CN103385270A - Method and device for adjusting cutting gap of stuffing strip-shaped dough - Google Patents
Method and device for adjusting cutting gap of stuffing strip-shaped dough Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 14
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- 239000007787 solid Substances 0.000 claims 2
- 239000000945 filler Substances 0.000 claims 1
- 239000003921 oil Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 238000010008 shearing Methods 0.000 abstract description 4
- 235000013305 food Nutrition 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 230000004308 accommodation Effects 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
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- 235000013601 eggs Nutrition 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
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- 235000015927 pasta Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明主要提供一种包馅条状面团裁断间隙调整方法及装置,其特征在于,裁断圆盘内的裁刀除了采以双支轴式传动外,还于裁刀的固定支轴设有偏心轴及角度调整螺固结构,使多个裁刀的刀刃部具有间隙调整功能,从而使多个裁刀聚集夹合时,产生自行推挤微调的剪合效果。
The present invention mainly provides a method and device for adjusting the gap when cutting stuffed strip dough, which is characterized in that the cutters in the cutting disc are not only driven by a double-shaft type, but also have an eccentric shaft and an angle adjustment screw structure on the fixed shaft of the cutters, so that the blades of multiple cutters have a gap adjustment function, so that when the multiple cutters are gathered and clamped, a self-pushing and fine-tuning shearing effect is produced.
Description
技术领域 technical field
本发明有关包馅条状面团裁断间隙调整方法及装置,其特征是裁断圆盘内的裁刀除了采用以双支轴式传动之外,裁刀的固定支轴还设有偏心轴并可调整螺固裁刀间隙,以提升面团裁断效果的包馅条状面团裁断间隙调整方法及装置。The invention relates to a method and device for adjusting the cutting gap of stuffed strip dough, which is characterized in that the cutting knife in the cutting disk is not only driven by double shafts, but the fixed shaft of the cutting knife is also provided with an eccentric shaft and can be adjusted. The invention relates to a method and device for adjusting the cutting gap of stuffed strip-shaped dough by fixing the gap between cutting knives to improve the cutting effect of dough.
背景技术 Background technique
许多面食糕点制作,是由面粉加入水及其他如蛋、糖、牛奶、香料等添加物后搓揉成面团,随后再由包馅机于条状面团挤出瞬间同步于其中央或内部挤出馅料,形成外层大致为面团所制的面皮,而内部包裹各式口味馅料,其后再由机器将已包馅条状面团按所须大小裁切并闭合两端,据以制成球型食品或进一步由模具组将其压模成型其它形状食品。Many pasta cakes are made by adding water and other additives such as eggs, sugar, milk, spices, etc. to flour, kneading dough, and then extruding from the center or inside of the strips of dough by a filling machine. The fillings form a dough skin with the outer layer roughly made of dough, and the inside is wrapped with various fillings, and then the machine cuts the filled strips of dough according to the required size and closes the two ends to make it Spherical food or food with other shapes are further molded by the mold group.
传统将上述包馅条状面团裁切为小块状包馅食品,参台湾地区公告第453857号的“球形食品成型之方法”、公告第339262号的“条状食品切断方法及其装置”及公告第294901号的“圆块状食品制造装置”专利内容,其是利用架设于机器上刀具的外侧表面设有单一凸出状切割刃面,通过多个切割刃面聚合接触,得以将中央开口关闭,据以达到将包馅条状面团裁断成小球团状。Traditionally, the above-mentioned stuffed strip dough is cut into small pieces of stuffed food, refer to the "Method of Spherical Food Forming" in Taiwan Announcement No. 453857, the "Strip Food Cutting Method and Its Device" in Announcement No. 339262 and Announcement No. 294901 of the patent content of the "round block food manufacturing device", which uses a single protruding cutting edge surface on the outer surface of the knife erected on the machine, and through the aggregation and contact of multiple cutting edge surfaces, the central opening can be made Close, so as to achieve the cutting of the stuffing strips into small balls.
然而,其相邻刀具在彼此滑动时,均无稳固的支轴及适当的滑轨可循,刀具滑动面在长期磨擦受力下,多个刀具受力时无法沿水平向彼此滑动,且有撬角滑动移位状况,此情况产生时相邻的切割刃部会有高度落差,导致无法有效的完全切断包馅条状面团,且有使内部馅料未被有效包有效包裹或馅料外露现象。However, when the adjacent tools slide against each other, there is no stable support shaft and appropriate slide rail to follow. Under the long-term friction force on the sliding surface of the tool, multiple tools cannot slide horizontally to each other when the force is applied, and there is The prying angle slides and shifts. When this happens, there will be a height difference between the adjacent cutting blades, resulting in the inability to completely cut off the stuffed strip dough, and the internal filling is not effectively wrapped or the filling is exposed. .
再者,若该面团是由中、高筋面粉加工所得,其包馅条状面团较富弹性,则条状面团被切断的力矩必须更大,然进行裁切时多个刀具仅靠一条凸出切割刃部的聚集夹合,因缺乏有效的支撑点及握抓面团的定位作用,使其裁切效果打折扣。Furthermore, if the dough is processed from medium and high-gluten flour, and the stuffed strip dough is more elastic, the cutting moment of the strip dough must be greater. Due to the lack of effective support points and the positioning function of grasping the dough due to the gathering and clamping of the cutting edge, the cutting effect is compromised.
发明内容 Contents of the invention
为解决传统裁断条状面团不确实及未干净利落的缺失,据此,本发明人经长时间配合数十年从事食品机械开发制造经验,据以研发完成本发明的“包馅条状面团裁断间隙调整方法及装置”。In order to solve the inaccurate and untidy lack of traditional cutting of strip-shaped dough, based on this, the inventor has cooperated with decades of experience in food machinery development and manufacturing for a long time, and developed and completed the "stuffed strip-shaped dough cutting of the present invention" based on this. Gap adjustment method and device".
面团包馅裁断是指将面团与馅料同步挤出型成外层为面皮、内部为馅料的已包馅条状面团,再按所需大小裁切并闭合两端,据以制成球型或其它形状食品。Dough filling and cutting refers to synchronously extruding the dough and fillings into a stuffed strip of dough with the outer layer as the skin and the inner as the filling, and then cutting according to the required size and closing the two ends to make a ball type or other shapes of food.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种包馅条状面团裁断间隙调整方法,其特征在于,将面团裁断圆盘上的每一裁刀均采用双支轴式连动方式,并于每一裁刀固定支轴设有偏心轴腹部及角度调整螺纹段,并经调整各裁刀适当角度后以螺帽螺固,由此达到调整各裁刀角度及定位特性,多个裁刀的刀刃部具有间隙调整及螺固定位功能,使多个裁刀聚集夹合时,产生自行推挤微调的剪合效果,从而有效将条状面团完整裁断。A method for adjusting the cutting gap of stuffed strip dough, which is characterized in that each cutter on the dough cutting disk adopts a double-support linkage method, and an eccentric shaft is provided on the fixed support of each cutter The abdomen and angle are adjusted to the thread section, and after adjusting the appropriate angle of each cutter, it is fixed with a nut, so as to adjust the angle and positioning characteristics of each cutter. The blades of multiple cutters have the functions of gap adjustment and screw fixing. When multiple cutting knives are gathered and clamped together, a self-pushing and fine-tuning shearing effect is produced, so that the strips of dough can be effectively cut completely.
一种包馅条状面团裁断间隙调整装置,其特征在于,包括一容置圆盘及一齿条;A cutting gap adjustment device for stuffed strip dough, characterized in that it includes a storage disc and a rack;
该容置圆盘,其具有一凹槽,凹槽中央为贯穿孔、其直立壁上设有多道圆弧槽,每一圆弧槽前方有一轴孔,并且,容置圆盘上设有螺孔,容置圆盘一侧为一延伸块,容置圆盘与延伸块间为一开放缺口,延伸块上设有一滑轨,滑轨内置入一齿条,该齿条连结于一推动杆,该推动杆利用设于面团包馅裁切机器内的驱动马达经由减速机的主轴上的凸轮及滚轮推动连动杆,使与连动杆连结的推动杆连接的齿条呈前、后往复移动;The accommodating disk has a groove, the center of the groove is a through hole, and a plurality of arc grooves are arranged on the upright wall, each arc groove has a shaft hole in front, and the accommodating disk is provided with The screw hole is an extension block on one side of the accommodating disc, and an open gap is formed between the accommodating disc and the extension block. A slide rail is provided on the extension block, and a rack is built into the slide rail, and the rack is connected to a push The push rod uses the drive motor installed in the dough filling and cutting machine to push the linkage rod through the cam and roller on the main shaft of the reducer, so that the rack connected to the push rod connected with the linkage rod is forward and backward. reciprocating movement;
该齿条,置入于滑轨内,该齿条连结于一推动杆,该推动杆由设于面团包馅裁切机器内的驱动马达经由减速机主轴上的凸轮及滚轮(A4)推动连动杆,使与连动杆连结的推动杆连接的齿条呈前、后往复移动;The rack is placed in the slide rail, the rack is connected to a push rod, and the push rod is driven by the drive motor in the dough filling and cutting machine through the cam and the roller (A4) on the main shaft of the reducer. The moving rod makes the rack connected with the push rod connected with the connecting rod to move back and forth forward and backward;
上述容置圆盘内还包括:The above-mentioned containing disc also includes:
多个裁刀,每一裁刀末端为刀刃部,另一端呈圆弧尾端,裁刀上分别设有一贯穿轴孔及朝上面设有一轴孔,该贯穿轴孔能够套入一固定支轴,该固定支轴具有偏心轴腹部及螺纹段,使盖体盖合后螺纹段由上述穿孔伸出,并经调整各裁刀适当角度后,以螺帽螺固,据以达到调整各裁刀角度并定位的功效,该轴孔内置入一活动支轴,多个裁刀的每一裁刀以其圆弧尾端置入容置圆盘凹槽的圆弧槽内,并以多个固定支轴穿过每一裁刀的贯穿轴孔并以其下端套入凹槽的轴孔,多个裁刀以放射状相邻交错设置于该容置圆盘的凹槽内,并使各裁刀以固定支轴为支点呈可旋动状地聚集夹合末端刀刃部或旋开刀刃部;A plurality of cutting knives, the end of each cutting knife is a blade, and the other end is a circular arc tail. The cutting knives are respectively provided with a through shaft hole and a shaft hole facing upward, and the through shaft hole can be inserted into a fixed support shaft , the fixed support shaft has an eccentric shaft belly and a threaded section, so that the threaded section protrudes from the above-mentioned perforation after the cover is closed, and after adjusting the appropriate angle of each cutter, it is fixed with a nut to achieve the adjustment of each cutter. The effect of angle and positioning, a movable support shaft is built into the shaft hole, and each cutting knife of multiple cutting knives is placed in the arc groove of the disc groove with its arc tail end, and is fixed with multiple The fulcrum passes through the shaft hole of each cutting knife and is inserted into the shaft hole of the groove with its lower end, and a plurality of cutting knives are arranged radially adjacent to each other in the groove of the accommodating disc, and each cutting knife Take the fixed fulcrum as the fulcrum to gather and clamp the end blade or unscrew the blade in a rotatable shape;
一承合转动板,其对应于容置圆盘的凹槽,其中央为一贯穿孔,承合转动板上对应于每一裁刀的固定支轴及活动支轴处设有多个弧形孔,并供固定支轴及活动支轴上端伸入,承合转动板圆周上对应于上述延伸块的开放缺口呈齿槽,承合转动板位于多个裁刀上并套入容置圆盘的凹槽上方,并使齿槽与延伸块内的滑轨的齿条相啮合;A bearing and rotating plate, which corresponds to the groove for accommodating the disc, has a through hole in the center, and a plurality of arc-shaped holes are arranged on the bearing and rotating plate corresponding to the fixed fulcrum and the movable fulcrum of each cutter, and The upper end of the fixed support shaft and the movable support shaft is extended into, and the open gap corresponding to the above-mentioned extension block on the circumference of the joint rotation plate is a tooth groove. And make the tooth groove mesh with the rack of the slide rail in the extension block;
一盖体,其中央为一贯穿孔,该盖体能够经由螺钉螺入容置圆盘的朝上的螺孔而盖合容置圆盘上开口,盖体上对应于固定支轴设有穿孔。A cover body has a through hole in its center. The cover body can be screwed into the upward screw hole of the accommodating disc to cover the upper opening of the accommodating disc. The cover body is provided with a perforation corresponding to the fixed fulcrum.
综上,本发明包馅条状面团裁断间隙调整方法及装置,其特征是将容置圆盘上的每一裁刀均采用双支轴式连动方式,其上放射状分布有多个裁刀,容置圆盘内的每一裁刀上分别设有一固定支轴及一活动支轴,固定支轴与活动支轴置于承合转动板的弧形槽内。To sum up, the method and device for adjusting the cutting gap of stuffed strip-shaped dough according to the present invention is characterized in that each cutting knife on the accommodating disc adopts a double-axis linkage method, and a plurality of cutting knives are radially distributed on it. Each cutting knife in the accommodating disc is respectively provided with a fixed support shaft and a movable support shaft, and the fixed support shaft and the movable support shaft are placed in the arc-shaped groove of the bearing rotating plate.
此外,并将每一裁刀的固定支轴设计为偏心轴腹部及角度调整螺固结构,多个裁刀的刀刃部具有间隙调整及角度调整后被螺固定位功能,使多个裁刀聚集夹合时,产生自行推挤微调的剪合效果,从而有效将条状面团完整裁断。In addition, the fixed support shaft of each cutter is designed as an eccentric shaft belly and an angle adjustment screw structure. The blades of multiple cutters have the function of gap adjustment and angle adjustment and are fixed by screws, so that multiple cutters can be gathered together. When clamping, it produces a self-pushing and fine-tuning shearing effect, so as to effectively cut the strips of dough completely.
附图说明 Description of drawings
图1为本发明装置安装于相对应机器上实施例立体图。Fig. 1 is a perspective view of an embodiment of the device of the present invention installed on a corresponding machine.
图2为本发明装置安装于相对应机器上实施例前视图。Fig. 2 is a front view of an embodiment of the device of the present invention installed on a corresponding machine.
图3为本发明装置安装于相对应机器上实施例俯视图。Fig. 3 is a top view of an embodiment of the device of the present invention installed on a corresponding machine.
图4为本发明装置主要机构与动力来源关系立体图。Fig. 4 is a perspective view of the relationship between the main mechanism and the power source of the device of the present invention.
图5为本发明装置主要机构分解立体图。Fig. 5 is an exploded perspective view of the main mechanism of the device of the present invention.
图6为本发明装置固定支轴立体图。Fig. 6 is a perspective view of the fixed fulcrum of the device of the present invention.
图7为本发明装置固定支轴与裁刀剖面图。Fig. 7 is a sectional view of the fixed support shaft and the cutting knife of the device of the present invention.
图8为本发明装置多个裁刀的刀刃部聚集夹合示意图。Fig. 8 is a schematic diagram of the gathering and clamping of multiple cutting knives of the device of the present invention.
图9为残留有残尾端的不良球型包馅面团成品示意图。Fig. 9 is a schematic diagram of the finished product of defective ball-shaped stuffing dough with stubs remaining.
图10为本发明装置将包馅条状面团裁断成球型包馅面团成品示意图。Fig. 10 is a schematic diagram of cutting the stuffed strip dough into spherical stuffed dough products by the device of the present invention.
图11为本发明装置主要机构裁刀动作前示意图。Fig. 11 is a schematic diagram of the main mechanism of the device of the present invention before the cutting knife moves.
图12为本发明图11裁刀加上承合转动板动前示意图。Fig. 12 is a schematic diagram before the cutting knife of Fig. 11 of the present invention is added with the engaging rotating plate.
图13为本发明装置主要机构裁刀动作后示意图。Fig. 13 is a schematic diagram of the main mechanism of the device of the present invention after the cutter moves.
图14为本发明图12裁刀加上承合转动板动作后示意图。Fig. 14 is a schematic diagram of the present invention after the cutting knife in Fig. 12 is added with the joint rotating plate.
附图标记说明:包馅条状面团裁断间隙调整装置1;容置圆盘11;凹槽12;贯穿孔13;圆弧槽14;轴孔15;螺孔16;延伸块17;开放缺口18;滑轨19;齿条2;推动杆21;裁刀3;刀刃部31;圆弧尾端32;贯穿轴孔33;轴孔34;活动支轴35;固定支轴36;偏心轴腹部361;螺纹段362;偏心距S;润滑油注油孔37;承合转动板4;贯穿孔41;弧形孔42、43;盖体5;贯穿孔51;螺钉52;穿孔53;螺帽54;包馅条状面团6;球型包馅面团成品7;残尾端71;面团包馅裁切机器A;减速机A1;主轴A2;凸轮A3;滚轮A4;连动杆A5;面团包馅挤出机B;成品输送带C;驱动马达M1。Explanation of reference numerals: filling strip dough cutting
具体实施方式 Detailed ways
请参考图1至图3所示,本发明包馅条状面团裁断间隙调整装置1,设于面团包馅裁切机器A的面团包馅挤出机B下方与裁断后成品输送带C上方,先予陈明。Please refer to FIG. 1 to FIG. 3 , the
本发明包馅条状面团裁断间隙调整装置1,其方法及装置特征是通过将面团裁断圆盘上的裁刀采用以双支轴式连动方式来实现,并于裁刀的固定支轴设有偏心轴及角度调整螺固结构,多个裁刀的刀刃部具有间隙调整功能,使多个裁刀聚集夹合时,产生自行推挤微调的剪合效果。The
参图4及图5所示,本发明包馅条状面团裁断间隙调整装置1,主要包含一容置圆盘11及一齿条2,该容置圆盘11上具有一凹槽12,凹槽12中央为贯穿孔13,其直立壁上设有多道圆弧槽14,每一圆弧槽14前方有一轴孔15,容置圆盘11上并设有螺孔16。As shown in Figure 4 and Figure 5, the
容置圆盘11一侧呈一延伸块17,容置圆盘11与延伸块17间呈一开放缺口18,延伸块17上设有一滑轨19,滑轨19内置入一齿条2,该齿条2连结于一推动杆21,该推动杆21由设于面团包馅裁切机器A内的驱动马达M1经由减速机A1主轴A2上的凸轮A3及滚轮A4推动连动杆A5,使与连动杆A5连结的推动杆21相连接的齿条2呈前、后往复移动。An
多个裁刀3,每一裁刀3末端为刀刃部31,另一端为圆弧尾端32,裁刀3上分别设有一贯穿轴孔33及朝上面设有一轴孔34,轴孔34内置入一活动支轴35,每一裁刀3上并设有一润滑油注油孔37。A plurality of cutting
多个裁刀的每一裁刀3以其圆弧尾端32置入容置圆盘11凹槽12的圆弧槽14内,并以多个固定支轴36穿过每一裁刀3的贯穿轴孔33并以其下端套入凹槽12的轴孔15,多个裁刀3以放射状相邻交错设置该容置圆盘11的凹槽12内,并使各裁刀3以固定支轴36为支点呈可旋动状的聚集夹合末端刀刃部31或旋开刀刃部31。Each cutting
一对应于容置圆盘11凹槽12的承合转动板4,其中央为一贯穿孔41,承合转动板4上对应于每一裁刀3固定支轴36及活动支轴35处设有多个弧形孔42、43,并使固定支轴36及活动支轴35上端伸入,承合转动板4圆周上对应于上述延伸块17的开放缺口18的位置设有齿槽44,承合转动板4位于多个裁刀3上并套入容置圆盘11的凹槽12上方,从而使其齿槽44与延伸块17内滑轨19的齿条2相啮合。A supporting
一盖体5,其中央设有一贯穿孔51,其可经由螺钉52螺入容置圆盘11的朝上的螺孔16盖合于容置圆盘11上开口,盖体5上对应于固定支轴36设有穿孔53。A cover body 5 has a through
参图6及图7所示,该固定支轴36设有偏心轴腹部361,如图8所示,偏心距S使多个裁刀3的刀刃部31在聚集夹合时具有自行推挤微调的剪合效果,其可避免如图9裁切成球型包馅面团成品7后残留该残尾端71。Referring to Figures 6 and 7, the fixed
另固定支轴36上设有螺纹段362,使盖体5盖合后螺纹段362由上述穿孔53伸出,并经调整各裁刀3适当角度后以螺帽54螺固,据以达到调整各裁刀3角度并定位功效。In addition, the fixed
参图10、图11至图14所示,据上,齿条2受驱动马达M1驱动呈往复移动时,转动承合转动板4使多个裁刀3以固定支轴36为支点并以活动支轴35为推动施力点,同步旋动聚集夹合末端刀刃部31,从而使通过贯穿孔13、41、51的包馅条状面团6被适时裁断成球型包馅面团成品7,并且同步旋开刀刃部31回复原点。Referring to Fig. 10, Fig. 11 to Fig. 14, according to the above, when the
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