CN103359623A - Anti-falling device used for lifting device of vehicle box framework - Google Patents
Anti-falling device used for lifting device of vehicle box framework Download PDFInfo
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Abstract
本发明涉及一种用于车辆箱体框架升降装置上的防坠落装置,包括设置在车辆箱体框架升降装置的动力链条与车辆箱体框架的承重吊杆的连接位置处的第一制动机构,第一制动机构包括第一拨叉、第一制动棘齿、第一齿条和拉动部件。第一拨叉铰接在车辆箱体框架上,其具有一第一叉部和一第二叉部,第一叉部与承重吊杆连接;第一制动棘齿一端铰接在车辆箱体框架上,另一端与第二叉部对应;第一齿条设置在固定台架上;拉动部件于动力链条断裂时拉动第二叉部转动,以使第二叉部推动第一制动棘齿的另一端与第一齿条啮合。本发明能避免制作车辆箱体框架时出现框架坠落。
The invention relates to a fall prevention device used on a vehicle box frame lifting device, comprising a first braking mechanism arranged at the connection position between the power chain of the vehicle box frame lifting device and the load-bearing suspender of the vehicle box frame , the first braking mechanism includes a first shift fork, a first braking ratchet, a first rack and a pulling component. The first shift fork is hinged on the vehicle box frame, which has a first fork and a second fork, and the first fork is connected to the load-bearing suspension rod; one end of the first brake ratchet is hinged on the vehicle box frame , the other end corresponds to the second fork; the first rack is arranged on the fixed stand; the pulling part pulls the second fork to rotate when the power chain breaks, so that the second fork pushes the other of the first braking ratchet One end engages with the first rack. The invention can prevent the frame from falling when making the vehicle box frame.
Description
技术领域 technical field
本发明涉及一种车辆制造行业中的制动机构,具体地说,是涉及一种用于车辆箱体框架升降装置上的防坠落装置。The invention relates to a braking mechanism in the vehicle manufacturing industry, in particular to an anti-falling device used on a vehicle box frame lifting device.
背景技术 Background technique
制作车辆箱体框架时需对框架进行升降,目前常用的升降方式是采用液压缸拉动链条提升框架,参阅图1,框架20由动力链条12带动上升(或下降),在上升(下降)过程中从动链条13的下段132变长(变短),进而使得从动链条13的上段131变短(变长),从而框架20整体平稳上升(下降)。采用上述的升降方式存在有以下问题:升降过程中如链条(无论是动力链条12或是从动链条13)断裂皆会引起框架20坠落并造成人身伤害事故。When making the vehicle box frame, it is necessary to lift the frame. At present, the commonly used lifting method is to use a hydraulic cylinder to pull the chain to lift the frame. Referring to Figure 1, the
因此,实有必要开发一种用于车辆箱体框架升降装置上的防坠落装置,来避免制作车辆箱体框架时出现框架坠落问题。Therefore, it is necessary to develop a kind of anti-falling device used on the lifting device of the vehicle box frame to avoid the frame falling problem when making the vehicle box frame.
发明内容 Contents of the invention
本发明所要解决的技术问题,是针对现有车辆制造行业中,通过液压缸拉动链条提升框架方式制作车辆箱体框架时易出现框架坠落的问题,提供一种用于车辆箱体框架升降装置上的防坠落装置。The technical problem to be solved by the present invention is aimed at the problem that in the existing vehicle manufacturing industry, the vehicle box frame is easy to fall when the frame is lifted by pulling the chain through the hydraulic cylinder, and a lifting device for the vehicle box frame is provided. fall arrest device.
为了解决上述技术问题,本发明提供一种用于车辆箱体框架升降装置上的防坠落装置,所述车辆箱体框架升降装置用以升降车辆箱体框架,其包括固定台架、动力链条和从动链条,所述车辆箱体框架上设置有承重吊杆和传动链轮,所述传动链轮包括与所述承重吊杆位于同侧的第一传动链轮和与所述承重吊杆位于异侧的第二传动链轮,所述动力链条的一端与所述承重吊杆连接、另一端绕设于设置在固定台架上的一液压缸上,所述从动链条穿过所述第一传动链轮和所述第二传动链轮并在所述第二传动链轮与所述固定台架之间形成第一承重段,所述防坠落装置包括设置在动力链条与承重吊杆的连接位置处的第一制动机构,所述第一制动机构又包括:In order to solve the above-mentioned technical problems, the present invention provides a kind of anti-falling device used on the vehicle box frame lifting device, the vehicle box frame lifting device is used to lift the vehicle box frame, which includes a fixed stand, a power chain and Driven chain, the vehicle box frame is provided with a load-bearing suspender and a drive sprocket, and the drive sprocket includes a first drive sprocket on the same side as the load-bearing suspender and a first transmission sprocket located on the same side as the load-bearing suspender For the second transmission sprocket on the opposite side, one end of the power chain is connected to the load-bearing suspender, and the other end is wound on a hydraulic cylinder arranged on the fixed platform, and the driven chain passes through the first A transmission sprocket and the second transmission sprocket form a first load-bearing section between the second transmission sprocket and the fixed platform, and the fall prevention device includes a power chain and a load-bearing suspender A first braking mechanism at the connection position, said first braking mechanism further comprising:
第一拨叉,铰接在所述车辆箱体框架上,其具有一第一叉部和一第二叉部,所述第一叉部与所述承重吊杆连接;A first shift fork, hinged on the vehicle box frame, has a first fork and a second fork, and the first fork is connected to the load-bearing suspender;
第一制动棘齿,一端铰接在所述车辆箱体框架上,另一端与所述第二叉部对应;a first braking ratchet, one end of which is hinged on the vehicle box frame, and the other end corresponding to the second fork;
第一齿条,设置在所述固定台架上;以及a first rack disposed on the fixed stand; and
拉动部件,于所述动力链条断裂时拉动所述第二叉部转动,以使所述第二叉部推动所述第一制动棘齿的另一端与所述第一齿条啮合。The pulling part pulls the second fork to rotate when the power chain breaks, so that the second fork pushes the other end of the first braking ratchet to engage with the first rack.
上述的防坠落装置,其中,所述防坠落装置包括设置在所述第一承重段上的第二制动机构,所述第二制动机构又包括:The above-mentioned anti-fall device, wherein the anti-fall device includes a second braking mechanism arranged on the first load-bearing section, and the second braking mechanism further includes:
第二拨叉,铰接在所述车辆箱体框架上,其具有一第三叉部和一第四叉部,所述第三叉部压靠在所述第一承重段上;The second shift fork is hinged on the vehicle box frame, and has a third fork and a fourth fork, and the third fork is pressed against the first load-bearing section;
第二制动棘齿,一端铰接在所述车辆箱体框架上,另一端与所述第四叉部对应;the second brake ratchet, one end of which is hinged on the vehicle box frame, and the other end corresponding to the fourth fork;
第二齿条,设置在所述固定台架上;以及a second rack disposed on the fixed stand; and
推动部件,于所述从动链条断裂时推动所述第三叉部转动,以使所述第四叉部推动所述第二制动棘齿的另一端与所述第二齿条啮合。The pushing part pushes the third fork to rotate when the driven chain breaks, so that the fourth fork pushes the other end of the second braking ratchet to engage with the second rack.
上述的防坠落装置,其中,所述车辆箱体框架具有一承吊部,所述承吊部上设有一通孔;所述承重吊杆包括一头部、一第一杆部和一第二杆部,所述头部的直径大于所述第一杆部,所述第一杆部的直径大于所述第二杆部;所述推动部件为弹簧,所述弹簧套设在第一杆部上,且所述弹簧的一端与所述头部抵靠,另一端与所述承吊部的一表面抵靠;所述第二杆部与所述通孔配合且可在所述通孔内滑动,所述第二杆部的远离所述第一杆部的一端与所述述动力链条连接。The above-mentioned anti-falling device, wherein, the vehicle box frame has a hanging part, and a through hole is provided on the hanging part; the load-bearing suspender includes a head, a first rod part and a second Rod part, the diameter of the head part is larger than the first rod part, the diameter of the first rod part is larger than the second rod part; the pushing part is a spring, and the spring is sleeved on the first rod part , and one end of the spring abuts against the head, and the other end abuts against a surface of the hanging part; the second rod fits with the through hole and can Sliding, the end of the second rod away from the first rod is connected with the power chain.
上述的防坠落装置,其中,所述承吊部的另一表面上突出有第一铰接耳部,一销轴穿过所述第一铰接耳部和所述第一拨叉以使第一拨叉与第一铰接耳部铰接,所述另一表面为与所述抵靠弹簧的表面相对的表面。The above-mentioned anti-falling device, wherein, a first hinge ear protrudes from the other surface of the suspension part, and a pin shaft passes through the first hinge ear and the first shift fork to make the first shift The fork is hinged to the first hinged ear, said other surface being the surface opposite said surface abutting against the spring.
上述的防坠落装置,其中,所述车辆箱体框架具有一第一安装部,所述第一制动棘齿的一端铰接在所述第一安装部上。In the above-mentioned anti-fall device, wherein, the vehicle box frame has a first installation part, and one end of the first braking ratchet is hinged on the first installation part.
上述的防坠落装置,其中,所述第一安装部上还设置有第一导向轮,所述第一齿条包括与所述第一导向轮对应的导向部、以及与所述第一制动棘齿啮合的斜齿部。The above-mentioned anti-falling device, wherein, the first mounting part is further provided with a first guide wheel, and the first rack includes a guide part corresponding to the first guide wheel, and a guide part corresponding to the first brake. Helical teeth for ratchet engagement.
上述的防坠落装置,其中,所述第三叉部通过一设置在其端部上的压轮压靠在所述第一承重段上。In the above-mentioned anti-fall device, wherein, the third fork is pressed against the first load-bearing section by a pressure roller disposed on an end thereof.
上述的防坠落装置,其中,所述车辆箱体框架具有第二铰接耳部,一销轴穿过所述第二铰接耳部和所述第二拨叉以使第二拨叉与第二铰接耳部铰接。The above-mentioned anti-falling device, wherein, the vehicle box frame has a second hinge ear, and a pin shaft passes through the second hinge ear and the second shift fork so that the second shift fork is hinged to the second shift fork. Hinged ears.
上述的防坠落装置,其中,所述车辆箱体框架具有一第二安装部,所述第二制动棘齿的一端铰接在所述第二安装部上。In the above-mentioned anti-falling device, wherein, the vehicle box frame has a second mounting portion, and one end of the second brake ratchet is hinged on the second mounting portion.
上述的防坠落装置,其中,所述第二安装部上还设置有第二导向轮,所述第二齿条包括与所述第二导向轮对应的导向部、以及与所述第二制动棘齿啮合的斜齿部。The above-mentioned anti-falling device, wherein, the second mounting part is further provided with a second guide wheel, and the second rack includes a guide part corresponding to the second guide wheel, and a guide part corresponding to the second brake. Helical teeth for ratchet engagement.
上述的防坠落装置,其中,所述推动部件包括弹簧设置件和绕设在所述弹簧设置件上的弹簧,所述弹簧设置件一端设置在所述第二安装部上,另一端设置在所述第三叉部上。In the above-mentioned anti-falling device, wherein, the pushing member includes a spring setting part and a spring wound on the spring setting part, one end of the spring setting part is set on the second mounting part, and the other end is set on the second mounting part. above the third fork.
本发明的有益功效在于,通过第一制动机构或/和第二制动机构的制动作用,可以很好地避免制作车辆箱体框架时出现框架坠落,很好地保证了工人的人身安全。并且,第一制动机构和第二制动机构反应灵敏,链条出现异常时动作制动可靠,且还具有维护方便的优点。The beneficial effect of the present invention is that, through the braking action of the first braking mechanism or/and the second braking mechanism, it is possible to well avoid the frame from falling when making the vehicle box frame, and to ensure the personal safety of the workers well. . Moreover, the first braking mechanism and the second braking mechanism are sensitive in response, and the action braking is reliable when the chain is abnormal, and it also has the advantages of convenient maintenance.
以下结合附图和具体实施例对本发明进行详细描述,但不作为对本发明的限定。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the present invention.
附图说明 Description of drawings
图1为现有技术的车辆箱体框架升降装置的结构简图;Fig. 1 is a schematic structural diagram of a vehicle box frame lifting device of the prior art;
图2为本发明的防坠落装置的第一制动机构的立体图;Fig. 2 is a perspective view of the first braking mechanism of the fall arrest device of the present invention;
图3为图2中的第一制动机构的主视图;Fig. 3 is the front view of the first braking mechanism in Fig. 2;
图4为图3中的B-B视图;Fig. 4 is the B-B view among Fig. 3;
图5为本发明的防坠落装置的第二制动机构的立体图;5 is a perspective view of a second braking mechanism of the fall arrester of the present invention;
图6为图5中的第二制动机构的主视图;Fig. 6 is the front view of the second braking mechanism in Fig. 5;
图7为图6中的C-C视图。Fig. 7 is a C-C view in Fig. 6 .
其中,附图标记Among them, reference signs
10-车辆箱体框架升降装置10-Vehicle box frame lifting device
11-固定台架11-fixed stand
12-动力链条12 - power chain
13-从动链条13- driven chain
131-上段(第一承重段)131-upper section (the first load-bearing section)
132-下段132-lower paragraph
20-车辆箱体框架20-Vehicle box frame
21-承重吊杆21-Load-bearing boom
211-头部211-Head
212-第一杆部212-first pole
213-第二杆部213-Second rod
22-传动链轮22-Drive sprocket
221-第一传动链轮221-First drive sprocket
222-第二传动链轮222-Second drive sprocket
23-承吊部23-Hanging part
231-表面231-Surface
24-第一铰接耳部24 - First hinged ear
241-销轴241-pin shaft
25-第一安装部25-The first installation department
26-第一导向轮26-The first guide wheel
27-第二铰接耳部27 - Second hinged ear
271-销轴271-pin shaft
28-第二安装部28-Second Installation Department
29-第二导向轮29-Second guide wheel
30-第一制动机构30 - The first braking mechanism
31-第一拨叉31-First shift fork
311-第一叉部311 - first fork
312-第二叉部312 - second fork
32-第一制动棘齿32-The first brake ratchet
33-第一齿条33-First rack
331-导向部331-guide
332-斜齿部332-Helical gear
34-拉动部件34 - pull parts
40-第二制动机构40-Second braking mechanism
41-第二拨叉41-Second shift fork
411-第三叉部411-Third Fork
442-第四叉部442-Fourth Fork
42-第二制动棘齿42-Second brake ratchet
43-第二齿条43-Second rack
431-导向部431-guide
432-斜齿部432-Helical gear
44-推动部件44-Push parts
441-弹簧设置件441-spring set piece
442-弹簧442-spring
45-压轮45-press wheel
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明技术方案进行详细的描述,以更进一步了解本发明的目的、方案及功效,但并非作为本发明所附权利要求保护范围的限制。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments to further understand the purpose, solution and effect of the present invention, but it is not intended to limit the scope of protection of the appended claims of the present invention.
本发明的防坠落装置主要用于车辆箱体框架升降装置上,如图1所示,车辆箱体框架升降装置10用以升降车辆箱体框架20,其包括固定台架11、动力链条12和从动链条13,车辆箱体框架20上设置有承重吊杆21(图1中未示出)和传动链轮22,传动链轮22包括与承重吊杆21位于同侧的第一传动链轮221和与承重吊杆21位于异侧的第二传动链轮222,动力链条12的一端与承重吊杆21连接、另一端绕设于设置在固定台架11上的一液压缸上(液压缸在图中未示出),从动链条13穿过第一传动链轮221和第二传动链轮222并在第二传动链轮222与固定台架11之间形成第一承重段131。升降车辆箱体框架20时,由动力链条12带动上升(或下降),在上升(下降)过程中从动链条13的下段132变长(变短),进而使得从动链条13的上段131(即第一承重段131)变短(变长),从而车辆箱体框架20整体平稳上升(下降)。鉴于上述的车辆箱体框架升降装置在升降车辆箱体框架过程中如链条(无论是动力链条12或是从动链条13)断裂皆会引起车辆箱体框架坠落并造成人身伤害事故,本发明特提供如下的防坠落装置。The anti-fall device of the present invention is mainly used on the vehicle box frame lifting device. As shown in Figure 1, the vehicle box frame lifting device 10 is used for lifting the
为了避免动力链条12断裂带来的危害,在动力链条12与承重吊杆21的连接位置处设置第一制动机构30。结合参阅图2、图3和图4,第一制动机构30包括第一拨叉31、第一制动棘齿32、第一齿条33和拉动部件34。第一拨叉31铰接在车辆箱体框架20上,且第一拨叉31具有一第一叉部311和一第二叉部312,其中,第一叉部311与承重吊杆21连接;第一制动棘齿32一端铰接在车辆箱体框架20,另一端与第二叉部312对应;第一齿条33设置在固定台架11上;拉动部件34于动力链条12断裂时拉动第二叉部312转动,以使第二叉部312推动第一制动棘齿32的另一端与第一齿条33啮合,此处的另一端是相对第一制动棘齿32的与车辆箱体框架20的铰接位置而言的。In order to avoid the damage caused by the breakage of the
具体而言,车辆箱体框架20具有一承吊部23,承吊部23上设有一通孔(图中未标记出),承重吊杆21包括一头部211、一第一杆部212和一第二杆部213,头部211的直径大于第一杆部212,第一杆部212的直径大于第二杆部213;推动部件34较佳为弹簧,弹簧套设在第一杆部212上,且弹簧的一端与头部211抵靠,另一端与承吊部23的表面231抵靠;第二杆部213与所述通孔配合且可在通孔内滑动,第二杆部213的远离第一杆部212的一端与动力链条12连接。承吊部23的另一表面上突出有第一铰接耳部24,一销轴2411穿过第一铰接耳部24和第一拨叉31以使第一拨叉与第一铰接耳部铰接,此处的另一表面为与抵靠弹簧的表面231相对的表面。Specifically, the
另外,为了方便第一制动棘齿32的安装,车辆箱体框架20具有一第一安装部25,第一制动棘齿32的一端铰接在该第一安装部25上。另外,为了使第一制动棘齿32与第一齿条33很好地啮合,第一安装部25上还设置有第一导向轮26,第一齿条33包括与第一导向轮26对应的导向部331以及与第一制动棘齿32啮合的斜齿部332。In addition, in order to facilitate the installation of the
结合参阅图2,第一制动机构30的制动原理为:正常情况下,承重吊杠21上端连接动力链条12,下端压在弹簧34上,由于动力链条12承受较大拉力(远大于弹簧的压力),所以弹簧被压紧,第一拨叉31的第二叉部312的下端处于最低位置,第一制动棘齿32受自重下垂,不和第一齿条33接触。当动力链条12断裂时,动力链条12上面就没有拉力,弹簧34下推承重吊杠21,承重吊杠21向下运动,第一拨叉31的第二叉部32向上挑起第一制动棘齿32,第一制动棘齿32插入第一齿条33的斜齿部332,从而起到制动的作用。2, the braking principle of the
进一步的,考虑到车辆箱体框架20整体较重,为了更好地实现制动效果,在第一承重段131上设置有第二制动机构40。结合参阅图5、图6和图7,第二制动机构40包括第二拨叉41、第二制动棘齿42、第二齿条43和推动部件44。第二拨叉41铰接在车辆箱体框架20上,第二拨叉41具有一第三叉部411和一第四叉部412,第三叉部411压靠在第一承重段131上;第二制动棘齿42一端铰接在车辆箱体框架20上,另一端与第四叉部412对应;第二齿条43设置在固定台架11上;推动部件44于从动链条13断裂时推动第三叉部411转动,以使第四叉部412推动第二制动棘齿42的另一端与第二齿条43啮合,此处的另一端是相对第二制动棘齿42的与车辆箱体框架20的铰接位置而言的。Further, considering that the
具体而言,第三叉部411通过一设置在其端部上的压轮45压靠在第一承重段131上。车辆箱体框架20具有第二铰接耳部27,一销轴271穿过第二铰接耳部27和第二拨叉41以使第二拨叉41与第二铰接耳部27铰接。Specifically, the
为了方便第二制动棘齿42的安装,车辆箱体框架20具有一第二安装部28,第二制动棘齿42的一端铰接在第二安装部28上。另外,为了使第二制动棘齿42与第二齿条43很好地啮合,第二安装部28上还设置有第二导向轮29,第二齿条43包括与第二导向轮29对应的导向部431、以及与第二制动棘齿42啮合的斜齿部432。In order to facilitate the installation of the
较佳地,推动部件44包括弹簧设置件441和绕设在弹簧设置件441上的弹簧442,弹簧设置件441一端设置在第二安装部28上,另一端设置在第三叉部411上。Preferably, the pushing
结合参阅图5,第二制动机构40的制动原理为:正常情况下,压轮45压在从动链条13的第一承重段131上,由于从动链条13承受较大拉力(远大于弹簧442的压力),所以弹簧442被压紧,第二拨叉41的第四叉部412下端处于最低位置,第二制动棘齿42受自重下垂,不和第二齿条43接触。当从动链条13断裂时,从动链条13上面就没有拉力,弹簧442向右推动第三叉部411,第二拨叉41的第四叉部412向上挑起第二制动棘齿42,第二制动棘齿42插入第二齿条43的斜齿部432,从而起到制动的作用。5, the braking principle of the
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Certainly, the present invention also can have other multiple embodiments, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding Changes and deformations should belong to the scope of protection of the appended claims of the present invention.
Claims (11)
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CN112010174A (en) * | 2020-09-24 | 2020-12-01 | 萧县奥新农业科技有限公司 | Electromechanical equipment installation device and use method thereof |
CN114046076A (en) * | 2021-12-28 | 2022-02-15 | 亚洲富士电梯股份有限公司 | Anti-loosening chain and broken chain protection device |
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