CN103387217B - With TiOSO 4the method that titanium source and carbon source prepare TiCN powder is respectively with tetramethylolmethane - Google Patents
With TiOSO 4the method that titanium source and carbon source prepare TiCN powder is respectively with tetramethylolmethane Download PDFInfo
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- CN103387217B CN103387217B CN201310334605.XA CN201310334605A CN103387217B CN 103387217 B CN103387217 B CN 103387217B CN 201310334605 A CN201310334605 A CN 201310334605A CN 103387217 B CN103387217 B CN 103387217B
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- 239000000843 powder Substances 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 23
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 title claims abstract description 9
- 229940059574 pentaerithrityl Drugs 0.000 title claims 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title abstract description 11
- 239000010936 titanium Substances 0.000 title abstract description 9
- 229910052719 titanium Inorganic materials 0.000 title abstract description 9
- 229910052799 carbon Inorganic materials 0.000 title abstract description 8
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000012047 saturated solution Substances 0.000 claims abstract description 8
- 239000012298 atmosphere Substances 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims abstract description 6
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 4
- 239000003153 chemical reaction reagent Substances 0.000 claims abstract description 4
- 239000008367 deionised water Substances 0.000 claims abstract description 4
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000012299 nitrogen atmosphere Substances 0.000 claims abstract description 3
- 239000013064 chemical raw material Substances 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 239000000243 solution Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 6
- 239000002243 precursor Substances 0.000 abstract description 6
- 230000015572 biosynthetic process Effects 0.000 abstract description 5
- 238000003786 synthesis reaction Methods 0.000 abstract description 5
- 238000005121 nitriding Methods 0.000 abstract description 4
- 238000000354 decomposition reaction Methods 0.000 abstract description 3
- 239000011259 mixed solution Substances 0.000 abstract description 3
- 229910010298 TiOSO4 Inorganic materials 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- KADRTWZQWGIUGO-UHFFFAOYSA-L oxotitanium(2+);sulfate Chemical compound [Ti+2]=O.[O-]S([O-])(=O)=O KADRTWZQWGIUGO-UHFFFAOYSA-L 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
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Abstract
本发明公开了一种以TiOSO4和季戊四醇分别为钛源和碳源制备TiCN粉体的方法。按照质量比1:3~7称取TiOSO4与季戊四醇,分别溶于去离子水中制得饱和溶液;两种饱和溶液均匀混合在一起,然后再将得到的混合溶液在100~150℃下干燥24~48小时,制得前驱体;前驱体在氮气氛或氨分解气氛保护下加热至1300~2000℃,保温1~2小时进行碳热还原和氮化,即制得TiCN粉体;所述化学试剂及原料的纯度均为分析纯及以上纯度;所制得粉体的组成由加入原料配比控制,纯度和粒度由加料顺序和制备工艺共同决定。本发明具有原料混合均匀、工艺简单、合成温度低、合成时间短以及节能环保等特点。The invention discloses a method for preparing TiCN powder by using TiOSO4 and pentaerythritol as titanium source and carbon source respectively. Weigh TiOSO 4 and pentaerythritol according to the mass ratio of 1:3~7, and dissolve them in deionized water to obtain a saturated solution; the two saturated solutions are evenly mixed together, and then the obtained mixed solution is dried at 100~150°C for 24 After ~48 hours, the precursor is prepared; the precursor is heated to 1300~2000°C under the protection of nitrogen atmosphere or ammonia decomposition atmosphere, and kept for 1~2 hours for carbothermal reduction and nitriding to obtain TiCN powder; the chemical The purity of the reagents and raw materials are analytically pure and above; the composition of the prepared powder is controlled by the proportion of raw materials added, and the purity and particle size are determined by the order of addition and the preparation process. The invention has the characteristics of uniform mixing of raw materials, simple process, low synthesis temperature, short synthesis time, energy saving and environmental protection, and the like.
Description
技术领域 technical field
本发明属于TiCN粉体制备技术领域,特别涉及一种以TiOSO4和季戊四醇分别为钛源和碳源制备TiCN粉体的方法。 The invention belongs to the technical field of TiCN powder preparation, in particular to a method for preparing TiCN powder by using TiOSO4 and pentaerythritol as titanium source and carbon source respectively.
背景技术 Background technique
TiCN具有高熔点、高硬度、高耐磨性及特殊的功能性等特点,不仅被广泛用于磨具、切削工具及复合材料的增强体等,还作为能源材料得到广泛应用,以及在新型功能材料中有着广泛的应用前景。 TiCN has the characteristics of high melting point, high hardness, high wear resistance and special functionality. It is not only widely used in abrasive tools, cutting tools and reinforcements of composite materials, but also as an energy material. The material has broad application prospects.
现代能源工业发展急需超细TiCN粉。传统用TiO2与碳固相混合后高温还原合成TiCN粉体,成本低廉但制备的粉体较粗;目前超细TiCN粉主要以纯钛、钛有机物或气态钛化物为原料,以气相沉积、等离子体加热等工艺制备,原料和工艺成本高,使超细TiCN粉价格昂贵。研究和应用低成本制备超细TiCN新技术很有意义。 The development of modern energy industry urgently needs ultra-fine TiCN powder. Traditionally, TiCN powder is synthesized by mixing TiO 2 and carbon solid phase at high temperature after high-temperature reduction. The cost is low, but the prepared powder is relatively coarse. At present, ultra-fine TiCN powder is mainly made of pure titanium, titanium organic matter or gaseous titanium compound. It is prepared by processes such as body heating, and the cost of raw materials and processes is high, making ultrafine TiCN powder expensive. It is very meaningful to study and apply the new technology of preparing ultrafine TiCN at low cost.
目前工业化大规模生产的TiCN粉大多为2~5μm,随着现代化工业的发展,尤其能源工业的发展,对超细粉TiCN的需求量越来越大,超细TiCN具有更高的应用价值,前景广阔。但目前市场供应的超细TiCN粉因为原料成本及制备工艺成本极高而价格昂贵。因此进行低成本制备超细粉TiCN的研究具有很大的现实意义。 At present, most of the TiCN powder produced in large-scale industrialization is 2~5μm. With the development of modern industry, especially the development of energy industry, the demand for ultra-fine TiCN powder is increasing, and ultra-fine TiCN has higher application value. Broad prospects. However, the ultra-fine TiCN powder currently available in the market is expensive because of the extremely high cost of raw materials and preparation process. Therefore, it is of great practical significance to study the preparation of ultrafine powder TiCN at low cost.
超细TiCN粉体的制备是材料科学家研究的热点,研究的方面既有原料方面的,也有工艺方面的。但不同的方法对于工业化生产都有其优缺点。 The preparation of ultrafine TiCN powder is a research hotspot for material scientists, and the research aspects include both raw materials and processes. But different methods have their advantages and disadvantages for industrial production.
直接碳化法是以单质碳、金属钛粉(或TiH2)为原料,在高温下、氮基气氛中,反应物直接接触反应生成TiCN,产物纯度高、碳计量比大,工艺过程简单。但钛粉的价格昂贵,超细钛粉的制备比较困难;反应过程难控制,合成出的TiCN需进一步粉磨破碎,导致产物的纯度降低,还要进一步提纯,使该法制备超细TiCN粉未得到大规模推广。 The direct carbonization method uses elemental carbon and metal titanium powder (or TiH 2 ) as raw materials. At high temperature and in a nitrogen-based atmosphere, the reactants directly contact and react to form TiCN. The product has high purity, large carbon stoichiometric ratio, and the process is simple. However, the price of titanium powder is expensive, and the preparation of ultrafine titanium powder is relatively difficult; the reaction process is difficult to control, and the synthesized TiCN needs to be further pulverized and broken, resulting in a reduction in the purity of the product, and further purification is required, so that this method can prepare ultrafine TiCN powder It has not been widely promoted.
碳热还原法是TiCN粉工业化生产的传统方法。该工艺以TiO2为钛源,以石墨、碳黑、活性碳等为C源,在高温、氮基保护气氛下,TiO2被C还原生成TiCN粉。优势为:原料成本低;工艺简单,生产效率较高;TiCN的粒度为微米级。但原料通过机械混合均匀性较差; TiCN也易被氧化。就目前的生产技术来看,合成出的粉体在粒度和纯度上不能完全满足精细陶瓷的要求。 Carbothermal reduction is a traditional method for the industrial production of TiCN powder. The process uses TiO2 as the titanium source, graphite, carbon black, activated carbon, etc. as the C source, and under high temperature and nitrogen-based protective atmosphere, TiO2 is reduced by C to generate TiCN powder. The advantages are: low cost of raw materials; simple process and high production efficiency; the particle size of TiCN is micron level. However, the uniformity of raw materials is poor through mechanical mixing; TiCN is also easily oxidized. As far as the current production technology is concerned, the synthesized powder cannot fully meet the requirements of fine ceramics in terms of particle size and purity.
还有其他一些方法来制备超细TiCN,但总的来讲存在原料要求高如高纯金属钛粉、钛的有机化合物等;合成工艺复杂,如需等离子加热、微波加热、气相沉积等,设备条件要求高等问题,制备方法或工艺复杂或产量受限,导致成本高。开发高效率、低成本的TiCN超细粉制备技术,仍然是当今各国科学家和企业界研究的重点。 There are other methods to prepare ultrafine TiCN, but generally speaking, there are high raw material requirements such as high-purity metal titanium powder, organic compounds of titanium, etc.; the synthesis process is complicated, such as plasma heating, microwave heating, vapor deposition, etc., equipment The conditions require high problems, the preparation method or process is complex or the output is limited, resulting in high cost. The development of high-efficiency, low-cost TiCN ultrafine powder preparation technology is still the focus of research by scientists and business circles in various countries.
发明内容 Contents of the invention
本发明的目的是克服现有技术的不足,提供一种以TiOSO4和季戊四醇分别为钛源和碳源制备TiCN粉体的方法。 The purpose of the present invention is to overcome the deficiencies in the prior art and provide a method for preparing TiCN powder with TiOSO 4 and pentaerythritol as titanium source and carbon source respectively.
具体步骤为: The specific steps are:
(1)按照质量比1:3~7称取TiOSO4与季戊四醇,分别溶于去离子水中制得饱和溶液。 (1) Weigh TiOSO 4 and pentaerythritol according to the mass ratio of 1:3~7, and dissolve them in deionized water respectively to obtain a saturated solution.
(2)将步骤(1)制得的两种饱和溶液均匀混合在一起,然后再将得到的混合溶液在100~150℃下干燥24~48小时,制得前驱体。 (2) Evenly mix the two saturated solutions prepared in step (1), and then dry the obtained mixed solution at 100-150° C. for 24-48 hours to prepare the precursor.
(3)将步骤(2)制得的前驱体在氮气氛或氨分解气氛保护下加热至1300~2000℃,保温1~2小时进行碳热还原和氮化,即制得TiCN粉体。 (3) Heat the precursor prepared in step (2) to 1300-2000°C under the protection of nitrogen atmosphere or ammonia decomposition atmosphere, and keep it warm for 1-2 hours for carbothermal reduction and nitriding to obtain TiCN powder.
所述化学试剂及原料的纯度均为分析纯及以上纯度。 The purity of the chemical reagents and raw materials are analytical purity and above.
本发明所制得的TiCN粉体的组成由加入原料的配比控制,粉体的纯度和粒度由加料顺序和制备工艺共同决定。 The composition of the TiCN powder prepared by the present invention is controlled by the ratio of the added raw materials, and the purity and particle size of the powder are jointly determined by the order of feeding and the preparation process.
本发明方法的优点: The advantage of the inventive method:
(1)以季戊四醇为碳源,以TiOSO4为钛源,经碳热还原和氮化,低成本制备高纯、超细TiCN。 (1) Using pentaerythritol as the carbon source and TiOSO 4 as the titanium source, high-purity, ultrafine TiCN was prepared at low cost through carbothermal reduction and nitriding.
(2)与传统制备TiCN的方法相比,具有原料混合均匀、工艺简单、合成温度低、合成时间短以及节能环保等特点。 (2) Compared with the traditional method of preparing TiCN, it has the characteristics of uniform raw material mixing, simple process, low synthesis temperature, short synthesis time, energy saving and environmental protection.
具体实施方式 Detailed ways
实施例:Example:
(1)称取1克TiOSO4和5.5克季戊四醇,分别溶于去离子水中制得饱和溶液。 (1) Weigh 1 gram of TiOSO 4 and 5.5 grams of pentaerythritol, and dissolve them in deionized water to obtain a saturated solution.
(2)将步骤(1)制得的两种饱和溶液均匀混合在一起,然后再将得到的混合溶液在125℃下干燥35小时,制得前驱体。 (2) The two saturated solutions prepared in step (1) were evenly mixed together, and then the obtained mixed solution was dried at 125° C. for 35 hours to prepare a precursor.
(3)将步骤(2)制得的前驱体在氨分解气氛保护下加热至1750℃,保温1.5小时进行碳热还原和氮化,即制得TiCN粉体,所得TiCN粉体经粒度测试分析是粒径为150~300纳米的超细TiCN粉体。 (3) Heat the precursor prepared in step (2) to 1750°C under the protection of ammonia decomposition atmosphere, and keep it warm for 1.5 hours for carbothermal reduction and nitriding to obtain TiCN powder, which is analyzed by particle size test It is an ultrafine TiCN powder with a particle size of 150-300 nanometers.
所述化学试剂及原料的纯度均为分析纯。 The purity of the chemical reagents and raw materials are analytically pure.
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CN101486462A (en) * | 2009-02-23 | 2009-07-22 | 潍坊学院 | Preparation of titanium carbide micro powder |
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US3661524A (en) * | 1970-04-14 | 1972-05-09 | Ppg Industries Inc | Preparation of titanium carbide |
CN101486462A (en) * | 2009-02-23 | 2009-07-22 | 潍坊学院 | Preparation of titanium carbide micro powder |
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