.
在优选的实施方式中,所述反应段内注入的氩气或氮气的气速为0.01~10m/s。In a preferred embodiment, the gas velocity of argon or nitrogen injected into the reaction section is 0.01-10 m/s.
本发明的生产石墨烯或碳纳米管的反应装置及方法的特点及优点是:The characteristics and advantages of the reaction device and method for producing graphene or carbon nanotubes of the present invention are:
一、本发明的生产石墨烯或碳纳米管的反应装置及方法,在整个生产过程中,反应装置的催化剂进料装置能够不断地向反应段内进料,另外,连接在反应段下部的料仓,可使反应段内制备得到的固相产品不断地被采出,本发明能够不间断进行生产,大大提高了生产流程效率。1. The reaction device and method for producing graphene or carbon nanotubes of the present invention, in the whole production process, the catalyst feeding device of the reaction device can continuously feed into the reaction section, in addition, the material connected to the bottom of the reaction section The warehouse allows the solid phase products prepared in the reaction section to be continuously extracted, and the invention can carry out uninterrupted production, greatly improving the efficiency of the production process.
二、本发明的生产石墨烯或碳纳米管的反应装置及方法,由于未积炭或者积炭较少的催化剂密度较小,且可轴向移动地穿设在反应段内的气体分布板,在其下方气流压力的作用下,进一步保证了反应段内的催化剂不落入气体分布板的下方,从而不会被作为最后产品采出;当反应段内的催化剂积炭充分完成时,其堆积密度增大,就会经过反应段底部进入料仓内,作为最终产品被采出。另外,自气体分布板的多个通气孔通入的氮气或氩气气流还有助于固相产品的输送顺利进行,使固相产品具有很好的流动性,避免结焦现象的发生。Two, the reaction device and method for producing graphene or carbon nanotubes of the present invention, because the catalyst density that does not have coke deposit or less coke deposit is less, and the gas distribution plate that can axially move and be installed in the reaction section, Under the action of the gas flow pressure below it, it is further ensured that the catalyst in the reaction section does not fall below the gas distribution plate, so that it will not be extracted as the final product; when the catalyst carbon deposition in the reaction section is fully completed, its accumulation When the density increases, it will enter the silo through the bottom of the reaction section and be extracted as the final product. In addition, the nitrogen or argon gas flow introduced from the multiple air holes of the gas distribution plate can also help the solid phase product to be transported smoothly, so that the solid phase product has good fluidity and avoids coking.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明的生产石墨烯或碳纳米管的一个反应装置实施例的主视图。Fig. 1 is a front view of an embodiment of a reaction device for producing graphene or carbon nanotubes of the present invention.
图2为本发明的生产石墨烯或碳纳米管的另一个反应装置实施例的主视图。Fig. 2 is a front view of another embodiment of a reaction device for producing graphene or carbon nanotubes of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
本实施例给出一种生产石墨烯或碳纳米管的反应装置,以及这种装置在石墨烯或碳纳米管生产中的应用情况。This embodiment provides a reaction device for producing graphene or carbon nanotubes, and the application of this device in the production of graphene or carbon nanotubes.
如图1所示,本发明提供一种生产石墨烯或碳纳米管的反应装置,其包括扩大段1、反应段2和多个料仓3。其中:扩大段1的上端连接有催化剂进料装置4;反应段2连接在所述扩大段1的下端,所述反应段2内可轴向移动地穿设有气体分布板21,所述气体分布板21上开设有多个通气孔(图中未示出),所述反应段2的外部围设有电炉5,所述反应段2的下端连接有第一进气管22;多个料仓3通过入口管31与所述反应段2相连,所述入口管31上设有阀门32,所述料仓3上开设有保护气入口33。As shown in FIG. 1 , the present invention provides a reaction device for producing graphene or carbon nanotubes, which includes an expansion section 1 , a reaction section 2 and a plurality of storage bins 3 . Wherein: the upper end of the expansion section 1 is connected with a catalyst feeding device 4; the reaction section 2 is connected with the lower end of the expansion section 1, and a gas distribution plate 21 is axially movable in the reaction section 2, and the gas The distribution plate 21 is provided with a plurality of ventilation holes (not shown in the figure), the outside of the reaction section 2 is surrounded by an electric furnace 5, and the lower end of the reaction section 2 is connected with a first air inlet pipe 22; 3 is connected to the reaction section 2 through an inlet pipe 31, the inlet pipe 31 is provided with a valve 32, and the feed bin 3 is provided with a protective gas inlet 33.
具体是,催化剂进料装置4连接在扩大段1的上端并伸入扩大段1内,催化剂进料装置4用于盛装催化剂,在本发明中,该催化剂进料装置4为采用螺杆传送或脉冲气流喷射的方式实现连续或间歇进料,采用螺杆传送或脉冲气流喷射方式进料的催化剂进料装置4已为现有技术,在此不再赘述其具体结构。扩大段1的上端开设有尾气出口11,其下部形成一倒圆台体形,这样方便催化剂进料装置4内的催化剂顺利倒入连接在扩大段1下端的反应段2内。Specifically, the catalyst feeding device 4 is connected to the upper end of the enlarged section 1 and extends into the enlarged section 1. The catalyst feeding device 4 is used to contain the catalyst. In the present invention, the catalyst feeding device 4 adopts screw transmission or pulse Continuous or intermittent feeding is realized by means of air jetting, and the catalyst feeding device 4 which adopts screw conveying or pulsed jetting mode of feeding is already in the prior art, and its specific structure will not be repeated here. The upper end of the expansion section 1 is provided with an exhaust gas outlet 11, and its lower part forms a rounded platform shape, so that the catalyst in the catalyst feeding device 4 can be smoothly poured into the reaction section 2 connected to the lower end of the expansion section 1.
反应段2用于对催化剂进行化学气相沉积反应,以制备所需的石墨烯或碳纳米管。围设在反应段2外部的电炉5用于对反应段2进行加热处理。在本发明中,可移动地穿设在反应段2内的气体分布板21,是通过连接在气体分布板21下端的电机23进行控制的,根据实际生产需要,电机23可带动气体分布板21在反应段2内轴向上下位移。该气体分布板21上开设的多个通气孔用于使连接在反应段2下端的第一进气管22内通入的气体自该些通气孔注入反应段2内。在本实施例中,气体分布板21的外缘与反应段2的内壁之间的距离为0~0.5mm,这样可以保证气体分布板21在400~950℃下与反应段2内壁之间进行良好的配合,以避免位于气体分布板21上方的粉状物料掉落至气体分布板21下方的反应段2内,而作为最终产品被采出;另外,自第一进气管22通入反应段2内的气体可在气体分布板21的下方形成一定的气压,也进一步保证了粉状物料不漏出。Reaction section 2 is used to perform chemical vapor deposition on the catalyst to prepare the desired graphene or carbon nanotubes. The electric furnace 5 surrounding the reaction section 2 is used for heat treatment of the reaction section 2 . In the present invention, the gas distribution plate 21 movably installed in the reaction section 2 is controlled by a motor 23 connected to the lower end of the gas distribution plate 21. According to actual production needs, the motor 23 can drive the gas distribution plate 21 Axial displacement up and down in the reaction section 2. A plurality of ventilation holes provided on the gas distribution plate 21 are used to inject the gas into the first gas inlet pipe 22 connected to the lower end of the reaction section 2 into the reaction section 2 through the ventilation holes. In this embodiment, the distance between the outer edge of the gas distribution plate 21 and the inner wall of the reaction section 2 is 0 to 0.5mm, which can ensure that the gas distribution plate 21 and the inner wall of the reaction section 2 are carried out at 400-950°C. Good cooperation, to prevent the powdery material above the gas distribution plate 21 from falling into the reaction section 2 below the gas distribution plate 21, and be extracted as the final product; The gas in 2 can form a certain air pressure below the gas distribution plate 21, which further ensures that the powdery material does not leak out.
多个料仓3连接在反应段2的下部外侧壁上,料仓3用于盛装反应段2内经化学气相沉积反应后得到的固相产品。在本发明中,料仓3通过一入口管31与反应段2相连,该入口管31上设有阀门32,阀门32用于开启或关闭入口管31;另外,在料仓3上还开设有保护气入口33,该保护气入口33用于向料仓3中通入例如氮气或氩气等保护气体,防止空气进入。在本实施例中,生产石墨烯或碳纳米管的反应装置具有两个料仓3,两个料仓3的入口管31分别连接在反应段2的第一位置24与第二位置25上,所述第一位置24位于第二位置25的上方。当反应段2内制备得到石墨烯或碳纳米管固相产品,且气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1中的B位置处时,此时开启位于反应段2左侧料仓3入口管31上的阀门32,反应段2内的固相产品将落入反应段2左侧的料仓3内;当气体分布板21移动至反应段2的第二位置25的下方,也即,图1中的C位置处时,此时开启位于反应段2右侧料仓3入口管31上的阀门32,反应段2内的固相产品将落入位于反应段2右侧的料仓3内。A plurality of feed bins 3 are connected to the lower outer wall of the reaction section 2, and the feed bins 3 are used to contain the solid-phase products obtained in the reaction section 2 through chemical vapor deposition. In the present invention, the feed bin 3 is connected to the reaction section 2 through an inlet pipe 31, the inlet pipe 31 is provided with a valve 32, and the valve 32 is used to open or close the inlet pipe 31; The protective gas inlet 33 is used to pass protective gas such as nitrogen or argon into the silo 3 to prevent air from entering. In this embodiment, the reaction device for producing graphene or carbon nanotubes has two feed bins 3, and the inlet pipes 31 of the two feed bins 3 are respectively connected to the first position 24 and the second position 25 of the reaction section 2, The first position 24 is located above the second position 25 . When the solid-phase product of graphene or carbon nanotubes is prepared in the reaction section 2, and the gas distribution plate 21 moves to between the first position 24 and the second position 25 of the reaction section 2, that is, at position B in Fig. 1 At this time, the valve 32 on the inlet pipe 31 of the feed bin 3 on the left side of the reaction section 2 is opened, and the solid phase product in the reaction section 2 will fall into the feed bin 3 on the left side of the reaction section 2; when the gas distribution plate 21 moves To the below of the second position 25 of the reaction section 2, that is, when the C position in Fig. Phase products will fall into the silo 3 located on the right side of the reaction section 2.
本发明通过该生产石墨烯或碳纳米管的反应装置制备石墨烯的生产流程如下:首先,自反应段2下方的第一进气管22通入氩气,氩气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至900℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24的上方,也即,图1所示的A位置处;然后,将催化剂进料装置4内的MgO模板剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氩气和甲烷,当加入MgO模板剂约100g后暂停加料,使MgO模板剂、甲烷和氩气在反应段2内反应20分钟,而后启动电机23,将气体分布板21下移至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,使反应段2内制备得到的固相产品排入位于反应段2左侧的料仓3内,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;之后,启动电机23,将气体分布板21上移到反应段2的第一位置24的上方,也即,图1所示的A位置处,继续从催化剂进料装置4内加入MgO模板剂约100g,反应20分钟后再移动气体分布板21至图1所示的B位置处出料,如此循环操作;待位于反应段2左侧的料仓3快要装满时,关闭反应段2左侧的料仓3入口管31上的阀门32,将气体分布板21移至反应段2的第二位置25的下方,也即,图1所示的C位置处,使反应段2内制备得到的固相产品排入位于反应段2右侧的料仓3内,此期间,自该位于反应段2右侧的料仓3的保护气入口33处通入氩气作为保护气。最后,将两个料仓3中的固相产品取出进行纯化处理,也即,用过量的盐酸与固相产品混合、搅拌,然后抽滤、烘干,得到石墨烯产品。The present invention prepares the production process of graphene by the reaction device of this production graphene or carbon nanotube as follows: first, pass into argon gas from the first inlet pipe 22 below reaction section 2, argon gas passes through a plurality of gas distribution plates 21 The air vent is injected into the reaction section 2, and at this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 900°C; after that, methane is introduced into the reaction section 2 from the first air inlet pipe 22, and the motor 23 is started. , move the gas distribution plate 21 to the top of the first position 24 of the reaction section 2, that is, the position A shown in Figure 1; then, pour the MgO template agent in the catalyst feeding device 4 through the expansion section 1 In the reaction section 2, during this period, argon and methane are continuously introduced into the first inlet pipe 22, and the feeding is suspended after adding about 100 g of the MgO template agent, so that the MgO template agent, methane and argon react in the reaction section 2 for 20 minutes , and then start the motor 23 to move the gas distribution plate 21 down to between the first position 24 and the second position 25 of the reaction section 2, that is, at the position B shown in Figure 1, so that the gas prepared in the reaction section 2 The solid phase product is discharged into the feed bin 3 on the left side of the reaction section 2. During this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as the protective gas; after that, the motor is started 23. Move the gas distribution plate 21 up to the top of the first position 24 of the reaction section 2, that is, at position A shown in FIG. After a few minutes, move the gas distribution plate 21 to the B position shown in Figure 1 to discharge the material, and operate in such a cycle; when the feed bin 3 on the left side of the reaction section 2 is about to be filled, close the feed bin 3 on the left side of the reaction section 2 The valve 32 on the inlet pipe 31 moves the gas distribution plate 21 to below the second position 25 of the reaction section 2, that is, at position C shown in Fig. 1, so that the solid phase product prepared in the reaction section 2 is discharged into the bunker 3 on the right side of the reaction section 2, during this period, from the protective gas inlet 33 of the bunker 3 on the right side of the reaction section 2, argon gas is introduced as a protective gas. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excessive hydrochloric acid is used to mix and stir the solid-phase products, and then suction filtered and dried to obtain graphene products.
本发明通过该生产石墨烯或碳纳米管的反应装置制备单壁或双壁碳纳米管的生产流程如下:首先,自反应段2下方的第一进气管22通入氩气,该氩气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至900℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处;然后,将催化剂进料装置4内的FeMo/MgO催化剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氩气和甲烷,FeMo/MgO催化剂进入反应段2内生成单壁或双壁碳纳米管后直接落入位于反应段2左侧的料仓3中,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;当位于反应段2左侧的料仓3快装满时,关闭反应段2左侧的料仓3入口管31上的阀门32,将气体分布板21下移至反应段2的第二位置25的下方,也即,图1所示的C位置处,反应段2内的固相产品将落入位于反应段2右侧的料仓3中;此时,取出反应段2左侧料仓3中的固相产品,并自该料仓3的保护气入口33通入氩气以排空位于反应段2左侧料仓3中的空气;当位于反应段2右侧的料仓3快装满时,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,反应段2内的固相产品将落入位于反应段2左侧的料仓3中,如此循环进行。最后,将两个料仓3中的固相产品取出进行纯化处理,即,用过量的盐酸与产品混合、搅拌,然后抽滤、烘干,得到单壁或双壁碳纳米管产品。The present invention prepares the production process of single-wall or double-wall carbon nanotubes through the reaction device for producing graphene or carbon nanotubes as follows: first, feed argon gas from the first inlet pipe 22 below the reaction section 2, and the argon gas passes through A plurality of ventilation holes of the gas distribution plate 21 are injected into the reaction section 2, and at this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 900°C; Feed methane, start the motor 23, and move the gas distribution plate 21 between the first position 24 and the second position 25 of the reaction section 2, that is, the B position shown in Figure 1; then, the catalyst feeding device The FeMo/MgO catalyst in 4 is poured into the reaction section 2 through the expansion section 1. During this period, the first inlet pipe 22 is continuously fed with argon and methane, and the FeMo/MgO catalyst enters the reaction section 2 to form a single-wall or double-wall After the carbon nanotubes directly fall into the feed bin 3 on the left side of the reaction section 2, during this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as the protective gas; When the silo 3 on the left side of the reaction section 2 is almost full, close the valve 32 on the inlet pipe 31 of the silo 3 on the left side of the reaction section 2, and move the gas distribution plate 21 down to the second position 25 of the reaction section 2 , that is, at position C shown in Figure 1, the solid-phase product in the reaction section 2 will fall into the bin 3 on the right side of the reaction section 2; solid phase product, and pass into argon gas from the protective gas inlet 33 of the feed bin 3 to empty the air in the feed bin 3 on the left side of the reaction section 2; when the feed bin 3 on the right side of the reaction section 2 is almost full , move the gas distribution plate 21 to between the first position 24 and the second position 25 of the reaction section 2, that is, at position B shown in Figure 1, the solid phase product in the reaction section 2 will fall into the In the bin 3 on the left side of 2, this cycle is carried out. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excess hydrochloric acid is used to mix and stir the products, and then suction filtered and dried to obtain single-wall or double-wall carbon nanotube products.
本发明通过该生产石墨烯或碳纳米管的反应装置制备多壁碳纳米管的生产流程如下:首先,自反应段2下方的第一进气管22通入氮气,该氮气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至1000℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24的上方,也即,图1所示的A位置处;然后,将催化剂进料装置4内的NiMo/MgO催化剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氮气和甲烷,NiMo/MgO催化剂、甲烷和氮气在反应段2内反应30分钟后,将气体分布板21下移至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,使反应段2内制备得到的固相产品排入位于反应段2左侧的料仓3内,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;待反应段2左侧的料仓3快装满时,关闭反应段2左侧的料仓3阀门32,将气体分布板21下移至反应段2的第二位置25的下方,也即,图1所示的C位置处,反应段2内的固相产品将落入位于反应段2右侧的料仓3中,此时,取出反应段2左侧料仓3中的固相产品,并自该料仓3的保护气入口33通入氩气以排空其内的空气;当位于反应段2右侧的料仓3快装满时,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,反应段2内的固相产品将落入位于反应段2左侧的料仓3中,如此循环进行。最后,将两个料仓3中的固相产品取出进行纯化处理,即,用过量的盐酸与产品混合、搅拌,然后抽滤、烘干,得到单壁或双壁碳纳米管产品。The present invention prepares the production process of multi-walled carbon nanotubes by the reaction device of this production graphene or carbon nanotubes as follows: first, pass into nitrogen gas from the first inlet pipe 22 below reaction section 2, and this nitrogen gas passes through the gas distribution plate 21 A plurality of ventilation holes are injected into the reaction section 2. At this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 1000°C; after that, methane is introduced into the reaction section 2 from the first air inlet pipe 22 to start the process. The motor 23 moves the gas distribution plate 21 to the top of the first position 24 of the reaction section 2, that is, the position A shown in Figure 1; then, the NiMo/MgO catalyst in the catalyst feeding device 4 is passed through the expansion section 1 is poured into the reaction section 2. During this period, nitrogen and methane are continuously introduced into the first inlet pipe 22. After the NiMo/MgO catalyst, methane and nitrogen react in the reaction section 2 for 30 minutes, the gas distribution plate 21 is moved down to Between the first position 24 and the second position 25 of the reaction section 2, that is, at position B shown in FIG. 3, during this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as a protective gas; when the feed bin 3 on the left side of the reaction section 2 is almost full, the reaction section is closed 2 The valve 32 of the silo 3 on the left side moves the gas distribution plate 21 down to below the second position 25 of the reaction section 2, that is, at the position C shown in Figure 1, the solid phase product in the reaction section 2 will be Fall into the feed bin 3 on the right side of the reaction section 2, at this time, take out the solid phase product in the feed bin 3 on the left side of the reaction section 2, and feed argon gas from the protective gas inlet 33 of the feed bin 3 to be evacuated The air in it; when being positioned at the feed bin 3 on the right side of the reaction section 2 is almost full, the gas distribution plate 21 is moved to between the first position 24 and the second position 25 of the reaction section 2, that is, as shown in Fig. 1 At the position B shown, the solid phase product in the reaction section 2 will fall into the feed bin 3 on the left side of the reaction section 2, and so on. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excess hydrochloric acid is used to mix and stir the products, and then suction filtered and dried to obtain single-wall or double-wall carbon nanotube products.
本发明的生产石墨烯或碳纳米管的反应装置,在整个生产过程中,其催化剂进料装置4能够不断地向反应段2内进料,另外,连接在反应段2下部的料仓3,可使反应段2内制备得到的固相产品不断地被采出,本发明能够不间断进行生产,大大提高了生产流程效率。再有,由于未积炭或者积炭较少的催化剂密度较小,且可轴向移动地穿设在反应段2内的气体分布板21,在其下方气流压力的作用下,进一步保证了反应段2内的催化剂不落入气体分布板21的下方,从而不会被作为最后产品采出;当反应段2内的催化剂积炭充分完成时,其堆积密度增大,就会经过反应段2底部进入料仓3内,作为最终产品被采出。另外,自气体分布板21的多个通气孔通入的氮气或氩气气流还有助于固相产品的输送顺利进行,使固相产品具有很好的流动性,避免结焦现象的发生。The reaction device for producing graphene or carbon nanotubes of the present invention, in the whole production process, its catalyst feeding device 4 can constantly feed into the reaction section 2, in addition, the feed bin 3 connected to the reaction section 2 bottom, The solid-phase product prepared in the reaction section 2 can be continuously extracted, and the present invention can carry out uninterrupted production, greatly improving the efficiency of the production process. Furthermore, due to the low density of the catalyst with no carbon deposit or less carbon deposit, and the gas distribution plate 21 that can move axially through the reaction section 2, under the action of the air flow pressure below it, the reaction rate is further ensured. The catalyst in section 2 does not fall below the gas distribution plate 21, so it will not be extracted as the final product; when the carbon deposition of the catalyst in the reaction section 2 is fully completed, its bulk density increases, and it will pass through the reaction section 2 The bottom enters the silo 3 and is withdrawn as the final product. In addition, the nitrogen or argon gas flow introduced from the multiple air holes of the gas distribution plate 21 also helps to transport the solid-phase product smoothly, so that the solid-phase product has good fluidity and avoids coking.
根据本发明的一个实施方式,如图2所示,所述反应段2包括第一反应段26和第二反应段27,所述第一反应段26连接在所述第二反应段27的上端,所述第一反应段26的直径大于所述第二反应段27的直径。本发明将反应段2的第二反应段27的直径设计为小于第一反应段26的直径,这样经气体分布板21通入的气流能够将堆积密度较小的物料吹出第二反应段27内,使堆积密度较大的物料顺利排入指定的料仓3中。According to one embodiment of the present invention, as shown in Figure 2, the reaction section 2 includes a first reaction section 26 and a second reaction section 27, the first reaction section 26 is connected to the upper end of the second reaction section 27 , the diameter of the first reaction section 26 is greater than the diameter of the second reaction section 27 . In the present invention, the diameter of the second reaction section 27 of the reaction section 2 is designed to be smaller than the diameter of the first reaction section 26, so that the air flow that passes through the gas distribution plate 21 can blow out the materials with less bulk density out of the second reaction section 27 , so that the materials with higher bulk density can be smoothly discharged into the designated bin 3.
根据本发明的一个实施方式,所述扩大段1上连接有第二进气管12,所述第二进气管12伸入所述反应段2的第一反应段26的底部,所述气体分布板21可轴向移动地穿设在所述反应段2的第二反应段27内。该第二进气管12用于通入甲烷,这样可使第一进气管21在整个生产流程过程中仅通入氮气或氩气,防止在后续经第一进气管21通入甲烷的过程中,存在安全隐患。According to one embodiment of the present invention, the expansion section 1 is connected with a second gas inlet pipe 12, and the second gas inlet pipe 12 extends into the bottom of the first reaction section 26 of the reaction section 2, and the gas distribution plate 21 is axially movable through the second reaction section 27 of the reaction section 2 . The second gas inlet pipe 12 is used to feed methane, so that the first gas inlet pipe 21 can only be fed with nitrogen or argon during the whole production flow process, preventing that in the subsequent process of feeding methane through the first gas inlet pipe 21, There are security risks.
实施例2Example 2
本实施例给出一种生产石墨烯或碳纳米管的工艺方法。This embodiment provides a process for producing graphene or carbon nanotubes.
本发明还提供一种生产石墨烯或碳纳米管的方法,所述生产石墨烯或碳纳米管的方法采用上述的生产石墨烯或碳纳米管的反应装置(如图1和图2所示),所述生产石墨烯或碳纳米管的方法包括如下步骤:The present invention also provides a kind of method of producing graphene or carbon nanotube, the method for described production graphene or carbon nanotube adopts above-mentioned reaction device (as shown in Figure 1 and Figure 2) of producing graphene or carbon nanotube , the method for producing graphene or carbon nanotubes may further comprise the steps:
a)提供催化剂,将所述催化剂放入催化剂进料装置4内;a) providing a catalyst, which is put into the catalyst feeding device 4;
b)自连接在反应段2下端的第一进气管22注入氩气或氮气,所述氩气或氮气经所述反应段2内的气体分布板21上开设的多个通气孔注入所述反应段2内,同时,开启围设在所述反应段2外部的电炉5;b) Inject argon or nitrogen from the first inlet pipe 22 connected to the lower end of the reaction section 2, and inject the argon or nitrogen into the reaction through a plurality of air holes provided on the gas distribution plate 21 in the reaction section 2. In the section 2, at the same time, open the electric furnace 5 surrounding the outside of the reaction section 2;
c)待电炉5对所述反应段2加热完毕后,将所述催化剂进料装置4内的催化剂通过与所述催化剂进料装置4相连的扩大段1注入连接在所述扩大段1下端的所述反应段2内,此时,向所述反应段2内注入烃类碳源气体,所述催化剂、所述氩气或氮气、以及所述烃类碳源气体在所述反应段2内经化学气相沉积制备得到固相产品;c) After the electric furnace 5 finishes heating the reaction section 2, the catalyst in the catalyst feeding device 4 is injected into the lower end of the expanding section 1 through the expansion section 1 connected to the catalyst feeding device 4. In the reaction section 2, at this time, a hydrocarbon carbon source gas is injected into the reaction section 2, and the catalyst, the argon or nitrogen, and the hydrocarbon carbon source gas pass through the reaction section 2 Chemical vapor deposition to prepare solid phase products;
d)将所述固相产品排入连接在所述反应段2下部的多个料仓3中。d) Discharging the solid phase product into a plurality of silos 3 connected to the lower part of the reaction section 2 .
具体是,本实施例2的生产石墨烯或碳纳米管的反应装置的结构、工作原理和有益效果与实施例1的生产石墨烯或碳纳米管的反应装置相同,在此不再赘述。Specifically, the structure, working principle and beneficial effects of the reaction device for producing graphene or carbon nanotubes in Example 2 are the same as those in Example 1, and will not be repeated here.
在本发明中,在所述步骤d)之后还包括步骤e):对所述多个料仓3中的固相产品进行纯化处理。也即,用过量的盐酸与产品混合、搅拌,然后抽滤、烘干,得到单壁或双壁碳纳米管产品。In the present invention, step e) is further included after the step d): purifying the solid phase products in the plurality of silos 3 . That is, the product is mixed and stirred with excess hydrochloric acid, then suction-filtered and dried to obtain a single-wall or double-wall carbon nanotube product.
在本实施方式中,所述反应段2内注入的氩气或氮气的气速为0.01~10m/s。所述氩气或氮气流经所述气体分布板21的多个通气孔的气速为0.1~100m/s。在所述步骤c)中,所述电炉的加热温度为900~1000℃。所述烃类碳源气体可为甲烷。In this embodiment, the gas velocity of argon or nitrogen injected into the reaction section 2 is 0.01-10 m/s. The gas velocity of the argon or nitrogen flowing through the plurality of vent holes of the gas distribution plate 21 is 0.1˜100 m/s. In the step c), the heating temperature of the electric furnace is 900-1000°C. The hydrocarbon carbon source gas may be methane.
在本实施例中,生产石墨烯或碳纳米管的反应装置的料仓3为两个,两个料仓3的入口管31分别连接在反应段2的第一位置24与第二位置25,第一位置24位于第二位置25的上方。在所述步骤c)中,反应段2内的气体分布板21位于反应段2的第一位置24上方。In the present embodiment, there are two feed bins 3 of the reaction device producing graphene or carbon nanotubes, and the inlet pipes 31 of the two feed bins 3 are respectively connected to the first position 24 and the second position 25 of the reaction section 2, The first location 24 is located above the second location 25 . In said step c), the gas distribution plate 21 in the reaction section 2 is located above the first position 24 of the reaction section 2 .
进一步的,在所述步骤d)中,将所述反应段内的气体分布板分别移动至所述第二位置的下方,或移动至所述第一位置与所述第二位置之间,所述固相产品分别排入相对应的所述料仓中。Further, in the step d), the gas distribution plate in the reaction section is respectively moved below the second position, or between the first position and the second position, so that The solid phase products are respectively discharged into the corresponding feed bins.
本发明通过该生产石墨烯或碳纳米管的反应装置制备石墨烯的生产流程如下:首先,自反应段2下方的第一进气管22通入氩气,氩气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至900℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24的上方,也即,图1所示的A位置处;然后,将催化剂进料装置4内的MgO模板剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氩气和甲烷,当加入MgO模板剂约100g后暂停加料,使MgO模板剂、甲烷和氩气在反应段2内反应20分钟,而后启动电机23,将气体分布板21下移至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,使反应段2内制备得到的固相产品排入位于反应段2左侧的料仓3内,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;之后,启动电机23,将气体分布板21上移到反应段2的第一位置24的上方,也即,图1所示的A位置处,继续从催化剂进料装置4内加入MgO模板剂约100g,反应20分钟后再移动气体分布板21至图1所示的B位置处出料,如此循环操作;待位于反应段2左侧的料仓3快要装满时,关闭反应段2左侧的料仓3入口管31上的阀门32,将气体分布板21移至反应段2的第二位置25的下方,也即,图1所示的C位置处,使反应段2内制备得到的固相产品排入位于反应段2右侧的料仓3内,此期间,自该位于反应段2右侧的料仓3的保护气入口33处通入氩气作为保护气。最后,将两个料仓3中的固相产品取出进行纯化处理,也即,用过量的盐酸与固相产品混合、搅拌,然后抽滤、烘干,得到石墨烯产品。The present invention prepares the production process of graphene by the reaction device of this production graphene or carbon nanotube as follows: first, pass into argon gas from the first inlet pipe 22 below reaction section 2, argon gas passes through a plurality of gas distribution plates 21 The air vent is injected into the reaction section 2, and at this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 900°C; after that, methane is introduced into the reaction section 2 from the first air inlet pipe 22, and the motor 23 is started. , move the gas distribution plate 21 to the top of the first position 24 of the reaction section 2, that is, the position A shown in Figure 1; then, pour the MgO template agent in the catalyst feeding device 4 through the expansion section 1 In the reaction section 2, during this period, argon and methane are continuously introduced into the first inlet pipe 22, and the feeding is suspended after adding about 100 g of the MgO template agent, so that the MgO template agent, methane and argon react in the reaction section 2 for 20 minutes , and then start the motor 23 to move the gas distribution plate 21 down to between the first position 24 and the second position 25 of the reaction section 2, that is, at the position B shown in Figure 1, so that the gas prepared in the reaction section 2 The solid phase product is discharged into the feed bin 3 on the left side of the reaction section 2. During this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as the protective gas; after that, the motor is started 23. Move the gas distribution plate 21 up to the top of the first position 24 of the reaction section 2, that is, at position A shown in FIG. After a few minutes, move the gas distribution plate 21 to the B position shown in Figure 1 to discharge the material, and operate in such a cycle; when the feed bin 3 on the left side of the reaction section 2 is about to be filled, close the feed bin 3 on the left side of the reaction section 2 The valve 32 on the inlet pipe 31 moves the gas distribution plate 21 to below the second position 25 of the reaction section 2, that is, at position C shown in Fig. 1, so that the solid phase product prepared in the reaction section 2 is discharged into the bunker 3 on the right side of the reaction section 2, during this period, from the protective gas inlet 33 of the bunker 3 on the right side of the reaction section 2, argon gas is introduced as a protective gas. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excessive hydrochloric acid is used to mix and stir the solid-phase products, and then suction filtered and dried to obtain graphene products.
本发明通过该生产石墨烯或碳纳米管的反应装置制备单壁或双壁碳纳米管的生产流程如下:首先,自反应段2下方的第一进气管22通入氩气,该氩气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至900℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处;然后,将催化剂进料装置4内的FeMo/MgO催化剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氩气和甲烷,FeMo/MgO催化剂进入反应段2内生成单壁或双壁碳纳米管后直接落入位于反应段2左侧的料仓3中,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;当位于反应段2左侧的料仓3快装满时,关闭反应段2左侧的料仓3入口管31上的阀门32,将气体分布板21下移至反应段2的第二位置25的下方,也即,图1所示的C位置处,反应段2内的固相产品将落入位于反应段2右侧的料仓3中;此时,取出反应段2左侧料仓3中的固相产品,并自该料仓3的保护气入口33通入氩气以排空位于反应段2左侧料仓3中的空气;当位于反应段2右侧的料仓3快装满时,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,反应段2内的固相产品将落入位于反应段2左侧的料仓3中,如此循环进行。最后,将两个料仓3中的固相产品取出进行纯化处理,即,用过量的盐酸与产品混合、搅拌,然后抽滤、烘干,得到单壁或双壁碳纳米管产品。The present invention prepares the production process of single-wall or double-wall carbon nanotubes through the reaction device for producing graphene or carbon nanotubes as follows: first, feed argon gas from the first inlet pipe 22 below the reaction section 2, and the argon gas passes through A plurality of ventilation holes of the gas distribution plate 21 are injected into the reaction section 2, and at this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 900°C; Feed methane, start the motor 23, and move the gas distribution plate 21 between the first position 24 and the second position 25 of the reaction section 2, that is, the B position shown in Figure 1; then, the catalyst feeding device The FeMo/MgO catalyst in 4 is poured into the reaction section 2 through the expansion section 1. During this period, the first inlet pipe 22 is continuously fed with argon and methane, and the FeMo/MgO catalyst enters the reaction section 2 to form a single-wall or double-wall After the carbon nanotubes directly fall into the feed bin 3 on the left side of the reaction section 2, during this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as the protective gas; When the silo 3 on the left side of the reaction section 2 is almost full, close the valve 32 on the inlet pipe 31 of the silo 3 on the left side of the reaction section 2, and move the gas distribution plate 21 down to the second position 25 of the reaction section 2 , that is, at position C shown in Figure 1, the solid-phase product in the reaction section 2 will fall into the bin 3 on the right side of the reaction section 2; solid phase product, and pass into argon gas from the protective gas inlet 33 of the feed bin 3 to empty the air in the feed bin 3 on the left side of the reaction section 2; when the feed bin 3 on the right side of the reaction section 2 is almost full , move the gas distribution plate 21 to between the first position 24 and the second position 25 of the reaction section 2, that is, at position B shown in Figure 1, the solid phase product in the reaction section 2 will fall into the In the bin 3 on the left side of 2, this cycle is carried out. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excess hydrochloric acid is used to mix and stir the products, and then suction filtered and dried to obtain single-wall or double-wall carbon nanotube products.
本发明通过该生产石墨烯或碳纳米管的反应装置制备多壁碳纳米管的生产流程如下:首先,自反应段2下方的第一进气管22通入氮气,该氮气经气体分布板21的多个通气孔注入反应段2内,此时开启围设在反应段2外部的电炉5,使电炉5升温至1000℃;之后,自第一进气管22向反应段2内通入甲烷,启动电机23,将气体分布板21移动至反应段2的第一位置24的上方,也即,图1所示的A位置处;然后,将催化剂进料装置4内的NiMo/MgO催化剂经扩大段1倒入反应段2内,此期间,第一进气管22内不断通入氮气和甲烷,NiMo/MgO催化剂、甲烷和氮气在反应段2内反应30分钟后,将气体分布板21下移至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,使反应段2内制备得到的固相产品排入位于反应段2左侧的料仓3内,此期间,自该位于反应段2左侧的料仓3的保护气入口33处通入氩气作为保护气;待反应段2左侧的料仓3快装满时,关闭反应段2左侧的料仓3阀门32,将气体分布板21下移至反应段2的第二位置25的下方,也即,图1所示的C位置处,反应段2内的固相产品将落入位于反应段2右侧的料仓3中,此时,取出反应段2左侧料仓3中的固相产品,并自该料仓3的保护气入口33通入氩气以排空其内的空气;当位于反应段2右侧的料仓3快装满时,将气体分布板21移动至反应段2的第一位置24与第二位置25之间,也即,图1所示的B位置处,反应段2内的固相产品将落入位于反应段2左侧的料仓3中,如此循环进行。最后,将两个料仓3中的固相产品取出进行纯化处理,即,用过量的盐酸与产品混合、搅拌,然后抽滤、烘干,得到单壁或双壁碳纳米管产品。The present invention prepares the production process of multi-walled carbon nanotubes by the reaction device of this production graphene or carbon nanotubes as follows: first, pass into nitrogen gas from the first inlet pipe 22 below reaction section 2, and this nitrogen gas passes through the gas distribution plate 21 A plurality of ventilation holes are injected into the reaction section 2. At this time, the electric furnace 5 surrounded by the reaction section 2 is opened, and the temperature of the electric furnace 5 is raised to 1000°C; after that, methane is introduced into the reaction section 2 from the first air inlet pipe 22 to start the process. The motor 23 moves the gas distribution plate 21 to the top of the first position 24 of the reaction section 2, that is, the position A shown in Figure 1; then, the NiMo/MgO catalyst in the catalyst feeding device 4 is passed through the expansion section 1 is poured into the reaction section 2. During this period, nitrogen and methane are continuously introduced into the first inlet pipe 22. After the NiMo/MgO catalyst, methane and nitrogen react in the reaction section 2 for 30 minutes, the gas distribution plate 21 is moved down to Between the first position 24 and the second position 25 of the reaction section 2, that is, at position B shown in FIG. 3, during this period, argon is introduced from the protective gas inlet 33 of the feed bin 3 on the left side of the reaction section 2 as a protective gas; when the feed bin 3 on the left side of the reaction section 2 is almost full, the reaction section is closed 2 The valve 32 of the silo 3 on the left side moves the gas distribution plate 21 down to below the second position 25 of the reaction section 2, that is, at the position C shown in Figure 1, the solid phase product in the reaction section 2 will be Fall into the feed bin 3 on the right side of the reaction section 2, at this time, take out the solid phase product in the feed bin 3 on the left side of the reaction section 2, and feed argon gas from the protective gas inlet 33 of the feed bin 3 to be evacuated The air in it; when being positioned at the feed bin 3 on the right side of the reaction section 2 is almost full, the gas distribution plate 21 is moved to between the first position 24 and the second position 25 of the reaction section 2, that is, as shown in Fig. 1 At the position B shown, the solid phase product in the reaction section 2 will fall into the feed bin 3 on the left side of the reaction section 2, and so on. Finally, the solid-phase products in the two silos 3 are taken out for purification treatment, that is, excess hydrochloric acid is used to mix and stir the products, and then suction filtered and dried to obtain single-wall or double-wall carbon nanotube products.
本发明的生产石墨烯或碳纳米管的方法,在整个生产过程中,该方法所采用的生产石墨烯或碳纳米管的反应装置的催化剂进料装置能够不断地向反应段内进料,另外,连接在反应段下部的料仓,可使反应段内制备得到的固相产品不断地被采出,本发明的方法能够不间断进行生产,大大提高了生产流程效率。The method for producing graphene or carbon nanotubes of the present invention, in the whole production process, the catalyst feeding device of the reaction device that produces graphene or carbon nanotubes that the method adopts can constantly feed in the reaction zone, in addition , connected to the feed bin at the lower part of the reaction section, the solid-phase products prepared in the reaction section can be continuously extracted, and the method of the present invention can carry out uninterrupted production, greatly improving the efficiency of the production process.
以上所述仅为本发明的几个实施例,本领域的技术人员依据申请文件公开的内容可以对本发明实施例进行各种改动或变型而不脱离本发明的精神和范围。The above are only a few embodiments of the present invention, and those skilled in the art can make various changes or modifications to the embodiments of the present invention according to the contents disclosed in the application documents without departing from the spirit and scope of the present invention.
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