CN103381624A - Method and device for cutting fragile sheet-shaped workpiece - Google Patents
Method and device for cutting fragile sheet-shaped workpiece Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 294
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- 239000010454 slate Substances 0.000 description 3
- 239000002969 artificial stone Substances 0.000 description 2
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Abstract
Description
技术领域 technical field
本发明涉及一种易碎片状工作物的裁切方法及装置,是以一夹持模具组沿一预定裁切线包夹于易碎片状工作物的两侧面,且包夹于易碎片状工作物欲保留的成品区域上,再以裁切模具沿该夹持模具组对正该预定裁切线的外廓边缘,朝该易碎片状工作物进行一冲程或上下夹切,以裁断该易碎片状工作物,完成裁切易碎片状工作物的方法及装置。The invention relates to a cutting method and device for fragile workpieces. A clamping mold group is used to clamp the two sides of fragile workpieces along a predetermined cutting line, and to clamp the fragile workpieces. On the reserved finished product area, use the cutting mold to align the outer edge of the predetermined cutting line along the clamping mold group, and perform a stroke or clip up and down on the fragile work object to cut the fragile work object Objects, a method and device for cutting fragile work objects.
背景技术 Background technique
在建筑工程中,常见通过经切割及表面处理后的石板片粘贴于墙壁上,以装饰建筑物的壁面或地面,而这些石板片,大多数是取自天然的原石经多次切割后,再经表面处理所制成;或者上述的石板片是以人造方式,先制造出一大面积的石板片后,再依需要切割成所需的尺寸。In construction engineering, it is common to paste cut and surface-treated stone slabs on the wall to decorate the wall or ground of the building. Most of these stone slabs are taken from natural raw stones after many times of cutting, and then It is made by surface treatment; or the above-mentioned stone slabs are manufactured by man-made methods, and a large area of stone slabs is firstly produced, and then cut to the required size as required.
上述石板片在制造过程中,所采用的切割方式,目前有以水刀锯切、线锯锯切、圆板锯片锯切等锯切方法,或以铣刀铣切、或是砂轮研磨的加工方法,上述加工方式在应用上具有以下缺点:In the manufacturing process of the above-mentioned stone slabs, the cutting methods adopted currently include sawing methods such as sawing with a water jet, sawing with a wire saw, sawing with a circular saw blade, or milling with a milling cutter, or grinding with a grinding wheel. method, the above-mentioned processing method has the following disadvantages in application:
1、切割行程极长,且行程进给十分缓慢,因此使切割作业十分耗时。1. The cutting stroke is extremely long, and the stroke feed is very slow, so the cutting operation is very time-consuming.
2、切割进行时,必需使用大量的水资源,以进行冷却。2. When cutting, a large amount of water must be used for cooling.
3、以铣切、锯切、研磨时,会产生大量的粉尘,严重污染空气环境,并损及操作人员的健康。3. When milling, sawing and grinding, a large amount of dust will be generated, which will seriously pollute the air environment and damage the health of the operators.
4、由于切割时间极为冗长,使制造成本相对增加。4. Due to the extremely lengthy cutting time, the manufacturing cost is relatively increased.
5、因为线锯、铣刀、砂轮在石板片上的加工轮廓长,即切程很长,所以刀具耗损极大。5. Because the machining profile of the wire saw, milling cutter, and grinding wheel on the slate is long, that is, the cutting distance is very long, so the tool consumption is extremely large.
近年来已有通过压床对石板材两侧面进行上下对咬式缓慢咬切,如图21及图22所示,该咬切模具组50,含有一活动咬切模具50a及一固定咬切模具50b,其中活动咬切模具50a及固定咬切模具50b上下相互对正,且其断面呈一楔形。活动咬切模具50a受咬切作动机构53的驱动而上下作动,以便朝固定咬切模具50b靠近或远离。咬切模具组50的活动咬切模具50a及固定咬切模具50b是各具有与石板材52的预定裁切线T相同轮廓的咬切边缘54。In recent years, it has been used to carry out up-and-down biting-type slow biting on both sides of stone slabs through a press, as shown in Figure 21 and Figure 22, the
石板材52放置在固定咬切模具50b上面,而活动咬切模具50a设有咬切作动机构53,以便驱动该活动咬切模具50a朝固定咬切模具50b及石板材52缓慢地靠近,利用活动咬切模具50a及固定咬切模具50b上下相互对正,而对该石板材52的上下两侧面咬切,因而可以使石板材52沿着活动咬切模具50a及固定咬切模具50b的最尖端处断裂。The
上述加工方式在应用上具有以下缺点:The above processing method has the following disadvantages in application:
1、由于上述的方法中,当活动咬切模具50a及固定咬切模具50b对石板材52进行上下对咬式缓慢咬切时,由于石板材52的材质极硬且脆,并不易形成平直的切面,因此被咬切的石板材52,其切面52’的轮廓是极不平整的,且无法预估其碎裂形状,因此常产生锯齿状的不规则轮廓。1. In the above method, when the movable biting die 50a and the fixed
2、而且不论过厚或过薄,均不适用此种上下对咬式缓慢咬切的方法。因为过厚时无法咬断;过薄时则容易不规则脆裂。2. No matter whether it is too thick or too thin, this method of biting up and down and biting slowly is not suitable. Because it cannot be bitten off when it is too thick; it is easy to be irregular and brittle when it is too thin.
3、由于在制造上失败率极高,因此不被广泛应用。3. Due to the extremely high failure rate in manufacturing, it is not widely used.
发明内容 Contents of the invention
本发明的目的在于提供一种易碎片状工作物的裁切方法,其裁切快速、生产成本低,无空气污染问题,并可减少水源使用,降低水源污染。The object of the present invention is to provide a cutting method for fragile workpieces, which is quick in cutting, low in production cost, free from air pollution, and can reduce water source usage and water source pollution.
本发明的另一目的在于提供一种易碎片状工作物的裁切装置。Another object of the present invention is to provide a cutting device for fragile workpieces.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种易碎片状工作物的裁切方法,是以一夹持模具组沿一预定裁切线包夹于易碎片状工作物的两侧面,且包夹于易碎片状工作物欲保留的成品区域上,再以裁切模具沿该夹持模具组的边缘,即对正该预定裁切线,朝该易碎片状工作物进行一冲程,以裁断该易碎片状工作物,完成裁切易碎片状工作物的方法。A cutting method for fragile workpieces, which uses a clamping mold group to clamp both sides of the fragile workpieces along a predetermined cutting line, and clamps the finished product area of the fragile workpieces to be retained. , and then use the cutting die along the edge of the clamping die set, that is, to align the predetermined cutting line, and make a stroke towards the friable work object to cut the friable work object, and complete the cutting friable work way of things.
本发明所指的易碎片状工作物,是指如天然石板片或人造石板片等易碎裂片状物。Fragile work objects referred to in the present invention refer to fragile pieces such as natural stone slabs or artificial stone slabs.
本发明所揭示易碎片状工作物的裁切方法,其中该裁切模具沿该夹持模具组的外廓边缘,对易碎片状工作物进行裁切,以获得一实心的易碎片状工作物成品。或使该夹持模具组含有内孔,而该裁切模具沿该内孔的孔缘对易碎片状工作物进行裁切,以获得具有内孔的易碎片状工作物成品。或使该夹持模具组含有内孔,而该裁切模具沿该内孔的孔缘及该夹持模具组的外廓边缘对易碎片状工作物进行裁切,以获得具有内孔及预设形状的易碎片状工作物成品。The method for cutting fragile workpieces disclosed in the present invention, wherein the cutting mold cuts the fragile workpieces along the outer edge of the clamping mold set to obtain a solid fragile workpiece finished product. Or the clamping die set has an inner hole, and the cutting die cuts the fragile workpiece along the edge of the inner hole to obtain a finished fragile workpiece with an inner hole. Or make the clamping die set contain an inner hole, and the cutting die cuts the frangible work piece along the edge of the inner hole and the outer edge of the clamping die set, so as to obtain an inner hole and a predetermined shape. The finished product of the fragile work object of the set shape.
本发明所揭示易碎片状工作物的裁切方法,其中该预定裁切线可呈封闭线或非封闭线,也即,用以夹持易碎片状工作物两侧面的该夹持模具组,其对应于预定裁切线的边缘或孔缘,呈相同形状的封闭线或非封闭线,而该裁切模具对应于预定裁切线的边缘也呈相吻合的封闭线或非封闭线,本发明并不限制该预定裁切线的形状。The method for cutting fragile workpieces disclosed in the present invention, wherein the predetermined cutting line can be a closed line or an unclosed line, that is, the clamping mold set used to clamp the two sides of the fragile workpiece, its The edge corresponding to the predetermined cutting line or the edge of the hole is a closed line or an unclosed line of the same shape, and the edge of the cutting mold corresponding to the predetermined cutting line is also a closed line or an unclosed line that matches, the present invention does not Constrains the shape of the predetermined cut line.
本发明所揭示易碎片状工作物的裁切方法,其中对易碎片状工作物,是以夹持模具组沿预定裁切线包夹于易碎片状工作物的两侧面,且包夹于易碎片状工作物欲保留的成品区域上,以便供上述裁切模具沿该夹持模具组对正该预定裁切线的边缘,所构成的易碎片状工作物的两侧面夹持方法,也同样可以应用于前述习知上下对咬式缓慢咬切的方法,但却可以改善其易碎片状工作物的咬切轮廓的精准度与平滑度。所以本发明所提供的易碎片状工作物的两侧面夹持方法也是一项独特的方法。即如下文所述。The method for cutting fragile workpieces disclosed in the present invention, wherein for fragile workpieces, the clamping mold set is used to clamp the two sides of the fragile workpieces along the predetermined cutting line, and to clamp the fragile workpieces. On the finished product area to be retained by the shape work object, so that the above-mentioned cutting mold can be aligned with the edge of the predetermined cutting line along the clamping mold group, the method of clamping the two sides of the fragile work object formed can also be applied to The above-mentioned conventional method of biting slowly up and down can improve the accuracy and smoothness of the biting contour of the fragile workpiece. Therefore, the method for clamping both sides of the frangible workpiece provided by the present invention is also a unique method. That is, as described below.
本发明所揭示易碎片状工作物的夹持方法,是以咬切模具组朝易碎片状工作物的两侧面进行两面的预定裁切线咬切,以咬切该易碎片状工作物,完成咬切易碎片状工作物的方法;具体为:以夹持模具组沿预定咬切线包夹于易碎片状工作物的两侧面,且包夹于易碎片状工作物欲保留的成品区域上,以便供上述咬切模具组沿该夹持模具组对正该预定裁切线的边缘,朝易碎片状工作物的两侧面进行两面咬切。The clamping method of the frangible workpiece disclosed in the present invention is to bite the predetermined cutting line on both sides of the frangible workpiece with the bite-cutting die set, so as to bite the frangible workpiece and complete the bite. The method of cutting the friable work piece; specifically, the two sides of the friable work piece are sandwiched by the clamping mold group along the predetermined bite line, and the finished product area to be retained by the friable work piece is clamped, so as to provide The above-mentioned biting die set is aligned with the edge of the predetermined cutting line along the clamping die set, and performs double-sided biting toward the two sides of the frangible workpiece.
一种易碎片状工作物的裁切装置,用以实施易碎片状工作物的裁切方法,包括:一夹持模具组,其含有活动式夹持模具及固定式夹持模具,其中该夹持模具组的固定式夹持模具固定于冲床上,而该夹持模具组的活动式夹持模具为夹持作动机构作动,使该活动式夹持模具与固定式夹持模具,可以紧夹于易碎片状工作物的相对两侧,且该夹持模具组,具有夹持边缘,以对正易碎片状工作物欲裁切的预定裁切线;以及裁切模具,它由裁切作动机构所作动,该裁切模具是具有与该夹持边缘相同轮廓的裁切边缘,并使该裁切边缘与对应的夹持边缘位于同一平面,且平行于裁切作动机构的作动方向,且使该裁切作动机构可驱使该裁切模具对该夹持模具组所夹持的易碎片状工作物进行一裁切行程,以裁断该易碎片状工作物,待该夹持模具组释放该易碎片状工作物,便可以取得易碎片状工作物成品。A cutting device for fragile workpieces, used to implement a cutting method for fragile workpieces, comprising: a clamping mold set, which includes a movable clamping mold and a fixed clamping mold, wherein the clamping mold The fixed clamping mold of the holding mold group is fixed on the punching machine, and the movable clamping mold of the clamping mold group is actuated by the clamping actuating mechanism, so that the movable clamping mold and the fixed clamping mold can be Clamped tightly on the opposite sides of the fragile workpiece, and the clamping die set has a clamping edge to align the predetermined cutting line for cutting the fragile workpiece; and a cutting mold, which is formed by cutting Actuated by the moving mechanism, the cutting mold is a cutting edge with the same profile as the clamping edge, and the cutting edge and the corresponding clamping edge are located on the same plane, and are parallel to the actuation of the cutting actuating mechanism direction, and the cutting actuating mechanism can drive the cutting die to perform a cutting stroke on the fragile workpiece clamped by the clamping die set, so as to cut the fragile workpiece. The mold group releases the frangible work object, so that the finished friable work object can be obtained.
上述易碎片状工作物的裁切装置,其中该夹持模具组的活动式夹持模具与固定式夹持模具的夹持边缘,可以为直线或曲线等形状,而该裁切模具的裁切边缘也构成与夹持边缘相同的形状。The above-mentioned cutting device for fragile workpieces, wherein the clamping edges of the movable clamping mold and the fixed clamping mold of the clamping mold group can be in the shape of a straight line or a curve, and the cutting of the cutting mold The edge also forms the same shape as the clamping edge.
上述易碎片状工作物的裁切装置,其中该夹持模具组的活动式夹持模具及固定式夹持模具的夹持边缘,可位于该夹持模具组的外缘,可构成一直线或曲线等非封闭状或构成一封闭多边形,而该裁切模具的裁切边缘也构成与夹持边缘相同的形状。The above-mentioned cutting device for fragile workpieces, wherein the clamping edges of the movable clamping mold and the fixed clamping mold of the clamping mold set can be located on the outer edge of the clamping mold set, and can form a straight line or Unclosed shapes such as curves may form a closed polygon, and the cutting edge of the cutting mold also forms the same shape as the clamping edge.
本发明所揭示易碎片状工作物的裁切装置,其中该夹持模具组的夹持边缘,位于该夹持模具组内,且构成一封闭多边形,而该裁切模具的裁切边缘也构成与夹持边缘相同的形状。The cutting device for fragile workpiece disclosed in the present invention, wherein the clamping edge of the clamping die set is located in the clamping die set and forms a closed polygon, and the cutting edge of the cutting die also forms a Same shape as clamping edge.
本发明所揭示易碎片状工作物的裁切装置,其中对易碎片状工作物,以夹持模具组沿预定裁切线包夹于易碎片状工作物的两侧面,且包夹于易碎片状工作物欲保留的成品区域上,以便供上述裁切模具沿该夹持模具组对正该预定裁切线的边缘,所构成的易碎片状工作物的两侧面夹持装置,也同样可以应用于前述习知上下对咬式缓慢咬切的方法,但却可以改善其易碎片状工作物的咬切轮廓的精准度与平滑度。所以本发明所提供的易碎片状工作物的两侧面夹持装置也是一项独特的装置。即如下文所述。The cutting device for fragile workpieces disclosed in the present invention, wherein for fragile workpieces, the clamping mold group is used to clamp the two sides of the fragile workpieces along the predetermined cutting line, and to clamp the fragile workpieces. On the finished product area where the workpiece is to be reserved, so that the above-mentioned cutting mold can be aligned with the edge of the predetermined cutting line along the clamping mold group, the clamping device for the two sides of the frangible workpiece can also be applied to the aforementioned The method of biting slowly up and down is known, but it can improve the accuracy and smoothness of the biting outline of fragile workpieces. Therefore, the clamping device for both sides of the frangible workpiece provided by the present invention is also a unique device. That is, as described below.
本发明所揭示易碎片状工作物的裁切装置,实施前述易碎片状工作物的裁切方法,该易碎片状工作物的裁切装置包括:咬切模具组,分别朝易碎片状工作物的两侧面的预定裁切线进行两面咬切,以切断该易碎片状工作物;上述易碎片状工作物的裁切装置包含:夹持模具组,含有活动式夹持模具及固定式夹持模具,其中该固定式夹持模具固定于冲床上(未图示),而该活动式夹持模具被夹持作动机构所作动,使该活动式夹持模具与固定式夹持模具,可以紧夹于易碎片状工作物的相对两侧,且包夹于易碎片状工作物欲保留的成品区域上,以便供上述咬切模具组沿该夹持模具组对正该预定裁切线的边缘,朝易碎片状工作物的两侧面进行两面咬切。The cutting device for fragile workpieces disclosed by the present invention implements the aforementioned cutting method for fragile workpieces. The pre-determined cutting line on both sides of the two sides is bitten to cut off the fragile work; the cutting device of the above-mentioned fragile work includes: clamping mold group, including movable clamping mold and fixed clamping mold , wherein the fixed clamping mold is fixed on the punching machine (not shown), and the movable clamping mold is actuated by the clamping actuating mechanism, so that the movable clamping mold and the fixed clamping mold can be tightened Clamped on the opposite sides of the frangible work object, and clamped on the finished product area of the friable work object to be retained, so that the above-mentioned biting die set can be aligned with the edge of the predetermined cutting line along the clamping die set, toward The two sides of the fragile work object are bitten and cut on both sides.
本发明所揭示易碎片状工作物的裁切方法及装置,由于在进行裁切易碎片状工作物的过程中,易碎片状工作物预定被保留的成品区域已为该夹持模具组紧夹,当裁切模具裁切易碎片状工作物的瞬间,其所产生的最大剪应力会产生在裁切模具与该夹持模具组的交错处,因而可顺利在裁切模具与该夹持模具组的交错处,裁断该易碎片状工作物,而不会使该夹持模具组所夹持的成品区域中的易碎片状工作物产生碎裂,此节,已经本案发明人再三试验后,已得到证实,可以达成对石板片等易碎裂片状工作进行裁切作业。The method and device for cutting fragile workpieces disclosed in the present invention, because in the process of cutting fragile workpieces, the finished product area where the fragile workpieces are scheduled to be retained has been clamped by the clamping mold group , when the cutting die cuts the fragile workpiece, the maximum shear stress will be generated at the intersection of the cutting die and the clamping die set, so the cutting die and the clamping die can be smoothly At the intersection of the group, the frangible work piece is cut without breaking the friable work piece in the finished product area clamped by the clamping mold group. This section, after repeated tests by the inventor of this case, Trimming operations have been proven for fragile pieces such as slate chips.
本发明所揭示易碎片状物的裁切方法及装置,其中该夹持模具组的夹持面,粘贴有一层弹性垫层,使该夹持模具组包夹于表面不平整的易碎片状工作物时,可以紧密贴合在易碎片状工作物的表面。The method and device for cutting fragile objects disclosed in the present invention, wherein the clamping surface of the clamping mold set is pasted with a layer of elastic cushion, so that the clamping mold set is clamped on the fragile work with uneven surface. When using objects, it can be tightly attached to the surface of fragile work objects.
本发明所揭示易碎片状物的裁切方法及装置,进一步以至少一支撑模具支撑于欲裁切的易碎片状工作物下方,且位于该易碎片状工作物的废料区域下方,以稳定支撑该易碎片状工作物,以避免在裁切过程中,位于该夹持模具组间所夹持的易碎片状工作物,因过大的弯曲应力而产生碎裂。The method and device for cutting fragile objects disclosed in the present invention are further supported by at least one support mold under the fragile workpiece to be cut, and located below the waste area of the fragile workpiece, so as to support stably The frangible workpiece is used to prevent the frangible workpiece clamped between the clamping mold groups from being broken due to excessive bending stress during the cutting process.
本发明所揭示易碎片状物的裁切方法及装置,以多数夹持模具组,紧夹于该易碎片状工作物的两侧面,并于相邻两夹持模具组间各自形成一切割缝,且各自形成于易碎片状工作物两侧面的对应位置的任意两切割缝,彼此对准,并以多数裁切模具对正各切割缝,使各裁切模具可在一次的向下冲程中,对该易碎片状工作物进行多处的裁切加工,使易碎片状工作物的预定裁切线更加精准。The method and device for cutting fragile objects disclosed in the present invention use a plurality of clamping mold sets to tightly clamp the two sides of the fragile workpiece, and form a cutting seam between two adjacent clamping mold sets , and any two cutting slits formed at the corresponding positions on both sides of the frangible workpiece are aligned with each other, and a plurality of cutting dies are used to align each cutting slit, so that each cutting die can be cut in one downward stroke. , performing multiple cutting processes on the fragile work object, so that the predetermined cutting line of the fragile work object is more accurate.
本发明所揭示易碎片状物的裁切方法及装置,其中裁切的方法及装置可采用冲床的快速冲切,或采用慢速的油/气压的单侧慢速压切,本发明均不予限制。但本发明的油/气压的裁切方式只包含单侧慢速压切,却不包含两侧的咬切(因为两侧的咬切为习知技术)。The method and device for cutting fragile objects disclosed in the present invention, wherein the method and device for cutting can adopt fast punching of a punching machine, or one-sided slow pressure cutting of slow oil/air pressure, neither of which is used in the present invention. be restricted. However, the oil/air pressure cutting method of the present invention only includes one-sided slow pressure cutting, but does not include biting cutting on both sides (because the biting cutting on both sides is a known technology).
由于本发明对易碎片状作物的裁切方法,由于不再采用水刀或铣切等习知方式进行裁切,而采用裁切方式进行裁切,具有以下的优点:Due to the cutting method of the present invention for easily fragmented crops, due to no longer using conventional methods such as water jet or milling to cut, but using a cutting method to cut, it has the following advantages:
1、裁切快速,大大缩短了裁切所需的工时,降低了生产成本。1. The cutting is fast, which greatly shortens the working hours required for cutting and reduces the production cost.
2、裁切过程,大大降低了粉尘的产生,无空气污染问题。2. During the cutting process, the generation of dust is greatly reduced, and there is no air pollution problem.
3、无需使用冷却水,可减少水源使用,并降低水源污染。3. There is no need to use cooling water, which can reduce the use of water sources and reduce water pollution.
4、裁切成本极低,可有效降低生产成本。4. The cutting cost is extremely low, which can effectively reduce the production cost.
附图说明 Description of drawings
图1为显示本发明所示易碎片状工作物于裁切前的示意图。FIG. 1 is a schematic view showing the fragile workpiece of the present invention before cutting.
图2为显示本发明所示的夹持模具夹持易碎片状工作物的状态图。Fig. 2 is a state diagram showing the clamping mold of the present invention clamping a frangible workpiece.
图3为图2进行裁切作业的状态图。Fig. 3 is a state diagram of the cutting operation in Fig. 2 .
图4为图3完成裁切后的成品示意图。FIG. 4 is a schematic diagram of the finished product in FIG. 3 after cutting.
图5为本发明裁切内孔的易碎片状工作物于裁切前的示意图。FIG. 5 is a schematic diagram of a friable work piece with a cut inner hole before cutting according to the present invention.
图6为本发明所示的夹持模具夹持好图5所示的易碎片状工作物但裁切模具尚未裁切的状态示意图。Fig. 6 is a schematic diagram of the state in which the clamping mold of the present invention has clamped the frangible workpiece shown in Fig. 5 but the cutting mold has not yet cut it.
图7为图6进行裁切作业的状态图。FIG. 7 is a state diagram of the cutting operation in FIG. 6 .
图8为图7完成裁切后的易碎片状工作物的成品示意图。FIG. 8 is a schematic diagram of the finished product of the fragile workpiece after cutting in FIG. 7 .
图9为本发明对同时需裁切内孔及外廓的易碎片状工作物于裁切前的示意图。Fig. 9 is a schematic diagram of the present invention before cutting a friable workpiece that needs to cut the inner hole and the outer shape at the same time.
图10为本发明所示的夹持模具夹持好图9所示的片状工物但裁切模具尚未裁切状态示意图。Fig. 10 is a schematic diagram of the clamping mold shown in the present invention clamping the sheet-shaped workpiece shown in Fig. 9 but the cutting mold has not yet cut it.
图11为图10进行裁切作业的状态图。Fig. 11 is a state diagram of the cutting operation in Fig. 10 .
图12为图11完成裁切后的易碎片状工作物的成品示意图。FIG. 12 is a schematic diagram of the finished product of the fragile workpiece after cutting in FIG. 11 .
图13为本发明的夹持模具以弹性垫层紧夹易碎片状工作物后进行裁切的状态图。Fig. 13 is a state view of the clamping mold of the present invention clamping the fragile workpiece with an elastic cushion and then cutting it.
图14为本发明另一实施例的尚未裁切的状态示意图。Fig. 14 is a schematic diagram of another embodiment of the present invention in an uncut state.
图15为本发明对易碎片状工作物进行多处裁切的加工示意图。Fig. 15 is a schematic diagram of the present invention for cutting fragile workpieces in multiple places.
图16为本发明可应用的裁切装置立体示意图。Fig. 16 is a perspective view of an applicable cutting device of the present invention.
图17为显示本发明的该夹持模具组紧夹一易碎片状工作件的示意图。FIG. 17 is a schematic diagram showing that the clamping die set of the present invention clamps a frangible workpiece.
图18为显示裁切模具对易碎片状工作件进行裁切的示意图。Fig. 18 is a schematic diagram showing the cutting of the fragile workpiece by the cutting die.
图19为显示本发明完成裁切后释放该夹持模具组的示意图。Fig. 19 is a schematic view showing that the clamping die set is released after the cutting is completed according to the present invention.
图20为本发明的夹持模具组应用于习知上下对咬式缓慢咬切方法及装置时的立体示意图。FIG. 20 is a schematic perspective view of the clamping mold set of the present invention when applied to a conventional method and device for slow bite-cutting with upper and lower bites.
图21为习知上下对咬式缓慢咬切方法及装置的操作的立体示意图。Fig. 21 is a three-dimensional schematic view of the operation of the conventional upper and lower biting slow biting method and device.
图22为习知上下对咬式缓慢咬切方法及装置的操作示意图。Fig. 22 is a schematic diagram of the operation of the conventional upper and lower biting slow biting method and device.
附图标记reference sign
100、100a、100b 易碎片状工作物成品 101 内孔 10 夹持模具组100, 100a, 100b Fragile
10a活动式夹持模具 10b 固定式夹持模具 11 夹持边缘 12 内孔10a
121 孔缘 13 夹持面 14 弹性垫层 15 夹持作动机构121
20、20’易碎片状工作物 30 裁切模具 30a 裁切作动机构20. 20'
31 裁切边缘 40 支撑模具 T 预定裁切线 T1、T2 切割缝31
50 咬切模具组 50a 活动咬切模具 50b 固定咬切模具 52 石板材50
52’切面 53 咬切作动机构 54 咬切边缘52’
具体实施方式 Detailed ways
本发明的实施方式,可由以下的说明及所附的图式,而得以明晰。Embodiments of the present invention can be clarified from the following description and accompanying drawings.
请参阅图1至图4所示,本发明的一种易碎片状工作物的裁切方法,是以一夹持模具组10,含有活动式夹持模具10a及固定式夹持模具10b沿一预定裁切线T包夹于易碎片状工作物20的两侧面,且包夹于易碎片状工作物20欲保留的成品区域上,再以裁切模具30沿该活动式夹持模具10a及固定式夹持模具10b的夹持边缘11,即对正该预定裁切线T,朝该易碎片状工作物20进行一冲程,以裁断该易碎片状工作物20,完成裁切易碎片状工作物20的方法。Please refer to Fig. 1 to Fig. 4, the cutting method of a kind of frangible workpiece of the present invention is to use a clamping mold group 10, including
本发明所指的易碎片状物,是指如天然石板片或人造石板片等易碎裂片状物。Fragile objects referred to in the present invention refer to fragile flaky objects such as natural stone slabs or artificial stone slabs.
如图1至图4所示,本发明所揭示易碎片状工作物的裁切方法,其中该裁切模具30沿该夹持模具组10活动式夹持模具10a及固定式夹持模具10b的夹持边缘11,对易碎片状工作物20进行裁切,以获得具实心的易碎片状工作物成品100。或如图5至图8所示,使该夹持模具组10含有至少一个内孔12,而该裁切模具30沿该内孔12的孔缘121对易碎片状工作物20进行裁切,以获得具有内孔101的易碎片状工作物成品100a。或如图9至图12所示,使该夹持模具组10含有内孔12,而该裁切模具30沿该内孔12的孔缘121及该夹持模具组10的夹持边缘11对易碎片状工作物20进行裁切,以获得具有内孔101及预设形状的易碎片状工作物成品100b。As shown in Figures 1 to 4, the present invention discloses a cutting method for fragile workpieces, wherein the cutting
本发明所揭示易碎片状工作物的裁切方法,其中预定裁切线T可呈封闭线或非封闭线。其中非封闭线例如:直线(如图1所示)、曲线(未图示)、折线(未图示)。而封闭线例如:几何形状的封闭曲线(如图5所示)、任意形状的封闭曲线(如图9所示)、任意形状的直线与曲线的封闭混合线封闭曲线(未图示),也即,用以夹持易碎片状工作物两侧面的该夹持模具组10,其对应的预定裁切线T的夹持边缘11或孔缘121,呈封闭线或非封闭线,而该裁切模具30对应于预定裁切线T的裁切边缘31也呈相吻合的封闭线或非封闭线,本发明并不限制该预定裁切线T的形状。The cutting method of the fragile workpiece disclosed in the present invention, wherein the predetermined cutting line T can be a closed line or an unclosed line. The non-closed lines are, for example, straight lines (as shown in FIG. 1 ), curved lines (not shown), and polylines (not shown). And closed line such as: the closed curve of geometric shape (as shown in Figure 5), the closed curve of arbitrary shape (as shown in Figure 9), the closed mixed line closed curve (not shown) of straight line and curve of arbitrary shape, also That is, the clamping die set 10 for clamping the two sides of the fragile workpiece, the clamping
本发明所揭示易碎片状工作物的裁切方法,其中对易碎片状工作物20,是以夹持模具组10沿预定裁切线T包夹于易碎片状工作物20的两侧面,且包夹于易碎片状工作物20欲保留的成品区域上,以便供上述裁切模具30沿该夹持模具组10对正该预定裁切线T的边缘,所构成的易碎片状工作物20的两侧面夹持方法,也同样可以应用于前述习知上下对咬式缓慢咬切的方法,但却可以改善其易碎片状工作物20的咬切轮廓的精准度与平滑度。所以本发明所提供的易碎片状工作物的两侧面夹持方法也是一项独特的方法。即如下文所述。The method for cutting fragile workpieces disclosed in the present invention, wherein for the
本发明所揭示易碎片状工作物的夹持方法,一种易碎片状工作物的夹持方法,是以咬切模具组50朝易碎片状工作物20的两侧面进行两面的预定裁切线T咬切,以咬切该易碎片状工作物20,完成咬切易碎片状工作物20的方法;该方法包括:以夹持模具组50沿预定咬切线T包夹于易碎片状工作物20的两侧面,且包夹于易碎片状工作物20欲保留的成品区域上,以便供上述咬切模具组50沿该夹持模具组10对正该预定裁切线T的边缘,朝易碎片状工作物20的两侧面进行两面咬切。The clamping method of the frangible workpiece disclosed in the present invention is a clamping method of the frangible workpiece, which is to carry out the predetermined cutting line T on both sides of the
如图16所示,本发明用以实施易碎片状工作物的裁切方法的裁切装置,包括:一夹持模具组10以及裁切模具30。其中夹持模具组10含有活动式夹持模具10a及固定式夹持模具10b,其中该固定式夹持模具10b固定于冲床上,而该活动式夹持模具10a为夹持作动机构15作动,使该活动式夹持模具10a与固定式夹持模具10b,可以紧夹于易碎片状工作物20的相对两侧。如图2及图17所示,且该夹持模具组10具有夹持边缘11,以对正易碎片状工作物20欲裁切的预定裁切线T。As shown in FIG. 16 , the cutting device of the present invention for implementing the cutting method of fragile workpieces includes: a clamping die set 10 and a cutting
上述裁切模具30为裁切作动机构30a作动,该裁切模具30是具有与该裁切边缘11相同轮廓的裁切边缘31,并使该裁切边缘31与对应的夹持边缘11位于同一平面,且平行于裁切作动机构30a的作动方向,且使该裁切作动机构30a可驱使该裁切模具30对该活动式夹持模具10a及固定式夹持模具10b所夹持的易碎片状工作物20进行一裁切行程。如图18,以裁断该的易碎片状工作物20,待该活动式夹持模具10a及固定式夹持模具10b释放该易碎片状工作物20,便可以取得易碎片状工作物成品100(如图19所示)。Above-mentioned
上述易碎片状工作物的裁切装置,其中该夹持模具组10的夹持边缘11,可以为直线或曲线等形状,而该裁切模具30的裁切边缘31也构成与该夹持模具组10的夹持边缘11相同的形状。The cutting device of the above-mentioned fragile workpiece, wherein the clamping
上述易碎片状工作物的裁切装置,其中该夹持模具组10的夹持边缘11,可位于该活动式夹持模具10a及固定式夹持模具10b的外缘,可构成一直线或曲线等非封闭状或构成一封闭多边形,而该裁切模具30的裁切边缘31也构成与该夹持模具组10的夹持边缘11相同的形状。The above-mentioned cutting device for fragile workpieces, wherein the clamping
本发明所揭示易碎片状工作物的裁切装置,其中该夹持模具组10的夹持边缘11,位于该夹持模具组10内,且构成一封闭多边形,而该裁切模具30的裁切边缘31也构成与夹持模具组10的夹持边缘11相同的形状。The cutting device for fragile workpiece disclosed in the present invention, wherein the clamping
上述该活动式夹持模具10a及固定式夹持模具10b可以用油压、气压或其它任何机械结构方式夹压,本发明不予限制。The above-mentioned
如图20所示,本发明所揭示易碎片状工作物的裁切装置,其中对易碎片状工作物20,以夹持模具组10沿预定裁切线T包夹于易碎片状工作物20的两侧面,且包夹于易碎片状工作物20欲保留的成品区域上,以便供上述裁切模具30沿该夹持模具组10对正该预定裁切线T的边缘,所构成的易碎片状工作物20的两侧面夹持装置,也同样可以应用于前述习知上下对咬式缓慢咬切的方法,但却可以改善其易碎片状工作物20的咬切轮廓的精准度与平滑度。所以本发明所提供的易碎片状工作物的两侧面夹持装置也是一项独特的装置。即如下文所述。As shown in FIG. 20 , the present invention discloses a cutting device for fragile workpieces, wherein for
如图20所示,本发明所揭示易碎片状工作物的裁切装置,实施前述易碎片状工作物的裁切方法,该易碎片状工作物的裁切装置包括:咬切模具组50,分别朝易碎片状工作物20的两侧面的预定裁切线T进行两面咬切,以切断该易碎片状工作物20;上述易碎片状工作物的裁切装置包含:夹持模具组10,含有活动式夹持模具10a及固定式夹持模具10b,其中该固定式夹持模具10a固定于冲床上(未图示),而该活动式夹持模具10b被夹持作动机构15所作动,使该活动式夹持模具10a与固定式夹持模具10b,可以紧夹于易碎片状工作物22的相对两侧,且包夹于易碎片状工作物20欲保留的成品区域上,以便供上述咬切模具组50沿该夹持模具组10对正该预定裁切线T的边缘,朝易碎片状工作物20的两侧面进行两面咬切。As shown in FIG. 20 , the cutting device for fragile workpieces disclosed by the present invention implements the aforementioned cutting method for fragile workpieces. The cutting device for fragile workpieces includes: a biting die set 50 , Carry out two-sided bite-cutting respectively towards the predetermined cutting line T on both sides of the
上述裁切作动机构30a可为曲柄滑块机构所构成,直接以马达驱动(即冲床(Stamping Press)的裁切机构(Four-Bar Linkage)),或是以气压致动器(或称气压缸(Pneumatic Cylinder))或油压致动器(或称油压缸(HydraulicCylinder))所驱动。The above-mentioned
而上述用来驱动活动咬切模具50a的咬切作动机构53及夹持作动机构15,则是以气压致动器(或称气压缸(Pneumatic Cylinder))或油压致动器(或称油压缸(Hydraulic Cylinder))所驱动。The above-mentioned
本发明所揭示易碎片状物的裁切方法及装置,其中裁切的方法及装置可采用冲床的快速冲切,或采用慢速的油/气压的单侧慢速压切,本发明均不予限制。但本发明的油/气压的裁切方式只包含单侧慢速压切,却不包含两侧的咬切(因为两侧的咬切为习知技术)。The method and device for cutting fragile objects disclosed in the present invention, wherein the method and device for cutting can adopt fast punching of a punching machine, or one-sided slow pressure cutting of slow oil/air pressure, neither of which is used in the present invention. be restricted. However, the oil/air pressure cutting method of the present invention only includes one-sided slow pressure cutting, but does not include biting cutting on both sides (because the biting cutting on both sides is a known technology).
本发明所揭示易碎片状工作物的裁切方法及装置,由于在进行裁切易碎片状工作物20的过程中,易碎片状工作物20预定被保留的成品区域已为该活动式夹持模具10a及固定式夹持模具10b紧夹,当裁切模具30裁切易碎片状工作物20的瞬间,其所产生的最大剪应力会产生在裁切模具30与该活动式夹持模具10a及固定式夹持模具10b的交错处,因而可顺利在裁切模具30与该活动式夹持模具10a及固定式夹持模具10b的交错处,裁断该易碎片状工作物20,而不会使该活动式夹持模具10a及固定式夹持模具10b所夹持的成品区域中的易碎片状工作物20产生碎裂,此节,已经本案发明人再三试验后,已得到证实,可以达成对石板片等易碎裂片状工作进行裁切作业。The method and device for cutting fragile workpieces disclosed in the present invention, because in the process of cutting
如图13所示,本发明所揭示易碎片状物的裁切方法及装置,其中该活动式夹持模具10a及固定式夹持模具10b的夹持面13,分别粘贴有一层弹性垫层14,使该活动式夹持模具10a及固定式夹持模具10b包夹于表面不平整的易碎片状工作物20’时,可以紧密贴合在易碎片状工作物20’的表面。As shown in Figure 13, the method and device for cutting fragile objects disclosed in the present invention, wherein the clamping surfaces 13 of the
如图14所示,本发明所揭示易碎片状物的裁切方法及装置,进一步以至少一个支撑模具40支撑于欲裁切的易碎片状工作物20下方,且位于该易碎片状工作物20的废料区域下方,以稳定支撑该易碎片状工作物20,以避免在裁切过程中,位于该活动式夹持模具10a及固定式夹持模具10b间所夹持的易碎片状工作物20,因过大的弯曲应力而产生碎裂。As shown in Figure 14, the method and device for cutting fragile objects disclosed in the present invention further supports at least one
如图15所示,本发明可以通过多数活动式夹持模具10a及固定式夹持模具10b紧夹于该易碎片状工作物20的两侧面,并于相邻两夹持模具组10间各自形成一切割缝T1、T2,且各自形成于易碎片状工作物20两侧面的对应位置的任意两切割缝T1、T2,彼此对准,并以多数裁切模具30对正各切割缝T1,使各裁切模具30可在一次的向下冲程中,对该易碎片状工作物20进行多处的裁切加工,使易碎片状工作物20的预定裁切线更加精准。As shown in Figure 15, the present invention can be tightly clamped on both sides of the
由于本发明对易碎片状工作物的裁切方法,由于不再采用水刀或铣切等习知方式进行裁切,而采用裁切方式进行裁切,具有以下的优点:Due to the cutting method of the present invention for fragile work objects, the cutting method is used to cut without using conventional methods such as water jet or milling, which has the following advantages:
1、可以精准地加工出所需形状或轮廓的易碎片状物。1. Fragile objects with desired shapes or contours can be precisely processed.
2、裁切快速,大大缩短裁切所需的工时,大幅度地降低生产成本。2. The cutting is fast, which greatly shortens the working hours required for cutting and greatly reduces the production cost.
3、裁切过程,大大降低粉尘的产生,无空气污染问题。3. During the cutting process, the generation of dust is greatly reduced, and there is no air pollution problem.
4、无需使用冷却水,可减少水源使用,并降低水源污染。4. There is no need to use cooling water, which can reduce the use of water sources and reduce water pollution.
5、生产工具耗损率极低,工具成本低。5. The consumption rate of production tools is extremely low, and the cost of tools is low.
6、全部裁切成本极低,可大幅度地降低生产成本。6. The total cutting cost is extremely low, which can greatly reduce the production cost.
本发明所揭示易碎片状物的裁切方法及装置,首次将裁切的加工方法配合突破的夹压方法及装置,解决易碎片状物无法采用裁切的传统刻板观念,改变近百年来人类对易碎片状物如石板片必须以锯切(水刀锯切、线锯锯切、圆板锯片锯切)或砂轮研磨的加工方法,且具有以上的优点,而显见本发明的新颖性并具有产业的利用性,而符合中国的发明专利申请要件。The cutting method and device for fragile objects disclosed in the present invention, for the first time, combines the cutting processing method with a breakthrough clamping method and device, which solves the traditional stereotype that fragile objects cannot be cut, and changes human beings for nearly a hundred years. Fragile objects such as stone slabs must be sawed (water knife sawed, wire saw sawed, circular saw blade sawed) or grinding wheels, and have the above advantages, and it is obvious that the novelty of the present invention and It has industrial utilization and meets the requirements of China's invention patent application.
本发明所揭示易碎片状工作物的裁切方法及装置,可于不违本发明的精神及范畴下予以修饰应用,本发明不予限制。The method and device for cutting fragile workpieces disclosed in the present invention can be modified and applied without violating the spirit and scope of the present invention, and the present invention is not limited thereto.
Claims (18)
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CN105563668A (en) * | 2015-12-22 | 2016-05-11 | 中国石油天然气集团公司 | Method for machining plunger-shaped core of brittle fragile rock sample through linear cutting technology |
CN108858337A (en) * | 2018-08-02 | 2018-11-23 | 上海长园电子材料有限公司 | A kind of PTFE preform cutting apparatus and method |
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