CN103359902A - Anaerobic digestion treatment system for dehydrated municipal sludge - Google Patents
Anaerobic digestion treatment system for dehydrated municipal sludge Download PDFInfo
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Abstract
本发明涉及一种市政脱水污泥厌氧消化处理系统,属于污泥资源化处理处置领域。所述的处理系统由污泥厌氧消化装置、污泥搅拌装置和调节监测装置组成。水浴内腔和水浴外腔之间的夹层部分构成污泥厌氧消化腔,水浴内设置两个以上的水浴循环泵和水浴温度传感器,保证了水温的恒定和污泥的快速均匀受热,无轴搅拌运料机保证了试验污泥的均匀性;压料密封环能保证装卸料的顺利进行;微生物检测仪、渗沥液成分检测仪和气体成分检测仪实时检测相关参数;渗沥液存储器及相关装置能及调节和回灌渗沥液,循环分解渗沥液中的有机质;计算机控制系统上设置相关参数并实时记录和处理数据,大大提高了工作效率。
The invention relates to a municipal dewatered sludge anaerobic digestion treatment system, which belongs to the field of sludge resource treatment and disposal. The treatment system is composed of a sludge anaerobic digestion device, a sludge stirring device and an adjustment and monitoring device. The interlayer part between the water bath inner chamber and the water bath outer chamber constitutes the sludge anaerobic digestion chamber, and more than two water bath circulation pumps and water bath temperature sensors are installed in the water bath to ensure constant water temperature and rapid and uniform heating of the sludge, without shaft The mixing conveyor ensures the uniformity of the test sludge; the sealing ring of the pressing material can ensure the smooth progress of loading and unloading; the microbial detector, the leachate component detector and the gas component detector can detect relevant parameters in real time; the leachate storage and The relevant devices can adjust and refill the leachate in a timely manner, and decompose the organic matter in the leachate in a circular manner; the computer control system sets relevant parameters and records and processes data in real time, which greatly improves work efficiency.
Description
技术领域 technical field
本发明涉及一种市政脱水污泥厌氧消化处理系统,属于污泥资源化处理处置领域。 The invention relates to a municipal dewatered sludge anaerobic digestion treatment system, which belongs to the field of sludge resource treatment and disposal.
背景技术 Background technique
随着中国城市化的迅速发展,城市污泥排放量急剧增长。目前,以含水率为80%计,我国每年产生3000万吨污泥,其中土地填埋占60-65%,好氧发酵后农用占10-15%,自然干化占3-6%,焚烧占15%,露天堆放或外运占17%,真正实现安全处置的比例为15-25%,厌氧消化处置能力薄弱。而美国每年产生710万吨干污泥,厌氧消化高达60%以上;德国在大于5000吨污水处理厂均设有厌氧消化系统;英法绝大多数污水处理厂设有厌氧消化系统回收生质能,厌氧消化在西方发达国家已经成为主要的处理处置方式且得到了很好的发展。 With the rapid development of urbanization in China, the discharge of urban sludge has increased dramatically. At present, based on the water content of 80%, my country produces 30 million tons of sludge every year, of which landfill accounts for 60-65%, agricultural use after aerobic fermentation accounts for 10-15%, natural drying accounts for 3-6%, and incineration Accounted for 15%, open-air stacking or foreign transport accounted for 17%, the proportion of real safe disposal is 15-25%, and the anaerobic digestion and disposal capacity is weak. The United States produces 7.1 million tons of dry sludge every year, and anaerobic digestion is as high as 60%; Germany has anaerobic digestion systems in sewage treatment plants of more than 5,000 tons; most sewage treatment plants in Britain and France have anaerobic digestion systems for recycling Mass-energy and anaerobic digestion have become the main treatment and disposal methods in western developed countries and have been well developed.
我国已经将污泥厌氧消化处理处置技术列为国家大力培育和发展战略性新兴产业。旨在提高我国污泥厌氧消化水平,充分利用厌氧产沼回收生质能,改善污泥特性,提高污泥厌氧消化用于农田、焚烧及生产建材产品等利用率。 my country has listed the sludge anaerobic digestion treatment and disposal technology as a strategic emerging industry that the country vigorously cultivates and develops. It aims to improve the level of anaerobic digestion of sludge in my country, make full use of anaerobic biogas production to recover biomass energy, improve the characteristics of sludge, and increase the utilization rate of anaerobic digestion of sludge for farmland, incineration and production of building materials.
市政污泥成分复杂、厌氧消化影响因素众多。温度、pH和搅拌均匀度等因素的控制,生物量、气体、渗沥液等数据监测都是厌氧消化需要解决的关键问题。目前已有污泥厌氧发酵装置和工艺相关的专利,大部分是针对未脱水的污泥,且因素控制单一,监测指标不全,自动化控制水平低。尚无考虑多因素控制和多参数监测的市政脱水污泥厌氧消化处理系统。同时,由于国外的技术保护和我国污泥的泥性,难以将国外污泥厌氧消化技术直接在国内利用。 The composition of municipal sludge is complex, and there are many factors affecting anaerobic digestion. The control of factors such as temperature, pH, and stirring uniformity, and the data monitoring of biomass, gas, and leachate are all key issues that need to be solved in anaerobic digestion. At present, there are patents related to sludge anaerobic fermentation equipment and technology, most of which are for undehydrated sludge, and the factor control is single, the monitoring indicators are incomplete, and the level of automation control is low. There is no anaerobic digestion treatment system for municipal dewatered sludge considering multi-factor control and multi-parameter monitoring. At the same time, due to foreign technical protection and the muddy nature of our sludge, it is difficult to directly use foreign sludge anaerobic digestion technology in China.
因此,立足我国污泥厌氧消化的具体情况,在现有技术基础上,集成现有仪器设备,自主研发多因素控制和多参数监测的市政脱水污泥厌氧消化系统是亟待解决的问题。 Therefore, based on the specific situation of sludge anaerobic digestion in my country, on the basis of existing technology, integrating existing instruments and equipment, and independently developing a municipal dewatered sludge anaerobic digestion system with multi-factor control and multi-parameter monitoring is an urgent problem to be solved.
发明内容 Contents of the invention
针对上述存在的问题,本发明的目的在于提供一种多因素控制和多参数监测的市政脱水污泥厌氧消化系统。 In view of the above problems, the object of the present invention is to provide a municipal dewatered sludge anaerobic digestion system with multi-factor control and multi-parameter monitoring.
为了实现上述目的,其技术解决方案为: In order to achieve the above purpose, its technical solution is:
一种市政脱水污泥厌氧消化处理系统,所述的处理系统由污泥厌氧消化装置、污泥搅拌装置和调节监测装置组成,其中,污泥厌氧消化装置由水浴内腔、水浴外腔、水浴循环泵、水浴温度传感器、水浴加热装置、渗透板、横梁、伸缩杆、伸缩杆动力装置、压料密封环和进料斗组成,水浴外腔呈夹层状,水浴内腔设置在水浴外腔内,位于水浴外腔的中心线上,水浴内腔的底部和水浴外腔的夹层连通,水浴外腔的夹层内设置有两个以上的水浴循环泵和两个以上的水浴温度传感器,水浴内腔的内壁上设置有两个以上的水浴循环泵和两个以上的水浴温度传感器,水浴循环泵位于水浴温度传感器的上方,水浴内腔底部设置有水浴加热装置,水浴内腔和水浴外腔之间的夹层部分构成污泥厌氧消化腔,污泥厌氧消化腔内固定设置渗透板,且位于水浴内腔的下端,水浴外腔上方设置有横梁,伸缩杆动力装置固定安装于横梁上,伸缩杆为对称状,伸缩杆一端固定连接伸缩杆动力装置,另一端固定连接压料密封环,压料密封环位于污泥厌氧消化腔中,水浴外腔上端侧壁设有进料口,进料斗连接进料口,进料斗底端设置有进料阀门,水浴外腔的侧壁上设置有卸料阀,卸料阀位于渗透板的上方,水浴外腔的外壁底部设置有泄水阀,污泥搅拌装置由无轴搅拌运料机、动力装置、第二水分检测传感器、第二pH检测传感器、料斗、料斗阀门、第一水分检测传感器和第一pH检测传感器组成,无轴搅拌运料机外接动力装置,无轴搅拌运料机的前端设置出料口,出料口位于进料斗的正上方,出料口处设置有第二水分检测传感器和第二pH检测传感器,料斗设置在无轴搅拌运料机的后端,料斗位于无轴搅拌运料机的上方,料斗底部设置有料斗阀门,料斗底部侧壁设置有第一水分检测传感器和第一pH检测传感器,调节监测装置由第一pH调节器、第一菌剂喷洒器、气压动力装置、补水装置、储水器、微生物检测传感器、微生物检测仪、渗沥液存储器、渗沥液流量计、渗沥液成分检测仪、渗沥液泵、气体收集器、气体流量计、气体成分检测仪、第二菌剂喷洒器和第二pH调节器组成,第一pH调节器和第一菌剂喷洒器安装在无轴搅拌运料机上方,第一pH调节器和无轴搅拌运料机的连接处设置有第一pH调节液控制阀,第一菌剂喷洒器和无轴搅拌运料机的连接处设置有第一菌剂喷洒控制阀,第一pH调节器和第一菌剂喷洒器通过管道连接气压动力装置,连接第一pH调节器和气压动力装置的管道上设置有第一pH调节器气压控制阀,连接第一菌剂喷洒器和气压动力装置的管道上设置有第一菌剂喷洒器气压控制阀,第一菌剂喷洒器上设有菌剂进料阀门,第一pH调节器上设置有pH调节液进料阀门,补水装置设置在水浴外腔的夹层内,补水装置与储水器管道连接,微生物检测传感器设置在水浴外腔外壁上,微生物检测传感器的触头位于污泥厌氧消化腔中,微生物检测传感器通过数据线与微生物检测仪连接,渗沥液存储器通过管道连接至水浴外腔内,管道口位于渗透板的下方,管道上设置有渗沥液流量计和渗沥液成分检测仪,渗沥液存储器通过软管连接压料密封环,软管上设置有渗沥液泵,气体收集器通过软管连接压料密封环,软管上设置有气体流量计和气体成分检测仪,第二菌剂喷洒器和第二pH调节器设置在渗沥液存储器上,第二菌剂喷洒器和渗沥液存储器的连接处设置有第二菌剂喷洒控制阀,第二pH调节器和渗沥液存储器的连接处设置有第二pH调节器气压控制阀,第二菌剂喷洒器和第二pH调节器通过管道连接气压动力装置,连接第二菌剂喷洒器和气压动力装置的管道上设置有第二菌剂喷洒器气压控制阀,连接第二pH调节器和气压动力装置的管道上设置有第二pH调节器气压控制阀,第二菌剂喷洒器上设有菌剂进料阀门,第二pH调节器上设置有pH调节液进料阀门,渗沥液存储器底部设置有排渣阀门。 A municipal dewatered sludge anaerobic digestion treatment system, the treatment system is composed of a sludge anaerobic digestion device, a sludge stirring device and an adjustment and monitoring device, wherein the sludge anaerobic digestion device consists of a water bath inner cavity, a water bath outer Chamber, water bath circulating pump, water bath temperature sensor, water bath heating device, permeation plate, beam, telescopic rod, telescopic rod power device, pressing material sealing ring and feeding hopper, the outer chamber of the water bath is sandwiched, and the inner chamber of the water bath is set in the water bath In the outer cavity, located on the center line of the outer cavity of the water bath, the bottom of the inner cavity of the water bath communicates with the interlayer of the outer cavity of the water bath, and the interlayer of the outer cavity of the water bath is provided with more than two water bath circulation pumps and more than two water bath temperature sensors. The inner wall of the water bath cavity is provided with more than two water bath circulation pumps and more than two water bath temperature sensors. The water bath circulation pump is located above the water bath temperature sensor. The interlayer part between the cavities constitutes the sludge anaerobic digestion cavity. The permeable plate is fixed in the sludge anaerobic digestion cavity and is located at the lower end of the inner cavity of the water bath. A beam is set above the outer cavity of the water bath. The telescopic rod power device is fixedly installed on the beam Above, the telescopic rod is symmetrical. One end of the telescopic rod is fixedly connected to the power device of the telescopic rod, and the other end is fixedly connected to the sealing ring of the pressing material. The sealing ring of the pressing material is located in the sludge anaerobic digestion chamber. The feed hopper is connected to the feed port, the bottom of the feed hopper is provided with a feed valve, the side wall of the outer chamber of the water bath is provided with a discharge valve, the discharge valve is located above the permeation plate, and the bottom of the outer wall of the water bath chamber is installed There is a drain valve, and the sludge stirring device is composed of a shaftless stirring conveyor, a power unit, a second moisture detection sensor, a second pH detection sensor, a hopper, a hopper valve, a first moisture detection sensor, and a first pH detection sensor. The shaftless agitating conveyor is connected with an external power device. The front end of the shaftless agitating conveyor is equipped with a discharge port, which is located directly above the feeding hopper, and a second moisture detection sensor and a second pH detection sensor are installed at the discharge port. The sensor, the hopper is set at the rear end of the shaftless agitating conveyor, the hopper is located above the shaftless agitating conveyor, the bottom of the hopper is provided with a hopper valve, and the side wall of the hopper bottom is provided with a first moisture detection sensor and a first pH detection sensor , the adjustment and monitoring device consists of a first pH regulator, a first bacterial agent sprayer, a pneumatic power device, a water replenishment device, a water storage device, a microbial detection sensor, a microbial detector, a leachate storage, a leachate flow meter, a leachate Liquid component detector, leachate pump, gas collector, gas flow meter, gas component detector, second bacterial sprayer and second pH regulator, the first pH regulator and first bacterial sprayer are installed Above the shaftless agitating feeder, the connection between the first pH regulator and the shaftless agitating feeder is provided with a first pH adjustment liquid control valve, and the connection between the first bacterial sprayer and the shaftless agitating feeder A first bacterial agent spraying control valve is provided, the first pH regulator and the first bacterial agent sprayer are connected to the pneumatic power device through a pipeline, and the pipeline connecting the first pH regulator and the pneumatic power device is provided with the first pH regulator air pressure Control valve, connecting the first inoculum sprayer and pneumatic power unit The air pressure control valve of the first bacterial agent sprayer is set on the pipeline, the bacterial agent feed valve is set on the first bacterial agent sprayer, the pH adjustment liquid feed valve is set on the first pH regulator, and the water replenishing device is set in the water bath In the interlayer of the outer cavity, the water supply device is connected to the water storage pipe, the microbial detection sensor is arranged on the outer wall of the water bath outer cavity, the contact of the microbial detection sensor is located in the sludge anaerobic digestion cavity, and the microbial detection sensor communicates with the microbial detection sensor through the data line. The leachate storage is connected to the outer cavity of the water bath through a pipeline. The pipeline opening is located below the permeation plate. The pipeline is equipped with a leachate flow meter and a leachate component detector. The material sealing ring, the hose is provided with a leachate pump, the gas collector is connected to the pressing material sealing ring through a hose, the hose is provided with a gas flow meter and a gas component detector, a second bacterial sprayer and a second pH The regulator is set on the leachate storage, the connection between the second bacterial sprayer and the leachate storage is provided with a second bacterial agent spraying control valve, the connection between the second pH regulator and the leachate storage is provided with a second Two pH regulator air pressure control valves, the second bacterial agent sprayer and the second pH regulator are connected to the pneumatic power device through the pipeline, and the pipeline connecting the second bacterial agent sprayer and the pneumatic power device is provided with the air pressure of the second bacterial agent sprayer The control valve is provided with a second pH regulator air pressure control valve on the pipeline connecting the second pH regulator and the pneumatic power device, the second bacterial agent sprayer is provided with a bacterial agent feed valve, and the second pH regulator is provided with a The pH adjustment liquid feed valve, and the slag discharge valve is set at the bottom of the leachate storage.
所述的渗透板距离水浴外腔内底部5-10cm。 The permeation plate is 5-10 cm away from the inner bottom of the outer chamber of the water bath.
所述的压料密封环呈空心状,压料密封环的底部开设有均匀分布小孔。 The pressing material sealing ring is hollow, and the bottom of the pressing material sealing ring is provided with evenly distributed small holes.
所述的微生物检测仪、进料阀门、第二水分检测传感器、动力装置、料斗阀门、第一水分检测传感器、第一pH检测传感器、第一pH调节液控制阀、第一pH调节器气压控制阀、第一菌剂喷洒器气压控制阀、第一菌剂喷洒控制阀、第二pH检测传感器、气压动力装置、伸缩杆动力装置、气体流量计、气体成分检测仪、补水装置、渗沥液泵、第二pH调节器气压控制阀、第二菌剂喷洒器气压控制阀、第二菌剂喷洒控制阀、第二pH调节器气压控制阀、渗沥液成分检测仪、渗沥液流量计、水浴加热装置和水浴温度传感器通过导线与计算机控制系统连接。 The microorganism detector, feed valve, second moisture detection sensor, power unit, hopper valve, first moisture detection sensor, first pH detection sensor, first pH adjustment liquid control valve, first pH regulator air pressure control Valve, air pressure control valve of the first bacterial agent sprayer, first bacterial agent spraying control valve, second pH detection sensor, pneumatic power device, telescopic rod power device, gas flow meter, gas composition detector, water supply device, leachate Pump, second pH regulator air pressure control valve, second bacterial agent sprayer air pressure control valve, second bacterial agent spraying control valve, second pH regulator air pressure control valve, leachate composition detector, leachate flow meter , the water bath heating device and the water bath temperature sensor are connected with the computer control system through wires.
由于采用了以上技术方案,本发明的一种市政脱水污泥厌氧消化处理系统的水浴内腔和水浴外腔四壁均设置有水浴循环泵和水浴温度传感器,能保热交换快速进行并及时反馈水浴内各点温度,计算机控制系统及时启动水浴加热装置,保证水浴恒温;水浴外腔设置的补水装置能实时补充水浴内的水量,确保水浴安全运行;水浴内腔和水浴外腔构成污泥厌氧消化腔,该结构的水浴能使污泥两面受热,能保证污泥快速均匀受热;无轴搅拌运料机能确保污泥进料的均匀性,前端和后端均设置了水分检测传感器和pH检测传感器,能实时调控第一pH调节器和第一菌剂喷洒器,确保污泥进料的pH值;压料密封环能保证装卸料的顺利进行;微生物检测仪、渗沥液成分检测仪和气体成分检测仪保证了污泥厌氧消化过程微生物、渗沥液成分和气体成分的实时监测;计算机控制系统自动分析数据,控制第二菌剂喷洒器和第二pH调节器将pH缓冲液和菌剂添加到渗沥液存储器,并回灌到污泥厌氧消化腔,及时调整pH和微生物生长情况,保证污泥厌氧消化顺利进行,同时渗沥液通过回灌,能进一步分解渗沥液中的有机质,确保了渗沥液最终的出水质量;整个处理系统有计算机控制系统自动控制,数据自动采集和分析,根据分析的数据实时调控污泥厌氧发酵环境,节约人力物力,能最短时间优化出污泥厌氧消化最佳控制因素。 Due to the adoption of the above technical scheme, the walls of the water bath inner cavity and the water bath outer cavity of a municipal dewatered sludge anaerobic digestion treatment system of the present invention are equipped with water bath circulating pumps and water bath temperature sensors, which can keep heat exchange quickly and timely The temperature of each point in the water bath is fed back, and the computer control system starts the water bath heating device in time to ensure the constant temperature of the water bath; the water replenishment device installed in the outer cavity of the water bath can replenish the water volume in the water bath in real time to ensure the safe operation of the water bath; the inner cavity of the water bath and the outer cavity of the water bath form sludge Anaerobic digestion chamber, the water bath of this structure can heat both sides of the sludge, which can ensure rapid and uniform heating of the sludge; the shaftless stirring conveyor can ensure the uniformity of sludge feeding, and the front and rear ends are equipped with moisture detection sensors and The pH detection sensor can control the first pH regulator and the first bacterial agent sprayer in real time to ensure the pH value of the sludge feed; the pressure seal ring can ensure the smooth progress of loading and unloading materials; microbial detectors, leachate component detection The instrument and gas component detector ensure the real-time monitoring of microorganisms, leachate components and gas components in the process of sludge anaerobic digestion; the computer control system automatically analyzes the data, controls the second bacterial sprayer and the second pH regulator to buffer the pH Liquid and bacterial agents are added to the leachate storage and refilled into the sludge anaerobic digestion chamber to adjust the pH and microbial growth in time to ensure the smooth progress of the sludge anaerobic digestion. At the same time, the leachate can be further decomposed through refilling The organic matter in the leachate ensures the final effluent quality of the leachate; the entire treatment system is automatically controlled by a computer control system, and the data is automatically collected and analyzed. According to the analyzed data, the sludge anaerobic fermentation environment is adjusted in real time, saving manpower and material resources. The best control factors for sludge anaerobic digestion can be optimized in the shortest time.
附图说明 Description of drawings
图1为本发明的结构示意图。 Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明进行进一步详细描述。见附图 The present invention will be described in further detail below in conjunction with the accompanying drawings. see Attachment
一种市政脱水污泥厌氧消化处理系统,处理系统由污泥厌氧消化装置、污泥搅拌装置和调节监测装置组成,其中,污泥厌氧消化装置由水浴内腔41、水浴外腔45、水浴循环泵1、水浴温度传感器48、水浴加热装置42、渗透板43、横梁24、伸缩杆22、伸缩杆动力装置25、压料密封环21和进料斗5组成,水浴外腔45呈夹层状,水浴内腔41设置在水浴外腔45内,位于水浴外腔45的中心线上,水浴内腔41的底部和水浴外腔45的夹层连通,水浴外腔45的夹层内设置有两个以上的水浴循环泵1和两个以上的水浴温度传感器48,水浴内腔41的内壁上设置有两个以上的水浴循环泵1和两个以上的水浴温度传感器48,水浴循环泵1位于水浴温度传感器48的上方,水浴循环泵1能使水浴中的水流动,使得传热快且均匀,水浴内腔41底部设置有水浴加热装置42,水浴内腔41和水浴外腔45之间的夹层部分构成污泥厌氧消化腔47,使得厌氧消化腔47内的污泥能两面快速均匀受热,保证污泥试验温度的恒定,污泥厌氧消化腔47内固定设置渗透板43,且位于水浴内腔41的下端,渗透板43距离水浴外腔45内底部5-10cm,形成一定的空间,
A municipal dewatered sludge anaerobic digestion treatment system, the treatment system is composed of a sludge anaerobic digestion device, a sludge stirring device and an adjustment and monitoring device, wherein the sludge anaerobic digestion device consists of a water bath
便于渗沥液下渗,水浴外腔45上方设置有横梁24,伸缩杆动力装置25固定安装于横梁24上,伸缩杆22为对称状,伸缩杆22一端固定连接伸缩杆动力装置25,另一端固定连接压料密封环21,压料密封环21位于污泥厌氧消化腔47中,压料密封环21能与水浴内腔41和水浴外腔45的腔壁密封接触,压料密封环21呈空心状,压料密封环21的底部开设有均匀分布小孔,小孔为防堵设计,在装料、试验和卸料过程中不会堵住通道,是渗沥液回灌和气体通道,水浴外腔45上端侧壁设有进料口,进料斗5连接进料口,进料斗5底端设置有进料阀门4,水浴外腔45的侧壁上设置有卸料阀46,卸料阀46位于渗透板43的上方,卸料阀46底部与渗透板43的顶面在同一平面上,方便试验结束后顺利卸料,且卸料阀46能密封关闭,水浴外腔45的外壁底部设置有泄水阀44,泄水阀44位于水浴外腔45的外壁的最底部,以保证能完全泄掉水浴中的水,污泥搅拌装置由无轴搅拌运料机8、动力装置7、第二水分检测传感器6、第二pH检测传感器20、料斗12、料斗阀门9、第一水分检测传感器10和第一pH检测传感器11组成,无轴搅拌运料机8外接动力装置7,无轴搅拌运料机8的前端设置出料口19,出料口19位于进料斗5的正上方,出料口19处设置有第二水分检测传感器6和第二pH检测传感器20,料斗12设置在无轴搅拌运料机8的后端,料斗12位于无轴搅拌运料机8的上方,料斗12底部设置有料斗阀门9,料斗12底部侧壁设置有第一水分检测传感器10和第一pH检测传感器11,调节监测装置由第一pH调节器14、第一菌剂喷洒器16、气压动力装置23、补水装置30、储水器29、微生物检测传感器2、微生物检测仪3、渗沥液存储器36、渗沥液流量计40、渗沥液成分检测仪39、渗沥液泵31、气体收集器28、气体流量计26、气体成分检测仪27、第二菌剂喷洒器34和第二pH调节器37组成,第一pH调节器14和第一菌剂喷洒器16安装在无轴搅拌运料机8上方,第一pH调节器14和无轴搅拌运料机8的连接处设置有第一pH调节液控制阀13,第一菌剂喷洒器16和无轴搅拌运料机8的连接处设置有第一菌剂喷洒控制阀18,第一pH调节器14和第一菌剂喷洒器16通过管道连接气压动力装置23,连接第一pH调节器14和气压动力装置23的管道上设置有第一pH调节器气压控制阀15,连接第一菌剂喷洒器16和气压动力装置23的管道上设置有第一菌剂喷洒器气压控制阀17,第一菌剂喷洒器16上设有菌剂进料阀门,第一pH调节器14上设置有pH调节液进料阀门,补水装置30设置在水浴外腔45的夹层内,
To facilitate the infiltration of leachate, a
补水装置30与储水器29管道连接,补水装置30位于水浴外腔45夹层上部,可以根据试验水位调节其位置,位于微生物检测传感器2设置在水浴外腔45外壁上,微生物检测传感器2的触头位于污泥厌氧消化腔47中,微生物检测传感器2的前端为弧形设计,且与水浴外腔45外壁在同一弧面上,不会影响压料密封环21的工作,微生物检测传感器2通过数据线与微生物检测仪3连接,渗沥液存储器36通过管道连接至水浴外腔45内,管道口位于渗透板43的下方,管道上设置有渗沥液流量计40和渗沥液成分检测仪39,渗沥液存储器36通过软管连接压料密封环21,软管置于渗沥液存储器36底部,便于能抽干渗沥液存储器36中的渗沥液,置于渗沥液存储器36中的软管端部设置有防堵塞,软管上设置有渗沥液泵31,气体收集器28通过软管连接压料密封环21,软管上设置有气体流量计26和气体成分检测仪27,第二菌剂喷洒器34和第二pH调节器37设置在渗沥液存储器36上,第二菌剂喷洒器34和渗沥液存储器36的连接处设置有第二菌剂喷洒控制阀35,第二pH调节器37和渗沥液存储器36的连接处设置有第二pH调节器气压控制阀38,第二菌剂喷洒器34和第二pH调节器37通过管道连接气压动力装置23,连接第二菌剂喷洒器34和气压动力装置23的管道上设置有第二菌剂喷洒器气压控制阀33,连接第二pH调节器37和气压动力装置23的管道上设置有第二pH调节器气压控制阀32,第二菌剂喷洒器34上设有菌剂进料阀门,第二pH调节器37上设置有pH调节液进料阀门,渗沥液存储器36底部设置有排渣阀门,排渣阀门的底部略低于渗沥液存储器36底部,便于渣子的排除,微生物检测仪3、进料阀门4、第二水分检测传感器6、动力装置7、料斗阀门9、第一水分检测传感器10、第一pH检测传感器11、第一pH调节液控制阀13、第一pH调节器气压控制阀15、第一菌剂喷洒器气压控制阀17、第一菌剂喷洒控制阀18、第二pH检测传感器20、气压动力装置23、伸缩杆动力装置25、气体流量计26、气体成分检测仪27、补水装置30、渗沥液泵31、第二pH调节器气压控制阀32、第二菌剂喷洒器气压控制阀33、第二菌剂喷洒控制阀35、第二pH调节器气压控制阀38、渗沥液成分检测仪39、渗沥液流量计40、水浴加热装置42和水浴温度传感器48通过导线与计算机控制系统连接。
The
本发明处理系统的工作原理: The working principle of the processing system of the present invention:
市政脱水污泥厌氧消化处理系统使用前接通计算机控制系统电源,打开计算机 Before using the municipal dewatered sludge anaerobic digestion system, turn on the power of the computer control system and turn on the computer
控制系统,确保微生物检测仪3、进料阀门4、动力装置7、料斗阀门9、第一pH调节液控制阀13、第一pH调节器气压控制阀15、第一菌剂喷洒器气压控制阀17、第一菌剂喷洒控制阀18、气压动力装置23、伸缩杆动力装置25、气体流量计26、气体成分检测仪27、补水装置30、渗沥液泵31、第二pH调节器气压控制阀32、第二菌剂喷洒器气压控制阀33、第二菌剂喷洒控制阀35、第二pH调节器气压控制阀38、渗沥液成分检测仪39、渗沥液流量计40和水浴加热装置42处于关闭状态,并在计算机控制系统上设定好相关参数,通过卸料阀46检查渗透板43,确保渗透板43安装牢固,确保卸料阀46能密封关闭,关闭水浴外腔45底部的泄水阀44,向储水器29中注入蒸馏水,打开渗沥液存储器36底部的排渣阀门,确保渗沥液存储器36内干净无渣子,然后关闭渗沥液存储器36底部的排渣阀门,打开第一菌剂喷洒器16和第二菌剂喷洒器34上的菌剂进料阀门,装入足量的污泥厌氧发酵菌剂,然后关闭菌剂进料阀门,打开第一pH调节器14和第二pH调节器37上的pH调节液进料阀门,装入足量的pH调节剂,然后关闭pH调节液进料阀门,通过计算机控制系统打开补水装置30向水浴外腔45和水浴内腔41注水,直到设定的水位,试验过程中当水位低于设定水位时,补水装置30将自动补水,向料斗12装入试验用市政污泥,计算机控制系统通过第一水分检测传感器10和第一pH检测传感器11读取污泥的pH和含水率,根据试验要求的pH、菌剂含量及无轴搅拌运料机8污泥运输量,计算机控制系统将自动设定第一pH调节液控制阀13、第一pH调节器气压控制阀15、第一菌剂喷洒器气压控制阀17和第一菌剂喷洒控制阀18的参数和动力装置7的工作时间,动力装置7的一次工作时间为污泥填满污泥厌氧消化腔47的1/4体积所需要的时间,计算机控制系统根据污泥厌氧消化腔47的体积和动力装置7设定的运输能力计算设定,接通动力装置7和气压动力装置23的电源,在计算机控制系统打开进料阀门4、动力装置7、料斗阀门9、第一pH调节液控制阀13、第一pH调节器气压控制阀15、第一菌剂喷洒器气压控制阀17、第一菌剂喷洒控制阀18和气压动力装置23,此时,计算机控制系统已经打开的处理系统装置开始工作,出料口19的第二水分检测传感器6和第二pH检测传感器20开始监测搅拌后污泥的pH和含水率,并实时反馈给计算机控制系统,计算机控制系统根据反馈的pH和含水率对比设定值,计算机控制系统自动调节,保证误差<3‰,如果误差>3‰,已经工作的系统将自动停止工作,此时应该停止试验,检查系统的相关部件,以确保系统的安全运行,当动力装置7达到预设的工作时间,动力装置7、料斗阀门9、第一pH调节液控制阀13和第一菌剂喷洒控制阀18将自动关闭,此时,伸缩杆动力装置25会自动打开,伸缩杆动力装置25通过伸缩杆22带动压料密封环21对污泥进行均匀压实,伸缩杆动力装置25的工作时间通过计算机控制系统预先设定,达到伸缩杆动力装置25预设工作时间后,动力装置7、料斗阀门9、第一pH调节液控制阀13和第一菌剂喷洒控制阀18将自动启动工作,当到达动力装置7预设工作时间后,动力装置7、料斗阀门9、第一pH调节液控制阀13和第一菌剂喷洒控制阀18将自动关闭,此时,伸缩杆动力装置25会自动打开工作,依此循环工作4次后,即污泥填满污泥厌氧消化腔47,计算机控制系统关闭进料阀门4和料斗阀门9,动力装置7、第一pH调节液控制阀13、第一pH调节器气压控制阀15、第一菌剂喷洒器气压控制阀17、第一菌剂喷洒控制阀18和伸缩杆动力装置25停止工作,压料密封环21停止在进料口上方,之后,计算机控制系统将打开水浴循环泵1、微生物检测仪3、气体流量计26、气体成分检测仪27、渗沥液成分检测仪39、渗沥液流量计40和水浴加热装置42,污泥厌氧消化试验开始进行,厌氧消化产生的气体通过气体流量计26测定流量并存储在气体收集器28中,厌氧消化产生的渗沥液通过渗沥液流量计40测定流量并存储在渗沥液存储器36中,微生物检测仪3、气体成分检测仪27和渗沥液成分检测仪39分别实时监测厌氧消化过程微生物情况、气体成分和渗沥液成分,并及时反馈给计算机控制系统,计算机控制系统根据反馈的数据进行分析,根据产生渗沥液的量计算pH调节剂和菌剂添加量,然后打开第二pH调节器气压控制阀32、第二菌剂喷洒器气压控制阀33、第二菌剂喷洒控制阀35和第二pH调节器气压控制阀38,向渗沥液存储器36中的渗沥液加入计算量的pH调节液和菌剂,然后打开渗沥液泵31,将渗沥液回灌进入污泥厌氧消化腔47,及时调节pH和添加菌剂,同时也能使渗沥液再次厌氧消化,进一步消化渗沥液中的有机质,渗沥液泵31打开时间间距在计算机控制系统设定好,每次工作时间由渗沥液存储器36中的渗沥液量决定,其工作时间为开始抽取渗沥液到渗沥液存储器36中的渗沥液抽干为止,抽干渗沥液存储器36中的渗沥液后,渗沥液泵31自动停止工作,直到到达预设的工作时间间距后又自动启动工作,当无气体产生后,试验结束,关闭处理系统所有阀门和传感器,打开卸料阀46和启动伸缩杆动力装置25,卸掉污泥厌氧消化腔47中的污泥进行后续检测,检测完后妥善处置,清洗系统并护理,关闭系统电源,然后为下一试验做准备。
Control system, ensuring
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