CN103377841A - Key structure of keyboard and manufacturing method thereof - Google Patents
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- CN103377841A CN103377841A CN2012101061412A CN201210106141A CN103377841A CN 103377841 A CN103377841 A CN 103377841A CN 2012101061412 A CN2012101061412 A CN 2012101061412A CN 201210106141 A CN201210106141 A CN 201210106141A CN 103377841 A CN103377841 A CN 103377841A
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- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 230000008093 supporting effect Effects 0.000 claims abstract description 32
- 229920001971 elastomer Polymers 0.000 claims description 14
- 239000000806 elastomer Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- 239000004020 conductor Substances 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 claims 9
- 239000010409 thin film Substances 0.000 claims 4
- 230000004308 accommodation Effects 0.000 claims 2
- 230000001960 triggered effect Effects 0.000 abstract description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明为一按键结构及其制造方法,特别是指一种键盘的按键结构及其制造方法。 The invention relates to a key structure and a manufacturing method thereof, in particular to a keyboard key structure and a manufacturing method thereof.
背景技术 Background technique
在现今的人机介面及系统中,键盘为一不可或缺的输入装置。随着移动装置及笔电的普及,一般消费者对于键盘的要求,除了使用上能更贴近人体工学的需求以外,更须符合轻薄化的要求。此外,更希冀可以在生产流程上达到组装简便及节省用料的目标。 In today's man-machine interface and systems, the keyboard is an indispensable input device. With the popularization of mobile devices and laptops, the general consumer's requirements for the keyboard, in addition to being more ergonomic in use, must also meet the requirements of thinner and lighter. In addition, it is hoped that the goal of easy assembly and material saving can be achieved in the production process.
概略而言,一般习知键盘的结构,主要为由具有卡槽的支撑铁板、电路板及设置于卡槽内的各个按键所组成。制作的流程为先在支撑铁板冲孔,各冲孔形成数卡槽。接着在数个卡槽上射出成形数个剪刀脚后,再将按键组装于剪刀脚之上,最后再将支撑铁板与电路板结合。虽可依据不同设计,其组装的顺序略有不同,但主要的键盘结构组成大略相同,皆为先将支撑铁板上的按键结构组装完毕后,再与电路板结合。为了降低整体键盘的重量,虽可将原本的支撑铁板直接置换成塑胶,但在基本的制作流程不变的情况下,很难有效降低成本及达成键盘薄型化的目标。 Generally speaking, the structure of a conventional keyboard is mainly composed of a supporting iron plate with a slot, a circuit board, and various keys arranged in the slot. The production process is to first punch holes in the supporting iron plate, and each punch hole forms several card slots. Then, several scissor legs are formed by injection molding on several card slots, and then the buttons are assembled on the scissor legs, and finally the supporting iron plate is combined with the circuit board. Although the assembly sequence can be slightly different according to different designs, the main keyboard structure is roughly the same, and the key structure on the supporting iron plate is assembled first, and then combined with the circuit board. In order to reduce the weight of the overall keyboard, although the original supporting iron plate can be directly replaced with plastic, it is difficult to effectively reduce the cost and achieve the goal of thinning the keyboard without changing the basic production process.
因此,如何设计出一可简易组装、轻薄且具有较低成本的键盘的按键结构及其制造方法,乃为此业界亟需努力的目标。 Therefore, how to design a key structure and manufacturing method of a keyboard that can be easily assembled, is light and thin, and has a relatively low cost is an urgent goal for the industry.
发明内容 Contents of the invention
本发明为一种键盘的按键结构,包含一电路板、一弹性体、一键帽及一支撑结构。详细而言,电路板具有数个穿孔,且弹性体则设于电路板上,而键帽设于弹性体之上。其中,支撑结构部分枢设于穿孔内及键帽之下,用以提供键帽相对于电路板的一上下线性运动。 The invention relates to a key structure of a keyboard, which includes a circuit board, an elastic body, a key cap and a supporting structure. In detail, the circuit board has several perforations, the elastic body is arranged on the circuit board, and the keycap is arranged on the elastic body. Wherein, the supporting structure part is pivotally arranged in the through hole and under the key cap, and is used for providing an up and down linear movement of the key cap relative to the circuit board. the
详细而言,当键帽自一初始位置向下位移,可触发电路板,再藉由弹性体所提供的一回弹力,使得键帽向上恢复到初始位置。 In detail, when the keycap is displaced downward from an initial position, the circuit board can be triggered, and then the keycap can be restored to the initial position upwards by a rebound force provided by the elastic body.
本发明更包含一种键盘的按键结构的制造方法,先于电路板上形成数个穿孔,接着枢设支撑结构于穿孔内。再着,设置一弹性体于电路板上,并将一键帽设置于弹性体之上,即可形成如上述的一键盘结构。 The present invention further includes a manufacturing method of the key structure of the keyboard, first forming a plurality of perforations on the circuit board, and then pivotally installing a supporting structure in the perforations. Next, an elastic body is arranged on the circuit board, and a keycap is arranged on the elastic body to form a keyboard structure as above.
本发明的一目的为提供设计出一可简易组装的按键结构。 An object of the present invention is to provide a button structure that can be easily assembled.
本发明的又一目的为提供一轻薄且具有较低成本的按键结构。 Another object of the present invention is to provide a thin keypad structure with low cost.
为了让上述的目的、技术特征和优点能够更为本领域的人士所知悉并应用,下文系以本发明的数个较佳实施例以及附图进行详细的说明。 In order to make the above objects, technical features and advantages better known and applied by those skilled in the art, the following is a detailed description of several preferred embodiments of the present invention and accompanying drawings.
附图说明 Description of drawings
图1为本发明的按键结构的一第一实施例的剖面图图; Fig. 1 is a sectional view figure of a first embodiment of the button structure of the present invention;
图2为本发明的按键结构的一第二实施例的剖面图图; Fig. 2 is a cross-sectional view of a second embodiment of the button structure of the present invention;
图3为本发明的按键结构的第三实施例的剖面图; 3 is a cross-sectional view of a third embodiment of the button structure of the present invention;
图4为本发明的按键结构的第四实施例的剖面图; 4 is a sectional view of a fourth embodiment of the button structure of the present invention;
图5为本发明的按键结构的第五实施例的剖面图; 5 is a cross-sectional view of a fifth embodiment of the key structure of the present invention;
图6为本发明的按键结构的第六实施例的剖面图;以及 6 is a cross-sectional view of a sixth embodiment of the key structure of the present invention; and
图7为本发明更包含上述一种键盘的按键结构的制造方法的流程图。 FIG. 7 is a flow chart of the present invention further including a manufacturing method of the key structure of the above-mentioned keyboard.
【主要元件符号说明】 [Description of main component symbols]
1、2、3、4、5、6:按键结构 12、22、32、42、52、62:电路板
1, 2, 3, 4, 5, 6:
124、224、324、524:穿孔 14、24、34、44、54、64:弹性体 124, 224, 324, 524: Perforated 14, 24, 34, 44, 54, 64: Elastomer
16、26、36、46、56、66:键帽 442、642:突出部 16, 26, 36, 46, 56, 66: keycaps 442, 642: protrusions
18、28、38、48、58、68:支撑结构 18, 28, 38, 48, 58, 68: Support structure
182、282、382、482:第一端部 39:强化板 182, 282, 382, 482: first end 39: reinforcing plate
582:端部 2822、3822、4822:平板 582: End 2822, 3822, 4822: Flat
3824:光源 4826:开孔 184、284、384、484:第二端部。 3824: light source 4826: opening 184, 284, 384, 484: second end.
具体实施方式 Detailed ways
以下将通过实施方式来解释本发明内容,需说明者,在下述实施态样以及附图中,关于实施方式的说明仅为阐释本发明的目的,而非用以直接限制本发明,同时,以下实施例及附图中,与本发明非直接相关的元件均已省略而未绘示;且附图中各元件间的尺寸关系仅为求容易了解,非用以限制实际比例及实际大小。 The content of the present invention will be explained below through the embodiments. Those who need to explain, in the following embodiments and drawings, the description about the embodiments is only for the purpose of explaining the present invention, rather than directly limiting the present invention. At the same time, the following In the embodiments and drawings, elements not directly related to the present invention are omitted and not shown; and the dimensional relationship among the elements in the drawings is only for easy understanding, and is not intended to limit the actual ratio and actual size.
请先参考图1,为本发明的按键结构的第一实施例剖面图。按键结构1包含一电路板12、一弹性体14、一键帽16及一支撑结构18。且电路板12具有数个穿孔,本实施例以四个穿孔124为例(图中仅示二穿孔的剖面)。弹性体14则设于电路板12上,且该等穿孔124设置于弹性体14四周,而键帽16则设于弹性体14之上。其中,支撑结构18具有四第一端部182及四一第二端部184(图中仅示意二第一端部182及二第二端部184的剖面),且第一端部182枢设于穿孔124内,并固定于电路板12上。须说明的是,虽本实施例例示的第一端部182的数量与穿孔124的数量相同,但不以为限。第二端部184为一剪刀式支撑件且枢设于键帽16之下,其第二端部184的作用为使键帽16相对于电路板12可产生一上下线性运动。
Please refer to FIG. 1 , which is a cross-sectional view of the first embodiment of the button structure of the present invention. The
当键帽16自一初始位置,受到一向下的外力时(如箭头方向),则键帽16可从初始位置向下位移,并触发电路板12,再借助弹性体14所提供的一回弹力,使得键帽16向上恢复到初始位置。电路板12被触发后,可向与本发明的按键1相接的装置(图未示出)输出一信号。
When the
详细而言,本实施例的按键结构为一电容式按键,当键帽16至初始位置向下移动时,与电路板12之间的距离缩短,使得电容值增加,并导通该电路板12,电路板12视为被触发,并输出一信号。
In detail, the button structure of this embodiment is a capacitive button. When the
以上及以下所指的“触发”是指当电路板12与其配合的电子元件为一导通、且可传递一信号的状态。
The “trigger” referred to above and below refers to the state when the
本实施例,亦可具有一应用实施态样,将数个按键相邻或矩阵排列设置,当于相邻的按键被触发后,可产生一连续的信号,例如触发相邻按键可被视为一方向动作指示(例如向右或向上),或可让使用者定义不同的按键按压或触摸顺序,可被视为不同的动作指令(例如锁定按键)。换言之,可利用按键结构被触发的顺序使键盘可做为一简易的人机介面操控的方式,使得键盘可被更灵活的运用。 This embodiment can also have an application implementation mode. Several buttons are arranged adjacent to each other or arranged in a matrix. When adjacent buttons are triggered, a continuous signal can be generated. For example, triggering adjacent buttons can be regarded as A directional action indication (such as right or up), or allowing the user to define different key presses or touch sequences, can be regarded as different action commands (such as locking keys). In other words, the sequence in which the key structures are triggered can make the keyboard a simple man-machine interface control method, so that the keyboard can be used more flexibly.
其中,本实施例的弹性体14可由乙烯丙烯橡胶(EPDM rubber)或硅胶所制成,亦可为一圆顶橡胶、一卷簧、一弹簧或其他等效构件。本实施例的电路板12可为一整合式印刷电路板(printed circuit board assembly,PCBA)、一FPC软性电路板(Flexible Printed Circuit Board,FPC)、一PET软性电路板、一单面电路板、一双面电路板、一薄膜电路板、一陶瓷电路板或其他等效结构。
Wherein, the
须说明的是,本实施例仅为例示性质,亦可具有一实施态样的弹性体内更包含一导电线路或该弹性体由一导电橡胶(conductive ruber)所制成,换言之,可利用导电线路或弹性体本身与电路板电性连结,使键帽触发电路板。 It should be noted that this embodiment is only an example, and there may also be an embodiment in which the elastic body further includes a conductive line or the elastic body is made of a conductive rubber (conductive rubber). In other words, the conductive line can be used Or the elastic body itself is electrically connected with the circuit board, so that the keycap triggers the circuit board.
请继续参考图2,为本发明的按键结构的第二实施例的剖面图。按键结构2包含一电路板22、一弹性体24、一键帽26及一支撑结构28。与第一实施例相异处在于:本实施例中,按键结构2的支撑结构28具有一第一端部282和一第二端部284,且第一端部282包含一平板2822,且平板2822设置于电路板22与该弹性体24之间。详细而言,具有一平板2822态样的第一端部282可直接枢设于电路板22的穿孔224之上。 Please continue to refer to FIG. 2 , which is a cross-sectional view of a second embodiment of the button structure of the present invention. The button structure 2 includes a circuit board 22 , an elastic body 24 , a keycap 26 and a supporting structure 28 . The difference from the first embodiment is that in this embodiment, the support structure 28 of the key structure 2 has a first end 282 and a second end 284, and the first end 282 includes a flat plate 2822, and the flat plate 2822 is disposed between the circuit board 22 and the elastic body 24 . In detail, the first end portion 282 having a shape of a flat plate 2822 can be directly pivoted on the through hole 224 of the circuit board 22 .
须说明的是,本实施例的第一端部282涵盖一平板2822的配置,可紧密地包覆电路板22上的电子元件(例如线路、处理器等),并进一步达到防尘及防水的功能。 It should be noted that the first end 282 of this embodiment covers the configuration of a flat plate 2822, which can tightly cover the electronic components (such as circuits, processors, etc.) on the circuit board 22, and further achieve dustproof and waterproof. Function.
与前述实施例相似,第二实施例亦为一电容式键盘结构。详言之,使用者的手指可视为一导体,且与电路板22的导体形成一电容,当键帽26自一初始位置向下位移,手指与电路板22之间的距离缩短,造成电容值增加,产生一暂态电流,进而触发电路板22,最后,再借助弹性体24所提供的一回弹力,使得键帽26向上恢复到初始位置。 Similar to the foregoing embodiments, the second embodiment is also a capacitive keyboard structure. In detail, the user's finger can be regarded as a conductor, and forms a capacitance with the conductor of the circuit board 22. When the keycap 26 moves downward from an initial position, the distance between the finger and the circuit board 22 is shortened, resulting in capacitance When the value increases, a transient current is generated, which then triggers the circuit board 22 , and finally, the keycap 26 returns to its original position upwards with the help of a rebound force provided by the elastic body 24 .
且本实施例亦可具有一种将按键结构设计成电感式按键的实施态样。此时,键帽上需设置有电磁导材料,当使用者按压键帽时,电磁导结构可与电路板内的线路配合,触发电路板。 Moreover, this embodiment may also have an implementation mode in which the key structure is designed as an inductive key. At this time, the keycap needs to be provided with an electromagnetic conductive material. When the user presses the keycap, the electromagnetic conductive structure can cooperate with the circuit in the circuit board to trigger the circuit board.
此处需特别说明的是,本说明书所指的支撑结构的第一端部,泛指任何可以直接扣合、射出、耦合或黏合于电路板的穿孔的结构,换言之,不以本说明书所揭示的实施态样为限。且支撑结构的第一端部可由同一种材质一体成形,抑或可采用两段式,依据不同强度需求,使用两种以上的材质制成各部分,不应以本说明书为限。 It should be noted here that the first end of the supporting structure referred to in this specification generally refers to any structure that can be directly fastened, injected, coupled or bonded to the perforation of the circuit board. The implementation style is limited. Moreover, the first end of the support structure can be integrally formed of the same material, or can be two-stage, and each part can be made of two or more materials according to different strength requirements, which should not be limited by this specification.
本实施例的其他元件运作方式与前述实施例相似,故于此省略而未说明之。 The operation of other elements of this embodiment is similar to that of the previous embodiment, so it is omitted here without description.
请参考图3,为本发明的按键结构的第三实施例的剖面图。 Please refer to FIG. 3 , which is a cross-sectional view of a third embodiment of the button structure of the present invention.
按键结构3包含一电路板32、一弹性体34、一键帽36及一支撑结构38,且支撑结构38具有一第一端部382和一第二端部384。在本实施例中与第二实施例相异处在于:本发明的按键结构3的第一端部382的平板3822为一导光板,且平板3822中设置至少一光源3824(本实施态样以二光源为例),或可于平板3822的两侧分别设置二侧向光源模组(图为示出)。可利用平板3822内部设置的二光源3824,可使键帽36上镂空的花纹(图未示出)或是文字(图未示出)凸显,且可以省略原本需要额外增设背光模组的结构,且平板3822利用数个穿孔324与电路板32结合,借此减少制成步骤,有效的降低成本。
The
此外,本实施例更包含一强化板39,且电路板32设置于强化板39之上。需特别指出的是,本实施例的强化板39可与支撑结构38一起射出成形,完整的包覆电路板32,强化版39除了可以增加按键结构3整体的强度以外,更可形成一完全包覆电路板32与部分第一端部382的平板3822的态样,使电路板32形成与外界隔绝的状态,此种实施态样的优点在于可以达到防水、防尘的效果。
In addition, this embodiment further includes a
本实施例的其他元件运作方式与前述其他实施例相似,故于此省略而未说明之。 The operation modes of other elements of this embodiment are similar to those of other embodiments, so they are omitted here without description.
请接续参考图4,为本发明的按键结构的第四实施例的剖面图。按键结构4包含一电路板42、一弹性体44、一键帽46及一支撑结构48,且支撑结构48具有一第一端部482和一第二端部484。与第二实施例相异处在于,弹性体44更包含一突出部442,第一端部482的一平板4822包含一开孔4826,开孔4826使电路板42露出,且弹性体44的突出部442对应开孔4826设置。
Please continue to refer to FIG. 4 , which is a cross-sectional view of a fourth embodiment of the button structure of the present invention. The
与前述实施例相似地,当键帽46自一初始位置向下位移,可使突出部442通过开孔4826触发电路板42,再借助弹性体44所提供的一回弹力,使得键帽46向上恢复到初始位置。
Similar to the previous embodiments, when the
请接续参考图5,为本发明的按键结构的第五实施例的剖面图。与前述实施例相似地,按键结构5包含一电路板52、一弹性体54、一键帽56及一支撑结构58。与前述实施例相异处在于,本实施例的支撑结构58为一中空壳体(未标示出),且本实施例的电路板52为一薄膜开关片,且可为一三层式薄膜开关片或如图1所示的电路架构。
Please continue to refer to FIG. 5 , which is a cross-sectional view of a fifth embodiment of the button structure of the present invention. Similar to the previous embodiments, the
详细而言,本发明的支撑结构58具有至少一端部582、一容置空间(未标示出)及一开口(未标示出)。本实施例以四端部582搭配四穿孔524为例(图中仅示二穿孔及二端部的剖面)。其中,支撑结构58借助四端部582枢设于四穿孔524内,且键帽56设置于支撑结构58的开口内,弹性体54则设置于支撑结构58的容置空间中
In detail, the supporting
当键帽56自一初始位置,受到一向下的外力时,则键帽56可从初始位置向下位移,电路板52(薄膜电路板)被挤压后形成一通路,换言之,电路板52被触发,再借助弹性体54所提供的一回弹力,使得键帽56向上恢复到初始位置。电路板52被触发后,可向与本发明的按键5相接的装置(图未示出)输出一信号。
When the
此外,在本实施例中采用将支撑结构58采用中空壳体的设计优点在于,此中空壳体可直接射出成型于电路板52的穿孔524上,换言之,可节省工序且降低成本。
In addition, the advantage of adopting the design of the
请继续参考图6,为本发明的按键结构的第六实施例的剖面图。与第五实施例相似地,按键结构6包含一电路板62、一弹性体64、一键帽66及一支撑结构68。与前述实施例相异处在于,本实施例的支撑结构68为一中空壳体(未标示出),且本实施例的电路板62上设置有一薄膜开关片622,在其他实施态样可直接为一电路板,且弹性体64更包含一突出部642,对应薄膜开关片622设置。弹性体64的突出部642更包含一导体644。当键帽66自该初始位置向下位移时,即可触发电路板62的薄膜开关片622。
Please continue to refer to FIG. 6 , which is a cross-sectional view of a sixth embodiment of the key structure of the present invention. Similar to the fifth embodiment, the button structure 6 includes a
本实施例的其他元件运作方式与前述其他实施例相似,故于此省略而未说明之。 The operation modes of other elements of this embodiment are similar to those of other embodiments, so they are omitted here without description.
最后,请再参考图7为本发明更包含一种键盘的按键结构的制造方法的流程图。首先,于电路板上形成数个穿孔(步骤S1),设置一弹性体于电路板之上(步骤S2),并将一键帽设置于弹性体之上(步骤S3),接着,枢设支撑结构于穿孔内(步骤S4)。最后,电路板设置于一强化板(步骤S5)上最后即可形成如上述实施例的一键盘结构。此种键盘结构的制造方法除了可以形成上述的实施例以外,亦可以运用于其他欲于电路板上直接冲孔并产生穿孔的任何键盘结构,不应当以上述的实施态样为限。 Finally, please refer to FIG. 7 , which is a flowchart of a method for manufacturing a key structure of a keyboard according to the present invention. Firstly, several perforations are formed on the circuit board (step S1), an elastic body is placed on the circuit board (step S2), and a keycap is placed on the elastic body (step S3), and then the pivot support Structure in the perforation (step S4). Finally, the circuit board is disposed on a strengthening board (step S5 ), and finally a keyboard structure as in the above-mentioned embodiment can be formed. In addition to forming the above-mentioned embodiment, the manufacturing method of this kind of keyboard structure can also be applied to any other keyboard structures that want to directly punch holes on the circuit board and produce perforations, and should not be limited to the above-mentioned implementation.
综上所述,本发明为一种直接于电路板上形成数个穿孔,并于穿孔上直接形成支撑结构的按键构造及方法,换言之,利用本发明,可免除现有需于一平板上冲孔并设置支撑结构,再将平板与电路板结合的步骤。借助以上构造或方法,本发明可以提供设计出一组装程序简单、且可简易组装轻薄、防水及防尘的按键结构。且亦可达到提供一轻薄且具有较低成本的按键结构。 In summary, the present invention is a button structure and method that directly forms several perforations on a circuit board and directly forms a support structure on the perforations. Holes and support structures are provided, and the step of combining the plate with the circuit board. With the above structure or method, the present invention can provide a button structure designed with a simple assembly process, which can be easily assembled, is thin, waterproof and dustproof. And it can also provide a thin and light button structure with lower cost.
上述的实施例仅用来例举本发明的实施态样,以及阐释本发明的技术特征,并非用来限制本发明的保护范畴。任何熟悉此技术者可轻易完成的改变或均等性的安排均属于本发明所主张的范围。 The above-mentioned embodiments are only used to illustrate the implementation of the present invention and explain the technical features of the present invention, and are not intended to limit the scope of protection of the present invention. Any changes or equivalent arrangements that can be easily accomplished by those skilled in the art fall within the scope of the present invention.
Claims (15)
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